A brand of Larsen & Toubro Limited
The Company
The Company
Organisation Structure
Leadership Team & Vision
Geographical Spread
Comprehensive Capabilities in Engineering & Construction
Management Systems
Cover shows L&T Hydrocarbon's turnkey project
execution capabilities.
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Hydrocarbon - Upstream
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Overview
Oil & Gas Projects
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- India
- International
- Middle East & North Africa (MENA)
- South East Asia, Australia & Other Regions
The Registered Office of Larsen & Toubro at Ballard Estate,
Mumbai, India
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Floating Systems
Subsea Systems
Modular Fabrication Facilities
- Hazira,India
- Sohar, Oman
- Kattupalli, India
Upstream Engineering Services
Offshore Installation Services
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Hydrocarbon - Mid & Downstream
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Overview
Refinery Projects
Chemical Plants
Fertiliser Projects
Petrochemical Projects
Unit Systems & Modular Process Plants
Hydrocarbon Mid & Downstream - International
Engineering Services
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Hydrocarbon - Plant Construction & Pipelines
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Overview
Pipeline Engineering Services
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Hydrocarbon - Plant Construction & Pipelines - International
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Overview
Electromechanical Construction Joint Ventures
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Health, Safety & Environment
IT-enabled Project Management
Technology Centres
L&T’s Related Manufacturing Capabilities
HR for Professional Excellence
Sustainability
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Co-ordinates
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The Company
Larsen & Toubro is a leading technology, engineering, construction,
manufacturing and financial services company, with global
operations.
One of India’s most respected conglomerates, L&T is widely admired
for its technological achievements, value systems and high standards
of corporate governance. It meets critical requirements in key sectors –
infrastructure, oil & gas, power, petrochemical, chemical, mining and
construction. It is ranked fourth in the global list of green companies in
the industrial sector by Newsweek, ninth most innovative company by
Forbes International and India’s most admired company in the E&C
sector. Leadership is sustained in its major lines of business through a
customer-focused approach, an innovative culture and the ability to
respond positively to challenging requirements. Sustainability and
inclusive growth are embedded in L&T’s vision and strategic plans.
The L&T Group markets plant and equipment in over 30 countries and
has a manufacturing footprint that extends across India, China, the
Gulf, South East Asia and Australia. Its supply chain extends across five
continents.
Significant achievements include:
• Hydrocarbon projects in India, the Middle East, South East Asia
& Africa
• The world’s longest heated and PUF-insulated waxy crude oil
pipeline
• India’s largest onshore oil processing terminal
• The world’s longest LPG pipeline
• Construction of the world’s largest refinery complex
• India’s largest onshore gas processing terminal
• Major airports in India and overseas
• Infrastructure projects in Jordan, U.A.E. and South East Asia
• The world's largest coal gasifier - made in India and exported
China
• The world’s biggest EO reactor - for a petrochemical complex in
the Gulf
• The world’s largest FCC regenerator and coke drum
• Manufacturing systems for India’s maiden moon mission
The L&T team comprises over 50,000 people based in plants and
offices worldwide. The company has close to a million shareholders.
Sales - L&T Group
(USD Billion)
14.00
13.5
11.70
8.50
2009-2010
2010-2011
2011-2012
2012-2013
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Organisation Structure
Leadership Team
Geographical Spread
Comprehensive Capabilities in Hydrocarbons
L&T Hydrocarbon’s design-to-build world-class solutions in the E&C
space addresses national and pan-regional needs for the hydrocarbon
sector. In-house expertise with strategic partnerships enable it to
deliver single-point solutions for all projects.
Safety, timely delivery, cost-competitiveness and focus on best-in-class
HSE and IT security practices underscore our operations. Integrated
strengths and a workforce of over 7000 qualified and experienced
personnel ensure timely delivery of critical and complex projects. L&T’s
reputation for simultaneously executing multiple projects is built on
systems and procedures which allow flexibility of operations and agility
in response.
Hydrocarbon Plant Construction & Pipelines covers turnkey
construction of refineries, petrochemical, chemical and fertiliser
plants, gas gathering stations, underground cavern storage systems
for LPG covering civil, structural, piping, equipment and heavy lift
works. It also executes cross-country pipelines and oil/gas terminals on
Lump-sum Turnkey basis.
L&T Hydrocarbon has major facilities in India at Powai (Mumbai),
Vadodara, Chennai, Bengaluru, Faridabad (near Delhi), Hazira (near
Surat) and Kattupalli (near Chennai).
L&T Hydrocarbon is structured into the following Strategic Business
Groups (SBGs):
A major EPC player in the Middle East and South East Asia, L&T has
manufacturing facilities in Sohar (Oman), and major work centres in
UAE (Abu Dhabi and Sharjah), Qatar (Doha) and Al-Khobar (Saudi
Arabia).
Hydrocarbon – Upstream covers projects involving fixed platforms,
subsea pipelines & systems, offshore & onshore modules, FPSO
topsides and offshore drilling rigs, on EPCI basis.
L&T serves the hydrocarbon sector in Oman, Kuwait, Saudi Arabia and
Malaysia through joint venture companies in these countries.
Hydrocarbon - Mid & Downstream covers projects for petroleum
refining, petrochemical, fertiliser and onshore gas processing sectors,
on EPCC / License+EPCC basis.
Offices in Houston, London, Singapore, Perth, Jakarta, Johannesburg,
Rio de Janeiro and Suwon (Korea) facilitate access around the globe.
L&T has a comprehensive network of agents and business partners in
various focus geographies including CIS and Africa.
Project offices at the Powai Campus, Mumbai
L&T Knowledge City - the integrated campus at Vadodara houses Hydrocarbon Mid & Downstream business
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The engineering and construction capabilities of L&T Hydrocarbon have secured wide recognition
L&T has built a strong international organisation with multi-cultural
teams having local knowledge and domain expertise.
L&T lays strong emphasis on operational excellence and benchmarking international practices. The L&T Institute of Project
Management at Vadodara develops project management expertise
across the domains of Engineering, Procurement & Construction. The
L&T Safety Innovation School at Hazira (Surat) and safety programmes
at project sites affirm L&T’s focus on safety.
Core competencies of L&T Hydrocarbon
• Innovative construction with cutting-edge technology through large
and sophisticated plant and machinery asset base
• P&M assets overseas particularly in the Gulf
• Integrated operations through Enterprise-wide Resource
Planning System
• Extensive IT-enablement for virtual single office operations
• Conformity to globally recognised Management System Standards
• Robust Risk Management protocol
• Financial resources to take up large projects
• Multi-locational Engineering Centres (both in-house as well as joint
ventures) equipped with state-of-the-art facilities and engineering
tools.
• Technology Centres providing technology support as well as
advanced analytical engineering & trouble-shooting services.
• State-of-the-art Modular Fabrication Facilities at Hazira (on India’s
west coast), Kattupalli (near Chennai on India’s east coast) and
Sohar (Oman) have a combined annual fabrication capacity in excess
of 150,000 MT offering round-the-year delivery.
• Latest generation heavy lift-cum-pipelay vessel (LTS 3000) for
offshore installation of platforms and subsea pipelines.
• Cost-efficient global sourcing
The offices of Hydrocarbon Construction & Pipelines at Chennai also includes a
number of competency centres
L&T Electromech’s offices in Ruwi, Oman houses a large project management team
L&T’s Safety Innovation School at Hazira has helped to institutionalise safety
standards across the company
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Management Systems
(Quality, Health & Safety, Environment, Energy, IT Security and Business Processes Capability Maturity)
L&T is committed to continual improvement of its business processes
by using internationally accepted standards. Its corporate policy is a
reflection of an Integrated Management System for Quality,
Environment, Occupational Health & Safety, IT Security and Human
Resources, whilst implementing globally recognised standards such
as ISO 9001 / ISO 29001, ISO 14001, OHSAS 18001, ISO 50001, ISO /
IEC 27001 and SEI - CMMI Level 5.
A centralized Management Systems Cell with qualified personnel
administers these functions. Periodic internal audits and corrective
action with management reviews at various levels prevent noncompliance throughout the business processes and lead to continual
improvements.
ISO 9001 / ISO 29001 - Quality
L&T's Quality Management System is certified to ISO 9001 / ISO
29001. This approval reflects L&T's capability to execute turnkey
projects covering marketing, design, engineering, project
management, procurement, manufacturing, erection, construction
and commissioning of various plants & systems.
IS0 14001 - Environment
L&T's Engineering, Research & Development Centres are certified to
ISO 14001 for its capability to design and engineer environmentally
friendly plants. Also, our Modular Fabrication Facilities / Yards and all
projects construction and commissioning activities are in compliance
with Environment Management System and are certified to ISO
14001.
OHSAS 18001 - Health & Safety
L&T's Modular Fabrication Facilities / Yards and all projects
construction and commissioning activities are in compliance with
Occupational Health and Safety Management Systems and are
certified to OHSAS 18001.
ISO 50001 – Energy
L&T's Modular Fabrication Facilities / Yards are in compliance with
Energy Management System and are certified to ISO 50001.
ISO / IEC 27001 - IT Security
Along with the Ministry of Communications and Information
Technology, Government of India, L&T pioneered the IT Security
Management System movement in India. L&T's R&D effort in this
field resulted in a National Standard for ISMS and the project of
national significance created a new benchmark for Indian industries
and strategic sectors, assuring the security of customer information
while protecting critical information and information processing
assets.
L&T is the world’s first company to be certified to ISO/IEC 27001 on
the very first day of its publication. The certification was granted by
BVC.
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NBBI, ASME & API Accreditations
L&T's Modular Fabrication Facilities are accredited by NBBI, ASME &
API. The authorisation to use their 'U', 'S', 'R', 'NB' & 'API' symbols
and monograms reflect L&T's capabilities to manufacture, repair and
assemble pressure vessels and boilers in accordance with ASME
Boiler & Pressure Vessel Codes, and manufacture of pipes in
accordance with API 2B and 5L specifications.
SEI-CMMI Level 5 - Business Processes Capability Maturity
L&T-Chiyoda was declared CMMI Level 5 compliant by SEI, USA, and
became the world's first EPC-Engineering Company to reach this
level. Other L&T's engineering units are also in the process of
implementing SEI-CMMI Level 5 requirements.
National / International Bench-marking
With active participation in the National Committee and in the
International Organization for Standardisation ISO/TC 176 and ISO /
IEC / JTCI / SC 27 development activities, L&T also assists ISO in
validating the revisions of ISO 9000 series as well as ISO / IEC 27001
series. Links are established with various international bodies such as
the Institute of Quality Assurance (UK), American Society for Quality
(USA), European Organisation for Quality (Switzerland), IT SecurityInternational User Group (IUG, UK), Information Systems Security
Engineering Association (ISSEA, USA) and United Nations Economic
Commission to keep abreast of the latest developments in
Management Systems.
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Hydrocarbon - Upstream
L&T has a 2000-strong professional group dedicated to engineering,
procurement, fabrication / construction, installation (EPCI) services
for the offshore E&P industry. L&T’s in-house capabilities cover the
entire value chain - encompassing oil & gas production, processing,
transportation and deepwater projects.
L&T has successfully delivered EPCI services for many projects in the
upstream hydrocarbon sector over the last two decades in India, the
Middle East, Africa, South East Asia and Australia. Customers
include reputed international companies like ONGC, GSPC, British
Gas, Petronas, Songas, Qatar Petroleum, ADMA OPCO, GASCO,
PTTEP, Shell, MODEC, Technip, Maersk Oil and Bunduq. The
Company has successfully completed large projects delivering stateof-the-art platforms, process facilities, subsea pipelines, offshore &
onshore modules, large topsides suitable for FPSOs and offshore
drilling rigs.
L&T’s Hydrocarbon Upstream Strategic Business Group is organised
under :
• Oil & Gas Projects - India
The state-of-the-art modular fabrication facilities have a combined
fabrication area exceeding 1.5 million sq.m with total fabrication
capacity in excess of 150,000 MT. Facilities at Oman and Kattupalli
are strategically located to cater to international markets. In addition
to the logistical advantage, L&T’s fabrication facilities offer roundthe-year delivery to customers in India, the Middle East, South East
Asia, Australia and the North Sea.
Global sourcing and supply chain management systems ensure
international quality and on-time delivery of equipment and raw
materials. An established vendor network supported by world-wide
inspection and expediting teams, aids cost-efficient global sourcing.
L&T's heavy lift-cum-pipelay vessel (LTS 3000) built through a joint
venture with SapuraCrest of Malaysia, enables in-house installation
of offshore platforms and subsea pipelines.
L&T has repeatedly demonstrated its ability to offer customdesigned, cost-competitive solutions to the industry with impeccable
on-time delivery record meeting international quality and HSE
standards.
• International Oil & Gas Projects – Middle East & North Africa
(MENA)
• International Oil & Gas Projects – South East Asia, Australia & Other
Regions
• Floating Systems
• Subsea Systems
• Modular Fabrication Facilities – Hazira, Kattupalli and Oman
• L&T-Valdel Engineering Limited
• L&T Sapura Shipping Private Limited
• L&T Sapura Offshore Private Limited
L&T-Valdel offers Front End Engineering & Design (FEED) and detailed
engineering services for the upstream offshore sector.
Single piece pile (144m) being launched by LTS3000 for Zawtika Project in Myanmar
Aerial view of MHN process platform and living quarters project for ONGC in Mumbai High North Field
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Oil & Gas Projects
Range
• Wellhead platforms
• Process platforms
• Living quarter modules
• Gas compression modules
• Platform and pipeline modifications
• Subsea systems
• Integrated topsides for FPSOs
• Jack-up rigs
• Semi-submersibles
L&T has over two decades of experience and expertise in the
offshore oil & gas sector. This impeccable track record of executing
complex fast-track projects affirms its capabilities.
L&T has a reputation for on-time delivery, cost-competitiveness
and international quality standards with focus on best-in-class HSE
practices.
On-going/Completed Projects
Wellhead Platforms
• HRP-II 3 Wellhead project for ONGC involving 3 wellhead
platforms and composite cable connection with nearby Heera
Process Complex for remote operation.
• B-127 Wellhead project for ONGC involving 3 wellhead
platforms and 1 wellhead platform-B 127 including compressor
module & bridge connected to MOPU Sagar Lakshmi.
Load-out of India’s heaviest module (4300 MT), 150-man Living Quarters for ONGC
BCP-B2 process platform and well-head complex connected to the pre-existing BPB Complex of ONGC. It is located in the Bassein Gas Field, around 80 km north-west of
Mumbai.
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Oil & Gas Projects – India
• Deen Dayal West (DDW) Field Development Project for GSPC
comprising six-legged platform with 16 well slots, designed to
accommodate Jack-up Rig (JU), Tender Assisted Rig (TAD) &
Modular Rig for drilling operations post WHP installation
• MHN Redevelopment Plan Phase II Project for ONGC involving
four new wellhead platforms (12 slots each) – N14, N17, N18,
N20
• MHS Redevelopment Project Phase-II for ONGC comprising
three new smart wellhead platforms, 40 km pipelines and
modifications on existing platforms
• N9 / N10 Wellhead platform & pipeline project for ONGC,
involving two unmanned wellhead platforms
MNW, MNP and MLQ platform in operation for ONGC’s MHN project
• 4 -Wellhead platform project (4WPP1) for ONGC involving four
wellhead platforms
• 9-Wellhead platform project for ONGC involving nine
unmanned wellhead platforms
• MHSRP II Project for ONGC involving three wellhead platforms,
54 km of rigid pipeline and 20 km of composite cable
• S1 SAND wellhead platforms, modifications & associated
pipelines for ONGC involving three wellhead platforms,
27.65 km pipeline (6” to 14” - 3 segments)
N-20 wellhead platform for MHN RD II project of ONGC
• I–MNTW Wellhead platforms and pipelines for ONGC involving
four wellhead platforms; 65.4 km P/L (4” to 16” - 11 segments)
Process Platforms
• MHN process platform and living quarters project involving
process platform, living quarters platform, 2 flare platforms, 4
bridges for ONGC in Mumbai High North Field
• Deen Dayal West process-cum-living quarters platform (PLQP)
for Gujarat State Petroleum Corporation (GSPC) for processing
200 MMSCFD gas and 4500 BPD condensate. EPIC scope
includes process platform with 45-man living quarters, flare
tripod, two connecting bridges and modification work on
connecting Deen Dayal Wellhead Platform (DDW1)
4-Wellhead Platform Project executed by L&T on EPCI basis to global benchmarks
for ONGC
• Integrated water injection-cum-gas compression MNW
platform for ONGC in Mumbai High North Field with water
injection capacity of 250,000 BWPD at a pressure of 150 bar, gas
compression facility at a flow rate of 1.9 MMSCMD, turbo
generator capacity to produce 8.6 MW x 2 of power and 50man living quarters
• HRC process platform for ONGC involving process platform
consisting of four-legged jacket at a water depth of 53m,
building module for 20 people, compressor module of capacity
1.24 MMSCMD, a two-level deck, 125m bridge to existing
platform along with modification
DDW1 Wellhead Platform & Process-cum-living quarters platform for GSPC installed
off India’s east coast
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• TPP process decks and topsides for Enron Oil & Gas involving a
process platform, flares and interconnecting bridges
Compression Platform Projects
• MHN PGC module project involving three process gas
compressor modules for installation on MHN Platform for
ONGC in Mumbai High North Field
• Vasai East Development Project (VEDP) for ONGC, executed
through a consortium, involving two booster compressor
modules and one HP gas compressor at the BCPA2 platform
• Booster Compressor Platform Project (BCP-B2) for ONGC
involving booster gas compressor platform housing two
compressor modules with two compressor trains per module
and one building module in South Basin Gas Fields
Process Gas Compressor Module for ONGC Mumbai High North Field project
Platform & Pipeline Modification Projects
• NQ Reconstruction Project for ONGC, involving revamping,
reconstruction, replacement, refurbishment and addition of
new facility at NQO, NQD, NQG and NQP platform. Includes
replacement of booster compressor with a new process gas
compressor module (2.4 MMSCMD), revamp of produced water
conditioning system, hot oil system, gas dehydration unit and
other utilities
• Pipeline Replacement Project (PRP) for ONGC, executed through
a consortium involving replacement of over 220 km of subsea
rigid and flexible pipelines and associated topside modifications
on 109 platforms
RS 17 Platform for MHRSP-II project of ONGC
• Clamp-on related platform modification and pipeline project for
ONGC involving modification of 26 platforms, 29.6 km pipeline
(4”& 6” – 11 segments)
• Bombay High pipeline replacement project for ONGC involving
four platform modifications, nine segments of rigid pipelines
• Platform & pipeline modification project for ONGC involving
modification of 18 platforms and 41.7 km of rigid pipelines
L&T has laid more than 600 km of subsea pipelines for domestic and international
projects
Process platform installation and pipeline modification at Heera Complex of ONGC. (Capacity: 30,000 BPD oil, 20,000 BPD water, and 1.5 MMSCMD gas)
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Oil & Gas Projects – International
Middle East and North Africa (MENA)
L&T offers EPC services for fixed offshore platforms, sub-sea
pipelines and brownfield modifications for oil companies in GCC,
Iraq, East & North Africa and the Caspian Sea.
Dedicated offices at Abu Dhabi and Al-Khobar address client
requirements for projects in these regions. L&T is establishing
branches in Ashgabat (Turkmenistan) and Tripoli (Libya) to
supplement its offerings to clients in the CIS and North Africa.
Offshore Projects in the above regions are suitably supported by
L&T's state of the art modular fabrication facility at Sohar in Oman
which has an all weather load-out facilities for structures weighing
up to 20,000 MT, and an Engineering Centre for FEED and detail
design at Bengaluru.
L&T is pre-qualified for offshore projects with oil companies in the
region, such as Abu Dhabi Marine Operating Company (ADMAOPCO), Saudi Aramco, Khafji Joint Operations (KJO), Qatar
Petroleum, Zakum Development Company (ZADCO), Maersk Oil
Qatar (MOQ), TOTAL-ABK, Bunduq, Dragon Oil, PETRONAS Carigali
Turkmenistan Bhd (PCTSB) and Mellitah Oil & Gas Libya.
Zawtika WP3 topside for PTTEP ready for loadout at L&T MFY, Oman
Inset: Zawtika WP1 platform installed in Gulf of Mottama in Myanmar
South East Asia, Australia & Other Regions
With three strategically located fabrication yards, L&T is focusing on
fixed platform and onshore LNG projects in South East Asia,
Australia, North Sea and West Africa.
L&T is approved / pre-qualified by E&P majors such as Shell,
ExxonMobil, Chevron, ConocoPhillips, TOTAL, PETRONAS, PTTEP,
Apache, Eni, etc.
L&T is also included under Achilles Joint Qualification System (Vendor
Registration No. 26012) and FPAL (Supplier No. 10051545) as an EPC
contractor to the oil & gas industry in the North Sea.
L&T's Modular Fabrication Facility at Kattupalli on the east coast of
India offers logistical advantage for projects in South East Asia and
Australia.
With modular fabrication capacities in excess of 150,000 MT per
annum, L&T can undertake projects involving oil & gas / LNG
modules. L&T is approved by EPCM companies such as Bechtel, Fluor,
Chiyoda and Foster Wheeler for onshore LNG projects.
Wellhead platform jacket being loaded out from L&T's Modular Fabrication Yard in
Oman for Nasr Phase-1 Development Project of ADMA-OPCO, Abu Dhabi.
Gas Injection Platform (GIP), bound for an oil & gas field of Bunduq Company Ltd.,
Abu Dhabi.
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Ongoing / Completed Projects
• Yetagun North (Phase-V Development) Project for PETRONAS
Carigali Myanmar (Hong Kong) Limited, comprising one
wellhead platform, 11.2 km of 10" subsea pipeline and host tiein works at the existing platform on EPC basis
• Zawtika Development Project Phase 1A: Three wellhead
platforms with 21 km sea lines for PTTEP International Limited,
Thailand on EPC basis
• NASR Phase 1 Development Project & Umm Lulu Development
Project Phase 1 for Abu Dhabi Marine Operating Company
(ADMA-OPCO) at 150 km northwest Abu Dhabi, UAE, involving
one manifold tower, four wellhead platforms, 103 km rigid
subsea pipeline and 78 km subsea fibre optic cable on EPIC basis
• Living quarters and power upgrade of PS-2 & PS-3 complexes in
the offshore Maydan Mahzam and Bui Hanine fields of Qatar
Petroleum (QP) comprising 45 LQ, power module, F&G
upgrade, three jackets, four bridges on EPC basis
• Block 5 Development Plan, Package 14 for Maersk Oil,
Qatar comprising two wellhead topsides (~2300 MT each), a
flare platform and an interconnecting bridge (100 m-long) on
EPC basis
PS-2/3 Living quarters and power upgrade project for Qatar Petroleum.
• Gas re-injection project for Bunduq Company Ltd., Abu Dhabi,
comprising composite single deck GIP platform (40 MMSCFD of
Associated Gas) with both gas compression (464 bar) and
injection facilities (topsides lift weight ~ 2500 MT, 6-legged
platform in 17.7 m deepwater), one interconnecting bridge on
EPC basis
• Songo Songo Gas Development and Power Generation
Project for Songas Limited, Tanzania, comprising three shallowwater wellhead platforms, 12” x 25 km sub-sea pipeline, 2 x 35
MMSCFD gas-processing plant and 16” x 225 km cross-country
pipeline to power plant near Dar-es-Salaam on EPC basis.
• Test separators and FG scrubber skids for Kuwait Oil
Company, Kuwait, for oil and gas processing facilities
• 3500 MT onshore process modules for Technip for ADGAS-OAG
project at Das Island, Abu Dhabi, on EPC basis
HA Deck & building module for Maersk Oil Qatar installed at Al Shaheen Field.
L&T's modular fabrication facility at Sohar in Oman undertakes fabrication of single module weighing up to 20,000 metric tonnes. The largest such facility in Oman, it serves
oil & gas fields in the Gulf, North Africa & Europe. Picture shows a jacket, wellhead platform and jack-up rig at the yard.
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Floating Systems
L&T’s Floating Systems Business Unit (FSBU) offers a single-point
solution for floating systems like o ffshore drilling rigs, FPSOs and
semi-submersibles.
Integrating L&T's extensive engineering resources at Bengaluru,
Faridabad and Chennai for design & detail engineering, and the
expertise developed over the past two decades by executing megaoffshore projects, the Company can construct modern jack-up rigs
and semi-submersibles on turnkey basis, and fabricate and integrate
topsides for FPSOs and FSRUs at its Oman and Kattupalli Yard
facilities. L&T's work centres at Mumbai and Abu Dhabi undertake
complete project management, procurement, QA / HSE and the
coordination necessary for such projects, including transportation,
installation and commissioning.
Ongoing / completed projects
• Offshore rig refurbishment for ONGC's jack-up rig 'Sagar Uday'
(BMC Class 300) involving major lay-up and repair
• Refurbishment of hurricane-damaged rig Foresight Driller-VII
(FD-VII) for Lynemouth Drilling SA (subsidiary of Foresight Ltd.,
U.K.). The scope included major rig refurbishment, fabrication of
damaged legs, spud cans, hull renewal, living quarters, drill floor
equipment and the helideck.
• Refurbishment / EPS conversion of Sagar Lakshmi rig for ONGC.
The scope involved spud can and leg section fabrication, complete
topside modification and the bridge connecting B-173A platform
at Mumbai High.
Production Units
Engineering of FPSO topsides (MV-18, MV-20 & MV-21) for MODEC,
GTG module of Tupi-2 (MV-28) FPSO for MODEC, complete topsides
of OSX-3 FPSO, and GTG modules for Cernambi FPSO. Scope
involved FEED verification, HAZOP, safety studies, detailed
engineering, procurement engineering, 3D design and modeling,
class approval (ABS) and yard assistance.
FPSO Cidade de Niteroi (MV-18): Topsides engineering by L&T Valdel (see pg.23)
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L&T's modular fabrication facility at Sohar in Oman undertakes fabrication of single
module weighing up to 20,000 metric tonnes. The largest such facility in Oman, it
serves oil & gas field in the Gulf and North Africa. Picture shows a jacket, wellhead
platform and jack-up rig at the yard.
FD-VII rig offshore after undergoing refurbishment and upgrade
Subsea Systems
L&T’s Subsea Systems Business Unit can undertake a range of turnkey
solutions for deepwater exploration and production in collaboration
with leading service providers in this segment.
L&T's rich experience of executing challenging offshore oil & gas
projects for national and international oil companies provides the
ideal platform to develop indigenous capabilities in deepwater field
development projects. In addition to leveraging its competencies in
project management, precision manufacturing, installation and
commissioning of large and complex offshore facilities, L&T has
entered into partnerships with key technology providers of
deepwater engineering and installation services.
Offerings comprise concept studies, FEED, detailed engineering,
procurement, installation and commissioning. L&T makes
substantial investments in engineering and EPIC of subsea
production systems for deepwater installation, testing and
commissioning through technical collaboration and partnerships
with proven players.
The subsea installation capabilities are being strengthened by
developing a deepwater marine spread through investments in
dynamically-positioned vessels and tie-ups with global deepwater
asset owners.
L&T's modular fabrication facilities are designed and equipped to
undertake fabrication and testing of critical subsea components such
as PLEM, PLET, jumpers, manifold, UDH, protection structures,
subsea templates, etc., in line with the stringent quality standards
required for subsea production systems. The yards are strategically
located to cover the fast growing deepwater region from Africa to
Australia.
L&T is pursuing deepwater field development opportunities in the
Indian offshore fields and the region in strategic alliance with leading
technology providers.
L&T is India’s first engineering & construction company to invest in
OLGA Version 6, a specialised flow assurance software. Similar
initiatives, coupled with the services of L&T-Valdel, enable L&T to
provide the entire spectrum of engineering services required for
subsea development.
Since most of the subsea development will have host facilities either
offshore or onshore, L&T can draw upon the rich experience of its
other engineering centres for offshore facilities including FPSO and
L&T Engineering / L&T Chiyoda for onshore process facilities.
Subsea installation and commissioning services
Integrated Deepwater Solution Provider
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Modular Fabrication Facilities
The capability to carry out modular fabrication complements L&T's
broad range of offerings for the hydrocarbon upstream sector. L&T
has three modular fabrication facilities - each strategically selected
for proximity to major oil & gas fields and allied maritime
infrastructure.
Hazira, West Coast of India
Located on the Tapti river at Hazira near Surat, the facility has
unimpeded passage to the Arabian Sea 8 km away. Set up in 1988, it
has set multiple benchmarks in fabricating and loading out offshore /
onshore oil & gas structures for ONGC and other oil & gas majors.
With an annual fabrication capacity of 50,000 MT, L&T’s Hazira
Modular Fabrication Facility (MFF) is capable of manufacturing
several large modules simultaneously. It is also equipped to
undertake mechanical design of modules including structure, piping,
pressure vessels, fabrication and construction engineering.
Fabricated modules are tested and pre-commissioned at site for
trouble-free rapid hook-up.
L&T’s Hazira MFF is certified to ISO 9001, ISO 14001, ISO/TS 29001,
OHSAS 18001 and has Certificate of Authority to use API monogram
for products manufactured as per specifications API 5L and API 2B.
The yard is also authorized to use ASME 'U' & 'S' stamps as well as
NBBI's 'R' stamp.
The MFF is part of L&T's Hazira manufacturing complex which is
spread over 300 hectares incorporating several state-of-the-art units
for the manufacture of the latest generation offshore platforms,
refinery, petrochemical, power, nuclear, aerospace and defence
equipment as well as specialised vessels.
L&T's strategically located fabrication yards offer round-the-year delivery with a cumulative annual fabrication capacity exceeding 150,000 MT to cater to regional markets
Heavy load-out facility at Hazira on the west coast of India
18
Infrastructure
Area: 475,000 sq. m
Jetty:
Main Jetty: 200m x 18m x 7.3m above C.D.
L-Jetty: 80m x 42m x 7.3m above C.D.
Ro-Ro Jetty: 60m x 40m x 7.3m above C.D.
Tides
Ÿ MHWS : +4.0 m*
Ÿ MHWS : +4.0 m*
Ÿ MHWN : +2.8 m*
Ÿ MLWN : -0.5 m *
Ÿ MLWS : -0.5 m*
* All Levels from the Chart Datum (C.D.)
Load-out of HA wellhead deck (2600 MT) at L&T’s fabrication yard at Hazira for
Maersk Oil Qatar.
Water depth
Ÿ Dredged level: -3.5 m to -5.0 m*
Ÿ Deck / jetty level: +7.3 m*
* All Levels from the Chart Datum
Load-out capacity
5.700 MT (max. single module load-out)
Annual capacity
50,000 MT/annum
Ongoing/ completed projects
• 1 process platform with supporting frame for GSPC PLQP project
• 1 process platform, and 2 jackets for MHN project of ONGC
• Living quarters platforms for MHN project of ONGC
MNP South West Process module being loaded-out from MFF-Hazira for ONGC
MHN Project
• 39 production platforms for ONGC
• 6 process platforms for ONGC and 1 platform for Enron Oil & Gas
• 12 compressor modules for ONGC
• 5 living quarters modules for ONGC
• 7 CCR modules for RIL, Jamnagar
• Equipment (13 vessels & 7 columns) for Paraxylene Train 4 project
of RIL, Jamnagar
• Convection modules for different refineries and chemical plants
as well as HRSG modules for power plants.
• Vessels, columns and reactors for different refineries and
petrochemical plants
• Onshore process modules (3500 MT) for Technip for ADGAS
OAG, Abu Dhabi
• 2 Process-cum-wellhead platforms for Maersk Oil Qatar
Booster compression platform module – ready for roll-out.
Inset: Module installation offshore
• Gas injection platform for Bunduq Company Ltd., Abu Dhabi
• Living quarters platforms for QP - PS2 and PS3 Qatar Offshore
• Primary reformer modules for Chiyoda Corporation for SIPC
Methanol Plant in Al-Jubail, Saudi Arabia
• Test separator skids for Kuwait Oil Company, Kuwait
• HRSGs for 168 MW power plant in Sri Lanka for AES Kelanitissa
(Pvt.) Limited, Sri Lanka
• Flexible pipe reels for Wellstream, UK
• Fuel gas conditioning skids for Allen Process, UK for 192 MW
Salalah Power Project, Oman
• Primary reformer convection modules for Krupp Uhde, Germany,
for QAFCO-4 Fertilizer Project in Qatar
• Desalination plant evaporators and heat exchangers for Sidem,
France
Gas compressor module (size: 31m x 16m x 16m, weight: 1000 MT) being
despatched from MFF - Hazira.
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Sohar, Oman
L&T's Modular Fabrication Yard (MFY) at Sohar, north Oman is
located in what is termed as the 'gateway to the Gulf', in proximity to
the ports of Muscat and Dubai. It serves the oil-rich Gulf region and
North Africa. The yard is the largest such facility in Oman, with the
attendant advantages of being contiguous with the Sohar Industrial
Port.
L&T MFY at Sohar has an all-weather captive jetty with break water. It
is geared for fabrication and load-out of complex onshore and
offshore modules like integrated process platforms, well head
platforms, large jackets, living quarter modules, compressor and
GTG modules, PAU, PAR, PAM modules, jack-up rigs & LNG modules.
This State-of-the-art module fabrication facility include automatic
plate & pipe profile cutting machines, plate bending machines,
automatic shot-blasting and painting facilities, automatic pipe spool
fabrication facility, plate girder fabrication facility, state of the art
valve test bench, for testing of valves covered warehouses and inhouse testing laboratories. The yard is also equipped with heavyduty crawler cranes, Goliath cranes and a range of other material
handling equipment.
Refurbishment of jack-up rig & fabrication of 8-legged jacket (13,500 MT)
at L&T’s Modular Fabrication Yard in Sohar,Oman
L&T MFY is certified to: ISO 9001, ISO 14001, OHSAS 18001, and has
the Certificate of Authority to use the API monogram for products
manufactured as per specifications API 5L and API 2B. The yard is also
authorised to use ASME 'U' and 'S' stamps and NBBI's 'R' stamp.
The yard was judged 'Best Offshore Construction Yard' in the GCC at
the Marine International Maritime Awards ceremony in 2011. It also
won a bronze award from the American Society of Safety Engineers
for implementing the best HSE Management System in the
Engineering and Construction category in GCC countries in 2012.
A joint venture with the Zubair Corporation, Oman, L&T MFY is
committed to the development of local skills and conforms to all local
regulations. A welder-training centre has been set up on the campus.
Trade related training is imparted to the local youth.
Aerial view of L&T’s Modular Fabrication Yard at Sohar, Oman
20
Topside being moved to load-out jetty by self-propelled modular trailers
Infrastructure
• Area: 500,000 sq.m.
• Jetty: 300 m
• Water front: 450 m
• Water depth: 10m to 13 m (depending on tide)
• Load-out capacity: Single module of 20,000 MT
• Annual capacity: 50,000 MT of finished modules
Ongoing/ completed projects:
• Nasr-Umm Lulu Field Development project of ADMA-OPCO, Abu
Dhabi; which includes 5 platforms, each weighing 1800-2700 MT
• Zawtika Field Development Project Phase 1A for PTTEPI, Thailand
which involves EPCIC of three jackets and topsides, each weighing
about 8500 MT and 1500MT respectively and 21 km of 18” subsea
pipelines
• Heera Redevelopment Phase-II project of ONGC, India
• Musssandam Gas Plant project for Oman Oil Company Exploration
& Production LLC
• Major refurbishment and lay-up of jack-up rig 'Sagar Uday' for
ONGC, India
• MHNRD-II wellhead platform project of ONGC, India
• 8-legged, 13,500 MT of MNP process platform jacket (fabrication
completed in less than 11 months) and living quarters platform
project for ONGC, India
• FD-VII jack-up rig - major repair and upgradation project for
Foresight Drilling, UK
• HB offshore platform project for Maersk Oil Qatar
Refurbishment of jack-up drilling rigs is part of L&T’s wide range of capabilities
• MHSRP-II well head platform project for ONGC, India
Wellhead topside sea fastened on a self-propelled vessel and ready for sail away
ADMA-OPCO's wellhead platform fabrication in progress at L&T MFY, Oman
Sail-away of Asia’s largest process platform jacket (13,500 MT, 8-legged launch-type
with 23 pre-installed risers) from L&T MFY, Oman for MHN project of ONGC, India
Sail away of 170 m long, 8000 MT, launch type jacket. Simultaneous fabrication of
3 similar jackets was undertaken at L&T MFY, Oman, in 2012.
21
Kattupalli, East Coast of India
Established in 2010, Modular Fabrication Facility, Kattupalli is
located near Chennai along the East Coast of India. The yard is part of
L&T's sprawling 1200-acre marine complex which lies in a Special
Economic Zone and includes a shipbuilding and ship-repair yard, a
minor port as well as a freight container station.
The spectrum of capabilities covers offshore platforms, floating
production-cum-storage units and products / systems. Since tidal
variation is minimal, Kattupalli allows for year-round load-out and
sail-away. Given the size of the campus and its location, Kattupalli is
geared to fabricate deep-water floating and modular units.
MFF-Kattupalli is certified to ISO 9001, ISO/TS 29001, ISO 14001 &
OHSAS 18001 and is in the process of implementation of ASME & API
approvals.
Infrastructure
• Area
: 600,000 sq. m
• Jetty
: 84 m
• Waterfront
: 450 m
• Water depth
: 8 m (minimum)
• Load-out capacity
: >12,000 MT
• Annual capacity
: 50,000 MT/annum
Ongoing / Completed Projects
• Wellhead platform topside and launch jacket, with a total
tonnage of 7,000 MT, for PETRONAS Carigali
• One jacket, weighing 1400 MT for ONGC's B-127 project
• Jacket, flare tripod, DDW1 bridge, flare bridge - weighing total
5550 MT for GSPC
• Well-head topside of 2000 MT for GSPC DDW1 project
Shiplift and Transfer Systems at Kattupalli Complex
PLQP jacket load-out from MFF - Kattupalli for GSPC
Aerial view of L&T’s Modular Fabrication Facility at Kattupalli, near Chennai on the east coast of India. INSET: Sailing out of 2000 MT wellhead platform for GSPC.
22
Upstream Engineering Services
L&T-Valdel Engineering Limited (L&T-Valdel) is the engineering group
of L&T’s Upstream Oil & Gas Business. A fully owned subsidiary of
L&T, it has the rich legacy and know-how of internationally
renowned upstream oil & gas engineering companies like John
Brown and Kvaerner.
L&T-Valdel provides engineering services for oil & gas projects
spanning diverse lines of business like wellhead and process
platforms, FPSO topsides, pipeline systems and drilling rigs. The best
of minds, backed by the latest standards in industry, and modern,
sophisticated software and hardware deliver complete valueenhancing solutions to challenging engineering projects.
Comprehensive engineering capabilities cover the complete project
lifecycle: concept studies, FEED, basic engineering, 3D model-based
detailed engineering, special studies including safety, risk
assessment and pre-service engineering.
Around 600 experienced engineers and draughtsmen are spread
across Bengaluru, Faridabad (near Delhi) and Chennai in India and at
Abu Dhabi in UAE. State-of-the-art client facilities and a robust IT
infrastructure enable L&T-Valdel to seamlessly deliver complex
projects worldwide.
One of the computer-aided designs of MHN platform for ONGC
LTV is certified for compliance to standards such as ISO 9001, ISO
14001, OHSAS 18001 and ISO/IEC 27001 and is pre-qualified for
engineering services under the Achilles Joint Qualification system.
3D model of wellhead platforms connected to manifold tower, Nasr Field, ADMA
OPCO, Abu Dhabi (under execution)
LTV won the first place at the Golden Valve Awards, conducted by INTERGRAPH
Corp, USA, in the Visually Complex Category (Winning entry: Boat’s view of RS-15
platform. Inset: Platform installed at Mumbai High North field)
3D model of wellhead tower-1, Umm Lulu Field, ADMA OPCO, Abu Dhabi
(under execution)
23
L&T-Valdel’s track record includes:
• 50+ new wellhead platforms
• 3 Process facilities
• 5 FPSO topsides facilities
• 20+ complex topside modules (incl. gas compression, power
generation, utility and chemical injection modules)
• 200+ platform modification / revamp projects
• 4 living quarters-cum-control platform projects
• 180+ subsea pipeline segments
With a focus on capability development and value engineering, LTV
provides high-quality technical solutions to global majors such as
ONGC, GSPC, TOTAL, Shell, British Gas, Qatar Petroleum, Songas,
Cairn Energy, Hardy Oil & Gas, Bunduq Oil Company, MODEC Inc.,
NPCC, Mustang Engineering, Alliance Engineering, Schlumberger,
Norscot, Swiber Offshore, Valentine Maritime and IV Oil & Gas and
others.
L&T-Valdel has won recognition for several landmark projects in the
Oil & Gas sector. The most recent among them was for design &
engineering work performed in the highly challenging MHN Process
Platform & Living Quarters Project for ONGC.
• 2 Offshore drilling rig projects
Recent landmark projects include the MHN process platform and
living quarters, (one of South Asia’s largest and most challenging
process complexes), India’s first High Pressure High Temperature
(HPHT) wellhead platform for GSPC’s Deen Dayal (DDW-1) project,
the world’s longest skin-effect heated pipeline in Western India, and
a number of fast-track FPSO topsides deployed in Brazilian and
African waters.
Other notable awards include the Indian Chemical Council (ICC)
award for excellence in Chemical Plant Design & Engineering in 2012
for the MHN project, the Supreme Engineers Award 2012 for the
MHN Process Complex (in the category of “Other Infrastructure Sustainability / Innovation”) and the Intergraph Award for Most
Visually Complex 3D Model & Stress analysis in the Caesar II category
for the MHSRP- II project of ONGC.
South Asia's largest process platform jacket - 13,500 MT, 8-legged launch-type, with 23 pre-installed risers.
Left: 3-D model. Right: Sailout from L&T-MFY, Sohar, Oman.
L&T-Valdel's scope included design, concept selection, FEED, detail engineering and pre-service analysis.
3D model of the OSX 3 - FPSO Topsides engineered by L&T-Valdel
24
3D model of wellhead platform for Zawtika project of PTTEP International
Offshore Installation Services
To cater to the offshore oil & gas industry, L&T and SapuraCrest
Petroleum Berhad (Sapura Crest) of Malaysia formed two joint
ventures - L&T Sapura Shipping Private Limited (LTSSPL) and L&T
Sapura Offshore Private Limited (LTSOPL).
LTSSPL owns and operates a self-propelled heavy-lift-cum-pipelay
vessel - LTS 3000.
The joint ventures provides services like installation of platforms and
pipelines across India, the Middle East, South-East Asia, Australia and
the Sakhalin region.
LTS 3000 has successfully installed 30 offshore structures (jackets,
topsides, etc.) and laid more than 70km of sub-sea pipeline at various
oil fields in Malaysia, India and Myanmar.
Specifications
Length
: 160 m
Crane capacity
: 3000 ST (maximum)
Beam
: 37.8 m
Pipelay capacity
: Pipe OD : 6" - 60" S-Lay method
Depth
: 15 m
Accommodation
: 290-Men LQ
Propulsion
: 2 azimuth thrusters
Classification
: ABS +1A1 (E) +AMS +DPS-1
Ongoing / completed installation projects:
• Installation of 4-legged WP1 jacket (6,726MT), WP1 topside
(1,030MT), 4-legged WP2 jacket (8,900MT), WP2 topside
(1,200MT), 4-legged WP3 jacket (6,726MT), WP3 topside
(1,200MT), 18” diameter x 10 km and 18” diameter x 12km intra
field pipelines for PTTEP in 150m water depth at Zawtika Field,
Myanmar.
• 28” diameter x 24.5 km CRA, 28” x 1.5km CRA pipeline in 60 m
water depth, Telok-A Jacket (1,627MT) & Deck (1,683MT) and
Tapis-Q jacket (2,054MT) & Deck (2,250MT) for ExxonMobile
Exploration & Production Malaysia Inc (EMEPMI) in Telok and
Guntong Field, Malaysia
• 10” x 3.885 km CKD to CKC CRA pipeline and 24” x 6.376 km
BMB to BMA CRA pipeline in 60 m water depth for Carigali Hess
Operating Company Sdn Bhd. in Cakerawala Field, Malaysia
• YET-C j acket (4,043 MT), MSF (1,888 MT), Module 1 (1,200 MT),
Module 2 (1,000 MT), Module 3 (1,430 MT) and b ridge between
Yetagun – B and C (487 MT) for Petronas Carigalli Myanmar Ltd.
(PCML) in Yetagun Field, Myanmar
• 12” diameter x 30 km ANDR-A/PLET pipeline, anchor piles &
mooring chains for FPSO mooring and BWHP-A jacket (1,600 MT)
and topside (1,400 MT) for Petrofac in Terenganu, Malaysia
• CPP topsides (2,719 MT), CPP U-301 (115.4 MT) and U-321
(115.4 MT), CPP LQ Module (741.3 MT), CPP b ridge (75.7 MT) and
CPP U-360 Mercury Removal Unit (41.4 MT) for Newfield Peninsula
Malaysia Inc. in East Piatu, Malaysia
• 8-legged MNP jacket (13,000 MT), 4-legged MLQ jacket
(2,160 MT) and MNF-1 tripod (1,000 MT) in 72 m water depth for
L&T in Bombay High, west coast of India
• 8-legged KNPG-B jacket (6,157 MT), KAV-A tripod (416 MT), 4legged SJQ-A jacket (1,159 MT), bridge (224 MT) and BSF Module
(90 MT) for Petronas Carigalli Sdn Bhd (PCSB) and Sarawak Shell
Bhd (SSB) in Terengganu/ Sarawak and Sabah, Malaysia
290-man heavy-lift-cum-pipelay vessel LTS 3000 undertakes installation of offshore structures
25
Hydrocarbon - Mid & Downstream
L&T’s Hydrocarbon Mid & Downstream (HMD) Strategic Business
Group offers turnkey projects on engineering, procurement,
construction and commissioning (EPCC) basis to the onshore oil &
gas processing, petroleum refining, petrochemical & chemical and
fertiliser sectors. It also executes projects on a License+EPCC
package basis depending on client requirements. These L+EPCC
projects are executed through alliances with process licensors.
The Strategic Business Group is organised into the following business
units and joint ventures:
• Refinery Projects
• Chemical Plants
• Fertiliser Projects
• Petrochemical Projects
• Unit Systems & Modular Solutions
• International Cluster 1 (UAE, Oman and Qatar)
• International Cluster 2 (Saudi Arabia, Bahrain, Kuwait and Iraq)
• L&T Engineering Centers (Mumbai, Faridabad and Vadodara)
• L&T-Chiyoda Limited
• Larsen & Toubro (East Asia) Sdn. Bhd.
• Larsen Toubro Arabia LLC
L&T has built the capability and resources to simultaneously execute
multiple large-value complex projects meeting stringent delivery
schedules. HMD has two large EPC set-ups in Vadodara and
Mumbai. Two international clusters handle EPC business in the GCC
region. Marketing, business development and proposal estimation
activities are carried out locally. In India, L&T’s clientele includes
companies such as Indian Oil, Hindustan Petroleum, Bharat
Petroleum, Chennai Petroleum, Oil & Natural Gas Corporation,
MRPL, OMPL, HMEL, Reliance Industries, GNFC, RCF and NFL.
L&T is pre-qualified to execute large- value EPC projects with almost
all state-owned oil & gas producers in MENA and South East Asia
such as ADNOC, KNPC, KOC, QP, Saudi ARAMCO, PDO, GASCO,
ENOC, CHEMANOL, BANAGAS, Dolphin Energy, PETRONAS,
Petroleum Authority of Thailand (PTT), Bangchak Petroleum Co.,
CNPC International, Eastern Refinery Limited, Petron (Philippines),
Pertamina as well as leading international oil & gas companies
present in the region, such as ExxonMobil, Chevron, etc.
L&T has experience of executing projects with diverse technologies
like UOP, Axens, Haldor Topsøe, CB&I Lummus, Black & Veatch,
Ortloff, ExxonMobil, BOC Parsons, Du Pont (Invista), Davy Process
Technologies, Technip, etc.
The multi-locational Centres of Engineering Excellence have wellexperienced teams of over 1500 engineers backed by advanced
technical solutions capability through research and development,
technology assimilation as well as design analysis. L&T’s Engineering
Centres include L&T-Chiyoda Limited (a joint venture with Chiyoda
Corporation, Japan, based in Vadodara and Mumbai) and in-house
Design & Engineering Centres (L&T Engineering) based at Faridabad,
Mumbai and Vadodara. Together, they address the complete
spectrum of process and detailed engineering.
L&T’s Hydrocarbon Plant Construction & Pipelines Strategic Business
Group provides in-house construction capabilities for Hydrocarbon
Mid & Downstream projects. Modular fabrication facilities are
complemented by L&T’s manufacturing workshops for the
manufactur e of critical equipment.
To enhance overall project management capabilities, several
Competency Centres like Supply Chain Management, Project
Controls, Contracts Management, Proposal Engineering, HSE, QA
and Commissioning have been formed. L&T’s projects are aptly
supported by Integrated IT-enabled Systems in the form of easy
TRACK & eALPS + for material and site management activities. With
in-house developed material management applications, supported
by SAP and Primavera, L&T covers the entire value chain of EPC
business environment – from the generation of engineering bills-ofmaterial to the consumption of construction material and
subsequent piping activities, to effectively manage material and
erection processes at site.
L&T ensures compliance to the highest standards of quality, health,
safety, environment and information security. It has established a
good track record in safety by clocking several million man-hours
without lost-time accidents in many complex hydrocarbon projects.
Lube base oil project built by L&T on an EPC basis for PETRONAS Penapisan’s refinery at Melaka, Malaysia
26
Completed / Ongoing Projects
• DHDT project and hydrogen unit for IOCL- Panipat. Capacity:
3.5 MMTPA, Process know- how: Axens, France
• Solvent dewaxing/deoiling for IOCL, Digboi. Capacity: 0.21
MMTPA. Process know-how: UOP, USA
• DHDT project for IOCL, Digboi. Capacity: 0.33 MMTPA, Process
know-how: UOP, USA
• FCC reactor regenerator section (INDMAX) for IOCL at Paradip
Capacity: 4.17 MMTPA. Process know-how: IOCL R&D and CBI
Lummus, The Netherlands
• DHDT project for MRPL, Mangalore. Capacity: 3.7 MMTPA.
Process know-how: Axens, France
• Coke drum system package for IOCL, Panipat Capacity: 2.4
MMTPA. Process know-how: ABB Lummus Global, USA
• DHDS project with associated units for Kochi Refineries Limited.
Capacity: 2 MMTPA. Process know-how: Axens, France
• DHDS project with balance hydrogen and offsites for HPCL,
Visakhapatnam. Capacity: 1.8 MMTPA. Process know-how:
Axens, France
• DHDS project with offsites and utilities for IOCL, Mathura
Capacity: 1 MMTPA. Process know-how: Axens, France
• DHDS project for IOCL, Panipat. Capacity: 0.7 MMTPA. Process
know-how: Axens, France
• Sulphur b lock & a ssociated f acilities for IOCL’s Gujarat refinery.
Capacity: 2 x 300 TPD SRU & 600 TPD TGT Unit. Process knowhow : Black & Veatch (SRU and TGTU), Toyo (ARU and SWS)
• Sulphur recovery capacity enhancement projects for KNPC,
Shuaiba, Kuwait. Capacity: 2 streams, each from 350 TPD to
700 TPD. Process know-how: Parsons
• Sulphur recovery capacity enhancement projects for KNPC,
MAB, Kuwait. Capacity: 3 streams, each from 250 TPD to
400 TPD. Process know-how: Parsons
Lube oil base stock quality upgradation project (200,000 MTPA) executed by L&T on
LSTK basis for HPCL, Mumbai
• Sulphur b lock & a ssociated f acilities project for BPCL- Mumbai.
Capacity: 2 x 70 TPD. Process know-how: Delta Hudson,Canada
• Sulphur recovery unit for HPCL – Visakhapatnam. Capacity: 2 x
65 TPD. Process know-how: KTI, The Netherlands
• Sulphur recovery unit for CPCL, Chennai. Capacity: 2 x 52 TPD.
Process know-how: Delta Hudson, Canada
• Sulphur recovery unit for Takreer, Ruwais refinery, Abu Dhabi
Capacity: 50 TPD. Process know-how: Ortloff Engineers Ltd.
• Sulphur recovery unit for BPCL, Mumbai. Capacity: 2 x 45 TPD.
Process know-how: Delta Hudson, Canada
• Naphtha h ydrotreater & c atalytic r eforming u nit for
CPCL, Manali. Capacity : 294,920 MTPA (NHT), 225,000 MTPA
(CRU). Process know-how: Technip, France
• Motor Spirit Quality upgradation project for IOCL, Mathura
comprising l ight n aphtha HDT, Penex i someriser, reformate
splitter, FCC g asoline s plitter, SWS (25TPH) and TGT (180 TPD).
Process know-how: UOP, Technip KTI
Diesel hydrotreating project executed by L&T for IOCL at Panipat
• Isomerisation plant for MRPL, Mangalore, comprising l ight
naphtha HDT, benzene saturation & PENEX isomerizer. Process
know-how: UOP, USA.
• MSQ u pgradation p roject for IOCL, Panipat, comprising
naphtha HDT (410,000 MTPA, UOP) PENEX i somerization
(400,000 MTPA UOP) reformate splitter (470,000 MTPA,
Axens), offsites & tankages
• MG3 Project (lube base oil project) for Petronas, Malaysia . VDU
- Capacity: 19,500 BPSD, HDT - Capacity: 13,000 BPSD. Process
know-how: ExxonMobil Research & Engineering, USA
• Lube Oil Base Stock (LOBS) Plant for HPCL- Mumbai refinery.
Capacity: 20,000 MTPA LOBS Plant Raffinate HDT, Mobil
selective dewaxing and hydro finishing. Process know-how:
ExxonMobil Research & Engineering, USA
28
FCC reactor regenerator section (INDMAX) for IOCL at Paradip under construction
Capacity: 4.17 MMTPA
Chemical Plants
L&T’s Chemical Plants Business Unit offers design, engineering,
project management, procurement, con s t r u c t i o n a n d
commissioning services to the oil & gas industry.
Range
• Hydrogen Plants
• Syn gas generation projects
• Methanol, Formaldehyde and Carbon monoxide projects
• Gas Processing projects including:
Gas Sweetening Unit (GSU)
Gas Dehydration Unit ( GDU)
Sulphur Recovery Unit ( SRU)
Onshore Processing Facility
Condensate Stabilisation
Condensate Handling Unit ( CHU)
Condensate Fractionation Unit (CFU)
LPG Unit
Gas Gathering Stations (GGS)
• Coal Gasification projects
• Cryogenic Air Separation Plants for Oxygen, Nitrogen & Argon
• LNG Regasification Terminals
2 x 44,000 MTPA hydrogen generation units for Guru Gobind Singh Refinery of
HPCL-Mittal Energy at Bhatinda (Punjab)
L&T has executed a large number of projects based on process knowhow and design back-up from reputed international companies like
Haldor Topsøe, Denmark (hydrogen, syngas and carbon monoxide
plants); Technip, The Netherlands (hydrogen plants) and Shell Global
Solutions (gas sweetening ).
Completed / Ongoing projects
Gas Processing
2 x 70,000 MTPA hydrogen plant of IOCL, Panipat
• Additional gas processing facilities project for ONGC, Hazira,
Capacity: GSU of 6.3 MMSCMD, GDU of 6.3 MMSCMD, DPDU
of 5.6 MMSCMD and other utilities & offsites
• Additional Process Units project for ONGC, Uran, Capacity: GSU
of 5.0 MMSCMD, LPG unit of 5.65 MMSCMD, CHU A&B of 100
TPH each, CFU of 100 TPH and other utilities & offsites
• Condensate fractionation units for Oil & Natural Gas
Corporation (ONGC), Hazira and Uran
• Gas compression project for GASCO at Bu Hasa, Abu Dhabi to
enhance gas handling capacity to 65 MMSCFD. The project
involved decommissioning the four plants and putting up a new
centralised plant with 65 MMSCFD capacity.
70,000 MTPA HGU for Phase - III refinery project of MRPL at Mangalore on
Licence + EPC basis
Ammonia syngas generation plant for GNFC-Bharuch, Gujarat
29
Additional gas processing facilities project for ONGC at Hazira
Additional process units for ONGC - Uran
Hydrogen Generation Units (HGU)
• 18,000 MTPA HGU for Kochi Refineries, Amabalamugal.
Process know-how: Technip, France
• 2 x 70,000 MTPA HGU for IOCL, Panipat. Process know-how:
Haldor Topsøe A/S, Denmark
• 2x44,000 MTPA HGU for Guru Gobind Singh Refinery of HPCL
Mittal Energy Limited at Bhatinda. Process know-how: Haldor
Topsøe A/S, Denmark
• 70,000 MTPA HGU for Phase - III Refinery Project of MRPL
Mangalore. Process know-how: Haldor Topsøe A/S, Denmark
• 49,500 MTPA HGU for BPCL, Mumbai. Process know-how:
Haldor Topsøe A/S, Denmark
• 45,000 MTPA HGU for CPCL, Manali. Process know-how:
Technip, France
• 34,000 MTPA HGU for IOCL, Barauni. Process know-how:
Haldor Topsøe A/S, Denmark
• 10,000 MTPA HGU for IOCL, Vadodara. Process know-how:
Haldor Topsøe A/S, Denmark
• 10,000 MTPA HGU for IOCL, Haldia. Process know-how: Haldor
Topsøe A/S, Denmark
• 16,000 MTPA HGU for HPCL, Vizag. Process know-how:
Technip, France
Synthesis Gas Generation Projects
• 700 TPD Methanol + 100 TPD carbon monoxide plant for
Methanol Chemicals Company, Saudi Arabia. Process know
how: Haldor Topsøe A/S, Denmark
• 50,000 MTPA of Methyl Amine & 60,000 MTPA of Dimethyl
Formamide plants for Methanol Chemicals Company, Saudi
Arabia. Process know-how: Davy Process, U.K.
• 123,700 Nm3/hr Ammonia Syn Gas (equivalent to 1120 MTPD
Ammonia) plant modernization project on License + EPC basis
for GNFC, Bharuch, Gujarat. Process know-how: Haldor
Topsøe A/S, Denmark
• Carbon monoxide plant for Rashtriya Chemicals & Fertilizers
Limited, Thal. Process know-how: Haldor Topsøe A/S, Denmark
900 TPD Ammonia plant modernization project for National Fertilizers Limited at Bhatinda, Punjab
30
Fertiliser Projects
L&T has actively participated in almost all the fertiliser projects in
India, contributing significantly to the country’s Green Revolution.
Leveraging this expertise, L&T undertakes projects for the fertiliser
industry (ammonia and urea complexes) including revamp,
expansions and fully integrated brownfield/grassroots plants, on
turnkey basis with single-point responsibility.
Through strategic alliances with internationally renowned
companies, L&T has access to world-class technologies, helping it
offer processes for manufacture of ammonia and urea.
Services offered include engineering, procurement, construction
and commissioning on lumpsum turnkey basis covering systems/
packages, either individually or as complete plant or as a complex
covering ammonia & urea plants and associated offsites and utilities.
L&T is executing modernisation / feedstock changeover projects in
ammonia plants covering :
• Process air compressor
• Desulphurisation section
• Primary and secondary reforming and WHB package
• CO-shift conversion and CO2 removal system
• Ammonia synthesis loop
Completed / Ongoing projects:
• Ammonia synthesis loop project based on Haldor Topsøe
process for RCF, Mumbai
• Urea hydrolyser projects based on Stamicarbon process for
QAFCO , Qatar and Fertil, UAE
In consortium with Technip, L&T has been pre-qualified by reputed
Indian and overseas customers for large ammonia-urea complex
projects, viz. Rashtriya Chemicals & Fertilizers (RCF), Chambal
Fertilizers & Chemicals, Indo-Gulf Fertilizers & Chemicals, Zuari
Industries, State Oil Company of Azerbaijan Republic, IFFCOCanada, etc.
• 900 TPD ammonia plant modernisation project on License +EPC
basis for National Fertilizers Limited (NFL) at Bhatinda. Process
know-how: Haldor Topsøe A/S
• 900 TPD ammonia plant modernisation project on License +EPC
basis for NFL at Panipat. Process know-how: Haldor Topsøe A/S
Revamp of front-end ammonia plant at RCF, Mumbai
900 TPD Ammonia plant modernization project for National Fertilizers Ltd., Panipat
Fertiliser complex constructed by L&T for Nagarjuna Fertilisers & Chemicals Limited
at Kakinada
Ammonia synthesis loop section for RCF-Mumbai. Capacity: 350 TPD.
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Petrochemical Projects
L&T offers comprehensive services covering engineering,
procurement, construction and commissioning to the petrochemical
sector through EPC projects on lumpsum turnkey basis covering:
plant has a capacity to produce 800,000 MTPA of ethylene and
500,000 TPA of propylene and 125,000 of benzene. It was
executed in consortium with Toyo Engineering Corporation, Japan.
• Ethylene and propylene plants – Cracker including
associated units / Propane Dehydrogenation (PDH) / Olefins
Conversion Unit (OCU).
• Polyolefin plants – Polyethylene (HDPE/LDPE/LLDPE) and
Polypropylene (PP)
• Aromatics & Intermediates – Paraxylene, PTA, EO / EG
Recent projects
• Single-stream 553,000 MTPA Purified Terephthalic Acid (PTA) plant
at Indian Oil Corporation, Panipat, India.
• Naphtha cracker furnaces & associated units including C4
hydrogenation, pyrolysis gasoline hydrogenation, benzene
extraction unit and PSA unit at Indian Oil Corporation, Panipat. The
Purified terephthalic acid plant for Indian Oil Corporation Limited, Panipat,
executed by L&T on an EPC basis
Naphtha cracker & associated units executed by L&T on an EPC basis for Indian Oil Corporation Limited, Panipat
Associated units comprising C4 hydrogenation unit, pyrolysis gasoline hydrogenation unit and benzene extraction unit executed by L&T for Indian Oil Corporation
Limited, Panipat
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Project soon to be commissioned
The plant is designed to produce 905,200 TPA of Paraxylene and
273,200 TPA of benzene with by-products (hydrogen, paraffinic
raffinate, heavy aromatics & LPG) under technology license of UOP,
USA. The project consists of nine process units viz. Naphtha Hydrotreating Unit (NHT), Continuous Catalytic Reformer (CCR),
Platforming Unit, Xylene Fractionation Unit (XFU), Parex Unit, Isomar
Unit (ISOM), Benzene Toluene Fraction Unit (BTF), Sulfolane &
Tatoray Unit.
All the process units of the grassroots aromatic complex with the
responsibility of overall project management, residual process
design, detailed engineering, procurement, supply, construction and
commissioning on LSTK basis at Mangalore, India for ONGC
Mangalore Petrochemicals Limited (OMPL) is getting ready for
commissioning.
Over 18 million man-hours are achieved without lost-time incidents.
Certificate of Appreciation for being the “Best Safety Conscious
Contractor” was awarded for three consecutive years (2011 to 2013)
by ONGC Mangalore Petrochemicals Limited (Client) and Toyo
Engineering India Limited (PMC).
Over 26 million man-hours and 30 million man-hours without losttime accidents were achieved for PTA and Naphtha Cracker projects.
In addition to the client's certificate for best safety performance, L&T
won accolades like the Golden Safety Award of National Safety
Council, India & Silver Award of the Royal Society for Prevention of
Accidents, U.K., for zero-lost time accidents.
LSTK-1
LSTK-2
LSTK-3
Mangalore Aromatic Complex under advanced stages of execution on LSTK basis for ONGC-Mangalore Petrochemicals Limited
Pictures above feature 3 CAD models and the project covering Naphtha Hydrotreating, Continuous Catalytic Regeneration & Platforming Units (LSTK-1); Parex, Isomar &
Xylene Fractionation Units (LSTK-2); Shell Sulpholane, Tatoray and Benzene & Toluene Fractionation Units (LSTK-3)
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Unit Systems & Modular Process Plants
L&T offers design, engineering, project management, procurement,
modular fabrication, construction and commissioning services for a
range of Unit Systems such as process furnace packages, cryogenic
storage systems as well as modular solutions for onshore oil & gas
processing, LNG production, petroleum refining, petrochemical,
fertiliser and chemical industries.
Range
Reformers & Waste Heat Recovery Systems
• Primary reformer and waste heat recovery packages for
ammonia, hydrogen, methanol and synthesis gas plants
L&T has executed reforming furnace packages based on processes of
Haldor Topsøe, Denmark, KBR,USA and Linde, Germany.
Cracking furnaces for IOCL, Panipat
Cracking Furnaces & Critical Fired Heaters
• Cracking furnaces for petrochemical industry - naphtha / NGL / gas
crackers for ethylene production
• Critical Process fired heaters - DCU heaters, platforming heaters,
crude / vacuum heaters, etc.
Cryogenic Storage Systems
• Cryogenic storage for LNG, liquefied ethylene, propylene, LPG
Modular Process Plants
• Supply of modules for oil & gas processing applications
Hydrogen reformer package for IOCL’s Panipat refinery
• Modular continuous catalyst regeneration units
• Pre-assembled units, process modules for LNG, production
facilities; process plants such as ammonia, sulphur recovery plant
and other process applications
Completed / Ongoing Projects
• 700 TPD methanol reformer for Chemanol, Saudi Arabia
• 2 x 1750 TPD ammonia reformer for Snamprogetti Technip JV for
OMIFCO Project, Oman. Process know-how: Haldor Topsøe,
Denmark
• 2200 TPD ammonia reformer for Burrup Fertilisers, Australia.
Process know-how: KBR, USA
• Reformer for ammonia syngas project for Petronas, Malaysia.
Capacity : 68,000 MTPA oxo alcohol, 248,000 MTPA CO,
1350 TPD ammonia. Process know-how: Haldor Topsøe, Denmark
CCR heaters and reactor charge heaters for IOCL’s Gujarat refinery
• 2 x 1 0 0 , 0 0 0 N m 3 / h r h y d ro g e n re f o r m e r s f o r D a l i a n
Petrochemicals, China. Process know-how: Haldor Topsøe,
Denmark
• 900 TPD ammonia reformer upgradation for RCF, Mumbai
• 220 TPD methanol reformer for RCF, Mumbai
• 2 x 70,000 MTPA hydrogen reformers for Haldor Topsøe,
Denmark, for Panipat refinery expansion project of IOCL
• 21,000 TPA hydrogen reformer for Toyo India / CPCL, Manali.
Process know-how: Haldor Topsøe, Denmark
Cryogenic ethylene/propylene storage terminal for Reliance Industries Limited at
Hazira.
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• 1120 TPD ammonia reformer for GNFC, Bharuch. Process know
how : Haldor Topsøe, Denmark
• Xylene reboiler heater (85 MM kcal/hr) for PX-2 Complex, IOCL,
Panipat
• 2 x 900 TPD Ammonia Reformer for NFL, Panipat and
Bhatinda. Process know-how: Haldor Topsøe, Denmark
• Fired combustor heater (15.54 MM kcal/hr) and hot oil heater
package (23 MM kcal/hr) for PTA project of IOCL, Panipat
• 2 x 44,000 MTPA Hydrogen Reformers for Guru Gobind Singh
refinery of HPCL - Mittal Energy Limited at Bhatinda. Process
know-how: Haldor Topsøe, Denmark
• 16 Fired heaters for the world’s largest grassroots refinery of
Reliance Petroleum Limited, Jamnagar
Modular Process Plants
• Platforming heaters and reactor charge heaters for MSQ
upgradation project of IOCL, Vadodara
• 4500 PPH CycleMax Continuous Catalytic Regeneration (CCR)
unit for Reliance Petroleum Limited , Jamnagar
• 700 PPH CycleMax CCR Unit for HPCL - Mumbai
• 2000 PPH CycleMax CCR Unit for ONGC Mangalore
Petrochemicals Limited, Mangalore
• 8 fully pre-assembled oil & gas processing modules for Technip /
ADGAS, Abu Dhabi
Cryogenic Storage Systems
• Cryogenic ethylene / propylene jetty unloading and storage
3
3
terminal facility (2 x 17,500m ethylene), (16,200m propylene)
for Reliance Industries, Hazira
• Cryogenic ethylene / mixed LPG jetty unloading and storage
3
3
terminal facility (2 x 10,000m ethylene), (2 x 17,500m mixed
LPG) for Finolex Industries, Ratnagiri
3
• Cryogenic ethylene storage terminal facility (2 x 8,000m ) for Gas
Authority of India Limited, Pata, Uttar Pradesh
Cracking Furnaces
L&T has executed cracking furnaces based on processes of CB&I
Lummus, The Netherlands, and Shaw Stone & Webster, USA
• 7 cracking furnaces for Indian Oil Corporation Limited, Panipat
(800,000 MTPA ethylene and 500,000 MTPA propylene). Process
know-how: CB&I Lummus, USA
• 15 Naphtha / NGL cracking furnaces for Reliance Industries
Limited, Hazira. (Capacity: 750,000 MTPA, Process know-how:
SWEC, USA)
Critical Fired Heaters
Some of the key references of L&T for critical fired heaters are:
• 2 delayed coker unit heaters (54.47 MM kcal/hr each) for IOCL,
Vadodara
One of the world’s largest platforming heaters with CycleMax CCR unit supplied to
Jamnagar Refinery of Reliance Industries Limited. Inset: Installation of CCR modules
Onshore Oil & Gas Processing modules (8 nos.) for ADGAS-OAG Project of Technip – Abu Dhabi being dispatched from MFF – Hazira (Total tonnage: 3,500 MT)
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Hydrocarbon Mid & Downstream - International
L&T has put in place a full-fledged corporate structure for
international operations. In select geographies, we have set up joint
ventures and technology partnerships with local companies to
provide effective customer interface and response.
The range of offerings include Engineering & Procurement (EP),
Engineering Procurement and Construction Management (EPCM),
and Engineering Procurement and Construction (EPC) projects in
Qatar, Oman and UAE.
L&T is equipped to meet the global trend towards modularization for
process plants such as LNG liquefaction, oil & gas onshore
processing, modular CCR and other process applications. It has
modular fabrication facilities at Hazira and Kattupalli in India and at
Sohar in Oman.
In Oman, L&T has formed joint venture companies, viz. L&T
Electromech LLC and L&T Modular Fabrication Yard LLC, with the
Zubair Corporation.
Engineering capabilities - viz. L&T Chiyoda Limited and in-house
Design & Engineering Centres (L&T Engineering based at Faridabad,
Mumbai and Vadodara) - provide comprehensive engineering
support for L&T's international business in the Hydrocarbon Mid &
Downstream segment.
The Company's network of offices now extends to Houston (USA),
London (UK), Perth (Australia) and Johannesburg (South Africa).
These offices are manned by experienced professionals who to
coordinate with international oil & gas majors and process licensors.
GCC Cluster 2: Leveraging on the JV companies set up in Saudi
Arabia and Kuwait for construction and modular fabrication at
Sohar, Oman, GCC Cluster 2 offers comprehensive services like EP,
EPC, EPCM and LSTK projects in Saudi Arabia, Kuwait, Bahrain and
Iraq to the onshore oil & gas field development, refining,
petrochemical and fertiliser sectors. L&T also has an office in AlKhobar with representatives in several other locations.
In Saudi Arabia, L&T has established an in-Kingdom EPC company,
Larsen Toubro Arabia LLC (LTA) in Al Khobar in strategic association
with Al-Jazirah Engineering & Consultants (AJEC), a renowned
engineering consultancy in Saudi Arabia. LTA caters to oil & gas,
refinery, petrochemical and fertiliser EPC projects in the Kingdom.
GCC Region
L&T's business operations in this region is organised under two
clusters.
GCC Cluster 1: Operating out of United Arab Emirates, we provide
comprehensive services in proposal & estimation, engineering,
procurement, construction and commissioning to the onshore oil &
gas field development, refining, petrochemical and fertiliser sectors.
South East Asia Region
In South East Asia, L&T's engineers are based in Kuala Lumpur
(Malaysia), Jakarta (Indonesia) and Singapore. Larsen & Toubro (East
Asia) Sdn. Bhd. (LNTEA) is incorporated in Malaysia as a Bumiputra
Company. LNTEA caters to markets in the South East Asia region and
is registered with the Construction Industry Development Board
700 TPD Methanol + 100 TPD CO plant for Methanol Chemicals Company (Chemanol) at Al Jubail in Saudi Arabia.
36
(CIDB) in Malaysia. The track record in this region includes projects
for clients such as Petronas, Petronas Carigali, Optimal Glycol,
Kvaerner Petrominco, BASF Petronas Chemicals, etc. The Company
was actively involved in the prestigious MG-3 Lube base oil project
for Petronas, Melaka Refinery, in consortium with Lurgi-Germany
and KQKS-Malaysia as well as successful completion of the Petronas
reformer project.
In Indonesia, L&T is in the process of forming a PMA Company in
Jakarta to enhance its international presence.
Oman Inc., Pertamina, Petronas Carigalli (Turkmenistan), Oman Oil
Refineries and Petroleum Industries Company (ORPIC), Dolphin
Energy Limited (DEL), etc.
As an EPC contractor, the Company has extensive experience in
working with various process licensors such as UOP, Axens, CB&I
Lummus, Shaw Stone & Webster, Haldor Topsøe, Black & Veatch,
Snamprogetti, Ortloff, Du Pont / Invista, Merichem, Foster Wheeler,
Technip and Kvaerner.
Ongoing projects
CIS & Africa region
Expanding its reach in newer geographies, L&T is also looking for
opportunities in CIS and African countries. Turkmenistan and
Azerbaijan are on the immediate radar in CIS. Mozambique, Gabon,
Uganda, Tanzania and Kenya are some of the focus countries in
Africa. A dedicated team focussing on CIS and Africa operates from
the Cluster 3 set-up at Sharjah, UAE.
International Qualifications
L&T is approved / pre-qualified as EPC contractor with several
national and international oil companies like Shell, ExxonMobil,
Petronas, Saudi Aramco, Saudi Basic Industries Corporation (SABIC),
Saudi Aramco Total Refining & Petrochemicals Company (SATORP),
Kuwait National Petroleum Company (KNPC), Kuwait Oil Company
(KOC), Bahrain National Gas Company (Banagas), Gazprom, Korea
Gas Corporation, Kuwait Energy Company, Abu Dhabi National Oil
Company (ADNOC), Abu Dhabi Oil Refining Company (TAKREER),
Abu Dhabi Gas Industries Limited (GASCO), Abu Dhabi Marine
Operating Company (ADMA OPCO), Zakum Development Company
(ZADCO), Abu Dhabi Company for On Shore Oil Operations
(ADCO), Abu Dhabi Gas Liquefaction Company Ltd (ADGAS),
Emirates National Oil Company (ENOC), Qatar Petroleum (QP), Qatar
Shell GTL Ltd., Petroleum Development Oman (PDO), Occidental
• Lekhwair gas field development project for Petroleum
Development Oman LLC (PDO) involving single train gas plant to
export treated gas and unstabilised condensate to Lekhwair
Production Station. Capacity: 3 MMSCMD
• Saih Rawl Depletion Compression Phase 2 (SRDC2) Project for PDO
involving total of 76 MW (4 x 19 MW) of gas compression capacity
in 4 trains with a total capacity of 30 MMSCMD of gas and
modification of condensate handling system
• Export gas compression facilities upgrade project for Dolphin
Energy Limited, Qatar, to compress additional 28.31 MMSCMD of
gas, involving 3 new export gas compression trains with installed
capacity of 39 MMSCMD and associated facilities
• Midyan gas processing facilities project for Saudi Aramco, near
Tabuk in KSA on an EPC basis. This In-Kingdom contract is for
setting up gas processing facilities, for the Midyan gas fields, with
capacity to treat 75 MMSCFD of gas and 4500 BPD of condensate,
and the laying of over 90 km of gas and condensate product
pipelines
• Yibal 3rd Stage Depletion Compression Project (Y3DC) for PDO,
involving three parallel compression trains of single stage
compressor (212 MMSCFD each) with suction / discharge pressure: 8
bara / 21 bara
Lekhwair Gas Field Development project for Petroleum Development Oman LLC on
an EPC basis
50,000 MTPA methyl amine & 60,000 MTPA dimethyl formamide plants
for Methanol Chemicals Company (Chemanol) at Al Jubail in Saudi Arabia
Gas compression project for GASCO at Bu Hasa, Abu Dhabi to enhance gas
handling capacity to 65 MMSCFD
Sulphur recovery unit at Ruwais refinery for Abu Dhabi Oil Refining Company
(TAKREER)
37
Major completed projects
GCC region
• Sulphur Recovery Unit (Capacity: 50 TPD) for Takreer, Ruwais
refinery, Abu Dhabi, United Arab Emirates
• Gas compression project (to enhance gas handling capacity to 65
MMSCFD) for Abu Dhabi Gas Industries Ltd. (GASCO), Bu Hasa,
Abu Dhabi, United Arab Emirates
• Naphtha hydrotreater and reformer package for ENOC Processing
Company, Jebel Ali Free Zone, Dubai, United Arab Emirates
• Gas processing modules for OAG Project for Abu Dhabi Gas
Liquefaction Company Ltd. (ADGAS) through Technip, United
Arab Emirates
• Primary reformer, WHR & cold collector for ammonia plant
(Capacity : 2 x 1,700 TPD ammonia) for Oman India Fertilizer
Company through Snamprogetti / Technip JV, Oman
• Urea hydrolyser project for QAFCO, Qatar
• 700 TPD methanol + 100 TPD CO plant for Chemanol, Al-Jubail,
Saudi Arabia.
38
• Two primary reformers (Capacity: 970,000 TPA methanol),
through Chiyoda Corporation, Japan, for SIPC, Saudi Arabia
• Formaldehyde and paraformaldehyde plants for Saudi
Formadehyde Chemical Company, Saudi Arabia
• Capacity enhancement projects for sulphur recovery at Shuaiba
Refinery (350 TPD to 700 TPD x 2 units) & Mina Abdulla Refinery
(250 TPD to 400 TPD x 3 units), for Kuwait National Petroleum
Company (KNPC), Kuwait
• Convection modules for hydrogen reformer for Bahrain Refinery
and Petrochemicals Ltd, Bahrain
Other Regions
• MG3 lube base oil project (VDU - Capacity: 19,500 BPSD, HDT
Capacity: 13,000 BPSD) for Petronas, Malaysia.
• Synthesis gas reformers (Capacity: 248,000 MTPA CO) for
Petronas, Malaysia
• 2 x 35 MMSCFD gas processing plant for Songas Limited, Tanzania
3
• 2 x 100,000 Nm /Hr. Hydrogen Reformer for Dalian
Petrochemicals, China
• 50,000 MTPA of methyl amine & 60,000 MTPA of DMF plants for
Chemanol, Al-Jubail, Saudi Arabia.
• 2,200 TPD ammonia reformer for Burrup Fertilizers, Australia
Synthesis Gas Reformer for Petronas, Malaysia. Capacity: 248,000
MTPA
Onshore gas processing plant executed by L&T for Songas Limited,
Tanzania
Sulphur recovery capacity enhancement projects for Shuaiba refinery of KNPC
(350 TPD to 700 TPD x 2 units)
Inset: A similar project at Mina Abdulla refinery (250 TPD to 400 TPD x 3 units)
HDT / MSDW process unit at Petronas’ Melaka refinery in Malaysia as a part of MG3
lube base oil project.
3D model of ammonia syngas generation plant for GNFC, Bharuch. L&T Engineering provided detailed engineering services
for the project.
3D CAD model of additional process units for ONGC at Uran
This enables us to undertake the complete spectrum of process
engineering activities such as detailed feasibility studies, concept
design, technology selection, process evaluation, process
engineering, de-bottlenecking and revamp studies, as well as
preparation of basic engineering and FEED packages.
Process Engineering Centre’s high-end workstations, latest process
engineering software and experienced manpower enable the
Company to offer specialised services such as flow assurance studies,
steady-state and dynamic simulation and application engineering,
combining their vast experience with advanced process stimulation
software. Advanced engineering capability enables us to offer highend engineering services utilising computational fluid dynamics and
finite element methods.
Thermal Engineering Resource Group focuses on detailed
engineering of reformers, fired heaters, cracking furnaces and
modular plant designs. In addition to the vast experience and skilled
manpower in these specialised areas, L&T’s capabilities in refractory
engineering and high-temperature insulation play a major role in
enhancing the efficiency of thermal process systems. L&T specialises
in areas like detailed engineering of cryogenic storage tanks and
terminals for ethylene, propylene and LPG.
Modular process plant design and engineering is another prime area.
Modular plant engineering capability complements our world-class
modular fabrication facilities at Hazira, Kattupalli and Sohar to offer
optimised plant designs. This combination has enabled us to
engineer and execute many modular process plants including the
world's largest CycleMax Continuous Catalyst Regeneration (CCR)
40
3D model of CCR for OMPL, Mangalore
Unit based on the process know-how from UOP for the Jamnagar
refinery of Reliance Petroleum Limited.
L&T Engineering holds the distinction of being among those few
engineering companies which pioneered the extensive use of 3D
modelling for process plant engineering. L&T's Technology and
Engineering Centres make extensive use of the latest engineering
software, and are equipped with state-of-the-art computer facilities.
Besides commercial software resources, software developed inhouse is used for design and engineering.
L&T Engineering has carried out many prestigious projects in India
and abroad. Detailed engineering projects in North America, the
Middle East, South East Asia and Africa are a few examples of the
Company’s increasing thrust in the global market. L&T Engineering
has also provided FEED verification, flow assurance and dynamic
simulation studies for projects including the recent international
projects for Petroleum Development Oman (PDO), Oman and
Dolphin Energy Limited, Qatar. Through its track record of direct
engineering and EPC projects, L&T Engineering worked closely with
many licensors in Refineries, Petrochemicals, Gas Processing and
Fertilizers. This has helped to develop a deep understanding of
specific licensor requirements, which enable it to provide high quality
engineering services to its customers.
In recent years, L&T Engineering has used its advanced engineering
capabilities to provide low-cost innovative solutions to help our
customers resolve complex issues. This ability to add value for
customers has helped L&T Engineering qualify with major oil
companies like Saudi Aramco, Shell, SABIC, etc.
L&T-Chiyoda Limited
L&T-Chiyoda Limited (LTC) is an internationally reputed design and
engineering consultancy organisation catering to the hydrocarbon
processing industry. LTC was established in 1994 as a joint venture
between L&T and Chiyoda Corporation of Japan. LTC has
engineering offices in Vadodara and Mumbai. Both the offices are
well-equipped with the latest communication facilities.
LTC offers total engineering solutions for the hydrocarbon sector and
related industries such as:
• Petroleum refineries
LTC is committed to quality and achieving a high level of customer
satisfaction by providing quality products and services. It has been
certified to ISO 9001, ISO 14001, OHSAS 18001 and ISO/IEC 27001.
LTC has state-of-the-art computer hardware facilities including file /
application / database servers, printers, plotters, etc. LTC deploys the
latest 3-D Database servers, Plant Design System (PDS) servers, Lotus
Domino Server for mail and workflow applications, Intranet Web
server, ORACLE server, etc. LTC’s engineering capabilities are
supported by a blend of commercial off-the-shelf packages as well as
in-house developed packages. A variety of design, analysis and CAD
/ planning software is used.
• Petrochemical units
• Oil and gas processing facilities
• LNG & LPG plants
• Fertiliser plants
• Chemical plants
LTC provides the complete gamut of engineering and consultancy
services including:
• Feasibility reports
• Technology evaluation / licensor selection
• Front-End Engineering & Design
• Process design package preparation
• Basic engineering
3-D model of aromatic complex for OMPL, Mangalore
• Detailed engineering
• Modular engineering
• Procurement assistance
• Start-up and commissioning assistance
To ensure flawless commissioning of the plants engineered, LTC
utilises sophisticated design tools and systems. The engineering is
performed in an integrated IT environment using latest database
driven systems such Smart Plant P&ID, 3D Design Systems (PDS,
PDMS, SP-3D) and INtools. LTC also provides high-end engineering
solutions such as Process Simulation, Hazop Study, Thermal Rating,
Composite Analysis, Piping Stress Analysis, Electrical System
Analysis, Hazardous Area Classification, SIL Study, etc.
3-D model of reactor-regenerator section of INDMAX unit for IOCL, Paradip
Engineering office of L&T-Chiyoda in Vadodara, Gujarat
41
42
LTC’s high-calibre professionals possess rich experience in various
engineering disciplines including Process, Plant & Piping, Civil &
Structural, Electrical, Instrumentation, Machinery, Package, Static
Equipment, Project Management, supported by Quality Assurance,
Computer Systems/IT, Business Development, Finance & Accounts
and Human Resource Development.
LTC has experience in executing several projects in the domestic
market for PSU refineries including IOCL, BPCL, HPCL, MRPL, HMEL,
KRL, CPCL; Petrochemical companies including OMPL, RIL
(previously IPCL); oil & gas onshore processing companies including
ONGC, Cairn Energy, Oil India Limited, GSPC and fertiliser
companies like Shriram Fertilizers, etc.
LTC is renowned for its expertise in engineering midstream and
downstream processing units and onshore oil & gas processing
facilities. LTC has all-encompassing experience in engineering
atmospheric and vacuum distillation units, fluidised cracking
facilities, naphtha and diesel hydro-treating units, sulphur blocks and
other midstream processing units. LTC’s expertise extends to
petrochemical plants including production of ethylene, methanol,
paraformaldehyde, PX/PTA, aromatics, etc. LTC has contributed its
engineering expertise to the chemical and fertiliser sector as well.
Over the last decade, LTC has also executed several projects involving
modular engineering, including gas processing plants for clients in
the Middle East and India.
In the international arena, LTC has provided its design and
engineering services in more than 19 countries around the globe.
Plants engineered by LTC are in operation in the Middle East
(including Saudi Arabia, Qatar, Oman, Bahrain, UAE), Europe
(including Greece and Portugal), and Asia Pacific (including
Singapore, Thailand, Malaysia, China and Japan).
LTC understands the challenges faced by the customers, their
significant investments in new projects and their need for high
returns in shorter time-frames. Project scheduling is, therefore, a
critical aspect. Sharp focus is placed on meeting stringent product
specifications and changing product demands. LTC foresees
requirements to understand, engineer and integrate complex plant
configurations.
3-D CAD model for diesel hydrotreater unit for MRPL, Mangalore
3-D CAD model of hydrogen generation unit for HMEL, Bhatinda
3D CAD model of Lekhwair Gas Development Project for Petroleum Development
Oman LLC
3-D CAD model of Sulphur Recovery Block for IOCL, Gujarat Refinery
State-of-the-art Software
Process Engineering
Aspen Plus, Aspen Plus Dynamics, Aspen HYSYS, HYSYS Dynamics, HYSYS Upstream,
Aspen Flare System Analyzer (FLARENET), PIPENET, PRO II, AspenTech (Enterprise
Version), PROMAX , Aspen Energy Analyzer (HX-Net), Aspen Basic Engineering (Aspen
Zyqad), Unisim, PROTREAT, REFORM3-PC, Aspen refSYS
Thermal Design / Dynamic Simulation
HTRI, Aspen EDR, MMS, FRNC
Column Internals Design
FRI Suite, KG Tower, Sulcol, Sultray, Sulpak
Safety/Environmental Engineering
BREEZE AERMOD Pro Plus, SCREEN VIEW
Corrosion/Material Science
Mat. db, WWG-F.db, ECE, DAMAGE, Predict, Predict Pipe, Socrates,
Strategy-B, Key-to-Metals, OLI Analyzer Studio (Corrosion Module), REFINCOR
Civil/Structural Engineering
STAAD Pro ,FRAME WORKS, SACS, GTSTRUDL, Foundation 3D, MAT 3D, RISA Base,
Mathcad, STAAD Fdn, AutoCad Civil 3D, PCA COLUMN, Open Steel, PRO STEEL,
STRUCAD, TEKLA STRUCTURES, SAFE
Pipe Stress Analysis
CAESAR II, AUTOPIPE, PIPENET, PIPESIM, NAVISWORKS, CAD Worx, Moses Module
Pipe Flow Analysis
PIPENET, OLGA, FLOWNEX
Pipe Support Modelling
PELICAN FORGE
Mechanical Equipment Design
(Static & Rotary)
PVEIite (PROVESSEL), Aspen Shell & Tube Mechanical, ANSYS Professional NLS, Arrow,
ARMD, KISSSoft, SoundPLAN
Electrical Engineering
ETAP/EDSA, AGI-Light, EE Raceway, ETABS, Autogrid Pro (GDEGS)
Instrumentation Engineering
Intools, Instru Cal, CONVAL
Finite Element Analysis
ANSYS Mechanical, ABAQUS, HYPERMESH, NX, NX-IDEAS
Computational Fluid Dynamics
ANSYS CFX, ANSYS FLUENT
3-D CAD
Intergraph PDS, ISOGEN, AutoCAD, NavisWorks, Smart Plant Review, Optiplant, PDMS,
CATIA
2-D CAD
AutoCAD, Visio Technical, Microstation, Smartplant P&ID, MS Visio Professional
MS Viso Standard
Codes & Standards
Shell DEP, Shell MESC Codes
Project / Risk Management
Primavera Enterprise & Risk Analysis, MS Projects, eALPS+, Pro-eTrack, Punch Mon,
Palisade@Risk, Easy Track
Enterprise Resource Planning (ERP)
SAP ECC for all Project-related Transactions & SAP - Business Intelligence Warehouse
- a powerful decision support system
Business specific
SharePoint Document Management System, Communication Management for e-mail,
Letter and Document Transmittal Note, EXIM for managing export and import of goods &
services related documentation and MIS, PACE - Procurement Application for Competitive
Edge
Knowledge Management
'KnowNet 2.0' - KM portal
43
Hydrocarbon - Plant Construction & Pipelines
L&T’s Hydrocarbon Plant Construction & Pipelines (HCP) business
undertakes turnkey construction of refineries, petrochemicals,
chemical plants, fertilisers, gas-gathering stations, crude oil & gas
terminals, underground cavern storage systems for LPG and crosscountry pipelines for oil & gas covering civil, structural, piping,
equipment and heavy lifts.
Hydrocarbon construction is highly specialised and complex in
nature, and large-scale construction involves large-scale multitasking requiring a team of enthused individuals to translate the
computer based designs and drawings into reality at site.
Process Plant Construction
This covers turnkey construction of process plants for refineries,
petrochemicals, fertilisers, chemical plants, gas-gathering stations,
crude oil & gas terminals and strategic storage facilities including
underground caverns and above-ground facilities.
Cross-country Pipelines
L&T’s HCP operations are broadly classified into the following two
business lines:
This covers execution of cross-country pipeline projects involving
laying including OFC, Horizontal Directional Drilling (HDD), testing,
pre-commissioning and commissioning. Expertise includes design,
engineering, procurement and construction of civil, mechanical,
electrical and instrumentation for composite station works, cathodic
protection system for pipelines/stations.
Mangala Process Terminal for Cairn Energy India Limited at Barmer in Rajasthan.
L&T set up the terminal & associated well-pads including pipelines and substations
Laying of the world’s longest heated and PUF-insulated waxy crude oil pipeline 24” dia. x 592-km with an 8” dia. x 517 km of gas line for Cairn Energy
900 TPD Ammonia plant modernisation projected executed by L&T on Licence + EPC basis for National Fertilizers Limited, Bhatinda (Punjab)
44
HCP has the following capability centres:
Engineering Design & Research Centre at Chennai has expertise
in designing civil foundations, buildings, structural piperack,
technological structures and all types of tankage works.
L&T Gulf, a joint venture with US based GULF Interstate Engineering,
at Faridabad, provides engineering services for cross-country
pipelines.
The Heavy Lift Competency Centre provides tailor-made solutions
in heavy lifting lifts including erection schemes, modularization
plans, hardstand preparation and other support.
The Formwork Competency Centre offers formwork material,
including methods and schemes for execution at site.
The HSE Cell plays a critical enabling role by providing a clean, safe
and healthy work place for workmen and employees at sites. It is
committed to prevent preventing adverse environmental impact,
conserving natural resources and minimising waste.
Night view of the world’s largest refinery complex at Jamnagar for Reliance,
constructed by L&T
The Quality Cell ensures the highest quality standards.
Recent Large Projects
L&T’s HCP business has undertaken construction of the projects
listed in the Hydrocarbon – Mid & Downstream section. In addition,
it constructed several large projects for major clients some of which
are given below.
HCP has played a major role in the 9 MMPTA zero-bottom grassroots
refinery complex at Bhatinda by HPCL-Mittal Energy Limited (HMEL).
L&T executed two projects viz. Hydrogen Generation Unit (HGU) as
an EPC contract and composite construction package for all
mechanical and E&I works.
Isomerisation plant for MRPL at Mangalore. Inset: MSQ upgradation project for IOCL
at Mathura
Onshore gas terminal project of RIL at Kakinada
Ammonia syngas-generation plant for GNFC at Bharuch under construction
Panoramic view of Guru Gobind Singh Refinery of HPCL-Mittal Energy Limited (HMEL) at Bhatinda, Punjab. L&T's scope included EPC of 2 x 44,000 MTPA Hydrogen
Generation Units and mechanical construction of 7 processing units.
45
L&T has executed prestigious orders for Cairn Energy India Ltd., for
the development of their oil & gas fields in Rajasthan, and the crosscountry pipeline to transport waxy crude from Barmer, Rajasthan to
Salaya, Gujarat. These projects have changed the overall dynamics of
crude oil production and import scenarios in India.
L&T also played an important role in completing a part of RIL's 48”
East-West pipeline to carry natural gas from KG basin at Kakinada.
This pipeline is considered to be the lifeline of the growing industrial
and infrastructure sectors of India. The project was completed on
schedule despite the adverse terrain and tight time-frame.
The 592-km-long, 24”dia and 8”x 461-km-long heated and
insulated pipeline is the first-of-its kind in India and the longest in the
world. With the aid of high technology, the pipeline evacuates the
waxy crude from oilfields of Rajasthan to the coast at Salaya. To
execute the project, L&T deployed its huge fleet of machinery and
manpower in seven spreads simultaneously highlighting L&T's
capability to meet customer needs with high quality services.
L&T undertook construction work for the debottlenecking project of
IOCL's 28” / 24 “ dia x 400-km-long Salaya-Mathura pipeline.
Prior to this, L&T commissioned two prestigious projects for Reliance:
A state-of-the-art onshore gas processing terminal at Kakinada, the
largest of its kind in India (800 MMSCFD); and most of the
construction works for the 27 MMTPA Jamnagar export refinery
project (JERP).
Trestle piping at LNG Terminal for Petronet LNG at Dahej, Gujarat
Asia’s largest and the world’s deepest cavern for storing LPG (190m below ground,
capacity: 60,000MT) at Visakhapatnam in South India
46
Technology and Capacity Building
Adopting new technologies and automation in various processes
with attention to safety and the environment has always been L&T's
focus. The state-of-the-art piping automation shop at HMEL,
Bathinda, GPS-aided-surveys, PUF-insulated joint coating for
pipeline projects, Auto rebar shop, Pipe fit-up machine are some of
the measures and facilities successfully adopted across various
project sites. A slew of other initiatives - such as development of the
FCAW semi-automatic welding technique and PAUT in radiography
will enhance HCP's technology and capacity-building proposition.
Intricate piping at Cairn’s Mangala Process Terminal at Barmer, Rajasthan.
Inset: Aerial view of 51m dia. tanks for storing crude
2 x 300,000 MTPA polypropylene plant at IOCL, Panipat
Partnership and Tie-ups
L&Ts JV with Gulf Interstate provides world-class EPC of crosscountry pipelines. Cairn's Barmer-Salaya pipeline project affirms
L&T's capability to meet global standards in EPC of pipelines.
HCP’s operations involve the use of IT-enabled software tools like eALPs, Quantity survey, Primevera, Spool draft, staff planner and P&M
planners. HCP has implemented an operational excellence initiative
to bring in overall construction management and augment
operational efficiency. Several standard operating procedures have
been established. Key competency centres - such as construction
project controls, sub-contractor management, stores management
and resource management - have been institutionalised.
Hydrogen Generation Unit for Phase III refinery of MRPL at Mangalore
FCC reactor regenerator section under construction for IOCL at Paradip
Night view of diesel hydrotreater project executed by L&T for MRPL at Mangalore
Aromatic Complex under construction for ONGC-Mangalore Petrochemicals Limited at Mangalore. Inset: Proven heavy-lift capability gives L&T an edge in project execution
47
Pipeline Engineering Services
L&T-GULF Private Limited (LTG) is a joint enterprise of L&T and the
US-based Gulf Interstate Engineering, Houston, Texas (GULF), one of
the world’s topmost engineering and project management
companies for hydrocarbon pipelines. LTG was incorporated in 2008.
• Assessment of river morphology and hydrology analysis for river
crossings, to estimate design flood event having a 100-year
return period. This helps determine safe setback distances at
river-crossings, considering river migration and local bank
shifting, if any
LTG offers engineering and consultancy services for onshore
hydrocarbon pipeline projects covering design and engineering
services including feasibility studies, basic engineering, front-end
engineering & design, detailed engineering, project management
services, procurement assistance and related services. LTG offers
single-source responsibility for integrated engineering solutions
covering all functions, disciplines and packages.
• Sand-dune migration, with help of remote sensing data,
available literature and field observations
LTG is certified to international standards such as ISO 9001 and
ISO/IEC 27001, has rugged engineering systems and procedures and
focuses on quality and continual improvement. LTG is approved /
qualified for pipeline engineering by leading oil & gas companies.
Advancement in pipeline engineering
LTG spearheaded the advancement of pipeline engineering in
India. Some of the special studies LTG has undertaken have been
done for the first time in the country.
• Seismic design of underground pipelines is carried out based on
IITK – GSDMA Guidelines for Seismic Design of Buried Pipelines.
Hazards assessed due to seismic activities include effects of
buoyancy due to liquefaction, permanent ground deformation
caused by liquefaction, seismic wave propagation and fault
crossing of the pipeline. Considering the nascent stage of such
studies, the services of authoritative experts in geology,
tectonics and seismic hazards from institutions like IIT and the
Geological Society of India are also used as and when required.
• Buckling analysis to identify probable buckle regions which are
dependent upon pipe characteristics and soil/pipe frictional
relationships
• Pipeline Hydraulics (Steady State and Transient Analysis) and
Surge analysis through TG Net ,TL Net, OLGA, Pipesim, etc.
• Stress analysis
• Anti-buoyancy control design
• HAZID, HAZOP and HSE, QRA, SIL assessment, SIMOP, RRA
• Corrosion studies
• Batching studies for multi-product pipelines
• Studies on blending heavy waxy crude oil with normal crude oil
Advanced studies such as these aim to minimise the risk of
pipeline rupture or exposure during earthquakes, landslides,
floods, etc.
L&T-GULF’s office in Faridabad.
L&T GULF
Business Domain
48
Resources
LTG is housed in L&T’s Faridabad engineering campus, and occupies
an office area of approx 508 sq.m.
LTG has a 80 strong team of experienced, multi-disciplinary pipeline
engineering professionals all under one roof. In case of project
exigencies, LTG has the benefit of sourcing engineers from the pools
of 300 at L&T’s Faridabad Engineering campus and 2000 at L&T
Hydrocarbon’s various other Engineering & Design offices.
LTG’s engineering team has real-time interface with GULF for
technical interaction, cold-eye review etc. The latest hardware and
software, networked workstations, and the video conferencing
facility help provide the best quality deliverables to the customers.
LTG has been rendering engineering services in the overseas market
as well, and is poised to confidently take its place in the global arena.
Track Record
With the synergy of a strong team of 80 multi-disciplinary and
experienced pipeline engineering professionals, LTG has delivered a
variety of projects.
LTG has concluded Detailed Engineering Services for six major
International projects. Two projects (56” x 100 km long Export
Pipeline, and 320 kms of Flowlines & Trunklines) are in Turkmenistan
and involve use of Russian Codes & Standards. The other four
projects are 910 km Inter-Refineries Pipelines (IRP-II) for Takreer, UAE,
IRP II Telecom Job, HRS Gas Pipeline (52” x 107 km, 48” x 15 km) of
GASCO, UAE, and Lekhwair Gas Field Development (10 no. of well
pads, gas export line & associated flowlines) of PDO, Oman.
LTG has recently completed DFR, EIA and RRA for intake of Mangala
crude, involving blending heavy waxy crude with normal crude for
HMEL to provide connectivity between Cairn’s Barmer-Salaya
Pipeline and HMEL’s Mundra-Bhatinda Pipeline. DFRs for Capacity
Augmentation of HPCL’s Visakha-Vijayawada-Secunderbad MultiProduct Pipeline and IOCL’s Virangam-Koyali Heated Crude Oil
Pipeline have also been submitted to respective Clients.
LTG has recently been awarded Detailed Engineering Services for
Saudi Aramco’s Midyan Off Plot Facilities comprising of 7 wells, 7
Flowlines totaling 25 km; Condensate Pipeline & Sales Gas Pipeline
83 km each.
LTG engineered the world’s longest (592 km) heated and insulated
crude oil pipeline for evacuation of waxy crude oil from Cairn India’s
Mangala fields in Rajasthan to Salaya in Gujrat. LTG undertook
detailed engineering of the second phase of the pipeline up to
Bhogat terminal near the Gujarat coast, extending the length of the
pipeline to 670 km. LTG has prepared Detailed Feasibility Report
(DFR) for HPCL’s Raman Mandi to Bahadurgarh Pipeline (18” x 235
km) which has been implemented & commissioned. LTG has also
prepared DFRs for HPCL’s Rewari-Kanpur Multi-Product Pipeline (430
km) & Kanpur Marketing Terminal which are under implementation.
Subsequent to the completion of Detailed Engineering for Phase-I of
Bhagyam Field Development Project of Cairn India Limited covering
crude oil flowlines and total 81 wells (51 production + 30 injection
water) in 15 nos. of well pads, L&T-GULF has been awarded Detailed
Engineering for additional 72 wells in the same well pads on
nomination basis.
LTG has rendered Project Management Consultancy Service for
GSPL’s Pipavav-Veraval Pipeline Project.
Cross-section of an insulated pipeline
Track Record
In operation for 62 months
Total number of Projects: 82
Detailed Engineering
: 19
Project Management
Consultancy: 1
Detailed Feasibility
Studies: 15
Quantification &
Estimation Engineering: 47
Kms: 3283
Kms: 111
Kms: 8596
Kms: 4546
Stations: 133
Stations: 6
Stations: 133
Stations: 166
River Crossing: 183
River Crossing: 7
River Crossing: 343
River Crossing:
53
Road Crossing: 587
Road Crossing: 11
Road Crossing: 669
Road Crossing:
510
Hydraulic &
Optimization: 16
Hydraulic &
Optimization: 1
Hydraulic &
Optimization: 14
Hydraulic &
Optimization: 35
49
COMPLETED/ ONGOING PIPELINE PROJECTS
Scope
Length
(km)
Dia (inch)
Owner
Barmer-Salaya crude pipeline
DE
592
24
CIL
Barmer-Salaya Natural Gas (NG) pipeline
DE
515
8
CIL
Darod-Jafrabad NG pipeline
DE
102
24
GSPL
Bhagyam Field Facility Development Project (crude & injection water)
DE
25
6/8/10/12/16
CIL
Mangala Development pipeline project (Salaya-Bhogat) - both crude & gas
DE
132
8/24
CIL
GSFC NG spur pipeline
DE
20
8
GSPL
MMPL (Ajanta) NG spur pipeline
DE
23
8/12
GSPL
Nano NG spur pipeline
DE
31
6/12
GSPL
IOCl Viramgam spur pipeline project
DE
2.5
10
CIL
Inter Refineries Pipelines (IRP -II)
DE
910
10/12/16/20/28
TAKREER
Inter Refineries Pipelines (IRP -II) telecom package of TAKREER
DE
-
-
L&T E&A, FZE
South Yoloten Gas Field Development Project (SYGFDP) - export pipeline
DE
100
56
Turkmengas
Flow & trunklines - SYGFDP
DE
320
2/4/6/10/12/20/24
Turkmengas
Habshan Ruwais Shuweihat gas pipeline project
DE
122
48/52
GASCO
Lekhwair gas field development project
DE
50.3
6/8/10
PDO, Oman
Additional 72 wells for Bhagyam field development
DE
-
-
CIL
Midyan processing facilities
DE
25/83/83
6/4/16
Saudi Aramco
Pipavav-Veraval NG pipeline
PMC
111
18
GSPL
Ramanmandi-Bhatinda Multi-Product (MP) pipeline
DFR
29.6
10
HPCL
Ramanmandi-Bahadurgarh MP pipeline
DFR
243
18
HPCL
Reverse Pumping in Mundra-Delhi MP pipeline
DFR
1054
16/18
HPCL
Mehsana-Bhatinda NG pipeline project
DFR
1500
18/24/36
PNGRB
Mallavaram-Bhilwara NG pipeline project
DFR
1585
24/36
PNGRB
LPG import / storage / dispatch facilities at Mangalore
DFR
7
12
BPCL
Ennore-Gummidipoondi LPG pipeline
DFR
40
12
BPCL
Rewari-Kanpur MP pipeline & associated marketing terminal
DFR
448
18
HPCL
Setting up of facilities for intake of Mangala crude
DFR
12
16
HMPL
Capacity augmentation of Visakha-Vijaywada-Secunderabad pipeline
DFR
572
14/16/18
HPCL
Viramgam-Koyali heated crude oil pipeline
DFR
150
18
IOCL
FEED updation for Badra tank farm at Nasiriyah, Iraq of Gazprom
FU
103
18
NAMA Mott MacDonald
Mundra-Bhatinda crude pipeline
SS
1012
28/30
HMPL
Raageshwari gas-gathering network
SS
4.33
12
CIL
Selby-Belfield pipeline project
SS
335
16
GULF
Pipeline Description
Camisea pipeline system - NG & NGL pipeline
SS
292
24/32
Transportadora de
Gas del Peru SA
Pipeline simulation study for increased capacity of Rewari-Kanpur pipeline
SS
448
18
HPCL
Natural gas pipeline from Raageswari terminal to AGI-12 on Barmer-Salaya
SS
150
-
CIL
Heated pipeline from WP15 to Mangala Processing Terminal
SS
25
24”
CIL
DE: Detailed Engineering; PMC: Project Management Consultancy; DFR: Detailed Feasibility Study; FU: FEED Updation; MP: Multi-Product;
SS: Special Studies; NG: Natural Gas
In addition, LTG has carried out a number of quantification and estimation engineering assignments.
50
Hydrocarbon - Plant Construction & Pipelines - International
Middle East & North Africa (MENA)
L&T Hydrocarbon - Plant Construction & Pipelines has put in place
dedicated teams for specific geographies in the Middle East.
Qualified and experienced professionals ensure efficient project and
construction management. Operations are spread across:
Cluster 1: UAE, Qatar & Oman – headquartered at Sharjah, UAE
Cluster 2: Saudi Arabia, Bahrain, Kuwait & Iraq – headquartered at
Al-Khobar, Saudi Arabia
Each Cluster executes both turnkey EPC contracts as well as specific
construction assignments of pipelines & terminals and process
plants. In addition, it undertakes turnkey construction of upstream
onshore & mid/downstream projects covering civil, mechanical,
electrical and instrumentation.
Complementing the efforts of our network of offices are joint
venture companies in Oman, Kuwait and Saudi Arabia. These
include:
• L&T Electromech LLC (JV with The Zubair Corporation, Oman) in
Muscat, Oman
• L&T Kuwait Construction Co. WLL (JV with Bader Al Mulla Group,
Kuwait) in Kuwait
• L&T ATCO Saudia LLC (JV with ATCO Group, Saudi Arabia) in
Dammam, Saudi Arabia
An independent Plant & Machinery (P&M) Department caters to the
needs of HCP projects in the GCC region covering P&M solutions to
HCP operations. This includes procurement, logistics, operation and
maintenance of P&M and also recruitment and skill-training for
machine operators and mechanics.
In-house design and engineering for pipeline expertise is actively
supported by L&T Gulf Pvt. Ltd. – a joint enterprise between L&T and
US-based Gulf Interstate Engineering, Houston, one of the world’s
leading engineering and project management companies in crosscountry pipelines.
Pipelines Across Tough Terrain - L&T has built over 4000 km of onshore and 600 km of offshore pipelines in India, the Middle East and Africa. These include projects
executed on an EPC basis, viz.,cross-country gas pipelines for Qatar Petroleum at Ras Laffan and Habshan-Ruwais-Shuweihat pipeline for GASCO in Abu Dhabi.
51
L&T is qualified by the national oil companies of GCC and major EPC
companies. It has executed various projects for key clients such as
Saudi Aramco, SABIC, Petronas, Kuwait National Petroleum
Company, Kuwait Oil Company, Kuwait Aviation Fuelling Company,
Qatar Petroleum, ADNOC Group of Companies, Petroleum
Development Oman (PDO), Oman Gas Company, Oiltanking Odfejell
Terminals & Co. and Emirates National Oil Company (ENOC).
L&T has plans to enter select South East Asian, SAARC, Africa and CIS
countries to offer Hydrocarbon Mid & Downstream solutions,
including Onshore Pipelines & Construction.
Completed / Ongoing projects
• Construction sub-contract packages for CMEI works from
Petrofac International Limited for effluent water & seawater
injection project of Kuwait Oil Company
• Silo steel structure erection work at Saudi Kayan (SABIC)
polycarbonate project
• Electromechanical construction of Plant Utilities Package 5B for
Saudi Aramco TOTAL Refining & Petrochemical Company
• Construction of Polyethylene trains on LSPB mode for SADARA
Chemical Company (JV of Saudi Aramco and Dow Chemicals)
• Construction of Midyan Gas Processing facilities project near
Tabuk in Saudi Arabia for Saudi Aramco
• Construction of Synthesis gas reformer for Petronas, Malaysia
• Engineering, procurement, installation and commissioning
of cross-country gas pipeline for Qatar Petroleum from Station-V
to Station-C at Ras Laffan, Qatar
• EPC of tankage works & construction of VDU & HDT / MSDW
units for MG3 lube base oil project for Petronas, Malaysia
• Mechanical construction
Pearl GTL Project at Qatar
• Construction of onshore gas plant and cross-country pipelines
(16” dia x 207 km) for Songas Limited , Tanzania
works for liquid processing unit of
• Construction of Export Gas Compression Facilities Upgrade
Project for Dolphin Energy Limited, Qatar
• EPC of pure soda ash plant for Magadi Soda Company in Kenya
• Mechanical construction work for naphtha hydrotreater and
reformer works for ENOC / Foster Wheeler at Jebel Ali Free Trade
Zone, Dubai
• Construction contract for SGD Package-5 pipeline project 36"x
129 km, 16"x134 km from Saipem for ADNOC, Abu Dhabi
• Mechanical construction works for BOROUGE 3 LDPE & P3B
packages at Ruwais, Abu Dhabi (UAE) from Tecnimont, Italy
• 52" dia / 48" dia (107 km /15 km) Habshan-Ruwais-Shuweihat
gas pipeline project, on EPC basis, for Abu Dhabi Gas Industries
Ltd (GASCO), U.A.E.
• Construction of BQ station facilities, RDS-1 and 16’’ transfer line
(Package A) for ADCO, Abu Dhabi
• Storage tanks & terminal facilities (Phases 1, 2, 3, 4, 5 & 6) at
Sohar Industrial Port in Oman for Oiltanking Odfejell Terminals &
Co. LLC
Liquid Processing Unit for QP Shell’s Pearl Gas-to-Liquid (GTL) project at Ras
Laffan in Qatar
• Electro-mechanical construction work at 2 x 4.5 MTPA
palletizing plant (Package-C) at Sohar in Oman for VALE
International, Brazil (PMC: Oman Gas Company)
• Design & construction of civil works and mechanical erection
work of desalination plant for Rural Area Electricity Company,
Oman
• Mechanical erection works (Package-C) and electrical &
instrumentation installation works (Package-D) for the Salalah
IWPP power plant of SEPCO-III (EPC contractor)
• EPC of gas turbine power plant for Daleel Petroleum, Oman, oil
fields including operation & maintenance for two years
• Construction of Lekhwair Gas Field Development Project for
Petroleum Development Oman LLC (PDO)
• Construction of Saih Rawl Depletion Compression Phase 2
Project for PDO
• EPCC of new aviation fuel terminal and pipelines project for
KAFCO in Kuwait
• Construction of gas gathering station for Kuwait Oil Company
(KOC)
• Plant construction works for effluent treatment facility / early
production facility projects in Kuwait for KNPC and KOC
respectively
52
Lekhwair Gas Field Developmennt project under construction for Petroleum
Development Oman LLC
Electromechanical Construction Joint Ventures
Larsen & Toubro Electromech LLC
Larsen & Toubro Electromech LLC (LTEM) is a joint venture company
of Larsen & Toubro International FZE and the Zubair Corporation in
the Sultanate of Oman. It is one of Oman’s leading construction
companies in Civil, Mechanical, and Electrical & Instrumentation
(CMEI) in the oil & gas sector with a proven track record in large,
composite construction projects. It has realigned its focus to
undertake composite construction services (CMEI) in the
hydrocarbon and power sectors and desalination projects with
single-point responsibility.
L&T Electromech is pre-qualified and registered with the prestigious
oil and gas majors in Oman, viz. Petroleum Development Oman
(PDO), Oman Gas Company, Ministry of Oil & Gas (MOG) and Oman
Oil Refineries and Petroleum Industries Company (ORPIC). Recent
projects undertaken in the hydrocarbon sector include liquid storage
terminals for Oiltanking Odfjell Terminals LLC Phases 1 to 6 at Sohar,
dehydration tank for Daleel Petroleum LLC, 132 kV North OHL
reinforcement for PDO, gas pipeline for VALE through Oman Gas
Company, construction works for the Lekhwair Gas Field
Development Project from PDO, EPCC of aviation fuel farm & fuel
hydrant works for Salalah Airport, Saih Rawl depletion compression
project - Ph II (SRDC II) for PDO, construction of piping package for
Musandam Gas Plant to HEC – OOCEP.
L&T Electromech follows excellent HSE practices and quality
standards in line with those followed by international clients like
Shell and PDO. LTEM is accredited with EN ISO 9001-2008 for its
Quality Management System and also BS OHSAS 18001:2007
standard for the organisation. Its HSE awards include annual awards
from PDO for 2008, 2009 & 2010, and recognition for 2.1 million
man-hours without LTI for 250km 132 kV OHL reinforcement north
contract from PDO, 5.75 Mn man-hours without LTI from Vale
Palletizing Plant Project at Sohar, 4 Mn man-hours without LTI from
445 MW power plant + 15 MGD desalination plant for IWPP at
Salalah, 1.77 Mn man-hours without LTI from EPC of fixed-roof field
erected tanks for Occidental at Mukhaizna, 2 Mn man-hours without
LTI from PDO for Lekhwair Gas Field Development Project, 5 Mn manhours without LTI from Oil Tanking Odfjell, GCC Health Safety
environment excellence gold award 2011 from American Society
Safety Engineers, and OHS RoSPA Gold award for 2102, British
Council International Safety award 2010.
Oil storage tanks & terminal facilities undertaken by L&T Electromech at Sohar for
Odfjell Terminals & Co. LLC, Oman.
L&T Electromech is a member of the Society for Petroleum Services,
the first Society in Oman’s Petroleum Industry (OPAL), and holds a
valid compliance verification certificate (OPAL-CVC). It has a skilled
manpower strength of around 3000 and 350 staff.
In line with the Oman government’s thrust on private participation
for development of national skills, L&T Electromech established a
system for Omanisation and a training development programme for
the local people. In appreciation, the Oman Ministry of Manpower
bestowed green-card status upon L&T Electromech giving it VISA
clearance for immediate mobilization of resources as and when
required. L&T Electromech also won the Best Company Award for
contribution to national manpower development for year 2008,
2010 and 2011 from the Ministry of Manpower, Oman.
EPCC of new aviation fuel terminal & pipelines project for KAFCO in Kuwait
Electro-mechanical construction undertaken by L&T-ATCO for Saudi Aramco-TOTAL Refining and Petrochemical Company (SATORP)
53
Larsen & Toubro Kuwait Construction Company WLL
Larsen & Toubro Kuwait Construction General Contracting Company
WLL (L&T-Kuwait) is a joint venture of L&T and the renowned Bader Al
Mulla Group of the State of Kuwait. It undertakes construction and
contracting in Kuwait. Bader Al Mulla’s Engineering Group is wellestablished, with an active presence in various sectors including oil
and gas.
This joint venture caters to the growing need for professional and
experienced construction contractors. L&T-Kuwait focuses on
turnkey project construction and packages including design,
detailed engineering, specialised services, etc. It will execute L&T’s
projects in Kuwait, as well as construction contracts from
international EPC contractors. L&T-Kuwait is poised to get prequalified with major customers like the Kuwait Oil Company (KOC)
and the Kuwait National Petroleum Company (KNPC) and is geared
to undertake upcoming projects.
Certified to ISO 9001-2008 quality systems, L&T Kuwait is capable of
executing general construction projects covering civil, buildings,
mechanical, electrical and instrumentation activities covering
54
business development, design and engineering, project management, procurement, construction management, construction, precommissioning and commissioning.
Larsen & Toubro ATCO Saudia LLC
Larsen & Toubro ATCO Saudia LLC (L&T-ATCO) is a joint venture of
L&T International FZE (International wing of L&T) and Abdulrahman
Ali Al-Turki Group of Companies (ATCO) Dammam, a renowned
Saudi conglomerate.
L&T-ATCO offers electro-mechanical construction services in key
segments covering oil & gas, petrochemical, pipelines, power
projects, water & effluent treatment plants, etc., backed by L&T’s rich
resources in engineering, manufacturing and construction.
L&T-ATCO executed a construction project for Saudi Aramco’s
prestigious Jubail Export Refinery project, and is executing a Lump
Sum Procure & Build contract for solution polyethylene and
elastomer production facilities for a JV of Saudi Aramco and Dow
Chemicals at Al-Jubail in Saudi Arabia.
Construction of Polyethylene trains on LSPB mode for SADARA Chemical Company
(JV of Saudi Aramco and Dow Chemicals) at Al Jubail, Saudi Arabia
A snapshot of powder silos for mechanical construction works for Borouge
3 Polypropylene Plant at Ruwais, UAE.
Vacuum distillation unit for lube base oil project at Melaka refinery of Petronas,
Malaysia
Naphtha hydrotreater and CCR reformer project at ENOC, Jebel Ali Free Zone in
Dubai (Inset: Electro-mechanical construction)
Formaldehyde plant at Sohar, Oman, constructed by L&T Electromech LLC for Oman
Formaldehyde Co. LLC
Effluent water & seawater injection project under construction for Kuwait Oil
Company
Health, Safety & Environment (HSE)
L&T Hydrocarbon strives for continuous improvement in the
protection and development of HSE assets for its employees and
stakeholders using a total project approach. We work closely with
our clients, suppliers, and contractors to implement and sustain a
comprehensive HSE programme. Along with a sharper focus on
execution excellence, we work towards benchmarking in HSE.
National & International Affirmation of
HSE Performance
Rigorous implementation of safety procedures and upgrade of
contractor selection norms resulted in improved safety environment
of our yards in view of the increased deployment of contractors'
resources. Our line managers and safety department officers are
geared to meet the challenge of sustained safety performance.
A robust HSE Capability Center with defined structure, procedures
and systems provides support to all the projects to meet HSE targets.
We are committed to upgrade and further strengthen it through
audit, training and interaction with national and international
organisations such as NSC (India), NFPA (USA) and BSC (UK).
L&T Hydrocarbon's long-term environment performance indicators
are based on Global Reporting Initiative's guidelines, contributing
greatly to Corporate Sustainability. It is our long-term target to
become water-positive and carbon-neutral, and maximise possible
recycling and reuse of wastes.
To achieve sustained safety performance through 'Enhanced
Employee Behavior for Safety', L&T Hydrocarbon has initiated 'Safety
performance improvement through Safety Cultural Transformation'.
We continuously strive to develop a safety culture where all
employees and contractors look after their own safety and that of
their colleagues with the aim of zero work-related injuries.
Training and competency development in HSE are key priorities for
L&T. We have developed a world-class experiential training school
for our employees and contract personnel.
As a testimony to our efforts, we have received several awards and
accolades from national and international agencies as well as clients
for exemplary HSE performance.
L&T’s Safety Innovation School - part of multiple initiatives for propagation of a
safety culture
55
Strategic HSE Objectives
We remain committed to achieving HSE excellence at our workplaces by ensuring the safety of people and
protection of the environment as absolute priorities.
We shall achieve measurable and continual improvement in our HSE performance through
implementation of Strategic HSE Objectives as under, by providing the necessary resources and ensuring
management participation.
Organisational Culture
Acceptance of HSE as a core organisational value by all our employees as well as our service providers to
support lasting HSE performance
Legislation and Standards
Comply with all relevant national and international legislation and standards
Systems and Processes
Consolidation of systems and processes to drive operational excellence in the management of health and
safety risks or environmental impact
Occupational Injury or Illness
Reduction of occupational injury or illness though continued application of injury prevention programmes
Performance Data & Analysis
Monitoring the effectiveness of control strategies through accurate HSE data to respond to significant
incidents, detect recurring trends and learn from experience
Risks to People and the Environment
Systematically identify and manage significant risks to people and impact on the environment
Train, Support and Motivate
Train, support and motivate people to identify and manage workplace safety risks or environmental
impact
Contractors Engagement
Enable our personnel to manage HSE performance of service providers consistent with our policies and
practices.
HSE at Project Sites
56
Awards by Independent Agencies (Partial List)
Year of
award Received from
Site / Project
Award / Certificate for
2012
The Royal Society for the Prevention Ammonia Syn-Gas Generation
Project
of Accidents (RoSPA), UK
2012
British Safety Council
Ammonia Feed Stock Changeover
Project, NFL, Bhatinda
International Safety award
2012
RoSPA
Larsen & Toubro Electromech LLC
RoSPA Gold Award
2012
RoSPA
EPCC of Chemical Storage Tank &
Terminal Facilities, Sohar
RoSPA Gold Award
2012
RoSPA
EPC of Fixed Roof Field Erected
Tanks at Occidental, Mukhaizna
RoSPA Gold Award
2012
RoSPA
Vale Pelletising Project, Oman
RoSPA Gold Award
2012
American Society of Safety
Engineer (ASSE), Kuwait Chapter
Larsen & Toubro Electromech LLC
Gold Award, GCC HSE - E&C Sector
2012
Oman Society of Contractors
Larsen & Toubro Electromech LLC
First winner of HSE Awards
2011
RoSPA
Larsen & Toubro, HCP International
RoSPA Gold Award for OHS
2011
RoSPA
GSVC Pipeline Project of Qatar
Petroleum
RoSPA Silver Award
2011
American Society of Safety
Engineer (ASSE), Kuwait Chapter
Vale Pelletising Project, Oman
Gold Award, GCC Health, Safety & Environment,
Engineering & Construction Sector
2011
Golden Peacock Award for
Occupational Health & Safety
Larsen & Toubro - Hydrocarbon IC
Golden Peacock Award for Outstanding
performance during construction work
2011
The Royal Society for the
Prevention of Accidents, UK
GSVC Pipeline Project of Qatar
Petroleum
RoSPA Silver Award
2010
British Safety Council
Larsen & Toubro Electromech LLC
International British Safety Council
Merit Award - 2010
2010
DGFASLI, Government of India
IOCL, Panipat Naphtha Cracker
Project
National Safety Award (Period-2008) I-Winner
2010
The Royal Society for the
Prevention of Accidents, UK
KAFCO New Depot Project, Kuwait
International Safety Award
2010
DGFASLI, Government of India
Rajasthan Northern Area Development
MPT & RGT Project, Barmer
National Safety Award ( Period:2008) II Runner-up
2010
RoSPA
Rajasthan Northern Area Development
MPT & RGT Project, Barmer
RoSPA Gold Award (Period: 2009)
2009
American Society of Safety
Engineers, Kuwait Chapter
KAFCO Project Site, Kuwait
GCC Health Safety & Environment Excellence
Award Scheme for Private Sector
2008
British Safety Council, UK
Petronas Penapisan, Malaysia, MG3
Lube Base Oil Project
International Safety Award
2007
British Safety Council, UK
South Asia LPG (SALPG) Project,
Cavern Site
International Safety Award
2007
British Safety Council, UK
IOCL, Panipat Naphtha Cracker Project
International Safety Award
2006
The Royal Society for the
Prevention of Accidents, UK
IOCL, Panipat PX-PTA Sites
Silver Award (Occupational Safety) for Zero
LTA in implementation & commissioning
2005
The Royal Society for the
Prevention of Accidents, UK
lOCL, Panipat DHDT & HGU Sites
Silver Award (Occupational Safety) for Zero
LTA in implementation & commissioning
Gold Award for Occupational Health
& Safety (OHS)
57
Awards by Clients (Partial List)
Received from
Site / Project
Award / Certificate for
2013
ADMA - OPCO
UMM – LULU and NASR –
Phase 1 Development Project
4 million LTI-free man-hours
2013
PTTEPI
ZAWTIKA Development Project
4 million LTI-free man-hours
2013
Petroleum Development Oman LLC
Lekhwair Gas Field Development
Project
5 million man-hours without LTI
2013
Abu Dhabi Polymer Company Ltd.
Polyolefin Project (P3B), Borouge 3
Best Contractor Award for Safety
2012
Occidental Mukhaizna LLC
Mukhaizna Central Processing
Facilities Project
2 years without LTI
2012
Saipem
Shah Gas Development Project,
Package 5
3 million man-hours without LTI
2012
ONGC
MHN PPLQ project
Outstanding Safety Performance for
achieving 5,863,440 work hours
without Lost Workday cases
2012
ONGC- Hazira
Additional gas processing facilities
2012
GNFC - Bharuch
Ammonia syn gas generation plant
2012
ONGC Mangalore Petrochemicals
Ltd. (OMPL)
Mangalore Aromatic Complex
(MARC) Project
18 million man-hours without LTA
2012
IOCL - Paradip
INDMAX (FCC) & PRU project
5 million man-hours without LTA
2012
National Fertilizers Ltd
900 TPD Ammonia plant
modernization project
8 million safe man-hours without LTI
2011
IOCL Vadodara
DCU heater project
3.75 million man-hours without LTA
2011
HPCL, Mumbai
HPCL LOBS quality upgradation
project
Safety Management System and
consistently sustaining excellent
safety rating
2011
Oil Tanking & ODFJELL
Construction of storage tank &
terminal facilities of OOT project
Phase IV &V
2011
Vale Oman Pelletizing Company LLC
Vale Pelletising Project
5 million LTI-free man-hours
2011
Toyo Hyundai Consortium
Qatar Shell Pearl GTL
6 million LTI-free man-hours
2011
Ras Laffan Industrial City, HSE
Department
EPIC for Gas Supply to Station V
and Facility C
5 million LTI-free man-hours
2011
Cairn India Limited
BSPL Project
Completing the Viramgam Spurline
Project without LTA
2011
OMPL & Toyo Engineering
India Limited
MARC Project
Best Safety-Conscious Contractor
- 1st Prize
Year of award
58
3 million man-hours without LTA
5 million man-hours without LTA
4 million man-hours without LTI
Awards by Clients (Partial List)
Year of award
Received from
Site / Project
Award / Certificate for
2010
Oil & Natural Gas Corporation
NQRC Project
Commitment and contribution
towards HSE
2010
HPCL, Mumbai
HPCL - LOBS Quality Upgradation
8 million man-hours without LTA
2010
Cairn India Limited
Rajasthan Northern Area
Development Project, Barmer
40 million man-hours without LTA
2010
Lynemouth Drilling Limited S.A.
FD - VII Jack-up Rig Repair Project at
L&T Modular Fabrication Yard LLC
Achieving zero-accident, zero-pollution
& towards contribution to HSE
2009
Maersk Oil Qatar (MOQ)
L&T Modular Fabrication Yard LLC,
Oman
915,034 man- hours with zero Lost
Work Days
2009
Indian Oil Corporation Limited,
Panipat Refinery
EPCC-1(NCU + AU) at Panipat
Naphtha Cracker Project
30 million employee-hours without
LTA
2009
Kuwait National Petroleum
Company
KAFCO New Fuel Depot Project
Site, Kuwait
20 million LWC-free man-hours (L&T
was the single largest contributor with
5 million LWC-free man-hours)
2009
Maersk Oil Qatar
Al Shaheen Field Development
Project - Pkg 14
1 million work hours without Lost
Workday Cases
2008
Petronas Penapisan
MG3 Lube Base Oil Project,
Malaysia
Outstanding HSE performance &
achieving 9 million safe man-hours
without LTI
2008
South Asia LPG Company Private
limited
LPG Cavern Storage Project,
Visakhapatnam
5 million employee-hours without LTA
2008
Indian Oil Corporation Limited
EPCC-1 (NCU+AU) at Panipat
Naphtha Cracker Project
5 million man-hours without LTI
2007
Rashtriya Chemicals & Fertilizer
Limited
Primary Reformer Modification
Package, Mumbai
Commitment & contribution towards
HSE during project execution
2006
Mangalore Refinery &
Petrochemicals Limited
Isomerization Plant, Mangalore
3 million employee-hours without LTA
2006
Indian Oil Corporation Limited
Motor Spirit Upgradation Project,
Panipat Refinery
2 million man-hours without LTA
2006
Bunduq Company Ltd
Bunduq Field, Abu Dhabi Gas
Reinjection Project
Commitment & contribution towards
HSE during execution of the project
2005
Indian Oil Corporation Limited
Coke Drum System Package,
Panipat Refinery
Best Safety Performance
2004
Songas Limited
Songo Songo Gas to Electricity
Project, Tanzania
Commitment & contribution towards
HSE and for achieving 1 million
man-hours without LTA
2004
Kuwait National Petroleum
Company
Sulphur Recovery Capacity
Enhancement Project, Shuaiba
Commitment & contribution towards
HSE
2004
Kuwait National Petroleum
Company
Sulphur Recovery Capacity
Enhancement Project, Mina
Abdullah Refinery
1st position in category III of PD
Contractors (Annual Safety Award)
2004
Indian Oil Corporation /Jacobs
MSQ Project, Mathura Refinery
2 million man-hours without LTA
59
IT-enabled Project Management
AutoCAD
Plant Design
PDS / PDMS
Customer
KnowNet 2.0
Engineering
Collaborator
Contractor
W
E
B
PBOM
Primavera
Store Management
System
eProcurPlus
S
I
T
E
MOSS-based DMS
Procurement
L&T follows an integrated IT-enabled Project Management approach
which has contributed significantly to an increase in efficiency and
business growth.
L&T is one of the world’s first companies to implement the Enterprise
Resource Planning (ERP) software SAP ECC in hydrocarbon business
applications. This integrates all the execution processes for the
project and lets the project team access information at all stages –
from proposal to project hand-over. Business processes are mapped
with IT modules to serve as a backbone to various e-Business
applications.
SAP along with e-Procurement, MOSS-based Document
Management System, Pro-eTrack, KnowNet 2.0, eALPS+ and a
customised internet based framework showing a real-time
dashboard for senior management is available for well-coordinated
decision making actions.
Task Force Approach for Project Execution
L&T adopts a dedicated task force approach for execution of projects
with resources drawn from various capability centres. L&T
Hydrocarbon follows a stringent risk-management protocol both at
the bidding as well as project execution stage.
Planning
L&T Hydrocarbon has standardised on Primavera Enterprise software
for project planning, scheduling and control. Primavera is integrated
with SAP ECC 6.0 resulting in a common work break-down structure
in both systems.
60
SAP PLM
ERP SAP
ECC 6.0
Construction
E-ALPS+
Engineering
The Project Task Force comprising of multi-disciplinary, high-calibre
engineers from our engineering hubs review the engineering inputs
provided by the customer / process licensor and prepare a design
basis for subsequent engineering work.
Interaction through the ERP-SAP package provides instantaneous
release of the engineering documents in electronic form. Interfaces
of ERP and engineering software are utilised for uploading bills of
material. This ensures that collaborative design, engineering and
project management bring measurable benefits in terms of reduced
cycle time and better service levels. Custom-built software 'P-BOM'
bridges the Plant Design System with the ERP system. Plant Design
Systems such as PDS and PDMS generate the plant engineering
drawings and the bill of material. Unique web-based material
codification software is developed and is integrated with ERP.
Procurement
L&T undertakes procurement services including strategy
development, vendor identification, global sourcing, logistics &
licensing, quality and other compliances. Continuous widening of
vendor base is ensured through structured & comprehensive vendor
evaluation, qualification and continuous monitoring. The
procurement team is involved at the bidding stage to ensure fast
track order placement in strict compliance with contract
specifications.
e-Procurement has helped in automating purchasing systems and
effectively controlling delivery schedules, cost and quality of
procurement. e-Procurement includes reverse auction engine, and
other functions for effective Supply Chain Management (SCM).
The reverse auction function in the e-Procurement system allows
short-listed vendors to participate in a virtual negotiation over the
internet. This enables L&T to reduce negotiation time and obtain the
best price from vendors.
In order to get actionable analytical reports from the SAP ECC
system, L&T has deployed the SAP Business Warehouse (BW), a
business intelligence, online analytical processing software, that
takes care of strategic reporting needs and offers flexible and easily
accessible reports from SAP ECC and other data sources. SAP BW is
characterized by self-service, high-quality business reporting and
analysis at all levels and a user-friendly MS Excel front-end.
It maintains and updates drawings, purchase orders including their
latest amendments. It maintains stores master data covering receipt
and issue of materials. It also covers quality management aspects
such as test specification maintenance, inspection process and
welder master maintenance.
It generates various reports such as material usage reports,
inspection reports, stock reports, shortage reports and has an MS
Excel export feature.
L&T Hydrocarbon has developed an in-house application easyTRACK - to track the movement of the material right from the
time of the release of the Purchase Order to the stage when the
material reaches site. It has built-in functions like expediting, predispatch inspection clearance and dispatch clearance, which enable
visibility of the status of the material at any stage.
Offshore module being loaded-out from MFF-Hazira
SAP implementation at various project locations in India & the Gulf
Logistics Management
Specialists provide traffic and logistics services for domestic and
international customers. All arrangements are made for safe, lowcost and timely deliveries.
The procurement group, together with the logistics department,
undertakes shipping arrangements, employing international
forwarders. GPS techniques are used for online tracking of critical
assignments and rapid transportation of equipment and materials
from source to final destination.
CrMoV reactors being despatched to Kuwait
Site Management
Activity Level Planning System (eALPS+) is a proprietary web enabled
software developed in-house for Construction Management with
the tight integration of SAP to achieve proper data integrity and
consistency. This application is used for micro planning, tracking,
control and integration of construction activities at all project sites. It
is a seamlessly integrated solution, which is capable of tracking the
material, right from release of purchase order, tracking individual
material flows including to subcontractors to usage of materials at
site to provide ‘Real Time’ status.
Reactors sail out from L&T's manufacturing facility at Hazira for coal gasification
plants in Vietnam
61
Knowledge Management System (KnowNet 2.0)
L&T Hydrocarbon has a robust knowledge portal to harness its
intellectual capital and reuse valuable information to increase
customer responsiveness, reduce time and costs incurred in
delivering projects and gain a competitive edge.
Key features include blogs, wikis, unstructured learning, dashboard
for user and approvers, domain ID and password. Also available is
the ‘Advance Search Feature’ which helps in data mining of
information stored at various places.
Using MOSS 2007 as technological platform, KM portal called
“KnowNet 2.0” has been designed.
It provides the user with:
• Database of project specific learning called Knowledge Online
(KOL) containing more than 5000 learnings from various
projects collected over the last 13 years.
• Instant access to centralised information and databases for
knowledge sharing and Document Management System
(branded as DocNet) with customisation done to meet project
requirements.
automation of DCI reports including progress reporting, backlog
reports, etc. More than 30 types of reports are standardised and
configured in DocNet. The application supports more than 4000
users and knowledge assets accrue from each project that L&T
Hydrocarbon undertakes.
L&T Hydrocarbon has won MAKE Global, Asia and India awards in
2012. The MAKE award is a prestigious award in the field of
Knowledge Management. It benchmarks organisations for their
ability to leverage enterprise knowledge to deliver superior
performance in the areas of innovation, operational effectiveness
and excellence in products and services. L&T Hydrocarbon won the
MAKE award five times.
Integrated Engineering Management and Project
Collaboration Tool
The tool enables project managers and teams with tailor-made
dashboards where status of the documents and progress can be
tracked on a single screen. Its features include automated document
control index, correspondence module to create and track letters,
minutes of meeting, document transmittal note, technical queries,
comment resolutions, vendor document tracking and management
module.
Key features include a separate website for each project, access
controlled document library for all team members including outside
engineering consultants, DTN generation from document library,
KnowNet 2.0
L&T HYDROCARBON
KM PORTAL
L&T Hydrocarbon's Knowledge Management ecosystem
62
Video conferencing and other electronic communication systems are extensively used to accelerate schedules and ensure seamless operations.
Information Technology Infrastructure
A state-of-the-art communications network facilitates speedy
communication. All computer resources within the Hydrocarbon
business unit are interlinked to form a Local Area Network. Design
and project offices in Mumbai, Vadodara, Faridabad, Chennai and
Hazira are linked to other L&T offices through LNTNET. Project sites
are linked to design and project offices through MPLS-leased lines
and wireless links, achieving virtual single-office operation. The
communication network is supported by 10 Gigabit Ethernet
backbone on fibre optic campus area network. International offices
are connected through internet.
L&T Hydrocarbon has multipoint video conferencing facilities at each
of its locations. The systems work simultaneously on IPs and ISDN
lines with high-end document cameras and an electronic whiteboard
to facilitate sharing of data and printed documents online.
24x7 international-class Data Centre houses all L&T’s servers. All
servers have redundant power supplies and dual 1 Gigabit Ethernet
LAN connectivity. The Data Centre is protected with Biometric Access
Control systems, CCTV surveillance systems and other sophisticated
data protection systems. The entire Data Centre infrastructure is
remotely monitored and controlled by the Honeywell Enterprise
Integrated Building Management System.
The Network Management Centre manages and controls L&T
Hydrocarbon’s IT enablement which incorporates various resources,
including the PC network, connectivity to various locations, an IT test
lab, Data Centre and also application software residing on the
resources.
63
Technology Centres
R&D Centre - A Centre of Excellence in Advanced Engineering
L&T Hydrocarbon’s R&D Centre symbolises the state-of-the-art
capabilities of L&T’s Hydrocarbon Projects business in the areas of
advanced engineering, analysis and technology. It offers high-end
technology support to the entire spectrum of L&T’s EPC business,
covering the Oil & Gas sector (the entire Hydrocarbon value chain
from Upstream to Mid & Downstream), Fertiliser and Chemical
Plants.
Located in Mumbai, its expertise includes the technology domains of
Process, Materials, Mechanical and Thermal Engineering. The
advanced engineering capabilities of R&D are utilised over the entire
lifecycle of a project, thus enabling the business units to choose the
right technology and product, optimise process design / equipment
design, solve product or process-related problems and achieve
guaranteed performance of the plants. The R&D Groups work
harmoniously through multi-disciplinary teams, drawing upon the
domain expertise available in each area.
robustness of equipment design and the control mechanisms in L&T’s
power projects. The Group acquired expertise in Computational
Fluid Dynamic (CFD) analysis by successfully applying this technique
for design, performance evaluation and trouble-shooting of critical
equipment in terms of fluid flow and heat transfer characteristics.
CHEMICAL
ENGINEERING
THERMAL
ENGINEERING
Chemical Engineering
Advanced Process Simulation capabilities developed by the Chemical
Engineering Group enables effective process technology support for
FEED, proposal engineering, plant performance assessment and
trouble-shooting. Current focus areas include process simulation for
complete ammonia / urea plants and gas processing applications.
The Chemical Engineering Group is now actively involved in
developing in-house expertise in the area of coal gasification
technologies, in order to play a key role in supporting the emerging
business opportunities in this field. In-house expertise in refractory
design and engineering is used to design and trouble-shoot of hightemperature process equipment.
WATER
TECHNOLOGIES
R&D Centre
L&T Hydrocarbon
MECHANICAL
ENGINEERING
MATERIAL
SCIENCE &
CORROSION
MACHINERY
& SYSTEM
ENGINEERING
Thermal Engineering
The Thermal Engineering Group of R&D specialises in design/analysis
of heat-transfer equipment and systems. The Group has proven
capability of performing dynamic simulation of power plants. This
powerful analysis tool is being effectively used to verify the
Advanced process simulation for gas-processing applications
64
Molten salt-based heat storage & recovery system (patent pending)
New Initiatives
Focusing on Future Technology Challenges
In view of the requirements for specialised engineering studies in
most of the current EPC projects the R&D Centre has been taking
proactive measures to develop in-house capabilities. As a result of
such efforts, capabilities such as acoustic mapping of plant and
machinery and flow-induced and acoustic pulsation analysis in
process piping have now been established in the area of machinery.
These studies enable project teams to take proactive measures in the
engineering phase to mitigate the risks of non-conformity with
contractual performance parameters and premature equipment
failures. Efforts are currently on to develop similar expertise in areas
such as analysis of water hammer problems in liquid pipelines,
pulsation studies for reciprocating compressors and surge analysis in
centrifugal compressors. In the area of structural analysis, R&D is
actively engaged in establishing capabilities for composite analysis.
This will enable realistic and accurate analysis of complex systems
involving steel, concrete and soil structures together with the
installed equipment, without resorting to simplifying assumptions.
In-house expertise is also being developed in multi-phase flow
simulation studies.
The R&D Centre has successfully provided technology support to the
EPC Projects business over four decades, by leveraging its talent pool,
domain expertise and state-of-the-art infrastructure. The R&D
services have enabled the business units in choosing the right
technology and product, optimising process design / equipment
design, solving product or process-related problems and achieving
guaranteed performance of the plants. The Centre has been
instrumental in providing the competitive advantage, by enabling
the execution of large and complex projects within targeted cost,
quality and time schedule.
The R&D Centre is also actively tracking emerging new technologies
in the non-conventional energy sector, such as solar, wind and ocean
thermal energy sources. The Chemical Engineering Group is
involved in studies related to new energy options, such as
gasification, shale gas, coal-bed methane and hydrogen fuel.
In view of the increasing focus on subsea and deep-water projects,
the Centre is developing in-house capabilities in specialised studies,
such as buckling analysis of subsea piping and boat-impact analysis.
As major industries are now focusing on improved asset
management and life-cycle performance of plants, the Centre has
taken proactive steps to acquire expertise in Remaining Life
Assessment (RLA), Risk Based Inspection (RBI) and Fitness For Service
(FFS) studies.
Research & Development Centre at Powai, Mumbai.
66
Apart from providing technology support to various business units,
the Centre is actively engaged in conducting capability development
projects on specific technology areas. Such projects, launched every
year with detailed activity plans and defined time frames, enable the
R&D engineers to develop expertise, acquire analytical / experimental
skills and assimilate new technologies having future business
potential. The Centre continuously strives to become betterequipped to provide the advanced engineering support essential for
new business areas.
The R&D Centre has acquired professional memberships of leading
international and national societies (such as ASME, ASTM, NACE,
NAFEMS etc.) The Centre interacts regularly with agencies such as
HTFS, HTRI, TERI, TSI and NLGI. R&D engineers actively participate in
national and international seminars / conferences and publish their
technical work through reputed journals. Such activities help in
establishing mutually beneficial professional interaction with leading
experts and peer groups. Pioneering work done by the Centre has
resulted in a number of product and process patents over the years. A
large number of awards and accolades stand testimony to the
contributions made by the Centre, as it continues to reshape and
redefine its core competencies to meet the technology challenges of
the future.
Upstream Technology Centre
The Upstream Technology Centre identifies and develops technology
required for the upstream oil & gas sector. It is engaged in a
continuing quest to engineer value and provides support in critical
areas in all offshore structures – from fixed offshore platforms and
modules to drilling rigs, floaters and subsea systems.
The Centre focuses on conceptual aspects, optimisation, value
engineering, advanced engineering solutions, failure analysis and
trouble shooting. It undertakes specialised studies for offshore
structures using state-of-the-art software like SACS, MOSES,
AutoHydro and ANSYS.
Recent assignments include: pulsation and vibration analysis of
pancake type deck supporting large compression facility; jack-up of
rig hydrostatic stability; cofferdam optimisation; hydrodynamic
studies of semi-submersibles, transportation barges; troubleshooting for jacket tubular ovality, innovative configuration for
bridge connections.
In-place analysis of complex offshore structure
Structural analysis of jacket using SACS
Jack-up rig analysis
Hydrodynamic response of Barge- PGC Module System in MOSES
67
L&T’s Related Manufacturing Capabilities
Larsen & Toubro has several other businesses that offer services to the
hydrocarbon sector.
Its state-of-the-art manufacturing facilities, which meet the
challenges of technology, quality conformance, delivery and ensure
cost competitiveness, are located at:
L&T Heavy Engineering
• Powai (Mumbai)
L&T Heavy Engineering is one of the world’s leaders in manufacture
of technology-intensive custom-made equipment, with exports to
over 30 countries worldwide. It designs, manufactures and supplies
critical equipment and systems for core sectors such as Oil & Gas,
Refinery, Petrochemical, Fertiliser, Power (including Nuclear Power)
as well as Defence & Aerospace. Its activities are organised under
self-reliant Strategic Business Units, each specialising in specific
industry sectors. New products and manufacturing technologies are
developed at three Technology Development Centres.
• Hazira (Surat) – a super heavy manufacturing complex with its
own waterfront load-on and ro-ro jetties
It is a globally preferred supplier of equipment for a select range of
products.
• Ranoli (Vadodara) – an advanced composite facility that
handles stainless steels, non-ferrous, exotic materials and
composite materials
• Coimbatore (Tamil Nadu) – a precision manufacturing facility
• Talegaon (near Mumbai) – a weapon systems and sensors
integration complex
• Kattupalli (near Chennai) – a ship-building complex
• Sohar (Oman) – an integrated manufacturing complex
L&T’s Manufacturing Facilities catering to the Hydrocarbon sector
68
Hazira manufacturing complex, with its own waterfront facility comprising load-out
quay and ro-ro jetty, has manufactured large and over-dimensional equipment
weighing more than 2000MT.
Ranoli workshop fabricates equipment from stainless steel, aluminium, inconel and
other exotic materials, and specialises in refractory-lining of equipment.
Sohar manufacturing complex, a joint venture of L&T with The Zubair Corporation
of Oman, has a 300m jetty. It is equipped to manufacture critical high-technology
reactors, pressure vessels and heat exchangers for the hydrocarbon sector.
Powai Campus in Mumbai is equipped with sophisticated facilities for fabrication,
machining, handling & quality control, capable of producing multi-wall equipment
for the reactors and specialised in production of high-pressure heat exchangers.
Engineering Excellence
Engineering capabilities are geared to design equipment and systems
as per specific customer requirements and international codes and
standards. Design engineers generate optimum solutions leading to
lowest capital and operating costs.
Manufacturing Capabilities
World-class manufacturing capabilities have been achieved through
perfect integration of efficient material handling and preparation,
precision machining and welding processes for a range of material in
varying thicknesses, backed by technological excellence in design
and engineering and responsive quality systems.
The Total Quality Management approach ensures that deliveries are
made as per customer specifications. The quality procedures
guarantee that safety and reliability of operations is built into the
equipment and systems delivered.
The workshops are certified and authorised to use U, U2, U3, S, N and
NPT stamps by ASME. NBBI USA has authorised the use of R stamp.
The quality systems – right from personnel training, vendor
development to final equipment – are covered under ISO 9001, ISO
14001, and OHSAS 18001 certification. The workshops have MLO
registration for exports to China and are authorised for CE marking
for exports to European countries.
Technology Solutions from a Single Source
Mechanical
Thermal
Analysis
Special
• Design to International
Codes and Standards
ASME Sect. I, III & VIII
PD5500 - British
AS1210 - Australian
ADM – German
JIS – Japanese
Stoomwezen The Netherlands
TEMA for heat exchangers
GB 150 - Chinese
Algerian
IBR
• Members of HTFS & HTRI
• Finite Element Analysis
Static
Linear & Non-Linear
Dynamic
Thermal
Steady state & Transient
Fatigue & Fracture
Creep
• Experiment Stress analysis
• Wind & Seismic Analysis
• Modeling - 2D/3D
• Design of Equipment
All types of Shell &
Tube Exchangers
Helixchanger/Helitower
Waste Heat Boiler systems
Spiral Heat Exchangers
Air Cooled Exchangers
Feed Water Heaters
Surface Condensers
Embaffle Heat Exchangers
• Heat Transfer Systems
Design & Analysis
• Corrosion analysis
• Destructive testing
• Failure analysis
• Piping Flexibility
• Lifting & Transportation
• Computational Fluid Dynamics
• Flow Induced Vibration analysis
Comprehensive Welding Capabilities
Welding Processes
Materials Welded
Specialised Welding Techniques
• SMAW
• Carbon steels
• Low alloy steels including Cr-Mo-V
• Quenched & tempered steel
• Austenitic stainless steels
• Duplex, super duplex& hyper duplex
stainless steel
• Super austenitic stainless steel
• Nickel based alloys
(Inconel, Incoloy, Hastelloy, Monel)
• Copper based alloys
(Cupro-Nickel, aluminium bronze, brass)
• Titanium & Titanium alloys
• Aluminium & Aluminium alloys
• Maraging steel
• Clad steels with stainless steel, inconel.
monel, cupro-nickel, titanium etc.
• Tandem/ Twin SAW
• Semi-Automatic GTAW/SAW
• Robotic
• Hot Wire GTAW
• Activated - TIG
• Narrow Gap SAW/GTAW
• Pulsed GTAW/GMAW
• Internal BoreTube to Tubesheet
• Self-Shielded FCAW
• Orbital GTAW
• Strip Cladding
• GTAW
• GMAW
• FCAW
• SAW
• PAW
• ESW
• Arc Stud Welding
• CD Stud Welding
• Electron Beam Welding
• Laser Beam Welding
Narrow gap tandem SAW on a thick-walled reactor
circular seam
Electro slag strip cladding (ESSC) on 444mm thick,
10m dia tube sheet
303mm thick, 1540 MT reactor under fabrication at
L&T's Hazira Manufacturing Complex
69
Product Profile
Oil & Gas
Petrochemical
SGP reactors for Qatar Shell Gas-to-Liquid project
One of the largest acrylonitrile reactors being despatched to a petrochemical plant
at Thailand from the roll-on-roll-off jetty at L&T’s Hazira Manufacturing Complex.
Refinery
Fertiliser
LNG
Coal Gasifiers
Stainless steel column for an LNG project in Australia
The world’s largest coal gasifier for a petrochemical project in China
70
Landmark Products to Hydrocarbon Industry
World’s largest tubular reactor supplied to the Middle East
The world’s largest multi-wall ammonia converter being despatched for a project in
Australia
World’s largest coke drum for IOCL being despatched to Paradip, India
World’s largest FCC regenerator for a refinery in India
Low & Medium Voltage Switchgear
Control & Automation in Jebel Ali, UAE. It has augmented its
international presence with the acquisition of TAMCO Corporate
Holding of Malaysia, winning access to its manufacturing facilities
and markets in Malaysia, Indonesia, Australia and China.
L&T’s Electrical and Automation business is India’s largest
manufacturer of low and medium voltage switchgear. It also offers
Control & Automation and Metering & Protection Systems .
Manufacturing facilities are located at Powai and Ahmednagar in
Maharashtra, with a Precision Manufacturing Centre for tooling
solutions at Coimbatore.
The Company has a significant international presence through
manufacturing facilities in Wuxi (China) for switchgear standard
products, at Dammam in Saudi Arabia for switchboards and for
L&T’s custom-engineered switchboards equipped with both conventional and
intelligent protection, control and automation systems.
71
Industrial Valves
L&T Valves offers specialised valves for oil & gas, refining,
petrochemical, fertiliser, thermal and nuclear power sectors
worldwide.
A section L&T’s wide variety of industrial valves
HR for Professional Excellence
L&T’s state-of-the-art Management Development Academy at Lonavala, near Mumbai
Talent Management
The ability to attract, develop and retain talent determines the
strategic capability of organisations. At L&T, a premium is placed on
how talent is sourced, selected, and developed. The recruitment
approach seeks not only to hire the most qualified and valuable
employees but also puts a strong emphasis on retention.
Continuous training keeps L&T’s people abreast with the latest in
technology, enabling the company to consistently offer cutting-edge
solutions to its clients.
A slew of HR initiatives focus on all-round growth that translates into
excellence.
Leadership Programmes
A menu of career growth options is offered to young aspiring
professionals to develop their careers and achieve excellence in
project management and engineering . Leadership identification and
development has been institutionalised in the Company in
association with leading HR consultants.
Leadership Development programmes use a unique ‘on-the-job’
approach focused on growing leadership qualities within the
business context. This allows participants to develop as leaders even
as they work on their current project.
competing effectively in the global context, assessing the economic
impact of global expansion and developing the leadership skills
required for positive results. It encompasses Entrepreneurial
Leadership, Strategic HR Management, Corporate Strategy, and
Finance for Value Creation. The action-based learning approach is
followed by inter-disciplinary and team-oriented situations.
Organisation Development & Learning
Capability & Leadership Development Programmes (CALD):
Series I programmes provide an overview of the life cycle of an EPC
Project. CALD Series II programmes offer a more intensive
exposure to the latest trends / concepts in project management. The
learning modules custom-designed for this purpose are based on our
experience of having executed world-class projects, judiciously
blended with the latest conceptual knowledge base.
Any Time Learning (ATL)
ATL is an e-Learning portal offering various courses on soft skills and
functional skills. This web-enabled medium enables L&T-ites to
access state-of-the-art and interactive learning material - anytime
and anywhere in the world.
Global Leadership Development Program (GLDP)
A comprehensive 5-Step leadership development process has been
established to build a robust pipeline of leaders with a global mindset.
the GLDP is run in association with the University of Michigan’s
Stephen M. Ross School of Business. Designed to expand the global
leadership capability of L&T’s senior managers, the course focuses on
72
ICONs: Nurturing Innovation & Excellence
The ICONs (an acronym for Immense Contribution of Noteworthy
Significance) is an HR programme that recognises outstanding
contributions of employees and encourages innovative solutions.
• Collate and disseminate project management knowledge as
practiced in L&T through structured courses in project
management
• Develop and deliver project management cases from projects
undertaken by L&T
On a quarterly basis, employees and their managers present
innovative ideas to senior executives from various Strategic Business
Groups and HR. The contributors whose work is adjudged as having
required innovation quotient, benefit to the company and the
'stretch', are chosen as ICONs.
• Benchmark global project management practices and incorporate
these practices in the curriculum to create a centre of excellence in
Project Management
In order to ensure that the innovations are disseminated across the
organisation, the winners present their work at the felicitation venue
in the form of a Learning Cafe, using creative models to represent
their work.
• Create a unique body of knowledge and document it in archival
publications
L&T Institute of Project Management
With a basket of courses and accreditations and certifications, L&TIPM's educational initiatives are emerging as benchmark standards in
project management education. Future plans include getting an
independent residential campus with several full-time faculty
members, and research in project management.
L&T Institute of Project Management (L&T-IPM) at Vadodara creates
excellence in project management. The facility comprises eminent
professionals with extensive experience in project management.
• Collaborate with leading institutions across the globe for research
in project management
• Develop and nurture a talent pool of project management trainers
from the practicing managers as a resource for the organisation
Its agenda is to:
• Provide high quality and relevant education in project
management to all L&T employees and transform them into
proficient contributors in project teams and excellent project
managers
Training session at L&T’s Leadership Development Academy at Lonavala
L&T Institute of Project Management at Knowledge City, Vadodara.
73
Advanced training techniques shape the project managers of the future
Sustainability
L&T Hydrocarbon is committed to fulfill its economic, environmental
and social responsibilities while conducting business. We believe that
green businesses can bring about transformational change to create
a more sustainable future. CSR was one of L&T's core values long
before it became an industry buzzword. L&T Hydrocarbon is driven
by strong values such as Transparency, Empowerment,
Accountability and Ethical Corporate Citizenship to create larger
societal capital.
in 2012 for exemplary corporate citizenship and commitment to
creating a truly cohesive society. It also won the Corporate
Governance and Sustainability Vision Award 2013 in the 'Water
Stewardship' category from The Indian Chamber of Commerce (ICC)
award L&T for 2012-13. The L&T Sustainability Report is A+ checked
and externally assured. It is made accessible to all stakeholders at
www.Larsentoubro.com
Over the years, L&T has been constantly delivering on stakeholder's
expectations in an equitable and inclusive way through improved
human well-being and social equity, while significantly reducing
environmental risks and ecological scarcities. L&T Hydrocarbon’s CSR
initiatives include requirements such as mother and child health,
education and skill-building at international and domestic project
locations. We engage with stakeholders through open
communication based on transparency, honesty and timeliness.
Looking forward towards sustainable growth, feedback from
vendors, suppliers and contractors is established through a welldeveloped systematic engagement process.
Sustainability being a cornerstone, L&T Hydrocarbon promotes
projects that add to its green portfolio. We are proud executors of
critical green projects. Supported by intensive R&D efforts, we strive
to develop innovative eco-processes by minimising the negative
impacts on environment arising out of our operations, and through
optimal use of material, energy and water.
L&T is one of India's first engineering & construction companies to
report on Corporate Sustainability performance, based on 'GRI G3'
guidelines, and has received national and international accolades
since the publication of its first sustainability report in 2008. L&T won
the 'Caring Company Award' presented by the World CSR Congress
74
Oil & Gas & Special Projects
Floating Systems
Subsea Systems
North Block-II, 4th floor,
Powai Campus, Saki-Vihar Road
Mumbai 400 072
North Block-II, 6th Floor, 'A' Wing
Saki-Vihar Road, Mumbai 400 072
L&T Powai Campus
EPC Block, 3rd Floor, B Wing
Saki-Vihar Road, Mumbai 400 072
Tel
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International Oil & Gas Projects
(Non-MENA Region)
International Oil & Gas Projects
(MENA Region)
International Oil & Gas Projects
(MENA Region)
L&T Powai Campus
EPC Block, 2nd Floor, 'A' Wing
Saki-Vihar Road, Mumbai 400 072
P.O. Box 54678
15th Floor, Al-Mansour Tower
(NBAD Building), Opposite NDC Bldg.
Al-Salaam Street, Abu Dhabi, U.A.E.
Entrance A, 8th Floor Mosa & Sultan Tower
P.O Box-3769, King Faysal Road
Al Yarmok District Unit No. 5, Al Khobar
34423-6391, Kingdom of Saudi Arabia
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Modular Fabrication Facility - Hazira
Modular Fabrication Facility - Kattupalli
L&T Modular Fabrication Yard LLC
L&T Hazira Manufacturing Complex
Surat-Hazira Road, Mora, P.O. Bhatha
Dist.Surat, Gujarat 394 510
Kattupalli Village (Near Ennore Port)
Ponneri Taluk, Tiruvallur District
Tamil Nadu 600 120
Plot No.3, Sohar Port Area, P.O. Box 236
P.C. 322, Falaj Al Qabail, Sohar
Sultanate of Oman
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: +968 2676 4114
: +968 95766911
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: csk@Lntenc.com
L&T Sapura Shipping Private Limited
L&T Valdel Engineering Limited
L&T Valdel Engineering Limited
L&T Business Park, TC- II, 5th Floor,
B-wing, Gate No. 5, Saki Vihar Road,
Powai Campus, Mumbai - 400 072
Bangalore Head Office
No.19, Primrose Road
Off M.G. Road, Shrutha Complex
Bangalore 560025
Abu Dhabi Office
P.O. Box 54678, 15th Floor, Al-Mansour Tower
Opposite NDC Bldg. Al-Salaam Street
Abu Dhabi, UAE
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: sales@Lntvaldel.com
: www.Lntvaldel.com
: +971 2690 27777 Ext.123
: +971 558930516
: +971 2644 3070
: Ishaque.mulla@Lntvaldel.com
Ofices at Faridabad & Chennai (India)
Business Development
(Australia & New Zealand)
Business Development
(Singapore)
Business Development
(East Africa)
Suite 306, Level 3
267 St Georges Terrace
Perth WA 6000, Australia
Tower B, #06-18
3A International Business Park
ICON@IBP, Singapore 609935
EPC Block, 3rd Floor, ‘B' Wing
Saki-Vihar Road, Mumbai 400 072
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Refinery Projects
Petrochemical Projects
Chemical Plants
L&T Knowledge City, Ground Floor
West Block, NH No.8, Vadodara 390 019
L&T Knowledge City, Ground Floor
West Block, NH No.8, Vadodara 390 019
L&T Powai Campus
G-3 Bldg., 1st Floor, Gate No.1
Saki Vihar Road, Mumbai 400 072
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Fertiliser Projects
Unit Systems & Modular Process Plants
L&T Chiyoda Limited
G-3 Bldg., 2nd Floor
Powai Campus, Saki-Vihar Road
Mumbai 400 072
L&T Powai Campus
EPC Block, 2nd floor, 'B' Wing
Gate No.1, Saki-Vihar Road
Mumbai 400 072
Vadodara Head Office
B.P. Estate, NH No.8, Chhani, Vadodara
391 740, Gujarat State, India
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e-mail: ksudhakar@Ltcis.Ltindia.com
Website: www.Lntchiyoda.com
L&T Engineering
L&T Engineering
L&T Engineering
Faridabad Centre
12/4 Delhi-Mathura Road
National Capital Region
Faridabad 121 003
Mumbai Centre
EPC Bock, 4th Floor, ‘B’ Wing
Gate No.1, Powai Campus
Saki-Vihar Road, Mumbai 400 072
Vadodara Centre
L&T Knowledge City
Ground Floor, West Block, NH-8
Vadodara 390 019
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HYDROCARBON - MID & DOWNSTREAM - INTERNATIONAL
Hydrocarbon Mid & Downstream
(Cluster 1 - UAE, Qatar & Oman)
Hydrocarbon Mid & Downstream
(Cluster 2 - KSA, Kuwait, Bahrain & Iraq)
Hydrocarbon Mid & Downstream
(Cluster 3 - CIS & Africa)
505-5-7, Sheikh Abdulla Building
Al Qasimia Street,P.O.Box 71447
Sharjah, UAE
Entrance A, 8th Floor Mosa & Sultan Tower
P.O Box 3769, King Faysal Road
Al Yarmok District, Unit No. 5
Al Khobar 34423-6391, Saudi Arabia
302-304 Sheikh Abdulla Building
Al Qasimiya Street
P.O. Box 71447, Sharjah, U.A.E.
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Larsen Toubro Arabia LLC
Larsen & Toubro (East Asia) Sdn Bhd.
Entrance A, 8th Floor Mosa & Sultan Tower
P.O Box-3769, King Faysal Road, Al Yarmok
District, Unit No.5, Al Khobar 34423-6391
Kingdom of Saudi Arabia
Sub-lot 24, Lot 16505 Jalan Keluli 1
Kawasan Perindustrian Bukit Raja, Seksyen 7
40000 Shah Alam, Malaysia
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: +603 3344 2349, 3361 8385
: +601 69099394
: +603 3344 3021
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The City Tower, 12th Floor Unit 1N
Jalan M. H. Thamrin No. 81
Jakarta Pusat 10310, Indonesia
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HYDROCARBON - PLANT CONSTRUCTION & PIPELINES
Process Plant Construction
Hydrocarbon Pipelines
L&T GULF Private Limited
Mount Poonamallee Road
Post Box 979, Manapakkam
Chennai 600 089
Mount Poonamallee Road
Post Box 979, Manapakkam
Chennai 600 089
12/4, Delhi-Mathura Road
National Capital Region
Faridabad 121 003
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: +91 44 2249 3317, 2252 6998
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: +91 44 2252 6427 / 23
: +91 9677066662
: +91 44 2249 3317, 2252 6998
: ccm@Lntecc.com
: pipelines@Lntecc.com
: +91 129 429 1960
: +91 9818669536
: +91 129 429 1903
: kbkrishnan@Lntenc.com
HYDROCARBON - PLANT CONSTRUCTION & PIPELINES - INTERNATIONAL
Process Plant Construction
(Cluster 1 - U.A.E., Qatar & Oman)
Hydrocarbon Pipelines
(Cluster 1 - U.A.E., Qatar & Oman)
Hydrocarbon Plant Construction
& Pipelines (Cluster 1)
301-305 Sheikh Abdulla Building
Al Qasimiya Street
P.O. Box 71447 Sharjah, U.A.E.
301-305 Sheikh Abdulla Building
Al Qasimiya Street
P.O. Box 71447 Sharjah, U.A.E.
2nd & 3rd Floors, Building No. 209
Zone 42, Street 230
Opp. Doha Cinema, C-Ring Road
Doha, Qatar
Tel
Fax
: +971 6575 2800
: +971 6575 1800
Tel
Fax
: +971 6575 2800
: +971 6575 1800
e-mail
Cell
: drs@Lntenc.com
: +971 559501678
e-mail
Cell
: drs@Lntenc.com
: +971 559501678
e-mail
Cell
: sharad@Lntecc.com
: +971 507485993
e-mail
Cell
: jps@Lntenc.com
: +971 50 4563695
Tel
Tel
Fax
e-mail
: +974 4423 9000
: +974 5551 6407
: +974 4455 1286
: smurugan@Lntecc.com
Hydrocarbon Plant Construction
(Cluster 2 - KSA, Bahrain, Kuwait & Iraq)
Hydrocarbon Pipelines
(Cluster 2 - KSA, Bahrain, Kuwait & Iraq)
Hydrocarbon Plant Construction
& Pipelines (Cluster 3 - CIS & Africa)
Entrance A, 8th Floor Mosa & Sultan Tower
P.O Box-3769, King Faysal Road, Al Yarmok
District, Unit No.5, Al Khobar 34423-6391
Kingdom of Saudi Arabia
Entrance A, 8th Floor Mosa & Sultan Tower
P.O Box-3769, King Faysal Road, Al Yarmok
District, Unit No.5, Al Khobar 34423-6391
Kingdom of Saudi Arabia
302-304 Sheikh Abdulla Building
Al Qasimiya Street
P.O. Box 71447, Sharjah, UAE
Tel
Fax
Tel
Fax
: +966 3833 4163/70/72
: +966 3 833 4175
: +966 3833 4163/70/72
: +966 3833 4175
Tel
Fax
: +971 6 5172704
: +971 6 5741800
Mohammed.Sammur@Larsentoubro.com
Cell
: +966 50023 1087
Mohammed.Sammur@Larsentoubro.com
Cell:
: +966 50023 1087
e-mail
Cell
: Roland_rizk@Lntenc.com
: +971 56 2190791
e-mail
Cell
e-mail
Cell
e-mail
Cell
: kkjha@Lntecc.com
: +971 55 2695929
: bp@Lntecc.com
: +966 564691620
Larsen & Toubro Electromech LLC
P.O. Box 1999, Ruwi
Postal Code 112
Sultanate of Oman
Tel
Fax
: +968 24626502
: +968 24626555
e-mail
Cell:
: mms@Larsentoubro.com
: +968 99488958
e-mail
Cell:
: ravindra@Larsentoubro.com
: +968 99890192
: vkv@Lntecc.com
: +966 55526 6089
Larsen & Toubro Kuwait Construction
Co. WLL
Eastern Plaza Building
Block 8, East Ahamadi
P.B. No. 46395, Fahaheel 64014, Kuwait
Tel
Cell
Fax
e-mail
: +965 23970072 79
: +965 66321505
: +965 23970080
: prd@Lntkuwait.com
Larsen & Toubro ATCO Saudia LLC
Entrance A, 8th Floor, Mosa & Sultan Tower
P.O Box-3769, King Faysal Road
Al Yarmok District, Unit No.5, Al Khobar
34423-6391, Kingdom of Saudi Arabia
Tel
Fax
: +966 3833 4163/70/72
: +966 3 833 4175
e-mail
Cell
: cs.bokil@Larsentoubro.com
: +966 503269258
Swapan.banerjee@Larsentoubro.com
Cell
: +966 506832463
INTERNATIONAL BUSINESS DEVELOPMENT OFFICES
USA
Europe
10370 Richmond Avenue
Suite 1310 Houston, TX 77042 USA
Suite 11.01, Exchange Tower
1, Harbour Exchange Square
Limeharbour, London E14 9GE
Tel
Cell
Fax
e-mail
: +1 713 587 5832
: +1 832 858 8757
: +1 713 334 4516
: Inder_Chawla@Lntenc.com
Tel
Cell
e-mail
: +44 207 517 1671
: +44 7850 914 871
: phil.emsley@Lntenc.com
South Africa
Korea
PO Box 5239, Cresta 2118
1st Floor, Block 5, Parc Nicol
3001, William Nicol Drive, Byranston 2021
Johannesburg, South Africa
102-604, Daewoo World Mark Tower B/D
996-3, Yeongtong-dong
Yeongtong-gu, Suwon
Gyeonggi-do, Korea
Tel
Cell
e-mail
Tel
Cell
e-mail
: +27 11 367 4160
: +27 82 390 1988
: Rbs.anand@Larsentoubro.com
: +82 31 2022109
: +82 10877 17862
: francisco-jung@Lntenc.com
Brazil
Russia
150, Rua Bauhineas Da Peninsula
Ed Peninsula Life 1610, Barra Da Tijuca
Rio de Janeiro - 22776-090, Brazil
Prospect Vernadskova, 93/1/269
Moscow 119526
Russia
Tel
Cell
e-mail
Tel
Cell
Fax
e-mail
: +55 213 269 8296
: +55 219 966 6680
: manish.mishra@Larsentoubro.com
: +7 495 4339061
: +7 915 1880697
: +7 495 4341193
: ajit.johori@Larsentoubro.com
France
Italy
17 rue Galilee
75016 Paris
France
Via Filippo Tajani 11
20133 Milan
Italy
Tel
Cell
e-mail
Tel
: +39 331 8387739
Cell
: +39 348 8971383
dhananjay.bajpeyee@Larsentoubro.com
: +33 1 47239987
: +33 6 08244908
: philippe.tollini@Larsentoubro.com
Corporate Centre
EPC Block, 6th Floor, Powai Campus, Saki-Vihar Road, Mumbai-400 072, INDIA
Tel: +91 22 6705 1924 Fax: +91 22 6705 1950 www.Lnthydrocarbon.com
Registered Office:
L&T House, N. M. Marg
Ballard Estate
Mumbai 400 001, INDIA