Hose Assembly Installation and Maintenance Tips Pamphlet 107 April 2009 Parker Stratoflex Overview Products for aerospace and military: • Break-away valves • Hose/tube combination assemblies • Hydraulic flow regulators • Hydraulic fuses • Metal hose, convoluted • Metal tube assemblies • PTFE hose, convoluted • PTFE hose, smooth bore • Rubber hose • Swivels • Quick-disconnect couplings • Tube fittings Applications: • Air data systems • Airframes • Bleed air systems • Coolant systems • Engines • Fuel/oil systems • Hydraulic systems • Nacelles • Oxygen systems • Pitot static systems • Potable water systems • Pneumatic systems • Refrigerant systems General Guidelines RULE NO. 1: N EVER MIX different manufacturers’ hose and fittings or other accessories. FAA (TSO) approvals are “as tested”. RULE NO. 2: Th ere are FIVE (5) parts to every hose assembly: hose, two (2) end fittings, proper assembly processing or procedure(s), and proper tooling. RULE NO. 3: M ost hose assembly failures are a result of improper installation/handling, abuse, or old age. Hose Hose Fitting When selecting a hose assembly, be certain it meets: • Size requirements • Pressure requirements, both operating and profile or application • Temperature range • Fluid compatibility • Bend radius 2 Type Approval Each aerospace hose assembly has an FAA approval. Positive verification is required for proper installation. • Type Certificate (TC) • Supplemental Type Certificate (STC) • Technical Standard Order (TSO) • Part Manufacturing Authority (PMA) (8130-3) • Industry Standard (AN-AS-MS-NAS) • Direct Ship Authority (DSA) • Repaired Assembly (8130-3) Installation and Care of Hose and Hose Assemblies General: All hose assemblies whether rubber or PTFE, should always be handled with care to prevent excessive bending, twisting, and kinking. Dragging hose on ground surfaces, using them as climbing handles, and severe bending to fit cramped storage areas must be avoided. Kinking of hose occurs more easily in larger sizes and in very short assemblies. Care should be exercised in handling and installing both rubber and PTFE hose assemblies. NEVER STEP ON, STAND ON, OR PULL HOSE. Proper Storage: Prior to installation, hose assemblies should be capped with appropriate dust caps or plugs, properly identified (tagged) by part number, and stored in an area free from dust or other contamination. Do not use in cramped or otherwise confined storage areas. If long lengths of PTFE hose are coiled for storage, a liberal coil diameter must be provided to ensure against kinking. Never coil hose so that the minimum bend radius(ii) can be exceeded. See AS1933 for more information and rubber age limits. Inspection: 1.Inspect internally for evidence of tube restriction due to collapse, kinking, or other damage. 2.Inspect externally for wire damage. Assemblies with wire damage should be replaced. 3.Proof pressure test all aerospace hose assemblies to required pressures. 3 Installation and Care of Hose and Hose Assemblies (continued) Chafe Protection: Chafe guards of PTFE, vinyl, polyester, or other suitable material should be used any time there is a possibility of chafing. Chafing should be avoided by routing of the hose assembly or by proper clamping. Tips for Proper Installation: 1. Attach the hose to the most inaccessible end of its routing first. Finger tighten only, so the hose is free to turn during initial installation. Hose should not be twisted on final installation. 2. Attach the other end of the hose in the same manner. 3. Properly orient the hose along its routing and install the required line support clamps. 4. Use proper torque and remember to always lubricate! Use established installation torque values or consult SAE for limits. Dissimilar materials or metals require different values (e.g. aluminum to stainless steel). 4 Installation and Care of Hose and Hose Assemblies (continued) When securing the line support clamps, exercise care in distributing hose slack between the hose connections and the clamps. Do not bend or force the hose to a sharp angle at any location. Be sure to use gradual curves for all routing. Installation of clamps must never restrict travel or cause the hose line to be subjected to tension, torsion, compression, or shear stress during flexing cycles. Avoid installation of undersize hose support clamps. See SAE. Position hose assemblies so the flexible portion of the hose extends at least one times the hose diameter before starting a bend. Always lubricate fitting threads prior to installation. Two wrenches may be used to tighten end connections to prevent twisting of the hose or over-torquing of fittings. Use one wrench to hold the nipple hex, if provided, while the other wrench is used to tighten the swivel nut. On hose assemblies that do not provide a hex for holding, use extra care to prevent twisting of hoses. Small Bend Radius: Many installations require a small bend radius. There are hose (assembly) types specially designed and tested for these applications. Also, follow routing guidelines presented here and in the appropriate Stratoflex Hose Catalog. Conventional Hose Stratoflex 101 Lightweight Flexible PTFE Hose Identifying Hose and Hose Assemblies: Before replacing a hose assembly, be sure to correctly identify it so the right replacement can be made. Some hoses have a layline on the cover that gives identifying information. Bulk hose with a stainless steel outer braid are identified with a white tape. The assembly is normally tagged as well. 5 Installation and Care of Hose and Hose Assemblies (continued) Typical laylines are repeated every nine to ten inches along the length of the hose and provide the following information: • Manufacturer’s name and manufacturer’s code • Mil-SPEC or industry spec number • Part number • Dash number (or code letter) for size • Manufactured/cure date (if rubber) To prevent misapplication, do not use unmarked hose assemblies until positively identified. Metal identification bands are often used to tag hose assemblies with the part number(s), manufacturer, size, type, date of manufacture, and maximum operating pressure. Which Hose to Use First: To minimize aging effects of hose in storage, use the “first-in, first-out” principle when selecting hose assemblies and bulk hose. Do not build rubber hose assemblies for prolonged storage. Pressure test all assemblies before installation. Do not install hose that has exceeded the established age limits (see AS1933 for age limits) or that show aging signs (separation of plies, cracks, etc.). 6 How to Measure and Specify Double Elbow Fittings on a Hose Assembly Measuring: When installations require hose assemblies with elbow fittings on both ends, hold the assembly so the nearest fitting is pointed in the 6 o’clock position. Measure the angle between the fittings counter-clockwise. When both fittings point to 6 o’clock, this is specified as zero degrees. Specifying Position: Suffix the hose assembly part number with the number of degrees in the angle. (Example: 111511E0185D180; 180 degree Twist Angle). See applicable Catalog/Assembly Drawing for specific (hose) example. 7 Troubleshooting Hose Assemblies See SAE • Inspect hoses frequently • Replace worn or damaged hoses • Proper clamping is critical • Consult Parker Stratoflex for current approved products • Periodically verify “B” nuts are tight Chafed Hose • Abrasion • Improper clamping Kinked Hose • Smooth-bore PTFE hose is prone to kinking • Restricts fluid flow • Damaged beyond repair Broken Wires • Inspect external wire braid • Any broken wires is cause for removal/scrap Heat Damaged (Brittle) Hose • Elastomeric, PTFE and metal hose have heat limitations • Cracks during flexing Twisted Hose • Hose is not designed to be twisted • Induces stress • Promotes premature wear Leaking Hose • Wetness around fitting • Aged hose • Improper fitting attachment 8 Rusted Hose • Corroded wire braids • Any corrosion makes hose assembly suspect Key Words and Terminology Accountability – All part numbers, processes, procedures, and tooling must be verifiable. Aerospace Crimp Data Form (ACDF) “SPECIFIC” (hose, fittings, tooling), [124/1124/T08151] Aerospace Fabrication Procedure (AFP) “GENERAL”, Examples: • AFP 501 Aerospace Fabrication Procedure (Field Attach. Hose – Ftgs) • AFP 502 Aerospace Fabrication Procedure (Med/High Press. Smth Bore PTFE Hose) • AFP 508 Aerospace Fabrication Procedure (101 Hose) Aerospace Field Attachable Data (AFAD) “SPECIFIC” (for Tooling) Examples: • AFAD-111-XXX • AFAD-156-XXX • AFAD-124-XXX • AFAD-193-XXX Assembly Date – Hose assembly fabrication date. Audit – Periodic review of hose shops and assembly fabrication procedures. Ball Gage – Inspection method for the inside diameter of a hose assembly. Beam Seal – Fitting connection per MIL-F-85421, a.k.a. “Dynamic Beam Seal and Lip Seal”. Bend Radius – The amount of arc (bending) a hose is capable of meeting. Usually measured from inside hose wall. Burst Pressure – Maximum limit a hose is designed to be pressurized. CAGE Code (Stratoflex FBU #98441, CBU #11362, JBU #50599) – Commercial and Governmental Entity code. Catalog Part Number – Basic hose assembly numbering nomenclature. Certification – Verification of conformity to a stated requirement. Chafe Guard – Protection applied to the external surface of a hose assembly. Coded Part Number – Serialized numbering sequence. Configuration – Physical appearance of a hose assembly. Cuff – Integral silicone sleeve used to slip over the end fitting sockets. Cure Date – Manufacture date of bulk elastomeric (rubber) hose. Crimp Diameter – Precise outside diameter of a compressed fitting socket. 9 Key Words and Terminology Direct Ship Authority (DSA) – OEM authorized sale of spares direct to third-party customers. Distributor Quality Program Manual – Stratoflex Quality Manual for distributors. Dynatube® (Lip Seal) – Fitting per MIL-F-85421, a.k.a. beam-seal. Electro-etch – Method of marking identification bands using a mild acid. End-dip – Sealant used to coat/cover the ends of AS1072 (2650-size) slip-over firesleeve. Equipment Manual – Illustrated parts list for equipment used to fabricate hose assemblies. Fabrication Date – The day the hose assembly was built. Ferrule – Ring of metal (socket) covering the fitting nipple. Field Attachable – Screw-together fittings able to install with wrenches and mandrel. Fire Proof – 2000ºF for (15) minutes. Fire Resistant – 2000ºF for (5) minutes. Firesleeve – Slip-over orange silicone and fiberglass impregnated sleeve per AS1072 and/or brown/orange integral silicone extruded directly over the wire braid. Flange – 3-4 bolt-holes, flat face seal with o-ring. Flare – Female 37º degree flare end fitting per AS4395, also mates with MS33656. Flareless (a.k.a. “Globeseal’’, obsolete trade name) – Female fitting per AS4375, mates with MS33514, NAS1760. Flats From Finger Tight (FFFT) – Method of measuring torque by counting wrench flats. Gage Point – Precise measuring location of the end fitting. High Pressure – Typical pressures of 3,000 psi and above. Hose Specification – The standard form used to define key characteristics of bulk hose. Identification Tag – The band (typically metal) nameplate for hose assembly identification. 10 Key Words and Terminology Industry Standard (AN-AS-MS-NAS) – “General” component performance specifications. Information Bulletin – Stratoflex standardized format used to explain additional topic information. Inside Diameter – Internal cross-section measurement of a hose. Internal Support Coil – Internal reinforcement to enhance the crush resistance of a hose. Jump Factor – Amount of movement a fitting travels during the crimp process. Kevlar® (Para-Aramid) – Synthetic, nonmetallic reinforcement used in the manufacture of hose. Liability – That for which one is liable. Lot Code – Serialized number for traceability assigned to each manufacturing “run” of hose. Low Pressure – Typical pressures of up to 500 psi. Manufacture Date – The date a product is produced, a.k.a. Cure Date. Medium Pressure – Typical pressures of between 500-3,000 psi. MIL-SPEC (MIL-DTL-25579, Etc.) – Government document used to define a product. MIL-STD (MS8005, MIL-STD-130, Etc.) – Government document used to define a product. Nipple – Section of the end fitting that is inserted inside the hose. NUTLOK® – Female threaded portion of the end fitting. Outside Diameter – The outer-most cross-section dimension of a hose. Part Manufacturing Authority (PMA) – FAA authorization to mark with OEM number (8130-3). Polytetrafluoroethylene (PTFE) – Generic name of Teflon® compound used in the manufacture of hose. Pounds Per Square Inch (PSI) – Pressure measurement used to define hose strength. 11 Key Words and Terminology Process Specification – Step-by-step instructions, Example: 3146X Hose, use P-104-212; 3147-X Hose, use P-104-213. Repaired Assembly (8130-3 Tag) – Method used to identify, inspect, and verify aircraft hoses. Reusable – Term to describe field attachable fittings. It implies a fitting may be reused. Society of Automotive Engineers (SAE) – Engineering Society. Sealant – See “End-dip”. Silicone Cover – Outer layer of integral firesleeved hose. Skive – Method of removing the hose cover to expose the reinforcement for fitting installation. Socket – Ring of metal (ferrule) covering the fitting nipple. Spiral – Method of applying hose reinforcement during the manufacturing process. Standard Drawing – Drawing that depicts the basic design details of an assembly. Supplemental Type Certificate (STC) – FAA production certificate for an approved product modification (ie aircraft, engine, propeller, etc.) Technical Standard Order (TSO) – FAA performance specification. Test/Proof Pressure – Typically twice the rated working pressure of a hose assembly. Traceability – Ability to account for a complete history of a part. Twist Angle – Angular rotation of one elbow end fitting relative to the one on the opposite end. Type Certificate (TC) – A design approval issued by the FAA when a product (airframe, engine, hose, etc.) complies with applicable regulations. Wall Thickness – The dimension used to define the area compressed between nipple and socket. Working Pressure – System pressure the hose assembly will operate within. 12 References: 1. Society of Automotive Engineers International (SAE) 400 Commonwealth Drive Warrendale, PA 15096-0001 Phone: 1-724-776-4841 (World Headquarters Receptionist) Toll-Free: 1-877-606-7323 (Customer Service) Fax: 1-724-776-0790 (Customer Service) www.sae.org 2. SAE Documents: A. Aerospace Information Reports: AIR310Fittings, Catalog of Flared, Flareless, Pipe Threaded, Port, Hose and Other Type Tube Standard Connectors AIR797 Hose Characteristics and Selection Chart AIR1569Handling and Installation Practices for Aerospace Hose Assemblies AIR4543Aerospace Hydraulics and Actuation Lessons Learned AIR4918Industry Practices and Guidelines for the Selection of Coiled Tubes, Flexible Hoses, Swivels, and Extension Fittings for Aircraft Fluid Systems AIR5005Aerospace – Commercial Aircraft Hydraulic Systems AIR5386Hose and Hose Assembly – Selection, Installation, Inspection, and Maintenance (new, not yet released) AIR5693Compatibility of PTFE Hose Assemblies with Typical Fluids Found in Aerospace Applications, (Proposed Draft 2004-10) B. Aerospace Recommended Practice: ARP24Determination of Hydraulic Pressure Drop ARP908Torque Requirements, Installation and Qualification Test, Hose and Tube Fittings ARP994Recommended Practice for the Design of Tubing Installations for Aerospace Fluid Power Systems ARP1658Visual Inspection Guide for Installed Hose Assemblies ARP4752Aerospace – Design and Installation of Commercial Transport Aircraft Hydraulic Systems 13 References: 2. SAE Documents (continued): C. Aerospace Standard: AS1290Graphic Symbols for Aircraft Hydraulic and Pneumatic Systems AS1933Age Controls for Hose Containing Age-Sensitive Elastomeric Material AS4941Aerospace – General Requirements for Commercial Aircraft Hydraulic Components AS5440Hydraulic Systems, Aircraft Design and Installation Requirements for – FSC 1650 3. U.S. Department of Transportation Federal Aviation Administration (FAA) Documents: A. Advisory Circular: AC20-7N General Aviation Inspection Aids Summary, 1976 AC43.13-1B CHG 1Acceptable Methods, Techniques and Practices – Aircraft Inspection and Repair 14 Flow Capacities Flow Capacities of Parker Hose at Recommended Flow Velocities The nomogram below is provided as an aid for determining the correct hose size. Problem: At 16 gallons per minute (gpm), what is the proper hose size for pressure lines? Solution: Locate 16 gallons per minute in the left-hand column and 20 feet per second in the right-hand column (the maximum recommended velocity range for pressure lines). Lay a straight edge across these two points. The inside diameter required is shown in the center column at or above the straight edge. In this case, we need a hose I.D. of 0.625 (5/8) inch or larger. Use the same procedure for suction of return lines, except utilizing their respective maximum recommended velocities. Flow Gallons per Minute 15 Pounds and Ounces to Kilograms 0 pounds to 40 pounds (by ounces) OUNCES 0 2 3 4 5 6 7 8 9 10 11 12 13 14 15 KILOGRAMS POUNDS 0 1 - 0.028 0.057 0.085 0.113 0.142 0.170 0.198 0.227 0.255 0.283 0.312 0.340 0.369 0.397 0.425 1 0.454 0.482 0.510 0.539 0.567 0.595 0.624 0.652 0.680 0.709 0.737 0.765 0.794 0.822 0.850 0.879 2 0.907 0.936 0.964 0.992 1.021 1.049 1.077 1.106 1.134 1.162 1.191 1.219 1.247 1.276 1.304 1.332 3 1.361 1.389 1.417 1.446 1.474 1.503 1.531 1.559 1.588 1.616 1.644 1.673 1.701 1.729 1.758 1.786 4 1.814 1.843 1.871 1.899 1.928 1.956 1.984 2.013 2.041 2.070 2.098 2.126 2.155 2.183 2.211 2.240 5 2.268 2.296 2.325 2.353 2.381 2.410 2.438 2.466 2.495 2.523 2.551 2.580 2.608 2.637 2.665 2.693 6 2.722 2.750 2.778 2.807 2.835 2.863 2.892 2.920 2.948 2.977 3.005 3.033 3.062 3.090 3.118 3.147 7 3.175 3.203 3.232 3.260 3.289 3.317 3.345 3.374 3.402 3.430 3.459 3.487 3.515 3.544 3.572 3.600 8 3.629 3.657 3.685 3.714 3.742 3.770 3.799 3.827 3.856 3.884 3.912 3.941 3.969 3.997 4.026 4.054 9 4.082 4.111 4.139 4.167 4.196 4.224 4.252 4.281 4.309 4.337 4.366 4.394 4.423 4.451 4.479 4.508 10 4.536 4.564 4.593 4.621 4.649 4.678 4.706 4.734 4.763 4.791 4.819 4.848 4.876 4.904 4.933 4.961 11 4.990 5.018 5.046 5.075 5.103 5.131 5.160 5.188 5.216 5.245 5.273 5.301 5.330 5.358 5.386 5.415 12 5.443 5.471 5.500 5.528 5.557 5.585 5.613 5.642 5.670 5.698 5.727 5.755 5.783 5.812 5.840 5.868 13 5.897 5.925 5.953 5.982 6.010 6.038 6.067 6.095 6.123 6.152 6.180 6.209 6.237 6.265 6.294 6.322 14 6.350 6.379 6.407 6.435 6.464 6.492 6.520 6.549 6.577 6.605 6.634 6.662 6.690 6.719 6.747 6.776 15 6.804 6.832 6.861 6.889 6.917 6.946 6.974 7.002 7.031 7.059 7.087 7.116 7.144 7.172 7.201 7.229 16 7.257 7.286 7.314 7.343 7.371 7.399 7.428 7.456 7.484 7.513 7.541 7.569 7.598 7.626 7.654 7.683 17 7.711 7.739 7.768 7.796 7.824 7.853 7.881 7.910 7.938 7.966 7.995 8.023 8.051 8.080 8.108 8.136 18 8.165 8.193 8.221 8.250 8.278 8.306 8.335 8.363 8.391 8.420 8.448 8.477 8.505 8.533 8.562 8.590 19 8.618 8.647 8.675 8.703 8.732 8.760 8.788 8.817 8.845 8.873 8.902 8.930 8.958 8.987 9.015 9.043 20 9.072 9.100 9.129 9.157 9.185 9.214 9.242 9.270 9.299 9.327 9.355 9.384 9.412 9.440 9.469 9.497 21 9.525 9.554 9.582 9.610 9.639 9.667 9.696 9.724 9.752 9.781 9.809 9.837 9.866 9.894 9.922 9.951 22 9.979 10.01 10.04 10.06 10.09 10.12 10.15 10.18 10.21 10.23 10.26 10.29 10.32 10.35 10.38 10.40 23 10.43 10.46 10.49 10.52 10.55 10.57 10.60 10.63 10.66 10.69 10.72 10.74 10.77 10.80 10.83 10.86 24 10.89 10.91 10.94 10.97 11.00 11.03 11.06 11.08 11.11 11.14 11.17 11.20 11.23 11.25 11.28 11.31 25 11.34 11.37 11.40 11.42 11.45 11.48 11.51 11.54 11.57 11.59 11.62 11.65 11.68 11.71 11.74 11.77 26 11.79 11.82 11.85 11.88 11.91 11.94 11.96 11.99 12.02 12.05 12.08 12.11 12.13 12.16 12.19 12.22 27 12.25 12.28 12.30 12.33 12.36 12.39 12.42 12.45 12.47 12.50 12.53 12.56 12.59 12.62 12.64 12.67 28 12.70 12.73 12.76 12.79 12.81 12.84 12.87 12.90 12.93 12.96 12.98 13.01 13.04 13.07 13.10 13.13 29 13.15 13.18 13.21 13.24 13.27 13.30 13.32 13.35 13.38 13.41 13.44 13.47 13.49 13.52 13.55 13.58 30 13.61 13.64 13.66 13.69 13.72 13.75 13.78 13.81 13.83 13.86 13.89 13.92 13.95 13.98 14.00 14.03 31 14.06 14.09 14.12 14.15 14.17 14.20 14.23 14.26 14.29 14.32 14.34 14.37 14.40 14.43 14.46 14.49 32 14.51 14.54 14.57 14.60 14.63 14.66 14.69 14.71 14.74 14.77 14.80 14.83 14.86 14.88 14.91 14.94 33 14.97 15.00 15.03 15.05 15.08 15.11 15.14 15.17 15.20 15.22 15.25 15.28 15.31 15.34 15.37 15.39 34 15.42 15.45 15.48 15.51 15.54 15.56 15.59 15.62 15.65 15.68 15.71 15.73 15.76 15.79 15.82 15.85 35 15.88 15.90 15.93 15.96 15.99 16.02 16.05 16.07 16.10 16.13 16.16 16.19 16.22 16.24 16.27 16.30 36 16.33 16.36 16.39 16.41 16.44 16.47 16.50 16.53 16.56 16.58 16.61 16.64 16.67 16.70 16.73 16.75 37 16.78 16.81 16.84 16.87 16.90 16.92 16.95 16.98 17.01 17.04 17.07 17.09 17.12 17.15 17.18 17.21 38 17.24 17.26 17.29 17.32 17.35 17.38 17.41 17.43 17.46 17.49 17.52 17.55 17.58 17.61 17.63 17.66 39 17.69 17.72 17.75 17.78 17.80 17.83 17.86 17.89 17.92 17.95 17.97 18.00 18.03 18.06 18.09 18.12 40 18.14 18.17 18.20 18.23 18.26 18.29 18.31 18.34 18.37 18.40 18.43 18.46 18.48 18.51 18.54 18.57 BASIS: 100 pounds 45.359 kilograms 16 Torque Conversions/Metric Conversions TORQUE CONVERSIONS METRIC TO ENGLISH pound foot x 12 = pound inch pound foot x 1.356 = Newton meter Newton meter x 8.850 = pound inch Newton meter x .0.737 = pound foot pound inch x .083 = pound foot pound inch x 0.113 = Newton meter Recommended torque values for aerospace are best determined by the system manufacturer/user. High vibration or side load installations may require "special" torque recommendation. The basic torque range, by size and material combination, can be found in SAE ARP908. inches x 25.4 = millimeters (mm) inches x 2.54 = centimeters (cm) feet x .3048 = meters (m) yard x .9144 = meters (m) psi x .0689 = bar psi x.0069 = Megapascals (MPa) psi x .0703 = Kilogram force per square centimeter (Kgf/cm2) pound force x 4.448 = Newtons pound • inch x .113 = Newton • meters (N • m) pound • foot x 1.356 = Newton • meters (N • m) millimeter x .0394 = inch (in) centimeter x .3937 = inch (in) meters x 3.281 = feet (ft) meters x 1.0936 = yards (yd) bar x 14.5 = psi Megapascals x 145.0 = psi Kilogram force per square centimeter x 14.22 = psi Newtons x .2248 = pounds force (lb • f) Newton • meter x 8.850 = pound • inches (lb • in) Newton • meter x .737 = pound feet (lb • ft) MILLIMETERS to FRACTIONS to DECIMALS MM INCHES FRACTIONAL DECIMAL 0.3969 1/64 0.0156 0.7938 1/32 1.1906 MM INCHES MM INCHES MM INCHES DECIMAL 6.7469 17/64 0.2656 13.0969 33/64 0.5156 19.4469 49/64 0.7656 0.0312 7.1438 9/32 0.2812 13.4938 17/32 0.5312 19.8438 25/32 0.7812 3/64 0.0468 7.5406 19/64 0.2968 13.8906 35/64 0.5468 20.2406 51/64 0.7968 1.5875 1/16 0.0625 7.9375 5/16 0.3125 14.2875 9/16 0.5625 20.2375 13/16 0.8125 1.9844 5/64 0.0781 8.3344 21/64 0.3281 14.6844 37/64 0.5781 21.0344 53/64 0.8281 2.3812 3/32 0.0937 8.7312 11/32 0.3437 15.0812 19/32 0.5937 21.4312 27/32 0.8437 2.7781 7/64 0.1093 9.1281 23/64 0.3593 15.4781 39/64 0.6093 21.8281 55/64 0 .8593 3.1750 1/8 0.1250 9.5250 3/8 0.3750 15.8750 5/8 0.6250 22.2250 7/8 0.8750 3.5719 9/64 0.1406 9.9219 25/64 0.3906 16.2719 41/64 0.6406 22.6219 57/64 0.8906 3.9688 5/32 0.1562 10.3188 13/32 0.4062 16.6688 21/32 0.6562 23.0188 29/32 0.9062 0.4218 17.0656 43/64 0.6718 23.4156 59/64 0.9218 11/16 0.6875 23.8125 15/16 0.9375 4.3656 11/64 0.1718 10.7156 27/64 FRACTIONAL DECIMAL FRACTIONAL DECIMAL FRACTIONAL 4.7625 3/16 0.1875 11.1125 7/16 0.4375 17.4625 5.1594 13/64 0.2031 11.5094 29/64 0.4531 17.8594 45/64 0.7031 24.2094 61/64 0.9531 5.5562 7/32 0.2187 11.9062 15/32 0.4687 18.2562 23/32 0.7187 24.6062 31/32 0.9687 5.9531 15/64 0.2343 12.3031 31/64 0.4843 18.6531 47/64 0.7343 25.0031 63/64 0.9843 6.3500 1/4 0.2500 12.7000 1/2 0.5000 19.0500 3/4 0.7500 25.4000 1 1.0000 17 Pressure Conversions KILOPASCALS (KPa) MEGAPASCALS (MPa) BAR (bar) KILOGRAMS PER SQ. CENTIMETER POUNDS PER SQUARE INCH (psi) POUNDS PER SQUARE INCH (psi) KILOPASCALS (KPa) MEGAPASCALS (MPa) BAR (bar) KILOGRAMS PER SQ. CENTIMETER 100 0.1 1 1.0 14.5 10 68.9 0.07 0.7 0.70 200 0.2 2 2.0 29.0 20 137.9 0.14 1.4 1.41 300 0.3 3 3.1 43.5 30 206.8 0.21 2.1 2.11 400 0.4 4 4.1 58.0 40 275.8 0.28 2.8 2.81 500 0.5 5 5.1 72.5 50 344.7 0.34 3.4 3.52 600 0.6 6 6.1 87.0 60 413.7 0.41 4.1 4.22 700 0.7 7 7.1 101.5 70 482.6 0.48 4.8 4.92 800 0.8 8 8.2 116.0 80 551.6 0.55 5.5 5.63 900 0.9 9 9.2 130.5 90 620.5 0.62 6.2 6.33 1,000 1.0 10 10.2 145.0 100 689 0.7 6.9 7.00 2,000 2.0 20 20.4 290.1 200 1,379 1.4 13.8 14.10 3,000 3.0 30 30.6 435.1 300 2,068 2.1 20.7 21.10 4,000 4.0 40 40.8 580.2 400 2,758 2.8 27.6 28.10 5,000 5.0 50 51.0 725.2 500 3,447 3.4 34.5 35.20 6,000 6.0 60 61.2 870.2 600 4,137 4.1 41.4 42.20 7,000 7.0 70 71.4 1,015.3 700 4,826 4.8 48.3 49.20 8,000 8.0 80 81.6 1,160.3 800 5,516 5.5 55.2 56.30 9,000 9.0 90 91.8 1,305.3 900 6,205 6.2 62.1 63.30 10,000 10 100 102.0 1,450 1,000 6,895 6.9 68.9 70.30 20,000 20 200 204.0 2,901 2,000 13,790 13.8 137.9 140.70 30,000 30 300 306.0 4,351 3,000 20,684 20.7 206.8 211.00 40,000 40 400 408.0 5,802 4,000 27,579 27.6 275.8 281.30 50,000 50 500 510.0 7,252 5,000 34,474 34.5 344.7 351.60 60,000 60 600 612.0 8,702 6,000 41,369 41.4 413.7 421.90 70,000 70 700 714.0 10,153 7,000 48,263 48.3 482.6 492.30 80,000 80 800 816.0 11,603 8,000 55,158 55.2 551.6 562.60 90,000 90 900 918.0 13,053 9,000 62,053 62.1 620.5 632.90 100,000 100 1000 1020.0 14,504 10,000 68,948 68.9 689 703.00 200,000 200 2000 2040.0 29,008 20,000 137,895 137.9 1,379 1406.00 300,000 300 3000 3060.0 43,511 30,000 206,843 206.8 2,068 2110.00 40,000 275,790 275.8 2,758 2813.00 18 Temperature Conversions TO USE: Find the temperature to be converted (either Celsius or Fahrenheit) in the center column. If known temperature is Celsius, read the Fahrenheit conversion in the left column. If known temperature is Fahrenheit, read the Celsius conversion in the right column. ºC = 5/9 (ºF-32) ºF = 9 x ºC + 32 5 EXAMPLE: 50.0 10 -12.2 10ºC = 50ºF 10ºF = -12.2ºC ºF -94.0 -89.0 -85.0 -76.0 -67.0 -58.0 -56.2 -54.4 -52.6 -50.8 -49.0 -47.2 -45.4 -43.6 -41.8 -40.0 -38.2 -36.4 -34.6 -32.8 -31.0 -29.2 -27.4 -25.6 -23.8 -22.0 -20.2 -18.4 -16.6 -14.8 -13.0 -11.2 - 9.4 - 7.6 - 5.8 - 4.0 - 2.2 - 0.4 1.4 3.2 5.0 6.8 8.6 10.4 12.2 14.0 15.8 17.6 19.4 21.2 23.0 24.8 26.6 28.4 ºC -70 -67 -65 -60 -55 -50 -49 -48 -47 -46 -45 -44 -43 -42 -41 -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -57 -55 -54 -51 -48 -45.6 -45.0 -44.4 -43.9 -43.3 -42.8 -42.2 -41.7 -41.1 -40.6 -40.0 -39.4 -38.9 -38.3 -37.8 -37.2 -36.7 -36.1 -35.6 -35.0 -34.4 -33.9 -33.3 -32.8 -32.2 -31.7 -31.1 -30.6 -30.0 -29.4 -28.9 -28.3 -27.8 -27.2 -26.7 -26.1 -25.6 -25.0 -24.4 -23.9 -23.3 -22.8 -22.2 -21.7 -21.1 -20.6 -20.0 -19.4 -18.9 ºF 30.2 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2 113.0 114.8 116.6 118.4 120.2 122.0 123.8 125.6 ºC -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 -18.3 -17.8 -17.2 -16.7 -16.1 -15.6 -15.0 -14.4 -13.9 -13.3 -12.8 -12.2 -11.7 -11.1 -10.6 -10.0 -9.4 -8.9 -8.3 -7.8 -7.2 -6.7 -6.1 -5.6 -5.0 -4.4 -3.9 -3.3 -2.8 -2.2 -1.7 -1.1 -0.6 0.0 0.6 1.1 1.7 2.2 2.8 3.3 3.9 4.4 5.0 5.6 6.1 6.7 7.2 7.8 8.3 8.9 9.4 10.0 10.6 11.1 ºF 127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6 172.4 174.2 176.0 177.8 179.6 181.4 183.2 185.0 186.8 188.6 190.4 192.2 194.0 195.8 197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2 212.0 213.8 215.6 217.4 219.2 221.0 222.8 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 ºC ºF 11.7 12.2 12.8 13.3 13.9 14.4 15.0 15.6 16.1 16.7 17.2 17.8 18.3 18.9 19.4 20.0 20.6 21.1 21.7 22.2 22.8 23.3 23.9 24.4 25.0 25.6 26.1 26.7 27.2 27.8 28.3 28.9 29.4 30.0 30.6 31.1 31.7 32.2 32.8 33.3 33.9 34.4 35.0 35.6 36.1 36.7 37.2 37.8 38.3 38.9 39.4 40.0 40.6 41.1 224.6 226.4 228.2 230.0 231.8 233.6 235.4 237.2 239.0 240.8 242.6 244.4 246.2 248.0 249.3 251.6 253.4 255.2 257.0 258.8 260.6 262.4 264.2 266.0 267.8 269.6 271.4 273.2 275.0 276.8 278.6 280.4 282.2 284.0 285.8 287.6 289.4 291.2 293.0 294.8 296.6 298.4 300.2 302.0 303.8 305.6 307.4 309.2 311.0 312.8 314.6 316.4 318.2 320.0 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 ºC ºF 41.7 42.2 42.8 43.3 43.9 44.4 45.0 45.6 46.1 46.7 47.2 47.8 48.3 48.9 49.4 50.0 50.6 51.1 51.7 52.2 52.8 53.3 53.9 54.4 55.0 55.6 56.1 56.7 57.2 57.8 58.3 58.9 59.4 60.0 60.6 61.1 61.7 62.2 62.8 63.3 63.9 64.4 65.0 65.6 66.1 66.7 67.2 67.8 68.3 68.9 69.4 70.0 70.6 71.1 321.8 323.6 325.4 327.2 329.0 330.8 332.6 334.4 336.2 338.0 339.8 341.6 343.4 345.2 347.0 348.8 350.6 352.4 354.2 356.0 357.8 359.6 361.4 363.2 365.0 366.8 368.6 370.4 372.2 374.0 375.8 377.6 379.4 381.2 383.0 384.8 386.6 388.4 390.2 392.0 393.8 395.6 397.4 399.2 401.0 402.8 404.6 406.4 408.2 410.0 411.8 413.6 415.4 417.2 ºC 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 ºF 71.7 419.0 72.2 420.8 72.8 422.6 73.3 424.4 73.9 426.2 74.4 428.0 75.0 429.8 75.6 431.6 76.1 433.4 76.7 435.2 77.2 437.0 77.8 438.8 78.3 440.6 78.9 442.4 79.4 444.2 80.0 446.0 80.6 447.8 81.1 449.6 81.7 451.4 82.2 453.2 82.8 455.0 83.3 456.8 83.9 458.6 84.4 460.4 85.0 462.2 85.6 464.0 86.1 465.8 86.7 467.6 87.2 469.4 87.8 471.2 88.3 473.0 88.9 474.8 89.4 476.6 90.0 478.4 90.6 480.2 91.1 482 91.7 500 92.2 518 92.8 536 93.3 554 93.9 572 94.4 590 95.0 608 95.6 626 96.1 644 96.7 662 97.2 680 97.8 698 98.3 716 98.9 734 99.4 752 100.0 842 100.6 932 101.1 1472 ºC 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 450 500 800 101.7 102.2 102.8 103.3 103.9 104.4 105.0 105.6 106.1 106.7 107.2 107.8 108.3 108.9 109.4 110.0 110.6 111.1 111.7 112.2 112.8 113.3 113.9 114.4 115.0 115.6 116.1 116.7 117.2 117.8 118.3 118.9 119.4 120.0 120.6 121 127 132 138 143 149 154 160 166 171 177 182 188 193 199 204 232 260 427 19 Stratoflex Products Division Sales Offices 3800 Calle Tecate Camarillo, CA 93012 phone 805 484-8533 fax 805 987-8958 cage 11362 220 Roberts Cut-Off Road Fort Worth, TX 76114 phone 817 738-6543 fax 817 738-9920 cage 98441 2575 W. 5th Street Jacksonville, FL 32254 phone 904 389-3400 fax 904 389-5874 cage 50599 © 2009 Parker Hannifin Corporation Sales Offices Pamphlet 107, 5M Parker Hannifin Corporation Parker Aerospace Stratoflex Products Division 220 Roberts Cut-Off Road Fort Worth, TX 76114 USA phone 817 738-6543 fax 817 738-9920 www.parker.com 4/09