P.SATYAVATHI 09710364397 E-mail: satya_vittal@rediffmail.com OBJECTIVE: Seeking a challenging position in professional managed company where my experience and knowledge utilized for successfully of projects. EDUCATION: B.TECH in Mechanical Engineering from NIT Warangal in 2006 Diploma in Mechanical Engineering from Govt. Polytechnic Vijayawada in 2002 S.S.C from State Board of Secondary Education in 1999 WORK EXPERIENCE: Working as a Senior Engineer in AUTOMOTIVE ROBOTICS INDIA PVT LTD from Dec 2011 to till date. Worked as a Senior Engineer in BAJAJ SONS LTD, HARIDWAR Form March 2010 to Dec 2011. Worked as a Senior Engineer in Operations with Satyam Engineering Services from Nov 2008 to June 2009 Worked as an Assit.Manager in Production Engineering .deptt. With Mindarika Pvt Ltd,Gurgaon from Aug’2006 to Nov 2008 WORKING PROFILE (Mindarika): Process development of New Products (four wheeler electrical switches) customers like Maruti Udyog Limited, Tata Motors, Ford, Tokorika , Line layout ,set up & Process development of P.C.B (printed circuit board) Engineering, Drafting & Designing. Designing of jigs and fixtures (by AUTO CAD & PRO E).Process designing, line set up for switch (product) Designing of gauges. Preparing documents like PQCS, OGS, PCC, PFMEA, etc. Optimization through conducting and updating Time and motion studies set up time studies. Identify bottle neck areas, resolve through process improvement. Knowledge on JIT, KAIZEN, 5’S, FMEA, & SMED. Knowledge about TPM, KANBAN SATYAM ENGINEERING SERVICES PROFILE: 1. SATYAM - ENGINEERING SERVICES LIMITED, Hyderabad. CLIENT : CATERPILLAR INC, Decatur, USA. DESIGNATION : Senior Engineer– Engineering DURATION : Nov 08 to July 09 PROCESS : Wheel Tractor and Scraper (WTS) Services, Operations About Caterpillar: Caterpillar Inc is a United States-based corporation headquartered in Peoria, Illinois. Caterpillar (commonly referred to simply as CAT) is, according to their corporate website, "the world's largest manufacturer of construction and mining equipment, diesel and natural gas engines, and industrial turbines”. Famous for their products featuring caterpillar tracks and a distinctive yellow paint scheme, Caterpillar produces a wide range of engineering vehicles, including the range of Caterpillar bulldozers. It is a Fortune 500 company, ranked number 50 in 2008 and first in its industry, with more than $30 billion in assets. For further details of CAT click onto www.cat.com Making visual aids Torque audits Working on operation data system Capp+, Engineering Change Management (ECM) for Wheel Tractor &Scraper (product) customer like caterpillar BAJAJSONS LTD (HARIDWAR): New Product Development APQP for new products Customer projects documentation as per Drawings, Control Plan, and PPAP Documents. Coordinate & implement . Process Designing of Hero Honda child Parts Making PQCS, PFMEA, Inspection standards, MSA, customer audits. Customer handling etc Conducting Machine / Process Capability Analysis. Preparation of engineering Documentations (Process Flow Diagram, Process Sheet, Assembly work Instruction.) Conducting Time & Motion Studies on existing operations. Layout Planning and development. Implementation of Pokayoke in the assembly line to eliminate rejection from existing set-up. Specify & order new equipment. Ordering of spare parts Designing of gauges for In process & Final Inspection( Snap & plug Gauges) Conducting Welding Penetration Test for Welding Process. Preparation of CAPA against in process and Final Rejection. Process Qualification for new products. Cost Reduction activities like making improvements in the process. 5s implementation, kaizen activities. Designing of fixtures like welding, riveting & Press Fitting. AUTOMOTIVE ROBOTICS PVT LTD PROFILE: . CLIENT : CATERPILLAR INC, Aurora, USA. DESIGNATION : Senior Engineer– Manufacturing Services. DURATION : Dec 2011 to Till date PROCESS : Medium Wheel Loader About Caterpillar: Caterpillar Inc is a United States-based corporation headquartered in Peoria, Illinois. Caterpillar (commonly referred to simply as CAT) is, according to their corporate website, "the world's largest manufacturer of construction and mining equipment, diesel and natural gas engines, and industrial turbines”. Famous for their products featuring caterpillar tracks and a distinctive yellow paint scheme, Caterpillar produces a wide range of engineering vehicles, including the range of Caterpillar bulldozers. It is a Fortune 500 company, ranked number 50 in 2008 and first in its industry, with more than $30 billion in assets. For further details of CAT click onto www.cat.com Process planning for Medium Wheel loader Virtual Process Planning for assembly( VPP/A) Standard work Element standards Time study ( operation Data System) PROJECTS : PREPARATION OF MATERIAL FLOW CHART : Quality improvement of in-house components. To reduce rejection of components with dimensional, fitment, & material components in house. Mizen boshi (preventive actions) for missing parts in complete switch: It’s a Japanese technology to prevent the mistake / rejection before it occurs. By the pokayokes (fool proofing) eliminate the mistakes/rejection occurred during /end of the process. By this we can achieve customer quality, zero ppm (parts per million) COST REDUCTION PROJECT: Designed and developed a fixture to Zener diode for Cutting, Bending & Forming DESCRIPTION: Previously Zener diode (3000 pcs per day) imported from the Japan with required shape and size. Its makes major cost in total P.C.B Designed a semi automatic fixture for Zener diode in-house. Achieved required dimensions. The cost of the Zener diode reduced to half of the previous cost. This project got the two awards 1.BEST KAIZEN 2. BEST COST REDUCTION PROJECT SOFT WARE SKILLS: AUTO CAD R14, 2000,2004,2006,2010 AUTO LISP PRO-E-3.0 version TEAM CENTER CAPP+ OPERATOINS DATA SYSTEM(ODS) OPERATING SYSTEM : Window NT 4.0 Window series MS-DOS. Windows 9x/NT/2k/2003 ,XP PERSONAL DETAILS: Father’s Name: Gangadhara Rao Date of Birth: 15th Mar 1984 Nationality: Indian Marital Status: Married Present Address: Flat No Q-162 Shivalik Nagar Haridwar Uttarakhand Permanent Address: D.No -68-3-2 N.S.M school road Patamata Vijayawada Andhra Pradesh Mob: 9710364397 English, Hindi & Telugu Languages known: Declaration: I here by declare that the information furnished above is true to the best of my knowledge Date: Place: Signature (Satyavathi.P)