WINTER 2010 Won Over by Cat Durability and dependability shine during demos PLUS: ntal Re The Cat heats Store e up th p Grey Cu www.finning.ca Caterpillar welcomes new vehicles and emissions regulations Pushed to the Max A power train uncovers a reliable fleet A FINNING (CANADA) PUBLICATION Non-deliverable mail should be directed to: 10259 105 Street, Edmonton, AB T5J 1E3 Canadian Publications Mail Product Agreement #40020055 WE’VE VE E GOT YOU YOUR UR NUMBER! BER R! $499 /mo TO O OWN A NEW CAT® SKID SKI S STEER STEE TEE LOADER!* TEER LOADER! Take ake advantage of incredible year-end ear-end savings at Finning (Canada) (Canada). With some of the best deals ever on Cat machines, now is the time to buy. 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Financing and published rate are subject to credit approval through Cat Financial. Additional terms and conditions may apply. Subject to change without prior notice. 1-888-finning | finning.ca (346-6464) Contents Winter 10 Columns & Departments 4 Finning Focus An antique mill wakes from a century of sleep 6 16 9 10 20 Groundbreaker Finning storms the Venture 100, ramping up recruitment, system switch, new power systems website, Caterpillar paving schools, the 795F AC arrives, show us your gear contest By the Numbers Yesterday & Today 30 The evolution of the scraper, from horsedrawn to high-speed 11 Safety First 12 Operator’s Tips 13 Manager’s Tips 28 Tech Spotlight 30 Meeting the Challenge 32 Portrait 33 Bill’s Business 34 Count on Us Don’t panic if you suspect asbestos in your workplace Essential etiquette on the worksite Promote your mission statement Anatomy of a field follow 14 Rescue Rig 16 Eco Driven 20 Maximum Performance 24 Well-Equipped 26 Powering Up the Party Port Mann Bridge Project Richard Mallen, business development manager A Finning customer’s integral role in the recovery of the trapped Chilean miners New vehicles and regulations signal green times for operators Castlegar mill pushes the reliability of its fleet Edmonton company is won over by Caterpillar The Grey Cup Festival heats up thanks to the Cat Rental Store Greener machine On the Cover Dozer operator Steve Rendall of Surmont Sand and Gravel stands proudly with the D7E, designed to leave a smaller environmental footprint. Photo: Greg Halinda www.finning.ca 12 tracks & treads Winter 2010 3 A Return to the Glory Days It was a warm September day in east-central B.C. when an old mill woke from a very long sleep. Its saw blades hadn’t made lumber in nearly 100 years. Some folks said the pile of rusted metal it had become looked more like it belonged in a scrap yard than in the town of Barkerville, a Canadian Heritage Site. But in September, after some elbow grease and a lot of restoration, the ancient mill started up like it was brand new. “It was puffi ng white smoke rings,” recalls Forbes Campbell, a volunteer with the Quesnel’s Antique RISE AND SHINE: Forbes Campbell wakes up the antique mill for the people of Barkerville. 4 tracks & treads Winter 2010 Machinery Park. “Good entertainment for 67-yearold boys.” Forbes has every reason to be excited about the mill’s awakening. For the last two years, Forbes, along with Jim Trueman and the rest of the volunteers at the Antique Machinery Park, has been working hard to restore the mill to its former glory. When Forbes was first introduced to the mound of discarded cast iron, the mill looked to be a long way from its glory days in the 1800s when it was powered by either steam or a water wheel. “It didn’t look very promising,” Forbes admits. But after sandblasting, painting and fashioning some new wooden parts, the old mill started to look pretty good. The only thing missing was power. The original force was out of the question, so an alternative energy source was needed. That’s when the volunteers came upon a 1946 D8 Caterpillar engine. After many hours of rejigging the old piece of equipment (including sourcing parts from a similar machine from 1953, some of which were still in the original packaging), it was ready to go. For Forbes, who used to watch Caterpillar equipment in action at the Calgary Stampede, the mill’s grand opening was an ideal close to a much-loved project. Barkerville’s claim to fame is its showcase of life in the early 1900s, and Forbes says the Barkerville staff members, all dressed in their period finery, added a perfect touch of whimsy. “It was neat to see the mill cutting wood, surrounded by people: Barkerville actors, people with bowler hats and then modern people with digital cameras. And the engine sounded beautiful.” www.finning.ca PHOTO: THOMAS DRASDAUSKIS BY JEN JANZEN EDITOR-IN-CHIEF An ancient mill rises again to run like new WINTER 2010 Volume 50, No. 4 PUBLISHER Ruth Kelly rkelly@venturepublishing.ca All Machines Are Not Created Equal See the difference... EDITOR-IN-CHIEF Jen Janzen jjanzen@finning.ca ASSOCIATE PUBLISHER Joyce Byrne jbyrne@venturepublishing.ca MANAGING EDITOR Stephanie Sparks ssparks@venturepublishing.ca COPY CHIEF Kim Tannas EDITORIAL ADVISORS Hilary Anaka, Crystal Chokshi, Jeff Howard, Michelle Loewen, Jeff Wuite ART DIRECTOR Charles Burke cburke@venturepublishing.ca ASSISTANT ART DIRECTOR Colin Spence PRODUCTION COORDINATOR Betty-Lou Smith CIRCULATION COORDINATOR Andrea Cruickshank circulation@venturepublishing.ca ADVERTISING REPRESENTATIVE Anita McGillis amcgillis@venturepublishing.ca CONTRIBUTING WRITERS Serena Beck, Robin Brunet, Caitlin Crawshaw, David DiCenzo, Keith Haddock, Annalise Klingbeil, Cailynn Klingbeil, Tricia Radison, Jim Veenbaas CONTRIBUTING PHOTOGRAPHERS AND ILLUSTRATORS Bobbi Barbarich, Thomas Drasdauskis, Greg Halinda, Joel Koop, Stuart McCall, Heff O’Reilly, Raymond Reid, Colin Spence, Chip Zdarsky Tracks & Treads is published to provide its readers with relevant business, technology, product and service information in a lively and engaging manner. Tracks & Treads is published for Finning (Canada) by Venture Publishing Inc. 10259-105 Street Edmonton, Alberta T5J 1E3 Phone: 780-990-0839 Fax: 780-425-4921 Contents © 2010 by Finning (Canada) No part of this publication should be reproduced without written permission. ... IN HIGHER PRODUCTIVITY Cat machines deliver the performance you need to reduce cycle times and increase productivity every hour of every day. ... IN LOWER OPERATING COSTS Cat Compact Construction Equipment can use as much as 35% less fuel per hour by using the standard equipped foot throttle. Imagine how much you’d save in a year, burning 1/3 to 1 gallon less fuel every hour. Do the math with your own numbers: Machine usage (hours per year): Fuel savings (1/3 - 1 gal* per hr): 1.000 hours 333 - 1,000 gallons Cost savings (@ $3per gal): $1,000 - $3,000 ... IN INCREASED PROFITS Maximizing productivity and minimizing costs. On your company’s bottom line-that’s where you’ll see a real difference when you’re running Cat machines. *1 gallon = 3.79 litres Tell us what you think Tracks & Treads would love to hear from you. Tell us what you think of the magazine’s stories, columns and look, so that we can improve it and make it a more interesting read. Send your comments to editor-in-chief Jen Janzen by email at jjanzen@finning.ca or the old-fashioned way to: Jen Janzen, Tracks & Treads, Finning (Canada), 16830 – 107 Avenue, Edmonton, Alberta T5P 4C3 www.finning.ca www.finning.ca tracks & treads Winter 2010 5 BY JEN JANZEN AND STEPHANIE SPARKS Merging Systems Finning’s insides are about to get an overhaul as the company switches its computer-based systems over to an enterprise resource planning (ERP) system. The new ERP, powered by Lawson Software Inc., will eventually merge Finning’s systems not only across all of its locations in Canada but also across the United Kingdom, Ireland and South America. Finning is working hard to minimize any impacts on its customers. As a result, there are several changes it would like to tell you about. Please visit “We’re Making Changes”on www.finning.ca to get all the details. Finning Makes the Cut In September, Alberta Venture released its Venture 100 for 2010, and Finning (Canada) came in on the list at #24, moving up three spots from its 2009 rank. The annual list ranks the top grossing companies in Alberta. “Finning is one of those rare companies that stays ahead of the curve,” says Alberta Venture editor Paul Marck. “It has a strong sales force and its maintenance and service divisions have built a solid reputation in keeping customers moving. It is no surprise that Finning is a huge success story, and its ranking of #24 on the Venture 100 is well-deserved.” 6 tracks & treads Winter 2010 Down the Same Road: Around the world, at least six other Caterpillar dealers have now signed on with Lawson. Wheeler, Wagner, Butler, WesTrac, Energy Power Systems Australia and Pon have all begun projects to implement their own ERPs. Together with Finning, these dealers will provide direction around future Lawson products and services, ultimately to improve the service Cat dealers provide. www.finning.ca Electric News For the last three years, Caterpillar has been developing its 795F AC electric drive truck and the machine is now being field followed. The new machine is equipped with new Caterpillar AC technology making downhill work less of an uphill battle. “The features that Caterpillar has designed are proving themselves to be benefits,” says Mark Vander Griend, director of mining sales and marketing. The 795F AC, with a load capacity of 345 tons, also gives Finning an opportunity to go after a truck size between 320 tons and 360 tons – a truck that can go head-to-head with competitors in that size class. The Cat oilcooled brakes coupled with the dynamic braking feature of the electric drive truck enables more control while travelling down steep hills faster. www.finning.ca Recruitment Ramps Up Business is picking up—and so are many companies’ recruitment needs. Finning requires heavy equipment technicians, third- and fourth-year apprentices and service supervisors. It is looking to fill more than 100 positions in the first quarter of 2011. While the drive is on across Finning’s territory, Fort McMurray, Red Deer and Sparwood have the highest need. To kick off the search for great people, the new and dedicated Recruitment Team has been arranging participation in career fairs, radio ads, online job boards and newspapers across Canada. If you know of any exceptional people who might be interested in a position at Finning, have them apply online at www.finning.ca. tracks & treads Winter 2010 7 Future of Forestry Forestry has always faced more than its fair share of issues. Now it must contend with this piece of information: the average age of forestry workers is 54, according to the Truck Loggers Association. Depending on whether or not workers decide to stay in the industry or transition out of the business, companies need to start planning for succession. And sooner is better. “As the cost structure has been forced to collapse and we have to be more efficient, a lot of the entry-level jobs that used to exist have been deemed to be redundant or unnecessary,” says David Lewis, executive director of the Truck Loggers Association. “At the end of the day, you need to have stable jobs for people if you are recruiting them. The reason we’re in this spot is because we’ve seen the number and stability of jobs reduced so much. Naturally, it’s the older, more experienced people who have stayed. We have created an age-class gap.” Once the existing workers hit retirement age in the coming years, how can companies “refi ll the bucket?” Opportunities for entry-level workers need to come Picture Perfect Gear From the front lawn to the jobsite to the warm beach, you’re rarely seen without your Caterpillar gear. Now, with the Heavy Duty Gear Store’s “Show Us Your Gear” promotion, you won’t have any reason to take it off. Here are the details: Send in a photo of yourself in Caterpillar gear (a hat, jacket, socks, boots – anything goes). The pictures will be posted on the Heavy Duty Gear Store’s Facebook page. Voting will take place online, and the winner gets a $100 gift certificate to purchase even more Caterpillar swag. The promotion kicks off on Jan. 1, 2011 and runs throughout the year, with winners chosen quarterly. Visit the Show Us Your Gear page at www. heavydutygearstore.ca/show for more information, including terms and conditions. 8 tracks & treads Winter 2010 sooner, and in order for companies to be able to do this, they need to create value instead of cutting costs. “If you can justify their existence by undertaking a different process that will bring more value to your operations, you can afford to have that entrylevel person around,” says Lewis. “It’s a pay now or pay later situation.” Paving the Way Caterpillar understands that with the current levels of turnover in the industry, something’s going to give, and it shouldn’t be the quality of its customers’ work. That’s why the company hosts Caterpillar Paving Schools. “We call it paving by numbers,” explains paving industry marketing manager Jim Serink of the series of operator steps necessary to lay down a smooth, clean mat. “Because there’s such turnover in operators, it’s beneficial to reacquaint everybody with the proper procedures for operating a paver.” With classes of six to 10 people, schools are run regularly in the U.S., but Finning can also accommodate customers that want to bring in a Caterpillar instructor to their own workplaces. The regular classes run from three days to one week, but privately scheduled sessions can be tailored to customer needs. Serink notes there is a cost for attending or hosting a class; speak to your Finning rep for more information. www.finning.ca By the Numbers Power Systems to the People What began as a simple update to the contacts page for Richmond Power Systems turned into a complete overhaul of the external power systems website, thanks to the input and initiative of corporate engineering manager Tony Heir and his sales representatives. The original goal was to ensure customers could find out who to talk to at their branch. But as Heir and his team looked deeper, they discovered the external website was out of date and felt it was out of touch with the competition. He volunteered his staff and sales reps to join a development team working on the website with an Edmonton design team. Now customers can go directly to www.finning.ca to print a brochure or look at the service levels offered in that specific business unit. And to alleviate concerns that the website might again become dated, Heir has designated a website contact for every power systems branch. Each person will monitor and update the contacts page as needed. Says Heir, “We are getting good feedback from the market on it already.” www.finning.ca 216 Average number of noodles in a can of Campbell’s chicken noodle soup 120,000 7 out of 10 pet owners purchase Christmas gifts for their pets 8 120 Colours currently produced by Crayola 43 Colours available in the original Crayola box (black, brown, purple, blue, red, orange, yellow and green) 730 Crayons the average child will have worn out by their 10th birthday Number of years Barbie dated Ken (from 1961 to 2004, at which point Mattel announced that the couple “feels it’s time to spend some quality time apart.”) 365 possible words that can be spelled out using seven letters or fewer points is the highest single play in a game of Scrabble 57% Percentage of Canadians that feel that they have less free time now than they did five years ago $100 million The cost of installing a 3G mobile phone network that reaches the summit of Mount Everest 1 billion Pairs of shoes Barbie has owned since 1959 tracks & treads Winter 2010 9 BY KEITH HADDOCK Scraper Evolution Early horse-drawn scrapers evolved into high-speed earthmovers and led to Caterpillar’s dominance in today’s scraper market HOLD YOUR HORSES: A two-horse team aided by three operators shows how earthmoving was done before the mechanized age. A CLASS TO THEMSELVES: Caterpillar’s 657 series of scrapers at 36.6 cubic metre capacity are the largest available anywhere. These and the smaller 26 cubic metre 637 series have no competitors in this size range in the industry today. 10 tracks & treads Winter 2010 This year’s Calgary Stampede was host to Draft Horse Town, a tribute to the working horses of Canada. In the pre-mechanized era, these gentle giants were the engines of the day, performing all kinds of transportation and construction tasks. Draft Horse Town was a working demonstration of all things connected with draft horses. You could watch blacksmiths at work making metal parts and horseshoes, look at a multitude of artifacts from the horse-drawn era and watch live demonstrations of horses churning out real ice cream or pulling roadbuilding equipment. The roadbuilding equipment demonstrations were organized by members of the newly formed Roadbuilders and Heavy Construction Heritage Society of Canada (RHHS), who transported several pieces of restored horse-drawn equipment to a corner of the Calgary Stampede grounds where Draft Horse Town took place. The equipment, all from the early part of the 20th century, included a road plow, pull-type grader, drag scraper, Fresno scraper, early wheeled pull-type scraper, dump wagon and elevating grader. Crowds watched as a dump wagon drawn by a two-horse team entered the arena and dumped its load. A four-horse team pulling a grader then levelled out the soil, taking several passes to delight the audience, and finally a two-horse team pulling a drag scraper collected the material and arranged it into piles. Observing the antique equipment silently moving a few cubic metres of earth clearly revealed just how far the earthmoving industry has progressed since the horsedrawn era. Over decades, scrapers have progressed from horse-drawn to tractor-drawn and later to self-propelled. Compare the early drag scrapers, which could manage about one-half of a cubic metre, with the cavernous capacity of Caterpillar’s latest 657G motor scrapers that carry 33.6 cubic metres or the 657G coal scraper version with its 56 cubic metre capacity. Caterpillar introduced its first scrapers in 1946, a range of three pull-types ranging from 6.1 to 13.8 cubic metres heaped capacity, designed to match its three largest crawler tractors of that era, the D6, D7 and D8. In 1951 Caterpillar’s first integrated self-propelled tractor and scraper units appeared: the DW21 (two-wheel tractor with No. 21 scraper) and DW20 (four-wheel tractor with No. 20 scraper). With heaped capacity of 15.3 cubic metres and a top speed of 32 kilometres per hour, these scrapers showed what high-speed earthmoving was all about and set the stage for bigger and more efficient machines to come. Fast forward six decades. Today Caterpillar’s scraper line covers the full gamut of models and sizes. The range consists of two standard single-engine scraper models of 17 and 26 cubic metre heaped capacity, three models of tandem-powered scrapers from 17 to 33.6 cubic metres, two models of elevating scrapers of 8.4 and 17.6 cubic metres and three models of auger scrapers from 16 to 33.6 cubic metres. Nobody can match this comprehensive range, and Caterpillar not only leads the market in scraper sales, but its largest models have no competition. The RHHS is a non-profit organization dedicated to preserving and promoting Canada’s construction heritage. For more information or to get involved, contact Gerry Stotts at 403-279-7751 or Keith Haddock at 780-434-2840. www.finning.ca BY ANNALISE KLINGBEIL ILLUSTRATION BY RAYMOND REID All About Asbestos Don’t panic but do contact an expert if you suspect this versatile mineral is in your workplace From its glory days when it was celebrated as a versatile “magic mineral” to the discovery that it’s a dangerous health threat, public opinion of asbestos has been reshaped over time. A natural mineral strong enough to resist high temperatures, asbestos has strong insulating properties. It's used in a wide range of industries for multiple purposes: from rope to brake pads, binders to insulation. It’s still used worldwide, though banned in some nations and not generally used in Canada. “At one point in time, it was considered to be the magic mineral because it could do so many things,” explains Jim Moroney, executive director of the Alberta Municipal Health and Safety Association. Asbestos crystals were used for fire- and sound-proofing, but when a direct link between the silky asbestos fibres and cancer was found in the 1970s, industry use began to diminish. Governments began to implement strict procedures around the mineral’s removal, and industries were forced to stop using it in buildings. In the very early years of asbestos removal, Moroney says such projects were “so dismal, so difficult, so uncomfortable” that the only people up for the dangerous task were ex-convicts. “The industry has since changed … but in the early years, it was like the wild, wild west,” says Moroney. To this day, removing asbestos, or chrysotile, is a complicated procedure. “Essentially, what you have to do is prevent the fibres from migrating to anywhere else in the building,” he explains. The location with asbestos is contained and removal workers are outfitted with personal protective equipment. “There is a whole set of procedures that have to be followed.” A former industrial hygienist, Moroney once assessed workplaces for occupational diseases. He recalls one horrific experience decades ago when he came across an employer who knew there was asbestos in his building. To avoid paying the high cost of removal, he enlisted his employees, who were unaware of the harmful mineral, to come in on the weekend and tear down the building. “That was one of the most blatant risk exposure cases I’ve ever seen ... it was terrible,” he says. If you suspect you’re working in an environment with asbestos, bring in an expert to gauge the exposure risk before panicking. “You don’t have to run out of the building screaming and yelling,” www.finning.ca he says. If you already know your building has asbestos, an assessment is mandatory. Where it poses immediate risk, the former “magic mineral” will need to be removed but in other cases – for example, if asbestos is in drywall that remains undisturbed – it may be okay to leave it alone. “You can still have asbestos in the building and it can be very safe to live and work in that building,” emphasizes Moroney. While “probably all of us have been exposed to some type of asbestos fibres in the air,” Moroney says, prolonged exposure can be detrimental. When fibres are breathed in, they could get trapped in the lungs and over time, the accumulation of fibres can cause serious health problems – such as mesothelioma (a rare form of cancer) or asbestosis, a long-term respiratory condition. Remember, if you suspect chrysotile exposure in your workplace or jobsite, call an expert to assess the situation. CHANGING TIMES In 2006, 2.3 million tons of asbestos were mined worldwide and Canada was the world’s fourth largest producer. tracks & treads Winter 2010 11 Tips Mind Your Manners Tips for a safe and happy worksite 12 BY CAILYNN KLINGBEIL ILLUSTRATION BY HEFF O'REILLY Etiquette, politeness, rules: regardless of what you call them, good manners are important. Unfortunately, it can be easy to forget manners in the hustle and bustle of a worksite. But good manners on the site aren’t just courteous – they’re safe. Brad Nunn, a Finning mining and construction application specialist, has seen almost everything, from horrendous etiquette blunders to triumphant courtesy victories. He offers five tips for minding your manners while on the job to help ensure everyone plays nice and stays safe. you,” he says. “If you think that guy knows where you are, you always make sure … whether that be through radio, through a hand signal or through eye contact.” 1) Know who has the right of way Loaded haul units always have the right of way, says Nunn, meaning unless you’re a loaded haul unit, you’d better pull over. Nunn often witnesses this simple piece of etiquette ignored or lost, as people unfamiliar with the site and unaware of traffic patterns are unsure what to do. In addition to giving loaded haul units the right of way, another piece of etiquette regarding haul units is to make radio contact when passing. 4) Practice good radio etiquette “Keep two-way radio chatter to a minimum,” says Nunn. “The radio is not for gossiping. It’s meant for safety purposes and communication.” Proper radio protocol also includes keeping your language clean. “It’s not professional,” he says, and this simple stance on foul-language is shared by many in the field. Additionally, turn off stereos in the background when communicating on a two-way radio, whether you’re in your vehicle or a yellow iron cab. The extra background noise serves only to distract. 2) Make eye contact “Always make sure at any point when approaching a machine that you make eye contact with the operator prior to approaching that machine,” says Nunn. This applies to everyone on the worksite, even the people who have been working together for years. While such familiarity provides a certain comfort level, it’s still important to make eye contact for safety purposes. “Never assume that someone can see 5) Clean up after yourself Cleaning up after yourself wherever you are on the worksite ensures a safe environment for all. A clean machine is one that’s taken care of, will last longer and is unlikely to fail when you or your coworker needs it. A clean and organized work environment can eliminate hazards and improve relationships. “Always make sure you keep your machine clean and tidy,” says Nunn. “Don’t live in a pigsty.” tracks & treads Winter 2010 3) Communication is key Contact with your colleagues is a constant part of the job. Nunn advises operators to communicate their whereabouts with supervisors, signing in and out of job sites and making contact with the site supervisor. www.finning.ca On a Mission Leaders should “walk the talk” when it comes to promoting company mission statements BY TRICIA RADISON Ask your employees to write down your company’s mission statement and you might be surprised at the responses. “I’ve asked senior management teams to do this exercise, and I couldn’t believe how disconnected they were from the mission of the company,” says Ken Curtis, practice leader, MNP Consulting with the business advisory and accountancy firm Meyers Norris Penny LLP from his Regina office. “Some would write down three key words they remembered from a poster.” What’s the big deal? If everyone is doing his or her job, is it really important to know the mission statement by heart? Yes, says Curtis. Connecting your employees to your mission – the reason your company exists – can lead to several significant benefits: • Increased motivation • Enhanced productivity • Improved job satisfaction • Reduced voluntary attrition • Heightened commitment to quality While these benefits are always desirable, today’s changing demographics and predicted future labour shortages combined with the challenges of our global marketplace, make them critical to a company’s success. Creating a connection Simply memorizing a mission statement posted in the lobby isn’t going to cut it. There must be a connection between the employee and the company’s stated purpose. “The company’s reason for being must be meaningful for people,” says Curtis. “That means ensuring that employees understand how what they do at work contributes to the organization’s mission.” www.finning.ca An accountant in a large finance department may believe he is doing a good job, but when asked how he serves his company’s mission to build relationships with customers, he may not see a connection. “That accountant will do a better job for you if he understands how what he does actually contributes to what the customer receives,” explains Curtis. Leading the way Communicating your mission to your employees and helping them connect with it begins with your leadership team. The leaders of the company must believe in the mission, and in the values and vision that outline the ways the organization will achieve its mission. “The leaders are the stewards of the corporate values and set the example. They must walk the talk,” says Curtis. He adds that ensuring new hires share your company’s values and believe in your mission is becoming a standard part of the hiring process for many human resource professionals and recruiters. Rewarding behaviours that support the mission, vision and values of the organization is key to creating a connection. In some companies, just the opposite occurs, leaving employees confused. For example, if one of the values that supports your mission is work-life balance but you consistently reward employees who stay late in order to increase profits, employees will have difficulty understanding what’s important to the company. 4 WAYS TO STRENGTHEN THE CONNECTION • Clearly explain how each employee’s job contributes to your mission. • Create an organizational culture and identify shared values and behaviours that support your mission. • Talk about your mission at meetings, explaining how recent achievements contribute to your company’s growth and sustainability. • Incorporate key messages reflecting corporate values into your mission statement so that employees who share those values have a way to personally relate to the mission. “We’re seeing an increased use of ‘green’ statements in mission statements,” says Curtis. “Employees who are environmentally conscious relate more closely to what their employer is trying to achieve.” tracks & treads Winter 2010 13 COPIAPÓ, CHILE PLAN C: Rig 421 (on left) works alongside one of the other drills as part of the rescue operation. Rescue RIGT BY ANNALISE KLINGBEIL Finning customer helps in the daring recovery of the trapped Chilean miners 14 tracks & treads Winter 2010 he world watched with bated breath as 33 Chilean miners trapped hundreds of metres beneath the earth’s surface were rescued, one by one, in October. Although the San Jose copper and gold mine is in a remote Chilean desert located thousands of kilometres from Canada, the miraculous rescue had ties close to home. Precision Drilling Corporation, Canada’s largest oilfield services company and a Finning customer, played a role in the dramatic and joyous 22-hour, 37-minute rescue operation that captivated viewers around the globe. “Precision is honoured to have been part of the rescue mission, and we are relieved and happy that all the miners have returned safely back to the surface and are reunited with their families and loved ones,” the company posted on its website. www.finning.ca On Oct. 13, the world watched as the miners, who had spent 69 days trapped 700 metres underground, climbed into a small steel capsule that brought them, one at a time, to elated relatives. The rescue mission went off without a hitch and ended the longest underground entrapment in history. As relatives reunited with their trapped sons, husbands, brothers and fathers, live telecasts relayed their safe arrival. According to information on the company’s website, when the miners became trapped on August 5, 2010, Calgary-based Precision Drilling had one machine, Rig 421, that had been working in northern Chile and was sitting idle waiting for redeployment. Precision was approached by Chilean authorities to see if the rig was fit to drill a hole both wide and deep enough for the rescue mission. The company worked with ENAP, an energy company owned by the state of Chile, FREE AT LAST: Just days after their rescue, the miners attended Codelco, the main copper producer in the world a mass service at the San Jose mine. with a head office in Santiago, Chile, and the Ministry of Mines to evaluate whether Rig 421 ing supporters for their encouragement while Rig 421 worked in the was capable of drilling the desired hole. In mid-September, the rig, which is rated to drill a vertical depth of South American country: “Precision Drilling and particularly the crew 3,200 metres and can lift 360,000 pounds, was mobilized to Copiapó, of Rig 421 would like to thank everyone for the numerous messages of thanks and support we received during our operations in Chile.” roughly 45 kilometres south of the Atacama Desert mine site. It began drilling alongside two other mining rigs on Sept. 19. The trio of rigs was dubbed “Plan C” by Chilean government officials. Rig 421 is known as a Diesel-Electric Triple, meaning it can lift Who Kept Rig 421 Going? three joints of 30-foot pipe onto the drilling floor at a time. “DieselElectric” refers to the three primary diesel engines that run three Running a rig that can drill a vertical depth of 3,200 generators used to power the machinery. From Sept. 22 until Oct. metres and lift 360,000 pounds is not an easy task. Rig 12, Precision Drilling posted daily updates on its web site until the 421 was kept running by two full crews who worked miners were greeted by family and officials, as they emerged from the around the clock. Each shift of workers was made up of underground cavern. 11 rig positions, according to Precision’s website for the “We have lived a magical night, a night we will remember rescue updates, which detailed information on each throughout our lives, a night in which life defeated death,” Chilean position. President Sebastián Piñera told the Los Angeles Times following A rig manager, driller, motorhand, electrician, mechanic, the spectacular rescue. two derrickhands and two floorhands as well as an onsite Following the rescue, a photo of 18 staff, dressed in dirty coveralls safety supervisor and engineer made sure things ran as and hard hats, accompanied a message on the Precision website, thankthey should on Rig 421. While the rig manager acted as foreman of the rig overall, the motorhand ensured all equipment was clean and operating properly and assisted About Rig 421 the driller and the two derrickhands. The derrickhands were responsible for all work that took place above the rig • Transporting Rig 421 to Copiapó required 37 truckloads. floor and the drilling fluid, while the driller led the crew • From the ground to the top of the mast, Rig 421 measured and made certain all of the equipment was operated safely 43 metres tall. on the drilling rig. The two floorhands, also known as • Rig 421 had a working area of approximately 70 metres by roughnecks, were responsible for assisting the derrickhand 110 metres. and driller on the drilling floor. Together, the diligent team • Atop a substructure, the crew worked on a “drilling floor” cooperated to ensure Rig 421 worked flawlessly 24 hours that measured about four metres above the ground. a day. www.finning.ca tracks & treads Winter 2010 15 16 tracks & treads Winter 2010 www.finning.ca D It’s an environmentally conscious time at Caterpillar as Finning customers welcome the new D7E into their fleets BY JIM VEENBAAS PHOTOGRAPHY BY GREG HALINDA GROUND UP: Surmont Sand and Gravel dozer operator Steve Rendall stands by the speed, design and diesel electric engine of Caterpillar’s D7E. www.finning.ca avid Laboucane didn’t waste any time making a decision. The owner of Surmont Sand and Gravel sat behind the controls of the D7E during a summer demonstration and knew immediately that it would become the next piece in his fleet of heavy equipment. “It was pretty much a no-brainer for us,” says Laboucane. “We had a chance to test it out and the manoeuvrability was great. I really liked the way it performed, and the cost savings and durability made it a good fit for us.” One of the biggest draws was the machine’s speed. “With this, you can actually spin it around on a threeto-one back slope and go in whatever direction you want without getting stuck. If you tried that with other equipment, you’d cut into the ground right away, making it more difficult to move.” Surmont Sand and Gravel was the first Finning customer to purchase the D7E, a machine that generated a huge buzz in the industry because of its cutting-edge design and diesel-electric engine. But for guys like Laboucane – and virtually all heavy equipment operators – purchasing a new machine is all about performance and cost. Surmont is running 150 machines in the Fort McMurray area, where the terrain and conditions are rugged. The company needs equipment that can handle a wide range of operations, as well as the muskeg and soft ground that’s so prevalent near the city. “We’ve got it working really hard and we’ve been impressed with its performance so far,” says Laboucane. “It’s only been a few weeks and already it has more than 400 hours in the field. Right now, we are using it to build a compost pad at the landfill, where the ground is really soft. The new track system makes it much easier to handle on the soft ground. A D7R wouldn’t work in this place and it’s even running faster than the D8.” What separates the D7E from any other piece of machinery on the market, however, is the electric hybrid engine. Designed from the ground up to deliver tracks & treads Winter 2010 17 ECO Driven WAVE OF THE FUTURE: The D7E's electric drive allows it to meet the “first wave” of emissions standards. FINNING BELIEVES THAT SUSTAINABLE DEVELOPMENT IS FUNDAMENTAL TO ITS SUCCESS AND THE SUCCESS OF ITS CUSTOMERS. THE D7E AND THE SIGNIFICANT IMPROVEMENTS IN FUEL EFFICIENCY AND PRODUCTIVITY THAT IT WILL PROVIDE CUSTOMERS (ULTIMATELY HELPING THEM CUT COSTS AND REDUCE EMISSIONS) IS A POINT OF PRIDE. superior performance and a smaller environmental footprint, the D7E has been under the watchful eyes of Caterpillar engineers, who have been perfecting the engine design for nearly two decades and have generated more than 100 patents. Although the D7E still has a conventional diesel engine in front of the cab, it merely serves as a generator, creating power for two AC electric drives, which are connected to a differential steering system. A traditional mechanical transmission is not needed because the electric motors serve as a continuously variable transmission. The electric drive train has 60 per cent fewer moving parts than conventional transmissions – so there is no need for gears and clutches – which means less service work and downtime. Operators will save at least 10 per cent on parts and maintenance over the lifetime of the machine and cut fuel costs by 10 to 30 per cent. Equally important is the improved productivity. Unlike traditional engines that rely on gears, producing an uneven flow of speed and power, the electric motors give the D7E smoother torque, which allows it to move 25 per cent more material per litre of fuel and 10 per cent more per hour. Those features not only make it more productive and less costly, they are part of Caterpillar’s strategy to reduce emissions and meet stricter environmental standards. The D7E complies with Tier 4 18 tracks & treads Winter 2010 regulations established by the United States Environmental Protection Agency, in which manufacturers are required to reduce particulate matter by 50 per cent and noxious fumes by 90 per cent. The legislation comes into effect Jan. 1, 2011 in the U.S. and Finning expects Canada to adopt similar standards in the near future. “The D7E meets the first wave of emissions standards. It’s the electric drive that allows the machine to meet those requirements, but it also uses significantly less fuel, which reduces customer costs as well as greenhouse gas emissions,” says Laura Watson, new product introduction specialist with Finning. “Because it uses fewer parts and fluids over its working life, there are fewer raw materials and less waste to dispose of. And the major components are built to be rebuilt, so recycling the machine for a second life is part of the basic design.” The first models of the new machine started arriving at Finning in August and Watson expects interest in the D7E to expand as operators become more familiar with the engine and its performance. “This is so different than anything on the market right now. The major oilsands companies are serious about reducing greenhouse gas emissions and they are interested in what the D7E can do. We intend to put some of these on the rental market so customers can really see www.finning.ca GAME CHANGER: The D7E is generating positive responses, though Caterpillar’s next challenge will be to create greater awareness. how it works before they make a purchase,” she says. Finning believes that sustainable development is fundamental to its success and the success of its customers. The D7E and the significant improvements in fuel efficiency and productivity that it will provide customers (ultimately helping them cut costs and reduce emissions) is a point of pride. “This accomplishment proves technology can improve both customer value and sustainability,” says Watson. Kelly Black calls the D7E a game changer. The Finning sales representative worked on the purchase with Laboucane and sees more interest in the machine as people learn about the benefits of the hybrid engine. Finning showcased the D7E at demonstrations across Western Canada this summer, so customers could gain a better understanding of the design innovations, sit behind the controls and judge the machine’s performance for themselves. “The D7E is generating a lot of interest right now and the response www.finning.ca has been really positive,” says Black. “People have noted even some of the small things, like better visibility and comfort in the cab. Surmont Sand and Gravel is using its machine at the landfi ll and people are coming over to watch it in action. Even people at the mines are hearing about it and checking it out.” Despite this curiosity, the biggest challenge is creating greater awareness and understanding of the hybrid engines. People unfamiliar with the technology may have reservations at first, but that’s not the case for operators who have experience with electric engines and their benefits. “We have a lot of electric machinery and a lot of mechanical machinery because we run crushers and other mining equipment,” says Laboucane. “The electric equipment needs fewer repairs than the mechanical equipment and has more uptime. That’s what it’s all about – saving money and getting more work done faster with the smaller machinery.” tracks & treads Winter 2010 19 POWERFUL STUFF: Operator Shauna Cave and Celgar's ever-reliable Caterpillar D8T. 20 tracks & treads Winter 2010 www.finning.ca Celgar doesn’t push the performance envelope of its Caterpillar fleet – it tears it apart BY ROBIN BRUNET PHOTOGRAPHY BY BOBBI BARBARICH o say the Caterpillar D8T is a rugged piece of equipment would be an understatement. First released in 2004, it has a C15 engine that produces 310 flywheel horsepower, a suspended undercarriage and electronic ripper control – just some of the ingredients that make this a formidable off-road workhorse. A D8T can log up to 12,000 hours before undergoing a power train rebuild, but anything beyond that is pushing it. So when the Celgar kraft pulp mill near Castlegar brought its D8T to Finning for a rebuild in 2010, Finning staff was pleased to learn the machine had logged 22,000 trouble-free hours, even after working in the extreme West Kootenay summer conditions. “The tractor looked damn good and was running just fine,” marvels Bill Lusted, Finning’s Castlegar sales manager. Celgar was already well-known for getting the most out of its machines. Several months prior, the company purchased a new 980H with a 24-cubic-yard bucket to replace a 980H that had logged a whopping 55,000 hours. www.finning.ca tracks & treads Winter 2010 21 Maximum Performance Lusted remarks, “If there company’s Caterpillar fleet so hard? WHEN THE CELGAR MILL BROUGHT ITS was a hall of fame for pushKucher laughs good-naturedly. “Of our D8T TO FINNING FOR A REBUILD IN 2010, ing how long a machine can 980G and 980H, one is a back-up, but FINNING STAFF WAS PLEASED TO LEARN operate without breaking admittedly we rely heavily on our D8T with THE MACHINE HAD LOGGED 22,000 down, Celgar would be a top its 36-cubic-yard blade to work our chip TROUBLE-FREE HOURS. contender.” piles, which are several storeys high and the Perhaps so, but from Celgar’s size of a city block.” perspective, it’s a matter of necessity. “The job of our mobile fleet is Lusted adds, “Critics may argue that the Celgar D8T only has to to transport wood chips on our property to our digester and boilers,” push chips, but 36 cubic yards is a huge blade, the tractor is routinely says general manager Alan Hitzroth. “It’s tough to justify buying new, climbing uphill and the summers get pretty hot in Castlegar.” because a new machine doesn’t give us an added tonne of pulp.” When Finning stripped the D8T to its frame, a few bearings had With 400 employees and 500,000 air-dried metric tonnes of highflattened out and some of the planetary gears were badly worn. “It grade pulp produced annually, Celgar is one of the largest kraft pulp could have been a lot worse, but our success in pushing our equipment mills in North America. And because Celgar’s market is basically is due to several factors, first and foremost being our three mechanics worldwide, “our D8T and 980H run 24/7,” according to chip handling who take ownership in regularly maintaining everything,” says superintendent Mark Kucher. Kucher. “Our machine operators have the same sense of ownership. Maintaining constant operation is not only crucial to Celgar’s sucWe also have a very close relationship with Finning, and of course the cess, it’s important to the regional economy. “When forestry in the Caterpillar brand is the most reliable on the market.” Kucher pauses region took a downturn, Celgar kept buying and chipping and kept its before remarking, “All told, we feel we’ve got our backs covered.” workers employed,” says Lusted. Therefore, the worst thing that could Of the power train rebuild, Lusted says, “Celgar now has a tractor have happened, apart from not maintaining inventory (which is not a that will log another 8,000 to 12,000 hours before it needs to be traded problem for Celgar despite its digester consuming 260 tonnes of chip in.” hourly), is equipment failure. Not surprisingly, Kucher suggests otherwise. “We want at least Which begs the question, doesn’t that make it risky to push the another 18,000 hours.” CHIP OFF THE BLOCK: With 22,000 trouble-free hours before its power train rebuild, Celgar's D8T is an anomoly. The 980G in the background is also pushed hard. 22 tracks & treads Winter 2010 www.finning.ca A kraft pulp mill is merely a designation of a particular pulp-making process. Pulp can be made using mechanical, semi-chemical or fully-chemical methods, and kraft falls into the latter category. An advantage of kraft is that it results in stronger fibres than mechanical or semi-chemical. However, other full-chemical methods produce a product that is easier to bleach. ELECTRIFYING BYPRODUCT One thing is certain: the Celgar equipment fleet will be worked harder than ever in 2011, thanks to a new energy project undertaken by the company. Celgar produces significant quantities of renewable electricity as a byproduct of pulp production, selling over 9,113 megawatt hours of electricity in 2009. About 45 per cent of the wood fed into the mill becomes kraft pulp. Lignin and hemicellulose are extracted from the remaining 55 per cent, and this so-called “black liquor” biofuel is burned in a recovery boiler to make steam, which in turn is used to generate electricity. In 2010, Celgar received a $40-million federal grant to install a new condensing turbine and other steam-saving initiatives that will enable the company to sell 238,000 megawatt hours of electricity to BC Hydro annually, enough to power 20,000 homes. Not only will this help B.C. become energy self-sufficient by 2016, the project will add a new source of revenue and enable the mill to be more competitive globally. “We’ll be pushing our hog boiler and recovery boiler a lot more than we did in the past,” says Hitzroth. “In fact, they’ll be running flat-out all the time. So the onus from here on in is for our employees and the good people at Finning to keep our equipment fleet mobile.” www.finning.ca GOOD TO GO: The D8T is now on its way to logging another 12,000 hours. tracks & treads Winter 2010 23 WELLE BY SERENA BECK AND JEN JANZEN 24 tracks & treads Winter 2010 www.finning.ca Edmonton company is won over by Caterpillar and isn’t looking back L ike all Finning customers, Wilco Contractors Northwest Inc. needs durable, dependable equipment. So when the Edmonton-based company experienced reliability issues with another brand of skid steers, Wilco decided it was time to shop around. That was when Finning service and Caterpillar equipment got its chance to shine. In April 2009, Wilco purchased its first two Caterpillar 289Cs. A division of the Wilco Group of Companies, Wilco has worked on many projects: topsoil on boulevards, grading, sports fields, tree-planting and riverbank restoration, walking trails and urban landscapes, and most recently, environmental site development. Purchasing manager Cory Grismer says that working on “a vast diversity of projects across Western Canada has allowed Wilco Contractors Northwest to become a true leader in open-space site development.” At an in-house equipment demo held in 2009, Finning sales representative David Muller arranged to show Grismer three machines (in both tracked www.finning.ca and wheeled versions). Despite viewing numerous demos from other equipment manufacturers that day, Caterpillar captured Grismer’s attention. “We liked the new design of the Caterpillar 289C compact track loader undercarriage. Finning also made a concerted effort to work with us before we made a final commitment,” he says. After the demo, Finning brought a few Wilco employees to North Carolina for an in-person view of the Caterpillar factory. Grismer was “convinced that the quality and durability of the Cat machines would be what we expected.” Soon after that trip, Wilco purchased its first Caterpillar machines. “Over the course of the entire season, we only had four minor issues with these machines, which Finning was able to come out and fi x fairly quickly,” Grismer says. Wilco staff were also impressed with the durability of the machines, especially considering the machines worked for a combined total of 2,450 hours during their first season. The two machines were used to build the Birchwood Trails in Fort McMurray, moving materials back and forth over 17 kilometres of gravel trail for hours each day. And they ran incredibly well. “At the end of the project, both Cat machines showed almost no wear and tear,” Grismer recalls. Since that fateful demonstration day, Wilco Contractors Northwest now owns seven Cat dozers (ranging in size from a D3 to a D6R), six Cat 289C compact track loaders and three Cat 262C skid steers. The Caterpillar skid steers and dozers are vital to Wilco’s operations and are used for a multitude of applications, from bulk grading and levelling to site touch-ups. Has Caterpillar equipment contributed to Wilco’s success? The answer seems to be an obvious ‘yes.’ By using reliable equipment, Wilco can ensure its jobs are completed on time. Grismer says, “With the dependability of our Cat products, we can move more material as we have a lot less downtime than in previous years.” tracks & treads Winter 2010 25 Powering THE UP Cat Rentals worked with Finning Power Systems and the Cat Rentals Electrical Division to provide heat and power at the 2010 Grey Cup Festival PARTY BY CAITLIN CRAWSHAW | PHOTOGRAPHY BY JOEL KOOP T Gerald Lavoie, Cat Rental Store manager 26 tracks & treads Winter 2010 his November, tens of thousands of football fans descended on Edmonton for the 2010 Grey Cup to see the strongest teams in the Canadian Football League go head-to-head. The city had been buzzing with anticipation for months – and not just about who would win the coveted cup. From Nov. 15 to 28, the city hosted the Hot to Huddle Grey Cup Festival. The festival site (also known as Huddle Town) spanned three downtown blocks and featured a street festival, parade and a variety of family-friendly programs. Visitors were also encouraged to check out CN Field, a temporary football field constructed over City Hall’s wading pool. For the really adventurous, there was even an 80-foot-high zip line extending 520 feet across Churchill Square. But because Edmonton is known for its unpredictable weather, festival organizers fully understood the need to www.finning.ca The Cat Rental Store provided approximately $2-million worth of equipment at the event sites. keep revellers toasty and warm. “In the past, [the Grey Cup] has had every extreme: from t-shirt weather to massive snowstorms. The festival organizers need to have confidence that if there’s Grey Cup Facts “We provided approximately $2-million worth of equipment at the sites,” says Lavoie, adding that a portion of the equipment and services were donated to the event. All of the Cat Store’s efforts made a big impact, says “IN THE PAST, THE GREY CUP HAS HAD EVERY EXTREME: FROM T-SHIRT WEATHER TO MASSIVE SNOWSTORMS. THE FESTIVAL ORGANIZERS NEED TO HAVE CONFIDENCE THAT IF THERE’S BAD WEATHER, IT WON’T DISRUPT THIS MASSIVE CANADIAN PARTY.” bad weather, it won’t disrupt this massive Canadian party,” says Marty Forbes, media liaison for the Grey Cup Festival 2010. That’s why organizers approached the Cat Rental Store for help. Gerald Lavoie, sales representative for the Edmonton Eskimos and the 2010 Grey Cup Committee, explains that they were working with Finning Power Systems to provide heat and power to the tents at both Commonwealth Stadium and the downtown festival site, including the 20,000-squarefoot Huddle Town tent where many events took place. The Cat Rental Store also provided heat for a tailgate party inside the stadium, as well as other event necessities like portable toilets and security fencing, and even modular offices for crew members. Forklifts and aerial work platforms were provided for the site setup and takedown at the stadium, Huddle Town and the CN Field. www.finning.ca Forbes. “This kept people warm and happy during the festival. The Grey Cup organizers couldn’t be any happier because you’re stuck with the weather.” This was the first time the Cat Rental Store had been involved in Grey Cup festivities in Edmonton. However, the store has been a major sponsor of the Big Valley Jamboree for the last nine years and also helps out with other events like the Edmonton Folk Music Festival and the Edmonton International Fringe Theatre Festival. “We help out with almost all of Edmonton’s festivals,” says Lavoie. About 60,000 people attended the sold-out Grey Cup game, but while not everyone was able to get into the game, Forbes says there was more than enough entertainment to go around. “There was literally something going on for the four days that should’ve appealed to everyone.” • This was the first time the Grey Cup has been held in Alberta in consecutive years. Calgary hosted in 2009. • At 68,318 people, Montreal in 1977 had the highest attendance on record. • Attendance levels at the Edmonton-hosted games rank in fifth (62,531 in 2002), sixth (60,431 in 1997) and seventh (60,081 in 1984) place in Grey Cup history. • This year is the 100th anniversary of Edmonton Eskimo football in Alberta. • Tickets to the 98th Grey Cup sold out in one week. tracks & treads Winter 2010 27 Spot light Anatomy of a Field Follow BY DAVID DICENZO Customers have their say when Caterpillar performs its test-runs Precision Contractors is no stranger to yellow iron. The Lloydminster-based oilfield lease and road builder has about 190 Caterpillar machines in its extensive fleet. But the D7E dozer that Precision operated from September 2008 to May 2009 differs from the rest – it was the lone machine used in a Caterpillar field follow. “We ran it through its paces,” says Frank Tremmel, Precision’s equipment manager. Caterpillar has been performing field follows for years. The basic premise is to bring a new or revamped model to a customer’s jobsite for an equipment test-run using real-world situations. It allows Caterpillar to see how the machine holds up on the site before it’s released to the public. Throughout the project, there’s constant dialogue between participants such as Cat’s service engineers, the mechanics who repair the machine and the operators who use them. “When Caterpillar makes a substantial change in a product, they want to do field testing to see if those changes will survive in certain applications, temperatures and regions,” explains Finning industry marketing manager Al Gosselin. “There are really no limitations to the comments or suggestions that a customer could say to make the machine better,” he adds. Ideally, field follows benefit everyone involved. For at least six months or 1,200 operating hours, customers have a machine to use for an extended period of time at no cost other than fuel, and they have the opportunity to offer valuable design input. Caterpillar obtains knowledge on how to improve their products and dealers like Finning have better equipment to sell. 28 tracks & treads Winter 2010 The D7E used by Precision was an example of a machine that received design tweaks throughout the field follow process. Most of the suggestions had to do with what Tremmel calls “fatigue points,” like the ideal placement of switches to make the job more comfortable for operators who will spend long hours in the machine. Visibility was also addressed. “They were really curious to see what the operators’ points of view were because a lot of the changes were right in the cab itself,” says Tremmel. “Ripper visibility was a necessity. As a result of that, Cat went back and remodelled the fuel tank and put a large notch in it so the operator had good visibility through the back window of the cab down to the tips of the ripper,” says Gosselin, who suggests that on some field follows, changes can also be made to specific attachments, like www.finning.ca FIELD FOLLOW WITH SHELL ALBIAN undercarriages, rather than to a whole machine. The rugged landscapes and extreme winter conditions in Western and Northern Canada make Finning’s territory a prime location for field follows. Gosselin says that Caterpillar prefers to test its equipment in harsh locales to see how the iron responds. No matter the severity of their climate, customers want reliability, durability, comfort, ease of operation and efficiency. By sending new machines out for field follows, Caterpillar can better provide these qualities to the people buying its equipment. “Those are the things that customers certainly look for,” says Gosselin. “Ultimately, we all want a machine that works every day, is easy to operate, is efficient and produces what it’s supposed to produce. It’s a win-win for everyone.” www.finning.ca Teamwork prevails on tough terrain. That point was driven home to Finning field mechanic Darryl Osachoff when he and his fellow mechanics looked after three mining trucks during a lengthy field follow for Shell Albian at the Muskeg River Mine located 75 kilometres from Fort McMurray. Osachoff and his coworkers – engineer Roger Sieber, Floyd Marches, Paul Ferner, Louis Lantiegne and brother Ryan Osachoff – oversaw repairs and maintenance on a pair of Caterpillar 797Fs and a 797B with a retrofitted engine. The field follow produced some critical modifications, specifically improvements to the engine’s fuel system, cylinder heads and improved ATAAC tubing. But the sound communication and cohesiveness between all parties is what Osachoff had a real appreciation for when the process was complete. “For us as mechanics, it was a bit of a different role,” he says. “We had to interface between Finning, Caterpillar and Shell Albian. We had three customers to deal with. In this particular case, Caterpillar wanted electronic information sent fairly quickly so they could review it and start to make engineering changes as required.” The demands were tough, but despite a few setbacks, teamwork prevailed. “What you attempt to do once you get a comfort level with the product and how things are going is you try your best to grow it, to have it as something that everyone can be involved with, to have some piece of that puzzle and be proud of it,” says Osachoff. And the machines aren’t the only thing to perform better after the field follow. “Within our own organization, we grew certain technicians to a higher level. Those were the great gains and our group did very well.” tracks & treads Winter 2010 29 Meeting the Challenge BY STEPHANIE SPARKS PHOTOGRAPHY BY STUART MCCALL A Cure for Congestion Infrastructure needs a major overhaul when commuters in a densely populated metropolitan area navigate through hours of road congestion each day. With a population of over 2.1 million people, the Metro Vancouver region is all too familiar with the traffic back-up on its decades-old Port Mann Bridge. British Columbia’s Transportation and Investment Corporation (TI Corp.) is widening 37 kilometres of Highway 1 from the McGill Street Interchange in Vancouver to 216th Street in Langley. Working with the general partnership of Peter Kiewit Sons Co. and Flatiron Construction Corp., TI Corp. is behind the $2.6billion design/build contract for the Port Mann/Highway 1 Project. The route is not used exclusively by commuters. It happens to be the primary goods-movement corridor for the region and the Trans-Canada Highway. The project, which began in August 2008, will not only reduce congestion for all travellers and drivers, but will provide safer and more efficient highway on- and off-ramps, make improvements for all modes of transportation, allow for a new express transit service on Highway 1 and improve travel times. “The most important reason [for the project] is because of the congestion problem that we’re having in the region today, but also looking ahead to the future of knowing that we’re going to have another one million people in this region in the next 20 years,” explains Pam Ryan, the project’s spokesperson. Although the entire project is due for completion in 2013, the new bridge will open in 2012. What originated in 1964 as a four-lane bridge has been “retrofitted and reconverted” to five lanes (three eastbound and two westbound). When the new bridge opens, it will have eight lanes total; four in each direction. Once the old bridge is closed, a portion of it will be cut away to complete the full 10 lanes. “By 2012, we’re doubling the capacity of the westbound direction, which is where we get the biggest queues,” says Ryan. To watch the latest developments, check out the PMH1 Construction Cameras at www. pmh1project.com. 30 tracks & treads Winter 2010 www.finning.ca www.finning.ca tracks & treads Winter 2010 31 Portrait: Richard Mallen BY CAILYNN KLINGBEIL PHOTOGRAPHY BY GREG HALINDA As Finning's business development manager at Mildred Lake, Richard Mallen works with emerging players in the oilsands, developing and facilitating relationships among Finning, Caterpillar, and customers. The goal? Securing new business. “You’re out there charting new paths and breaking new ground,” says Mallen, who has been with Finning since 2004. When a deal nears fruition, “all-nighters” are common. Along the way, a fine balancing act is required to fulfill various mandates from every stakeholder, negotiating deals that are right for the customer and for Finning. While so many different demands can bring stress to the position, the exhilaration of winning business is well worth it. “When you do win, just like in any competition, it feels great,” says Mallen. “You can just look upon your team and know that you guys are the best.” He is quick to share any accolades for Finning’s success with the team, and credits the people – both his coworkers and his customers – with making him love his job. “It’s really the people within Finning that back this process and are the true experts that make it work.” 32 tracks & treads Winter 2010 www.finning.ca www.finning.ca tracks & treads Winter 2010 33 Count on Us MAKING TRAX “Cycle time is sharply reduced,” boasted Finning literature. How could it not, with a side dump bucket to accommodate all three sizes of the 1958 Traxcavators? The bucket made for better accuracy and easier and faster loading, which in turn lessened the maintenance on tracks, other running gear and clutches. 34 tracks & treads Winter 2010 www.finning.ca Unrivalled Customer Service Our commitment to customer service has been the backbone of our operation for more than 75 years. And now, we’ve enhanced our Customer Service Commitment. When you bring your machine into a Finning branch for a repair, you’ll receive it on time and on budget, and you’ll enjoy peace of mind knowing the work is guaranteed for a year. So for your next service, why not put Finning’s Customer Service Commitment to the test? You won’t be disappointed. We promise. The Customer Service Commitment guarantees: •On-time completion •No surprise invoice •No-costservicewarrantycoverage 1-888-finning|finning.ca (346-6464)