Overheads

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CHAPTER 18

Overheads

Meaning and Definition

Aggregate of all expenses relating to indirect material cost, indirect labour cost and indirect expenses is known as Overhead. Accordingly, all expenses other than direct material cost, direct wages and direct expenses are referred to as overhead.

According to Wheldon, Overhead may be defined as "the cost of indirect material, indirect labour and such other expenses including services as cannot conveniently be charged to a specific unit."

Blocker and WeItmer define overhead as follows :

"Overhead costs are operating cost of a business enterprise which cannot be traced directly to a particular unit of output. Further such costs are invisible or unaccountable."

Importance of Overhead Cost

Nowadays business is a dynamic organism. Advancement of technological development and innovation, economic situations and social considerations are the important factors for modernization of industries at mass production to meet its more demand. The overhead charges are heavily increased and they represent major portion of total cost. Therefore, it assumes greater importance for cost control and cost reduction.

Classification of Overheads

Classification of overheads is the process of grouping of costs based on the features and objectives of the business organization. The following are the important methods on which the overheads are classified:

(a) On the basis of Nature.

(b) On the basis of Function.

(c) On the basis of Variability.

(d) On the basis of Normality.

(e) On the basis of Control.

403 Overheads

The following chart can explain the further classification of overhead :

Classification of Overhead

On the Basis of

Nature t

(1) Indirect Material

(2) Indirect Labour

(3) Indirect Expenses

Variability

(1) t

Fixed Overhead

(2) Variable Overhead

(3) Semi-Variable Overhead

Normality t

(1) Normal Overhead

(2) Abnormal Overhead

1

Function

1

(1) Manufacturing Overhead

(2) Administrative Overhead

(3) Selling Overhead

(4) Distribution Overhead

1

Control

1

(1) Controllable Overhead

(2) Uncontrollable Overhead

(1) On the Basis of Nature

One of the important classifications is on the basis of nature or elements. Based on nature the aggregate of all indirect material cost, indirect labour cost and indirect other expenses are known as overheads. Accordingly, overheads are grouped into (a) Indirect Material Cost (b) Indirect Labour Cost and (c) Indirect Expenses.

(a) Indirect Material Cost: Indirect materials do not form part of the finished products. Indirect materials are indirectly or generally used for production which cannot be identified directly. For example, oil, lubricants, cotton waste, tools for repairs and maintenance etc. are indirect materials.

(b) Indirect Labour Cost: Indirect labour is for work in general. The importance of the distribution lies in the fact that whereas direct labour can be identified with and charged to the job, indirect labour cannot be so charged and has, therefore, to be treated as part of the factory overheads to be included in the cost of production. Examples are salaries and wages of supervisors, storekeepers, maintenance labour etc.

(c) Indirect Expenses: Any expenses that are not specifically incurred for or can be readily charged to or identified with a specific job. These are the expenses incurred in general for more than one cost centre. Examples of indirect expenses are rent, insurance, lighting, telephone, stationery expenses ·etc.

(2) On the Basis of Function

The classification overheads on the basis of the various function of the business concern is known as function wise overheads. Here there are four important functional overheads such as :

(a) Production Overhead

(c) Selling Overhead

(b) Administration Overhead

(d) Distribution Overhead

(a) Production Overhead: Production overhead is also termed as manufacturing overhead or works overhead or factory overhead. It is the aggregate of all indirect expenses which are incurred for work in

404 A Textbook of Financial Cost and Management Accounting operation or factory. These costs are normally incurred during the period when the production process is carried on. For example, factory rent, factory light, power, factory employees' salary, oil, lubrication of plant & machinery, etc.

(b) Administrative Overhead: Administrative expenses are incurred in general for management to discharge its functions of planning organizing, controlling, co-ordination and directing. These expenses are not specifically incurred and cannot be identified with the specific job. It is also termed as office cost. For example, office rent, rates, printing, stationery, postage, telegram, legal expenses etc. are the office and administrative costs.

(c) Selling Overheads: Selling expenses are overheads which are incurred for promoting sales, securing orders, creating demand and retaining customers. For example, salesmen's salaries, advertisement, rent and rates of show room, samples, commission etc.

(d) Distribution Overhead: Distribution overhead are incurred for distribution of products or output from producers to the ultimate consumers. For example, warehouse staff salaries, expenses of delivery van, storage expenses, packing etc.

(3) On the Basis of Variability

One of the important classifications is on the basis of variability. According to this, the expenses can be grouped into (a) Fixed Overhead (b) Variable Overhead and (c) Semi-Variable Overhead.

(a) Fixed Overhead: Fixed cost or overhead incurred remain constant due to change in the volume output or change in the volume of sales. For example, rent and rates of buildings, depreciation of plant, salaries of supervisors etc.

(b) Variable Overhead: Variable overhead may be defined as "they tend to increase or decrease in total amount with changes in the volume of output or volume of sales." Accordingly the change is in direct proportion to output. Indirect materials, Indirect labour, repair and maintenance, power, fuel, lubricants etc. are examples of variable overhead costs.

(c) Semi-Variable Overheads: Semi-variable overheads are incurred with a change in the volume of output or turnover. They neither remain fixed nor do they tend to vary directly with the output. These costs remain fixed upto a certain volume of output but they will vary at other part of activity. Semi-variable overheads are mixed cost, i.e., partly fixed and partly variable. For example, power, repairs and maintenance, depreciation of plant and machinery telephone etc.

(4) On the Basis of Normality

Overheads are classified into normal overheads and abnormal overheads on the basis of normality features. According to this normal overheads are incurred in achieving the target output or fixed plan. On the other hand, abnormal overhead costs are not expected to be incurred at a given level of output in the conditions in which the level of output is normally produced. For example, abnormal idle time, abnormal

• wastage etc. Such expenses are transferred to Profit and Loss Account.

(5) On the Basis of Control

It is one of important classifications of overhead on the basis of control. Based on control it is grouped into controllable overhead and uncontrollable overhead. Controllable overhead which can be controlled by the action of a specified number of undertaking. For example, idle time, wastages etc. can be controlled. Uncontrollable overheads cannot be controlled by the action of the executive heading the responsibility centre. For example, rent and rates of building cannot be controlled.

Overheads

Usefulness of Overhead Classification

(1) It ensures effective cost control.

405

(2) It helps the management for effective decision making.

(3) The application of marginal costing is essentially for profit planning, cost control, decision making etc. are based on the classification of overheads.

(4) On the basis of classification of fixed and variable cost, flexible budgets are prepared at different levels of activity.

(5) It facilitates fixing of selling price.

(6) Cost classification is useful for break-even analysis. Break-even analysis mainly depends on overall.cost and profi"t which can be useful for making or buying decision.

(7) It helps to find out the unit cost of production.

Codification of Overhead

Codification is a process of representing each item by a number, the digits of which indicate the group, the subgroup, the type and the dimension of the item.

Advantages of Codification

(1) It enables systematic grouping of similar items and avoids confusion caused by long description of the items.

(2) It serves as the starting point of implication and standardization.

(3) It helps in avoiding duplication of items and results in the minimisation of number of items, leading to accurate records.

(4) It ~elps in allocation and apportionment of overheads to different cost centres.

(5) It assists the grouping of overheads for cost control.

(6) It helps in reducing clerical efforts to the minimum.

Methods of Codification

There are different methods used for codification. The following are the three important methods used:

(1) Numerical Codes Method.

(2) Decimal Codes Method.

(3) Codes with a Combination of Numbers and Alphabets.

(1) Numerical Method: Under this method, numerical codes are assigned to each item of expenses.

For example,

100 Indirect labour.

400 Power.

500 Maintenance.

800 Fixed charges.

406 A Textbook of Financial Cost and Management Accounting

(2) Decimal Codes: Under this method, the whole numbers are allotted to indicate master group and the decimals indicate the sub-group. For example,

Factory Overheads:

1.1.1 Indirect materials.

1.1.2 Consumable stores.

1.1.3 Lubricating oils.

(3) Codes with a Combination of Numbers and Alphabet : Under this method the alphabet indicates the main group and the type of expenses is indicated by the numerical. For example,

Rl - Repairs to machinery.

R2 - Repairs to plant.

R3 - Repairs to furniture.

Procedure or Steps in Overhead

Overheads are incurred for work in general. Overhead is added tQ the prime cost in order to measure the total cost of production or cost of goods sold. For allocation and apportionment of overhead in the cost of production or cost of goods sold the following procedures are involved:

(1) Classification of Overhead

(2) Collection of Overhead

(3) . Overhead Analysis:

:~; "i.;.:~:-

(a) Distribution of overhead to production and service departments, i.e., AllocatiOllnmd

.,,'

Apportionment of overhead to cost centre. ' .

'

(b) Re-distribution of overhead from service department to production department, i.e.,

Allocation and Apportionment of service centres to production centres or departments.

(4) Absorption of overhead by cost units, i.e., computation of overhead absorption rates.

(1) Classification Overhead: We have already discussed the classification of overh~ad in the preceding pages, and the discussion on other procedures would follow in this chapter and the subsequent one.

(2) Collection of Overhead: The production overheads or factory overheads are collected and identified under separate overhead code numbers or standing order numbers. These overheads are collected from different sources and documents. The following are the important sources and documents :

Overhead Expenses

(1) Indirect Materials

(2) Power and light

(3) Indirect wages

(4) Salaries

(5) Depreciation

(6) Rates

(7) Rates

(8) Office Stationery

(9) Postage

Sources and Documents Used

Materials Requisition

Meter Reading

Time Cards, Pay Rolls, Wage Analysis

Salaries Sheet

Plant Register, Machinery Register

Lease

Local Government Assessment

Supplier's Invoices

Postage Book

Overheads

(3) Overhead Analysis : (a) Allocation and Apportionment of Overhead to Cost Centres

407

The first step of overhead analysis is distribution of overhead to production department and service department. Before analysing overhead, we should know the concept of Allocation, Absorption and

Apportionment.

Allocation: Cost allocation refers to the allotment of whole item of cost to cost centres. The technique of charging the entire overhead expenses to a cost centre is known as cost allocation.

Absorption: Cost absorption refers to the process of absorbing all overhead costs allocated to apportioned over particular cost centre or production department by the unit produced.

Apportionment: Apportionment is the process of distribution factory overheads to cost centres or cost units on an equitable basis. The term apportionment refers to the allotment of expenses which cannot be identified wholly with a particular department. Such expenses require division and apportionment over two or more cost centres in proportion to estimated benefits received.

Allocation Vs Apportionment

(1) Allocation deals with whole amount of factory overheads while apportionment deals with proportion of item of cost or proportion to cost centres.

(2) The item of factory overhead directly allocated and identified with specific cost centers.

Whereas apportionment requires suitable and equitable basis. For example, factory rent may be allocated to the factory and has to be apportioned among the producing and service departments on an equitable basis.

Basis of Apportionment

Overhead apportionment depends upon matching with principles. Accordingly the basis for apportionment should be related to the basis on which the expenditure is incurred. The following are the usual basis adopted for apportionment of overhead :

Basis of Apportionment

Overhead Cost

(1) Lighting

(2) Rent, Rates and Taxes

(3) Insurance of building

Depreciation of building,

Heating

}

(4) Depreciation of plant and Machinery and

Equipments

}

(5) E S I, Canteen, Safety, } compensation, supervision welfare, fringe benefits

(6) Delivery Van, }

Internal Transport

(7) Audit fees

(8) Storekeeper's expenses

(9) Power

-

-

-

-

Basis of Distribution

No. of light points, floor space or meter reading

Floor Area

Area of floor

Book value

No. of employees

Weight, volume ton

Sales or Total Cost

Weight, value of materials or Number of requisitions

H. P. Hours or

K.

W. Hours

408

Illustration: 1

A Textbook of Financial Cost and Management Accounting

A departmental store has several departments. What bases would you recommend for apportioning the following items of expenses to its departments :

(I) Fire Insurance of building

(2) Sales commission

(3) Advertisement

(4) Salesmen's salaries

(5) Commission paid to salesmen

(6) Show room expenses

(7) Depreciation on plant

(8) Rent of finished goods, warehouse

(9) Factory power

(10) Delivery Van expenses

Solution:

Items

(I) Fire Insurance Building

(2) Sales Commission

(3) Advertisement

(4) Salesmen's Salaries

(5) Commission paid to Salesmen

(6) Show room expenses

(7) Depreciation on plant

(8) Rent of finished goods warehouse

(9) Factory power

(10) Delivery Van expenses

Illustration: 2

Basis of Apportionment

Floor space or Value

Sales value

Sales value

Sales value

Sales value

Sales value or Total cost

Value of plant

Floor space or Area

H.P. Power (or) K.W. hours

Weight, Volume

A factory has three production departments and two service departments. The following figures have been extracted from the financial books :

Supervision

Repairs of Plant and Machinery

Rent

Light

Power

Employer's contribution to ESI

Canteen Expenses

Rs.

6,000

3,000

8,000

2,000

3,000

600

1,000

The following further details have been extracted from the books of the respective departments :

Particulars

Direct Wages (Rs.)

Area of Square feet

No. of Employees

Value of Machinery

Light Points

H.P. of Machines

A

4,000

2,000

50

10,000

80

200

B

3,000

1,000

40

5,000

60

100

C

2,000

500

20

3,000

30

50

D

2,000

500

20

3,000

30

50

E

1,000

100

10

1,000

20

20

Overheads 409

Solution:

Particulars

Supervision

Repairs of Plant } and Machinery

Rent

Light

Power

Employers

Contribution to ESI

Canteen Expenses

Primary Overhead Distribution Summary

Basis of

Apportionment

Total

Rs.

Production Department

A

No. of Employees

5:4:2:2:1

6,000

Value Machinery

10:5:3:3:1

3,000

Area of square feet 8,000

20:10:5:5:1

2,000 Light points

8: 6: 3 : 3: 2

H.P. of Machines

20:10:5:5:2

Direct Wages

4: 3 : 2 : 2: 1

No. of Employees

5:4:2:2:1

3,000

600

1,000

Total

2,142

1,364

3,902

727

1,429

200

357

23,600 10,121

Departments

B

1,715

681

1,951

545

714

150

286

C

857

409

976

273

357

100

143

6,044 3,115

Sen'ice Dept.

Department

D

857

E

429

409

976

273

357

100

143

137

195

182

143

50

71

3,115 1,207

(b)

Re-apportionment (Re-distribution):

Re-distribution of overhead from various service departments to production departments is known as Re-apportionment or Secondary distribution. Accordingly, allocation and apportionment of overheads from service departments or centres to production centres or departments.

The following are the important bases adopted for apportionment of secondary distribution:

Service Department

(1) Purchase Department

(2) Maintenance and Repairs Department

(3) Stores Department

(4) Personnel Department

(Canteen, Welfare, Medical,

Employer's liability)

(5) Time Keeping Department

(6) Pay roll Department

(7) Accounts Department

(8) Tool Room

Basis of Apportionment

Number of Purchase Orders or Number of

Purchase Requision or Value of Materials

Hours worked

No. of Requisition or Value of Materials

No. of Employees or Direct wages

No. of Employee or Labour Hours or Direct Wages

No. of Employees or Direct Wages

No. of Employees

Direct Labour Hours or Machine Hours or Direct Wages

Service Department

(9) Transport Department

(10) Power House

(11) Fire Insurance

Basis of Apportionment

Car hours, Truck hours, Tonnage handled

K.W. Hours

Stock Value

Methods or Re-apportionment or Re-distribution

The following are the important methods of re-distribution of service department overheads to production department :

410 A Textbook of Financial Cost and Management Accounting

(1) Direct Re-distribution Method

(2) Step Distribution Method

(3) Reciprocal Service Method this method further grouped into:

(a) Repeated Distribution Method

(b) Simultaneous Equiation Method

(c) Trial and Error Method

The following chart explains more about the method of re-apportionment of service department cost:

Methods of Secondary Distribution

!

Direct Re-distribution

Method

Step

Method

1

Reciprocal Service

Method

Repeated Distribution

Method

Simultaneous

Equation

Method

Trial and Error

Method

(1) Direct Re-distribution Method:

Under this method, the cost of service department is directed to re-distribution to the production departments without considering the services rendered by one service department to another service department.

Illustration: 3

Ramesh Ltd. has three production departments A, Band C and six service departments. The following figures are extracted from the records of the company :

Production Departmentss

A

B

C

Rs.16,Ooo

Rs.IO,OOO

Rs.12,OOO

Rs.38,OOO

Service Departments

Stores

Timekeeping

Maintenance

Power

Walfare

Supervision

Total

Rs.2,OOO

Rs.3,OOO

Rs. 1,000

Rs.2,OOO

Rs. 1,000

Rs.2,OOO

Rs.49,OOO

Overheads

The other information available in respect of the production departments :

Particulars Production Departments

A B C

No. of Employees

No. of Stores Requisition

Horse Power of Machines

Machine Hours

40

30

500

2500

30

20

500

1500

20

10

600

1000

,

I

411

You are required to apportion the costs of various service departments to production departments.

Solution:

Departmental Overhead Re-distribution Summary

Expenses Basis Total Production Departments

Rs. A

Rs.

B

Rs.

C

Rs.

As per primary

Departmental summary

}

S!<rvik~ Del2artm!<!lt§ ;

Stores

Timekeeping

Maintenance

Power

Welfare

Supervision

-

No. of Stores

Requisitioned

30: 20 : 10

No. of Employees

40:30:20

Machine Hours

25: 15: 10

Horse Power

5:5:6

No. of Employees

40:30:20

No. of Employees

40: 30: 20

38,000

2,000

3,000

1,000

2,000

1,000

2,000

16,000

1,000

1,333

500

625

445

889

10,000

667

1,000

300

625

333

667

12,000

333

667

200

750

222

444

Total 49,000 20,792 13,592 14,616

(2)

Step Method:

Under this method the cost of most serviceable department is first distributed to production departments and other service departments. Thereafter, the next service department is distributed and later the last service department until the cost of all the service departments are redistributed to the production department.

Illustration: 4

A manufacturing company has two production departments A and B and three Service Departments

Timekeeping, Stores and Maintenance. The departmental summary showed the following expenses for

Dec. 2003.

Production Departments: Rs.

32,000

10,000

A

B

Service Departments:

Timekeeping

Stores

Maintenance

8,000

10,000

6,000

Total Overhead Expenses 66,000

412 A Textbook of Financial Cost and Management Accounting

The following information about departments is available and is used as a basis for distribution :

Particular

No. of Employees

No. of Stores Requisitions

Machine Hours

A

Production

Departments

20

12

1200

B

'15

10

800

Timekeeping

-

-

10

You are required to apportion these costs to production departments :

Solution:

Departments

Timekeeping

Stores

Maintenance

A

B

Total

Basis of Apportionment:

Primary

Distribution

Rs.

8000

10,000

6,000

32,000

10,000

66,000

(-)

8,000

3,334

2,500

1,333

833

(-) 13,334

1,600

6,400

5,334

Service Departments

Stores

-

-

8

(-) 10,100

6,060

4,040

Maintenance

-

5

3

45,793

20,207

66,000

Timekeeping: 20 : 15 : 8 : 5 (No. of Employees)

Stores: 12 : 10 : 3 ( No. of Stores Requisition)

Maintenance: 12 : 8 (Machine Hours)

(3) Reciprocal Service Method :

This method recognizes the fact that if a service department receives services from other department, the services should be charged in the receiving department. Thus, the cost of inter departmental services is taken into account on reciprocal basis. The following are the three important methods available for dealing with reciprocal distribution :

(a) Simultaneous Equation Method.

(b) Repeated Distribution Method.

(c) Trail and Error Method.

(a) Simultaneous Equation Method:

Under this method, the true cost of total overhead of each service department is ascertained with the help of Simultaneous or Algebraic Equation. The obtained result reapportioned to production department on the basis of given percentage.

(b) Repeated Distribution Method:

Under this method, the total overhead costs of the service departments are distributed to service and production departments according to given percentage of the service departments are exhausted, in tum repeatedly until the figures become too small to matter.

(c) Trail and Error Method:

In this method, the cost of a service centre is apportioned to another service centre. Then, the cost of another service centre along with the apportioned cost from the first centre is again apportioned back to the first service centre. This process is repeated till the amount to be apportioned becomes zero or negligible.

Overheads

Illustration: 5

413

The following particulars related to a manufacturing company has three production departments : P,

Q, : and R and two service departments X and Y :

Production Departments:

P

Q

R

Rs.2,ooO

Rs.l,5oo

Rs.l,ooo

Service Departments:

S

T

Rs. 500

Rs.4oo

The service department expenses are charged on a percentage basis as folIows :

Productions Departments Service Departments

Service Depts. :

S

T

P

20%

30%

Q

30%

30%

R

40%

20%

S

20%

T

10%

Prepare a statement showing the distribution of the two service departments expenses to three production departments under (1) Simultaneous Equation Method and (2) Repeated Distribution Method.

Solution:

(1) Simultaneous Equation Method:

Let X be the total expenses of Departments S

Let Y be the total expenses of Department T

X = 500 + 0.20 Y

Y = 400 + 0.10 X

X = 500 + 0.20 (400 + O.IOX)

X = 500 + 80 + 0.02X

X - 0.20X = 580

(or) 0.98 X = 580

580

.. X = - - = 59l.83

0.98

Y = 400 + 0.10 (592)

= 400 + 59

Y =459

Departmental Overhead Distribution Summary

Particulars

Overhead as per Summary

Department S

Department T

Total

Production Departments

P Q

Rs. Rs.

R

Rs.

2,000

118

138

2,256

1,500

178

137

1,815

1,000

237

92

1,329

Service Departments

S T

Rs. Rs.

500

(-) 592

92

-

400

59

(-) 459

-

414 A Textbook of Financial Cost and Management Accounting

Particulars

Total Department overhead as per

Primary Distribution

Service Department S

Service Department T

Service Department S

Service Department T

Total

Repeated Distribution Method

Production Departments

P Q

Rs. Rs.

R

Rs.

2,000

100

135

18

3

2,256

1,500

150

135

27

3

1,815

1,000

200

90

36

3

1,329

Service Departments

S

Rs.

T

Rs.

500 400

(-) 500 50

90 (-) 450

(-) 90

-

-

9

(-) 9

-

Illustration: 6

You are supplied with the following infonnation and required to work out the production hour rate of recovery of overhead in Departments X, Y and Z.

Particulars

Rent

Electricity

Indirect Labour

Depreciation

Sundries

Estimated working

Hours

Total

Rs.

12,000

4,000

6,000

5,000

4,500

Production Deplts.

X

Rs.

2,400

800

1,200

2,500

910

Y

Rs.

4,800

2,000

2,000

1,600

2,143

Z

Rs.

2,000

500

1,000

200

847

1,000 2,500 1,400

Service Deptts.

P

Rs.

Q

Rs.

2,000

400

800

500

300

800

300

1,000

200

300

Expenses of Service Department P and Q are apportioned as under :

X y z

P Q

P

Q

30%

10%

40%

20%

20%

50% 20%

10%

(C7A Inter,

2Ck71)

Solution:

Particulars

Rent

Electricity

Indirect Labour

Depreciation

Sundries

Total

Departmental Overhead Distribution Summary

Total

Rs.

12,000

4,000

6,000

5,000

4,500

31,500

X

Rs.

2,400

800

1,200

2,500

910

7,810

Production Deptts.

Y

Rs.

4,800

2,000

2,000

1,600

2,143

12,543

Z

Rs.

2,000

500

1,000

200

847

4,547

Service Deptts.

P'

Rs.

Q

Rs.

2,000

400

800

500

300

4,000

800

300

1,000

200

300

2,600

Overheads

Particulars

Total Departmental

Overheads as per

Primary distribution

Exp. of P Dept

Total

Exp. of Q Dept.

Total

Exp. of P Dept.

Total

Exp. of Q Dept.

Total

Exp. of P Dept

Total

Working hours

Rate per hour

Repeated Distribution Method

Total X

Production Depts.

Y

31.500

7.810

1.200

9.010

300

9.310

180

9.490

6

9,496

4

9.500

1.000

Rs.9.53

12.543

1.600

14.143

600

14.743

240

14.983

12

14.995

5

15.000

2.500

Rs.6

(ii) Simultaneous Equations Method

Let p be the expenses of Service Dept. P and

Let q be the expenses of Service Dept. Q

1

Then p = 1,000 + q (service 20% of q wi\1 be apportioned to dept. P) and

5

1 q=2,600+ -

10

P

1 q = 2.600 + -

10

1

(4,000 + q) (putting the value of p)

5

1 q = 2,600 + 400 + q

50

1 q= 3,000 + -

50 q

50q = 1,50,000 + q

49q

=

1,50.000 q = 3,061

1

P = 4.000 + (3061)

5

= 4612

Z

Service Depts.

P Q

4.574

800

5,437

1.500

6.847

120

6.967

30

6.997

3

7.000

1,400

Rs.5.oo

4.000 2.600

(-4.000)

-

12

12

(-12)

-

400

-

3.000

600 (-3000)

600

(-600) 60

-

60

(-60)

-

-

-

415

416 A Textbook of Financial Cost and Management Accounting

Departmental Overhead Distribution Summary x

Rs. y

Rs. z

Rs.

Total (given)

Exp. of P Dept. Rs. 4,612

Exp. of Deptt Q Rs. 3,061

Estimated Working Hours

Rate Per Hour Rs.

7,810

1,384

306

9,500

1,000

9.50

12,543

1,845

612

15,000

2,500

6.00

4,547

922

1,531

7,000

1,400

5.00

P

Rs.

4,000

(-4,612)

612

Q

Rs.

2,600

461

(-3,061)

-

Illustration: 7

RST Ltd. produces machine parts on a job order basis. Most of the business is obtained through bidding. Most of the firms competing. with RST Ltd. bid full cost plus a 20% markup. Recently, with the expectation of gaining mbre sales, RST Ltd. reduced its markup from 25% to 20%. The company operates two service departments and two producing departments. The budgeted costs and the normal levels of activity for each department are given below:

Particulars Service Department

A B

Production Department

C D

Overhead Costs

Number of Employees

Maintenance Hours

Machine Hours

Labour Hours

5,00,000

40

10,000

-

-

10,00,000

35

1,000

-

-

5,00,000

150

32,000

50,000

5,000

2,50,000

150

8,000

5,000

50,000

The direct costs of Department A are allocated on the basis of employees; those of Department B are allocated on the basis of maintenance hours. Departmental overhead rates are used to assign costs to products. Department C uses machine hours, and Department D uses labour hours. The firm is preparing to on ajob Gob Z) that requires three machine hours per unit produced in Department C and no time in Department D. The expected prime cost per unit is Rs. 85.

Required

(1) Allocate the service costs to the production departments using the direct method.

(2) What will be the bid for Job Z, if the direct method of allocation is used?

(3) Allocate the service costs to the production departments using the Sequential or Repeated Method.

(4) What will be the bid for Job Z, if the Sequential Method is used?

(5) Allocate the service costs to the production departments using the Reciprocal Method.

(6) What will be the bid for Job Z, if the Reciprocal Method is used?

(CA Inter., Nov. 2002)

Solution:

(1) Allocation of Service Costs to Production Department (Direct Method)

Particulars Service Department

A B

Production Department

C D

Direct Cost (Rs.)

Department A

(No. of Employees 1: 1)

Department B

(Maintenance hours4: 1)

Total Rs.

5,00,000

(5,00,000)

-

10,00,000

-

(10,00,000)

5,00,000

2,50,000

8,00,000

15,50,000

2,50,000

2,50,000

2,00,000

7,00,000

Overheads

Department C Overhead Rate =

=

(2) Product Cost and bid price for job Z

Rs.

85 Prime Cost

Overheads

(3 hours x Rs.31 per hour)

Total unit cost

93

Rs. 178

Total Cost

Machine Hours

15,50,000

50,000

=

Rs. 31 Per machine hours

:. Bid Price [Rs. 178 x 1.2] @ 20% makeup

=

Rs. 213.60

(3) Statement Showing allocation of Service Cost to Production Department (Sequential method)

Particulars Service Departments

A '8

Production Departments

C D

Over heads

Dept. A Cost allocated

[ No. of Employees ]

40 : 35 : 150 : 150

Dept. B Cost allocated

Maintance Hours

10 : 1 : 32 : 8

Dept. A Cost allocated

Dept. B Cost allocated

Dept. A Cost allocated

5,00,000

(5,00,000)

53,333

2,05,229

(2,58,562)

27,580

8,756

(36,336)

3,876

10,00,000

46,667

(l0,46,667)

20,523

24,132

(44,655)

875

3,391

(4,266)

84

5,00,000

2,00,000

6,56,732

1,03,425

28,019

14,535

2,677

2,50,000

2,00,000

1,64,183

1,03,425

7,005

14,534

669

Dept. B Cost allocated

836

(4,172)

503 1,884 1,885

Dept. A Cost allocated

440

(524)

10 329 82

Dept. B Cost allocated

103

(606)

65 243 242

Dept. A Cost allocated

Dept. B Cost allocated

Dept A Cost allocated

Total Costs

13

(78)

-

56

(66)

-

39

41

39

15,07,924

12

7,42,076

417

418 A Textbook of Fi1Ul1lciai Cost and Management Accounting

Department C Overhead Rate

=

=

Total Cost of Dept. C

Machine Hours

15,07,924

50,000

=

Rs. 30.16 per hour

(4) Product cost and bid price for job Z

Prime Cost

Overheads

(3 hours x Rs.30.16)

Total unit cost

Profit @ 20% of 175.48

Total

= Rs.85.00

= Rs.90.48

= Rs. 175.48

= Rs.35.10

= Rs.210.58

(5) Allocation of Service costs to production department (Reciprocal Method)

Working Notes:

Allocation of Ratios

A

Proportion of output used by

B C

'A'

(based on number of

Employees)

'B'

(based on maintenance hours)

-

20%

A

B

A

=

Rs.5,00,000 + 20% of B

=

Rs.IO,OO,OOO + 10.45% of A

=

Rs.5,00,000 + 20% [10,00,000 + 10.45% of A]

A = Rs.5,00,000 + Rs.2,00,000 + 2.09% of A

0.9791 A = Rs.7,OO~OOO

10.45%

-

A

7,00,000

= =

Rs.7,14,942

0.9791

B = Rs.IO,OO,OOO + 10.45% (7,14,942)

= 10,00,000 + 74,711

= Rs.IO,74,711

Statement of allocation of Service Department cost to Production Department

44.78%

64%

Particulars A B C

Direct Cost

Dept. B

(as per note above)

Rs.5.00,000 Rs.IO,OO,OOO Rs.5,00,000

-

(10,74,711) 6,87,815

(64%)

Dept. A

(as per note above) (7,14,942) -

Total Costs

3,20,151

(44,78%)

15,07,966

D

44.78%

16%

D

Rs.2,50,000

1,71,954

(16%)

3,20,151

(44.78%)

7,42,105

Overheads 419

Department C Overhead Rate

Total Cost

= - - - - - -

Machine Hours

=

15,07,966

50,000

=

Rs. 30.16 per machine hour

(6) Product cost and Bid price for job Z

Prime cost Overheads

(3 hours x Rs.30.16 per machine hours)

Total unit cost

Bid Price (Rs.l75.48

x

1.20)

= Rs.85

=

Rs.90.48

=

Rs.175.48

= Rs.210.58

Illustration: 8

e-books is an online book retailer. The Company has four departments. The two sales departments are Corporate Sales and Consumer Sales. The two support-departments are Administrative (Human resources, Accounting), and Information systems. Each of the sales departments conducts merchandising and marketing operations independently.

The following data are available for October, 2003 :

Departments Revenues Number of Employees

Corporate Sales

Consumer Sales

Administrative

Information Systems

Rs. 16,67,750

Rs. 8,33,875

-

-

42

28

14

21

Cost incurred in each of four departments for October, 2003 are as follows:

Corporate Sales

Consumers Sales

Administrative

Information Systems

Rs. 12,97,751

Rs. 6,36,818

Rs. 94,510

Rs. 3,04,720

Processing TIme used

(in minutes)

2,400

2,000

400

1,400

The company uses number of employees as a basis to allocate Administrative costs and processing time as a basis to allocate Information systems costs.

Required:

(I) Allocate the support department costs to the sales departments using the direct method.

(II) Rank the support departments based on percentage of their services rendered to other support departments. Use this ranking to allocate support costs based on the step-down allocation method.

(III) How could you have ranked the support departments differently?

(IV) Allocate the support department costs to two sales departments using the reciprocal allocation method.

(CA PE II, Nov., 2003)

420

Solution:

A Textbook of Financial Cost and Management Accounting

(i) Direct and step-down allocation

(i) Support Departments

Admn. Information Systems

Rs. Rs.

Costs incurred

Allocation of Admn.

( 42nO,28nO)

Allocation of

Information Systems

(24/44,20/44)

94,510

(94,510)

3,04,720

(3,04,720)

(ii) Operating Departments

Corporate Consumer

Rs. Rs.

12,97,750 6,36,818

56,706

1,66,211

15,20,667

37,804

1,38,509

8,13,131

(ii) Rank on percentage of services rendered to other support departments.

Administration provides 23.077% of its services to information systems

=

21

42+28+21

= -

21

91

,= 23.077%

Information system provides 8.333% of its services to administrative departmen~.

=

400

2,400+2,000+400

400 x 100 = - x 100 = 8.33%

4800

Thus 23.07% of Rs. 94,510 Admn. Dept costs is = Rs. 21,810

Thus 8.33% of Rs. 3,04,720 Information systems dept. cost is Rs. 25,392

Costs incurred

Allocation of Admn. }

(42n0,28nO)

Allocation of

Information Systems}

(24/44,20/44)

(i) Support Departments

Admn. Information Systems

Rs. Rs.

94,510 3,04,720

(94,510) 21,810

3,26,530

(3,26,530)

(ii) Operating Departments

Corporate

Rs.

12,97,750

43,620

1,78,107

Rs. 15,19,477

Consumer

Rs.

6,36,818

29,080

1,48,423

Rs. 8,14,321

(iii) An alternative

+ ranking is based on the Re-amount of services rendered to other service departments, using the numbers from requirement 2, this approach would use the following sequence.

• Allocation of information systems overheads first (Rs. 25,383 provided to a4ministrative).

• Allocated administrative overheads second (Rs: 21,810 provided to information systems).

Overheads

(iv) Administrative (AD)

=

Rs.94,510 + 0.08333 IS

Information Services (IS) = Rs.3,04,720 + 0.23077 AD

AD

=

94,510 + 0.08333 {3,04,720 + 0.23077 AD}

0.98077

AD = 94,510 + 25,392.32 + 0.01923 AD

AD

=

1,19,902.32

AD

=

Rs. 1,22,253

IS

=

Rs. 3,04,720 + 0.23077 x 1,22,253

= Rs. 3,32,932

(i) Suppon Depanments

Admn. Information Systems

Rs. Rs.

Costs incurred

Allocation of Admn. }

( 42170,28nO)

Allocation of

Information }

Systems

(24/44,20/44)

94,510

(1,22,253)

27,744

3,04,720

28,212

(3,32,932)

( it ) Operating Departments

Corporate Consumer

Rs. Rs.

12,97,750 6,36,818

56,424 37,616

421

1,66,466

15,20,640

1,38,722

8,13,156

QUESTIONS

1. What do you understand by overhead charges?

2. "Overheads may be classified according to their nature and a number of other charactertics." Discuss this statement while classifying cost.

3. Define overhead charges. Explain the different methods of classification of overhead.

4. Discuss the usefulness of overhead classification.

S. What do you understand by codification of overhead charges?

6. Discuss in brief the different methods used in codification of overhead.

7. What is meant by allocation and apportionment? Distinguish between a\1ocation and apportionment of overhead.

8. What basis you would adopt for apportionment of the fo\1owing items of overhead expenses to different departments?

(a) Power and light. (b) Depreciation on building. (c) Rent and Rates. (d) Postage. (e) Indirect Wages.

9. Explain the different methods of re-apportionment of overheads.

10. The following particulars were obtained from the books of a light Engineering Company for the half year ended 30th

September, 2003. Calculate the departmental overhead rate for each of the production departments assuming the overheads are recovered as a percentage of direct wages.

Particulars

Direct wages

Direct materials

Employees

Electricity

Light points

Assets value

Area occupied

A

Rs.

7,000

3,000

200

8,000

10

SO,OOO

800

Production Departments

B

Rs.

6,000

2,SOO

ISO

6,000

IS

30,000

600

C

Rs.

S,OOO

2,000

ISO

6,000

IS

20,000

600

Service Departments

X

Rs.

Y

Rs.

1,000

I,SOO

SO

2,000

S

10,000

200

1,000

1,000

SO

3,000

S

10,000

200

The expenses for 6 months were :

Stores overhead Rs.

Motive power

400

Rs. IS00

Electric lighting 200

Labour welfare Rs. 3000

Depreciation

Repairs & Maintenance

General overheads

Rent and Taxes

Rs.

Rs.

6,000

1,200

Rs. 10,000

Rs. 600

422 A Textbook of Financial Cost and Management Accounting

Apportion the expenses of Department X in the ratio of 4 : 3 : 3 and that of department Y, in proportion of direct wages, to departments A, B, and C respectively.

[ ADS: Total overheads cost: A - Rs.1l396, B - Rs.8663, C - Rs.7341

Dept. overhead rate: A - 162.8%, B - 144.4%, C - 146.8%]

11. A company has three departments A, B, and C and two service departments X and Y. The expenses incurred by them during the month of may 2003 are incurred by them during the month of may 2003 are :

A- 8000

B -7000

C - 5000

X - 2340

Y - 3000

The expenses of service departments are apportioned to the production departments in the following basis :

Particulars A B C X Y

Expenses of X 20% 40% 30% 10%

Expenses of Y 40% 20% 20% 20%

Show clearly as to how the expenses of X and Y departments would be apportioned to A, Band C departments under

Simultaneous Equitation Method

[Ans : Total cost of service department X = Rs. 3000

Total cost of service department Y = Rs. 3300]

12. You are supplied with the following information and required to work out the production hour rate of recovery of overheads A, B, and C under the Repeated Distribution Method.

Production Departments

A B C

Service Departments

P Q

Rs. Rs. Rs. Rs. Rs.

As per primary

Distribution summary

}

7,810 12,543 4,547

Expenses of service departments P and Q are apportioned as under:

P

P

Q

A B C

30%

10%

40%

20%

Estimated working hours of production are as under:

Departments :

20%

50%

A-l,ooo hours

B - 2,500 hours

C - 1,400 hours

[Ans : Total Overhead cost of

Dept. A - Rs. 9,500

Dept. B - Rs. 1,5000

Dept. C - Rs. 7,000

20%

4,000

Q

10%

2,600

Overhead Rate: A - Rs. 9.50; B - Rs. 6; C - Rs. 5]

13. A factory consists of three Production Departments, viz., Turning. Milling and Grinding. Though maintenance is done by the departments, the factory keeps four service departments too, viz., Stores, Planning, Canteen and Time Office.

For the month of November 2003 the Direct Departmental Expenses were recorded as follows:

Turning

Milling

Grinding

Rs.

Rs.

72,000

84,000

Rs. 1,08,000

Stores

Planning

Canteen

Time Office

Rs. 36,000

Rs. 60,000

Rs. 48,000

Rs. 12,000

The expenses of stores are to be distributed on a percentage basis, viz., 20%, 40% to Turning. Milling and Grinding respectively. The expenses of Planning are to be apportioned on the basis of Machine Hours worked and those of

Canteen and Time Office according to number of men employed in Production Departments.

Men employed No. of hours worked

22

32

10,000

15,000

Turning

Milling

46 25,000 Grinding

Prepare a statement showing the distribution of the Service Department's Expenses to the Production Departments and also determine the final absorption rate.

[Ans: Total of Turning Rs. 1,04,400; Milling Rs. 1,35,600; Grinding Rs. 1,80,000; Aborption rate per hour 10.44:9.04 and 7.20]

Overheads 423

14. The following particulars relate to a manufacturing company which has three production departments, A, B, C and two service departments X and Y :

Depanments

B C X Y A

Total departmental

Overhead as primary distribution Rs.63,OOO 74,000 28,000 45,000 20,000

The company decided to charge the service departments cost on the basis of the following percentages:

Service Dept. Production Depts. Service Dept.

A B C X Y

X

Y

40%

30%

30%

30%

20%

29% 20%

10%

Find the total overheads of production departments charging service departmental costs to production on the repeated distribution method.

[Ans : A Rs. 90,500; B Rs. 96,500; C Rs. 43,000]

15. In a factory, there are two service departments P and Q and three production departments A, Band C. In April 1988 the departmental expenses were:

Depanments Rs.

A

B

C

P

Q

6,50,000

6,00,000

5,00,000

1,20,000

1,00,000

The service departments, expenses are allocated on a percentage basis as follows :

Service Dept. Production Depts.

A B C

Service Dept.

X Y

X

Y

30%

40%

40%

30%

15%

25% 5%

15%

Prepare a statement showing the distribution of the two service departments expenses to the tree departments under the

"Repeated Distribution Method."

[Ans : Rs. 7,35,340; Rs. 6,86,045; Rs. 5,48,615]

16. A manufacturing concern has three production departments and two service departments. In July 2003, the departmental expenses were as follows :

Production Departments

X

Y

Z

Rs.

16,000

13,000

14,000

Service Depanments p

4,000

Q 6,000

The service department expenses are charged out on a percentage basis, viz. :

Expenses of dept. P

Expenses of dept. Q

X

20%

25%

"

25%

25%

Z

35%

40%

P

10%

Q

20%

Prepare a statement of secondary distribution under repeated distribution method.

[Ans: Total Cost of Dept. X Rs. 18,674; Dept. Y Rs. 15,908; Dept. Z Rs. 18,418]

17. A Company has three production departments and two service departments and distribution summary of overhead is as follows:

Production Depanments Rs.

A

B

C

Service Depanment

X

Y

30,000

20,000

10,000

Rs.

2,340

3,000

424 A Textbook of Financial Cost and Management Accounting

The expenses of service departments are charged on a percentage basis which is as follows :

A B C X

Service Dept. X

Service Dept. Y

20%

40%

40%

20%

30%

20% 20%

Y

10%

[Ans: Dept. A Rs. 65,340; Dept. B Rs.31,920; Dept. C Rs. 11,560]

18. In a factory, there are two service departments, P and Q and three production departments A, Band C. In March 2003 the departmental expenses were.

A Rs .6,50,000

B Rs.6,oo,ooo

C Rs. 5,00,000

P

Q

Rs. 1,20,000

Rs. 1,00,000

The service department expenses are allocated on a percentage basis as follows.

Dept. P

X

3%

Y

40

Z

15%

P Q

15%

Dept.

Prepare

Q 40% 30% 25% 5%

Q statement showing the distribution of two service departments expenses to three departments under simultaneous equation method.

[Ans: Dept. A Rs.7,35,342; Dept. B Rs.6,86,046 Dept. C Rs.5,48,612]

000

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