EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:57 PM Page 1 WHEEL TRACTOR-SCRAPERS TOWED SCRAPERS CONTENTS WHEEL TRACTOR-SCRAPERS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Specifications: Standard Scrapers . . . . . . . . . . . . . . . . . . . . .8-3 Tandem Powered and Push-Pull Scrapers . . .8-4 Elevating Scraper . . . . . . . . . . . . . . . . . . . . . .8-6 Coal Bowl Wheel Tractor-Scrapers . . . . . . . .8-7 Ground Engaging Tools: Router Bits . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8 Cutting Edges . . . . . . . . . . . . . . . . . . . . . . . . .8-8 Bowl Side Protectors . . . . . . . . . . . . . . . . . . . .8-9 Elevating Scraper . . . . . . . . . . . . . . . . . . . . .8-10 Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10 Material Application Guide . . . . . . . . . . . . .8-11 Push-Load TTT Match . . . . . . . . . . . . . . . . .8-11 Tire Options, All Models . . . . . . . . . . . . . . . . . .8-12 Cushion Hitch . . . . . . . . . . . . . . . . . . . . . . . . . .8-13 Wheel Tractor-Scraper Anatomy . . . . . . . . . . .8-13 Use of Rimpull-Speed-Gradeability Curves . .8-14 Use of Travel Time Charts . . . . . . . . . . . . . . . .8-16 Fixed Times for Scrapers . . . . . . . . . . . . . . . . .8-17 Use of Retarder Curves . . . . . . . . . . . . . . . . . .8-17 Curves/Charts: 621G Rimpull, Retarding, Travel Times . . .8-19 623G Rimpull, Retarding, Travel Times . . .8-23 627G Rimpull, Retarding, Travel Times . . .8-27 631G Rimpull, Retarding, Travel Times . . .8-31 637G Rimpull, Retarding, Travel Times . . .8-35 657G Rimpull, Retarding, Travel Times . . .8-39 TOWED SCRAPERS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-43 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . .8-43 Recommended Pull Units . . . . . . . . . . . . . . . . .8-43 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .8-44 8 Edition 41 8-1 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:57 PM Page 2 Features Features: ● VHP engines that deliver 10% more horsepower in gears 3 through 8 in the 620, 630 and 650 G Series. ● Controlled throttle shifting improves power train life by reducing fuel injection rate just prior to shifting in the 620, 630 and 650 G Series. ● G Series rear engines can be started from the cab. Tachometer can monitor either front or rear engine. ● G Series Scrapers EMS information can be viewed in the cab by pressing a tractor/scraper switch. If EMS senses a fault in the scraper, it will automatically switch from tractor to scraper. ● HEUI and (EUI) Electronic Unit Injection electronically maintains fuel settings as well as automatically derate for altitude and air filter restrictions. ● Eight speed semi-automatic power shift transmissions used in the 620, 630, and 650 G Series. ● Hydraulic retarder protects engine from over speeding and extends brake life on grades in the 620, 630 and 650 G Series. ● Cushion Hitch on 620, 630, and 650 G Series absorbs haul road shocks, prevents loping as well as promotes operator comfort. ● G Series implement valve has been relocated to the scraper for improved serviceability on the 620, 630, and 650 G Series. ● Electro-hydraulic implement controls replace cab pilot valve and associated lines in the 620, 630, and 650 G Series. ● Joystick implement control — bowl, apron, ejector, elevator, transmission hold, cushion hitch, and optional bail are controlled by a joystick in the 620, 630, and 650 G Series. ● Simplified transmission control on 620, 630, and 650 G Series. Gear selection choices are 1, 2, and D. Operator can override transmission by manually selecting top gear. 8-2 Edition 41 ● Differential lock connects both tractor drive wheels in poor underfoot conditions for positive traction. Tandem Powered: ● Push-Pull arrangement allows tandem engine scrapers to assist one another in loading. Recommended for high production applications. Elevating: ● Infinitely variable elevator speed on 623G. EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:57 PM Page 3 Specifications ● Standard Scrapers MODEL Flywheel Power Approx. Operating Weight (Empty) Scraper Capacity: Struck Scraper Capacity: Heaped Rated Load Weight Distribution — Empty: Drive Rear Weight Distribution — Loaded: Drive Rear Engine Model Rated Engine RPM Displacement Top Speed (Loaded) 180° Curb-to-Curb Turning Width Tires — Tractor Drive Tires — Scraper Width of Cut Maximum Depth of Cut Maximum Depth of Spread Fuel Tank Refill Capacity GENERAL DIMENSIONS: Height to Top of Scraper Wheelbase Overall Length Overall Width Shipping Width (Draft Arm on Inside of Bowl) Scraper Tread Tractor Tread Wheel Tractor-Scrapers 621G 246/272 kW 33 995 kg 12 m3 17 m3 23 950 kg 631G 330/365 hp 74,946 lb 15.7 yd3 22 yd3 52,800 lb 345/373 kW 47 628 kg 18.3 m3 26 m3 37 013 kg 462/500 hp 105,002 lb 24 yd3 34 yd3 81,600 lb 67% 33% 64% 36% 52% 48% C15 ACERT 1800 52% 48% C18 ACERT 1800 15.2 L 928 in3 51 km/h 32 mph 11.7 m 38'5" 33.25R29##E3 33.25R29##E3 3.02 m 9'11" 333 mm 13.1" 522 mm 20.6" 606 L 160 U.S. gal 18.1 L 1105 in3 53 km/h 33 mph 12.2 m 40'1" 37.25R35##E3 37.25R35##E3 3.51 m 11'6" 437 mm 17.2" 480 mm 18.9" 814 L 215 U.S. gal 3.71 m 7.72 m 12.88 m 3.58 m 12'2" 25'4" 42'3" 11'9" 3.86 m 8.77 m 14.71 m 3.94 m 7'4" 7'3" 3.63 m 2.46 m 2.46 m — 2.23 m 2.20 m ** * 8 12'8" 28'9" 48'3" 12'11" 11'11" 8'1" 8'1" **Optional Shipping Configuration. **Standard Shipping Configuration. Operating weight includes standard machine, coolant, lubricants, full fuel tank, and operator. Single Engine Open Bowl The Open Bowl Wheel Tractor-Scraper is available as a self-loading or push-loaded hauling system with a broad material appetite. The broad material appetite allows the Open Bowl Wheel Tractor-Scraper to be used in general construction, heavy construction, mining, and waste applications. Open Bowl Advantages: ● Quick load/unload ● Spread evenly on-the-go ● Broad material appetite ● Aids in compaction ● Varying material conditions ● High production Single Engine Advantages (Compared to Tandem Engine): ● Low fuel usage ● Lower gross vehicle weight ● Loads quickly with the aid of a Track-Type Tractor and hauls to fill carrying minimum machine weight Edition 41 8-3 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 PUSH-PULL GENERAL DIMENSIONS: Operating Weight (Empty) Overall Length Weight Distribution — Empty: Front Weight Distribution — Empty: Rear Weight Distribution — Loaded: Front Weight Distribution — Loaded: Rear Page 4 Specifications ● Tandem Powered ● Push-Pull MODEL Flywheel Power: Tractor Flywheel Power: Scraper Approx. Operating Weight (Empty) Scraper Capacity: Struck Scraper Capacity: Heaped Rated Load Weight Distribution — Empty: Front Weight Distribution — Empty: Rear Weight Distribution — Loaded: Front Weight Distribution — Loaded: Rear Engine Model: Tractor Engine Model: Scraper Rated Engine RPM: Tractor Rated Engine RPM: Scraper Displacement: Tractor Displacement: Scraper Top Speed (Loaded) 180° Curb-to-Curb Turning Width Tires — Tractor Drive Tires — Scraper Width of Cut Maximum Depth of Cut Maximum Depth of Spread Fuel Tank Refill Capacity: Tractor Fuel Tank Refill Capacity: Scraper GENERAL DIMENSIONS: Height to Top of Scraper Wheelbase Overall Length Overall Width Shipping Width (Draft Arm on Inside of Bowl) Scraper Tread Tractor Tread 1:57 PM 627G 246/272 kW 178/198 kW 37 922 kg 12 m3 17 m3 23 950 kg 637G 330/365 hp 239/266 hp 83,604 lb 15.7 yd3 22 yd3 52,800 lb 345/373 kW 198/211 kW 51 963 kg 18.3 m3 26 m3 37 013 kg Edition 41 421/447 kW 306/337 kW 68 384 kg 24.5 m3 33.6 m3 47 174 kg 564/600 hp 410/451 hp 150,760 lb 32 yd3 44 yd3 104,000 lb 59% 41% 50% 50% C15 ACERT C9 ACERT 1800 2000 15.2 L 928 in3 8.8 L 538 in3 51 km/h 32 mph 11.7 m 38'5" 33.25R29##E3 33.25R29##E3 3.02 m 9'11" 333 mm 13.1" 522 mm 20.6" — 1105 L 292 U.S. gal 59% 41% 50% 50% C18 ACERT C9 ACERT 1800 2000 18.1 L 1105 in3 8.8 L 538 in3 53 km/h 33 mph 12.2 m 40'1" 37.25R35##E3 37.25R35##E3 3.51 m 11'6" 437 mm 17" 480 mm 18.9" — 1268 L 335 U.S. gal 58% 42% 50% 50% C18 ACERT C15 ACERT 1800 1800 18.1 L 1105 in3 15.2 L 928 in3 53 km/h 33 mph 14.2 m 46'7" 40.5/75R39##E3 40.5/75R39##E3 3.85 m 12'8" 440 mm 17.3" 660 mm 26" — 1597 L 424 U.S. gal 3.81 m 7.72 m 12.88 m 3.58 m 12'6" 25'4" 42'3" 11'9" 4.18 m 8.77 m 14.71 m 3.94 m 13'9" 28'9" 48'3" 12'11" 4.62 m 9.96 m 16.2 m 4.35 m 2.23 m 2.20 m 7'4" 7'3" 3.63 m 2.46 m 2.46 m 11'11" 8'1" 8'1" 3.91 m 2.81 m 2.63 m 39 443 kg 15.2 m 86,957 lb 49'7" 54 057 kg 16.64 m 119,175 lb 54'7" 72 804 kg 18.01 m — 59% 41% 51% 49% **Optional Shipping Configuration. **Standard Shipping Configuration. Operating weight includes standard machine, coolant, lubricants, full fuel tank, and operator. 8-4 657G 462/500 hp 266/283 hp 114,559 lb 24 yd3 34 yd3 81,600 lb ** * 60% 40% 51% 49% 15'2" 32'8" 53'1" 14'4" ** 12'10" 9'3" 8'8" 160,505 lb 59'1" 58% 42% 51% 49% EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:57 PM Page 5 Specifications ● Tandem Powered ● Push-Pull Wheel Tractor-Scrapers Tandem Engine Open Bowl The Open Bowl Wheel Tractor-Scraper is available as a self-loading, push-loaded, or push-pulled hauling system with a broad material appetite. The broad material appetite allows the Open Bowl Wheel Tractor-Scraper to be used in general construction, heavy construction, mining, and waste applications. Open Bowl Advantages: ● Quick load/unload ● Spread evenly on-the-go ● Broad material appetite ● Aids in compaction ● High Production ● Varying material conditions ● High production Tandem Engine Advantages (Compared to Single Engine): ● More power for loading, traveling up grades, or over fill area ● Faster cycle times ● High rolling resistance applications ● Variable site conditions ● Poor underfoot conditions ● Steep grades ● Can be self-loaded, push loaded with the aid of a Track-Type Tractor, or push-pulled 8 Edition 41 8-5 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:57 PM Specifications ● Elevating Scraper MODEL Flywheel Power Approx. Operating Weight (Empty) Scraper Capacity: Struck Scraper Capacity: Heaped Rated Load Weight Distribution — Empty: Drive Rear Weight Distribution — Loaded: Drive Rear Engine Model Rated Engine RPM Displacement Top Speed (Loaded) 180° Curb-to-Curb Turning Width Tires — Standard: Tractor Scraper Width of Cut Maximum Depth of Cut Elevator Flight Spacing Number of Flights Maximum Floor Opening Maximum Depth of Spread Fuel Tank Refill Capacity GENERAL DIMENSIONS: Height to Top of Scraper Wheelbase Overall Length Overall Width Scraper Tread Tractor Tread Operating Page 6 623G 246/272 kW 37 510 kg 13.8 m3 17.6 m3 25 038 kg 330/365 hp 82,695 lb 18 yd3 23 yd3 55,200 lb 63% 37% 52% 48% C15 ACERT 1800 928 in3 32 mph 39'4" 15.2 L 51 km/h 12.0 m 33.25R29##E3 33.25R29##E3 3.5 m 330 mm 520 mm 11'6" 13" 20" 15 1.53 m 380 mm 606 L 5'0" 15" 160 U.S. gal 3.71 m 7.98 m 13.17 m 3.58 m 2.23 m 2.20 m 12'2" 26'2" 43'2" 11'9" 7'4" 7'3" weight includes coolants, lubricants, full fuel tank and operator. Elevating The Elevating Wheel Tractor-Scraper is a self-loading hauling system with the added ability to mix/homogenize material and do precise finishing work. Elevating Bowl Advantages: ● Load/haul/spread with little support equipment ● Conditions material as it loads ● Capable to work as a single machine ● Aids in compaction ● Finishing work ● Low rolling resistance applications ● Short cut areas ● Favorable material types ● Windrow applications ● Thin, precise lifts 8-6 Edition 41 Single Engine Advantages (Compared to Tandem Engine): ● Low fuel usage ● Lower gross vehicle weight EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:57 PM Page 7 Specifications ● Coal Bowl Wheel Tractor-Scrapers MODEL Flywheel Power: Tractor Flywheel Power: Scraper Approx. Operating Weight (Empty) Scraper Capacity: Struck Scraper Capacity: Heaped Rated Load Approx. Operating Weight (Loaded) Top Speed (Loaded) 180° Curb-to-Curb Turning Width GENERAL DIMENSIONS: Height to Top of Scraper Wheelbase Overall Length Overall Width Shipping Width (Draft Arm on Inside of Bowl) Scraper Tread Tractor Tread Wheel Tractor-Scrapers 637G 657G 345/373 kW 198/211 kW 54 050 kg 31 m3 38 m3 34 473 kg 88 409 kg 53 km/h 13.7 m 462/500 hp 266/283 hp 118,909 lb 41 yd3 50 yd3 76,000 lb 194,909 lb 33 mph 44'10" 421/447 kW 306/337 kW 72 190 kg 45 m3 56 m3 49 895 kg 121 933 kg 53 km/h 15.6 m 564/600 hp 410/451 hp 158,817 lb 59 yd3 73 yd3 110,000 lb 268,817 lb 33 mph 51'3" 4.18 m 9.53 m 15.47 m 3.94 m 3.63 m 2.46 m 2.46 m 13'9" 31'3" 50'9" 12'11" 11'11" 8'1" 8'1" 4.62 m 11.01 m 17.21 m 4.35 m 3.91 m 2.81 m 2.63 m 15'2" 36'1" 56'5" 14'4" 12'10" 9'3" 8'8" ** * ** 8 **Optional Shipping Configuration. **Standard Shipping Configuration. Coal Bowl Coal Bowl Wheel Tractor-Scrapers are typically used for building and maintaining coal stockpiles and hauling coal to the supply system at coal power plants. The self-loading capability, large capacity, coal pile compaction, and high speed of Coal Bowl Wheel Tractor-Scrapers make them the tool of choice for moving coal both short and long distances. Coal Bowl Wheel TractorScrapers are available in the 637G and 657G tandem engine models. Coal Bowl Advantages: ● Load hoppers ● Manage coal stockpiles ● Compaction reduces risk of spontaneous combustion in coal stockpile ● Exclusively designed large capacity coal bowls Notes: ● The 637G Coal Scraper is 736 mm (29.0") longer, the bowl sides are 476 mm (18.7") taller, and the apron is 499 mm (19.6") taller than its earthmoving counterpart. ● The 657G Coal Scraper is 1072 mm (42.2") longer, the bowl sides are 1010 mm (39.8") taller, the apron is 677 mm (26.7") taller, and the ejector is 944 mm (37.2") taller than its earthmoving counterpart. Edition 41 8-7 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:57 PM Page 8 Ground Engaging Tools ● Router Bits ● Cutting Edges WHEEL TRACTOR-SCRAPER GROUND ENGAGING TOOLS ROUTER BITS Cat router bits help prevent wear and costly damage to the scraper bowl. All router bits are forged DH-2 steel and through-hardened to prevent breakage and prolong life. Standard Router Bit ● Available for all models. Heavy Duty Router Bit ● 45% more wear material than the standard router bits. CUTTING EDGES Cat cutting edges are rolled from DH-2 steel and through-hardened for strength and wear resistance and are available in standard, abrasion resistant material (ARM), and serrated versions. Standard center and end-cutting edges ● For use on all scraper models (open bowl, auger and elevating scraper). ● Used in low-to-medium abrasion and low-to-high impact conditions. ● Available in various thicknesses and sizes for both stinger and level-cut arrangements. ● Can be reversed or propellered for prolonged edge use and improved cost per hour. ARM Router Bit ● Available for virtually all models in high abrasion, low impact applications. Level Router Bit ● Used for clean-up work and keeps material in front of the cutting edges. ARM center and end cutting edges ● For use on all scraper models (open bowl, auger and elevating scraper). ● Used in medium-to-high abrasion and low-to-high impact conditions. ● Available in various thicknesses and sizes for both stinger and level-cut arrangements. ● Can be reversed or propellered for prolonged edge use and improved cost per hour. 8-8 Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:57 PM Page 9 Ground Engaging Tools ● Cutting Edges ● Bowl Side Protectors ARM serrated center cutting edge ● For use on 620, 630 and 650 Series Scraper (open bowl, auger and elevating scraper). ● Used in medium-to-high abrasion and mediumto-high impact conditions where increased penetration and aggressive digging action is required. Wheel Tractor-Scrapers Special serrated cutting edges ● For site-specific applications and conditions. ● Use on 620, 630 and 650 Series Scraper (open bowl, auger and elevating scraper). ● Available in various thicknesses and sizes for both stinger and level-cut arrangements. ● Custom-designed edges have sharp teeth for lowto-medium abrasion and low-to-medium impact conditions. ● Edges can be reversed or propellered around for prolonged edge use and improved cost per hour. BOWL SIDE PROTECTORS 8 Integrated tooth center cutting edge ● For use on 623 and 633 Elevating Scraper, and 620 Series Auger Scraper. ● Used in low-to-high abrasion conditions for improved penetration in medium-to-high impact conditions. ● Include cast-in-place adapters, which accept pinon tips. ● Bowl Side protectors are available in two styles: Bolt on bowl side protectors and pin on bowl side protectors. ● Bolt on style takes a weld on adapter plate that accepts the bolt on bowl side protector. This is available for 620, 630 and 650 Series scrapers. ● Pin on style takes a weld on adapter plate that accepts the pin on bowl side protector. This is available for 620, 630 and 650 Series scrapers. Bolt-on adapters ● For use on Elevating Scraper 613, 615, 623 and 633. ● Used in low-to-high abrasion conditions and lowto-medium impact conditions when improved penetration is needed. ● Bolt-on adapters accept pin-on tips. Edition 41 8-9 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:57 PM Page 10 Ground Engaging Tools ● Elevating Scraper ● Auger ELEVATING SCRAPER Standard auger shoe ● For use in low-to-medium abrasion and low-tohigh impact conditions where accelerated wear is not a problem. ● Flight assemblies. ● Chain assemblies.* ● Sprockets.* ● Idlers and idler groups. ● Rollers and roller groups. *Optional heavy-duty chain and sprocket for 623G available through your Cat dealer. Tungsten carbide auger shoe ● For use in medium-to-high abrasion and mediumto-high impact conditions where accelerated wear is a problem. In today’s competitive environment, machines must operate efficiently. Inspections identify problems that cause machines to burn more fuel and shorten component life. AUGER Plastic liners ● For use in low-to-high abrasion, plastic liners prevent sticky material from building up on the auger. Steel wear plates ● For use in medium-to-high abrasion and medium-tohigh impact conditions to protect the auger surface. 8-10 Edition 41 Auger cutting edge ● For use in low-to-high abrasion and low-to-high impact conditions. EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 11 Ground Engaging Tools ● Material Application Guide ● Push-Load TTT Match Material Application Guide Elevator Self-Load Single and Tandem Engine Push-Load Single and Tandem Engine Push Pull Auger Tandem Engine Wheel Tractor-Scrapers Coal Bowl Remarks Decomposed Granite/Soil Excellent loading Decomposed Granite (Ripped) Excellent loading by pushloading or push-pull to reduce cutting of tires Moist Top Soil Good to Excellent Loading Top Soil Excellent for WTS Clay/Sand Mixture Excellent for WTS Sand Good to Excellent loading, but some cases may need to be push loaded by a TTT or Push-Pull Antigo Excellent WTS material: lower portion may require ripping depending on material density Coal Excellent for WTS: ripping may be required in dense material Limestone In natural state, not suitable for WTS Granite Not suitable for WTS Sandstone For WTS to be productive in sandstone, material needs to be ripped. In some cases where density is high, WTS would not be a good fit Shot Rock Below 610 mm (24") good for WTS when push-loaded by a TTT to reduce cutting of tires Loess Overtill (Banked) Excellent for WTS: ripping may be required in dense material Loess Overtill (Ripped) Excellent WTS material provided rock size does not exceed 610 mm (24") Aridisols Excellent WTS material, ripping will decrease load times Glacial Outwash/ River Rock Excellent WTS material provided rock size does not exceed 610 mm (24") FOR MORE INFORMATION ON WHEEL TRACTOR-SCRAPER MATERIAL APPLICATIONS REFERENCE PUBLICATION AEXQ0442. Push-Load TTT Match D8 D9 D10 D11 621 627 631 637 657 Edition 41 8-11 8 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers MODEL TIRE SIZE 621G 623G 33.25R29 33.25-29 1:58 PM Page 12 Tire Specifications TYPE MODEL TIRE SIZE 631G 637G ## 32 E-3 E-3 ## E-3 37.25R35 657G 40.5/75R39 627G 33.25R29 8-12 PLY RATING/ STAR RATING* 10/25/10 Edition 41 PLY RATING/ STAR RATING* TYPE ## E-3 ## E-3 *Manufacturer uses star (#) rating system instead of ply rating. Recommended tire. EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 13 Cushion Hitch Wheel Tractor-Scraper Anatomy Wheel Tractor-Scrapers CUSHION HITCH ● Cushion Hitch dampens shocks to provide a smoother ride ● Nitrogen over oil accumulators absorb and dampen road shock 1. Load Cylinder 2. Hitch Castings 3. Scraper Gooseneck 4. Nitrogen Accumulators 5. Orifice 6. Oil from Tractor Hydraulic System 7. Leveling Valve 8. Free-Floating Pistons 8 WHEEL TRACTOR-SCRAPER ANATOMY Steering Cylinders Cushion Hitch Banana Link Bowl Lift Cylinders Gooseneck Fuel Tank Overflow Guard Push/Pull Bail Ejector Push/Pull Hook Cushion Push Plate Apron Router Bit Cutting Edge Bowl Draft Arms Push Block Edition 41 8-13 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Rimpull-Speed-Gradeability Curves ● Example USE OF RIMPULL-SPEEDGRADEABILITY CURVES The following explanation applies to Rimpull-SpeedGradeability curves for Wheel Tractor-Scrapers, Construction & Mining Trucks/Tractors and Articulated Trucks. Maximum speed attainable, gear range and available rimpull can be determined from curves on the following pages when machine weight and total effective grade (or total resistance) are known. Rimpull is the force (in kg, lb or kN) available between the tire and the ground to propel the machine (limited by traction). Weight is defined as Gross Machine Weight (kg or lb) = Machine + Payload. Total Effective Grade (or Total Resistance) is grade resistance plus rolling resistance expressed as percent grade. Grade is measured or estimated. Rolling resistance is estimated (see Tables section for typical values.) 10 kg/metric ton (20 lb/U.S. ton) = 1% adverse grade. Example With a 6% grade and a rolling resistance of 40 kg/ metric ton (80 lb/U.S. ton), find total resistance. Rolling resistance = 40 kg/t ÷ 10 = 4% Effective Grade (English: 80 lb ÷ 20 = 4%) Total resistance = 4% rolling + 6% grade = 10% Altitude Derating Rimpull force and speed must be derated for altitude similar to flywheel horsepower. The percentage loss in rimpull force approximately corresponds to the percentage loss in flywheel horsepower. See Tables Section for altitude derations. 8-14 Edition 41 Page 14 Rimpull-Speed-Gradeability To determine gradeability performance: Read from gross weight down to the % of total resistance. (Total resistance equals actual % grade plus 1% for each 10 kg/metric ton (20 lb./U.S. ton) of rolling resistance.) From this weight-resistance point, read horizontally to the curve with the highest obtainable speed range, then down to the maximum speed. Usable rimpull depends upon traction and weight on drive wheels. Example problem: A 631G with an estimated payload of 37 013 kg (81,600 lb) is operating on a total effective grade of 10%. Find the available rimpull and maximum attainable speed. Empty weight payload = Gross Weight 47 628 kg + 37 013 kg = 84 641 kg (105,002 lb + 81,600 lb = 186,602 lb) Solution: Using graph on the next page, read from 84 641 kg (186,602 lb) (point A) on top of gross weight scale down the line to the intersection of the 10% total resistance line (point B). Go across horizontally from B to the Rimpull Scale on the left (point D). This gives the required rimpull: 7756 kg (17,100 lb). Where the line cuts the speed curve (point C), read down vertically (point E) to obtain the maximum speed attainable for the 10% effective grade: 12.9 km/h (8 mph). ANSWER: The machine will climb the 10% effective grade at a maximum speed of 12.9 km/h (8 mph) in 4th gear. Available rimpull is 7756 kg (17,100 lb). ●●● EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 15 Rimpull-Speed-Gradeability Curves ● Example Wheel Tractor-Scrapers GROSS WEIGHT lb x 1000 kg x 1000 TOTAL RESISTANCE (Grade plus Rolling) kg x 1000 RIMPULL lb x 1000 8 km/h mph SPEED KEY KEY 1 — 1st Gear Torque Converter Drive 2 — 2nd Gear Torque Converter Drive 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive A — Loaded 84 641 kg (186,602 lb) B — Intersection with 10% total resistance line C — Intersection with rimpull curve (4th gear) D — Required rimpull 7756 kg (17,100 lb) E — Speed 12.9 km/h (8 mph) Edition 41 8-15 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 16 Travel Time Charts ● Example USE OF TRAVEL TIME CHARTS Travel times were derived using Cat Machine Simulation Program and standard tire inputs. Travel times for machines equipped with (larger) optional tires vary slightly. Example problem: 631G hauls its rated payload 37 013 kg — 26 bank cubic meters (81,600 lb — 34 bank cubic yards) on a 4% road for 610 m (2000 feet) and returns on a 0% road for 760 m (2500 feet). Find the cycle time. Haul — Using the graph for the Loaded machine, read from the Travel Distance (one way) scale at 610 m (2000 feet) across to the 4% total resistance line (point A). From (point A) read down to the Travel Time (one way) scale to determine haul time = 1.4 minutes. Travel Distance One Way 610 m (2000 ft) Total Resistance Travel Time One Way Return — Using the graph for the Empty machine, read from the Travel Distance (one way) scale at 760 m (2500 feet) across to the 0% total resistance line (point A). From (point A) read down to the Travel Time (one way) scale to determine return time = 1 min. Empty Total Resistance Travel Distance One Way 760 m (2500 ft) The following explanation applies to travel time charts for Wheel Tractor-Scrapers, Construction & Mining Trucks and Articulated Trucks. One-way travel time can be determined from graphs on the following pages when one-way travel distance and total resistance (expressed in percent) are known. 10 kg/metric ton (20 lb/U.S. ton) equals 1% equivalent grade. If total resistance is negative (grade assistance greater than rolling resistance) machine may accelerate downhill requiring the use of retarder or brakes. Travel time charts cannot be used in these cases. Consult respective machine retarder curve to establish maximum safe downhill speed. Two graphs are given for each hauling unit: one for the machine carrying its rated payload and one for the empty machine. Loaded Travel Time One Way 8-16 Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 17 Travel Time Charts Typical Fixed Times Retarder Curves Wheel Tractor-Scrapers Cycle Time — = load* + haul + maneuver & spread* + return = 0.6 + 1.4 + 0.7 + 1.0 = 3.7 min. *For fixed time (load, maneuver and spread) see the table below. When cycle time and payload are known, productivity can be calculated. For a more complex example see the Earthmoving Section. NOTE: Empty Weights shown on the Wheel TractorScraper charts includes ROPS Canopy. The travel times will remain within acceptable limits when applied to a non-ROPS equipped machine. When calculating TMPH loadings any additional weight must be considered in establishing mean tire loads. ●●● The following explanation applies to retarder curves for Wheel Tractor-Scrapers and Articulated Trucks. The speed that can be maintained (without use of service brake) when the machine is descending a grade with retarder fully on can be determined from the retarder curves in this section if gross machine weight and total effective grade are known. Total Effective Grade (or Total Resistance) is grade assistance minus rolling resistance. 10 kg/metric ton (20 lb/U.S. ton) = 1% adverse grade. TYPICAL FIXED TIMES FOR SCRAPERS (Times may vary depending on job conditions) Model Loaded By 613G 623G 621G 627G 621G 627G 627G/PP 631G 637G 631G 637G 637G/PP 657G 657G Self Self One D8R One D8R One D9R One D9R Self One D9R One D9R One D10R One D10R Self One D11R Push Pull Self Auger Auger Coal Auger Coal 627G 637G 637G 657G 657G *Load time per pair, including transfer time. Load Time (Min.) Maneuver and Spread or Maneuver and Dump (Min.) 0.9 0.9 0.5 0.5 0.4 0.4 0.9* 0.6 0.6 0.5 0.5 1.0* 0.6 1.1* 0.7 0.7 0.7 0.6 0.7 0.6 0.6 0.7 0.6 0.7 0.6 0.6 0.6 0.6 0.7 0.8 0.8 1.0 0.8 0.7 0.7 0.7 0.6 0.6 USE OF RETARDER CURVES Example 15% favorable grade with 5% rolling resistance. Find Total Effective Grade. Total Effective Grade = 15% Grade Assistance — 5% Rolling Resistance = 10% Total Effective Grade Assistance. Example problem: A 651E with an estimated payload of 47 175 kg (104,000 lb) descends a 10% total effective grade. Find constant speed and gear range with maximum retarder effort. Find travel time if the slope is 610 m (2000 ft) long. Empty Weight + Payload = Gross Weight = 60 950 kg + 47 175 kg = 108 125 kg (134,370 lb + 104,000 lb = 238,370 lb) Edition 41 8-17 8 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 18 Retarder Curves ● Example Solution: Using the retarder curve below, read from 108 125 kg (238,370 lb) (point A) on top of gross weight scale down the line to the intersection of the 10% effective grade line (point B). Go across horizontally from point B to the intersection of the retarder curve (point C). Point C intersects at the 5 (5th gear) range. Where point C intersects the retarder curve, read down vertically to point D on the bottom scale to obtain the constant speed: 21.7 km/h (13.5 mph). GROSS WEIGHT ANSWER: The 651E will descend the slope at 21.7 km/h (13.5 mph) in 5th gear. Travel time is 1.68 minutes. 610 m __________ = 1.68 min 363 m/min *(mph 88 = F.P.M.) 2000 ft _______________ = 1.68 min 13.5 mph 88* NOTE: The basic Distance-Speed-Time formula is 60 D ÷ S = T (or “60 D Street”), where 60 is minutes, D is distance, S is speed and T is time. In the above problem, 60 610 m ÷ 21.7 km/h 1000 = T. 60 610 ____________ = T = (1.68) 21.7 1000 lb x 1000 EFFECTIVE GRADE (Grade minus Rolling Resistance) kg x 1000 km/h mph SPEED 8-18 KEY KEY 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive A — Loaded 108 125 kg (238,370 lb) B — Intersection with 10% effective grade line C — Intersection with retarder curve (5th gear) D — Constant speed 21.7 km/h (13.5 mph) Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 19 621G Rimpull-Speed-Gradeability ● 33.25R29 Tires Wheel Tractor-Scrapers TIER 3 STANDARD ARRANGEMENT* GROSS WEIGHT lb x kg x 1000 1000 0 20 40 10 0 60 20 80 30 100 40 120 140 50 lb x 1000 60 70 40 E kg x 1000 L 30 1 RIMPULL 60 20 30% 40 25% 2 20 20% 3 10 8 15% 4 10% 5 0 TOTAL RESISTANCE (Grade plus Rolling) 80 6 7 5% 8 0 0 0 10 5 20 10 30 15 40 20 25 60 km/h 50 30 35 mph SPEED *at sea level KEY KEY 1 — 1st Gear Torque Converter Drive 2 — 2nd Gear Torque Converter Drive 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 33 995 kg (74,946 lb) L — Loaded 57 945 kg (127,746 lb) Edition 41 8-19 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 20 621G Retarding ● 33.25R29 Tires TIER 3* GROSS WEIGHT 20 0 40 10 60 80 20 30 100 120 40 140 50 E 160 60 L 180 lb x 1000 80 kg x 1000 70 30% 25% 20% 3 15% 4 5 10% 6 7 5% 8 0 0 5 10 5 15 20 10 25 15 30 35 40 20 25 45 50 30 55 60 35 65 70 km/h 40 mph EFFECTIVE GRADE (Grade minus Rolling Resistance) 0 SPEED *at sea level 8-20 KEY KEY 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 33 995 kg (74,946 lb) L — Loaded 57 945 kg (127,746 lb) Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 21 621G Travel Time — Loaded ● 33.25R29 Tires Wheel Tractor-Scrapers LOADED meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 33 995 kg (74,946 lb) Payload: 23 950 kg (52,800 lb) Edition 41 8-21 8 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 22 621G Travel Time — Empty ● 33.25R29 Tires EMPTY meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 33 995 kg (74,946 lb) 8-22 Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 23 623G Rimpull-Speed-Gradeability ● 33.25R29 Tires Wheel Tractor-Scrapers GROSS WEIGHT 10 lb x 1000 200 kg x 1000 20 4 40 8 6 10 60 80 20 100 200 40 100 60 80 100 kg x 1000 L E 80 lb x 1000 60 80 40 1 60 RIMPULL 40 30% 25% 20% 20 2 20 15% 3 10 8 10% 8% 4 6 10 8 5 6% 6 4 2 4% 7 6 4 TOTAL RESISTANCE (Grade plus Rolling) 100 2 8 2% 8 1 0.8 0.6 1 0 0 5 10 5 15 10 20 25 15 30 35 20 40 25 45 50 30 55 35 60 65 70 km/h 40 mph SPEED KEY KEY 1 — 1st Gear Torque Converter Drive 2 — 2nd Gear Torque Converter Drive 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 37 510 kg (82,695 lb) L — Loaded 62 548 kg (137,895 lb) Edition 41 8-23 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 24 623G Retarding ● 33.25R29 Tires GROSS WEIGHT lb x 1000 EFFECTIVE GRADE (Grade minus Rolling Resistance) kg x 1000 km/h mph SPEED 8-24 KEY KEY 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 37 510 kg (82,695 lb) L — Loaded 62 548 kg (137,895 lb) Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 25 623G Travel Time — Loaded ● 33.25R29 Tires Wheel Tractor-Scrapers LOADED meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 37 510 kg (82,695 lb) Payload: 25 038 kg (55,200 lb) Edition 41 8-25 8 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 26 623G Travel Time — Empty ● 33.25R29 Tires EMPTY meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 37 510 kg (82,695 lb) 8-26 Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 27 627G Rimpull-Speed-Gradeability ● 33.25R29 Tires Wheel Tractor-Scrapers TIER 3 STANDARD ARRANGEMENT* GROSS WEIGHT lb x kg x 1000 1000 0 20 40 10 0 60 20 80 30 100 40 120 140 50 lb x 1000 60 70 kg x 1000 60 E L 120 50 1 40 RIMPULL 80 30 60 2 40 20 30% 25% 3 10 15% 5 6 10% 7 0 8 20% 4 20 TOTAL RESISTANCE (Grade plus Rolling) 100 8 5% 0 0 0 10 5 20 10 30 15 40 20 25 60 km/h 50 30 35 mph SPEED *at sea level KEY KEY 1 — 1st Gear Torque Converter Drive 2 — 2nd Gear Torque Converter Drive 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 39 443 kg (86,957 lb) L — Loaded 63 393 kg (139,757 lb) Edition 41 8-27 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 28 627G Retarding ● 33.25R29 Tires TIER 3* GROSS WEIGHT 20 0 40 10 60 80 20 30 100 120 40 140 50 160 60 E 70 180 lb x 1000 80 kg x 1000 L 30% 3 25% 4 20% 15% 5 6 10% 7 8 5% 0 0 5 10 5 15 20 10 25 15 30 35 20 40 25 45 50 30 55 60 35 65 40 70 EFFECTIVE GRADE (Grade minus Rolling Resistance) 0 km/h mph SPEED *at sea level 8-28 KEY KEY 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 39 443 kg (86,957 lb) L — Loaded 63 393 kg (139,757 lb) Edition 41 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) 10/25/10 1:58 PM Page 29 627G Travel Time — Loaded ● 33.25R29 Tires ● Standard and Push-Pull Wheel Tractor-Scrapers LOADED meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 39 443 kg (86,957 lb) Payload: 23 950 kg (52,800 lb) Edition 41 8-29 8 EPHB-Sec08(p01-30):EPHB-Sec08(p01-30) Wheel Tractor-Scrapers 10/25/10 1:58 PM Page 30 627G Travel Time — Empty ● 33.25R29 Tires ● Standard and Push-Pull EMPTY meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 39 443 kg (86,957 lb) 8-30 Edition 41 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) 10/25/10 2:10 PM Page 31 631G Rimpull-Speed-Gradeability ● 37.25R35 Tires Wheel Tractor-Scrapers GROSS WEIGHT 15 kg x 1000 lb x 1000 65 55 45 150 120 100 50 40 15 30 10 8 40 50 60 2 1 90 80 100 120 160 200 kg x 1000 lb x 1000 L 1 30% 25% 20% 2 15% 12% 10% 8% 3 20 4 15 5 6 4 40 50 60 70 E 70 25 20 30 6% 5% 4% 6 10 7 8 5 TOTAL RESISTANCE (Grade plus Rolling) RIMPULL 35 30 20 8 3% 2% 2 0 0 5 10 15 20 25 30 35 mph 5 10 15 20 25 30 35 40 45 50 55 km/h SPEED KEY KEY 1 — 1st Gear Torque Converter Drive 2 — 2nd Gear Torque Converter Drive 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 47 628 kg (105,002 lb) L — Loaded 84 641 kg (186,602 lb) Edition 41 8-31 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) 10/25/10 Wheel Tractor-Scrapers 2:10 PM Page 32 631G Retarding ● 37.25R35 Tires GROSS WEIGHT 30 55 40 50 75 60 100 70 125 150 80 kg x 1000 175 lb x 1000 30% E 3 L 16% 4 5 10% 6 7 5% 8 EFFECTIVE GRADE (Grade minus Rolling Resistance) 22% 1% 0 0 5 5 10 10 15 15 20 25 20 30 35 25 40 30 45 50 35 55 mph 60 km/h SPEED 8-32 KEY KEY 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 47 628 kg (105,002 lb) L — Loaded 84 641 kg (186,602 lb) Edition 41 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) 10/25/10 2:10 PM Page 33 631G Travel Time — Loaded ● 37.25R35 Tires Wheel Tractor-Scrapers LOADED meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 47 628 kg (105,002 lb) Payload: 37 013 kg (81,600 lb) Edition 41 8-33 8 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) Wheel Tractor-Scrapers 10/25/10 2:10 PM Page 34 631G Travel Time — Empty ● 37.25R35 Tires EMPTY meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 47 628 kg (105,002 lb) 8-34 Edition 41 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) 10/25/10 2:10 PM Page 35 637G Rimpull-Speed-Gradeability ● 37.25R35 Tires Wheel Tractor-Scrapers GROSS WEIGHT lb x 1000 65 55 45 150 120 100 RIMPULL 35 50 40 15 30 10 8 30 40 50 60 90 kg x 1000 80 100 120 160 200 E lb x 1000 L 2 30% 25% 20% 3 15% 12% 10% 8% 4 5 20 6 15 6 4 40 50 60 70 1 70 25 20 30 20 7 10 6% 5% 4% 8 TOTAL RESISTANCE (Grade plus Rolling) 15 kg x 1000 8 3% 2 1 5 2% 2 0 0 5 10 15 20 25 30 35 mph 5 10 15 20 25 30 35 40 45 50 55 km/h SPEED KEY KEY 1 — 1st Gear Torque Converter Drive 2 — 2nd Gear Torque Converter Drive 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 54 057 kg (119,175 lb) L — Loaded 91 070 kg (200,775 lb) Edition 41 8-35 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) Wheel Tractor-Scrapers 10/25/10 2:10 PM Page 36 637G Retarding ● 37.25R35 Tires GROSS WEIGHT 35 50 55 100 75 95 150 115 200 250 135 kg x 1000 300 lb x 1000 E 25% L 20% 3 15% 4 10% 5 6 7 5% 8 1% 0 0 5 5 10 10 15 15 20 20 25 30 35 25 40 30 45 50 35 55 mph 60 km/h SPEED 8-36 KEY KEY 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 54 057 kg (119,175 lb) L — Loaded 91 070 kg (200,775 lb) Edition 41 EFFECTIVE GRADE (Grade minus Rolling Resistance) 30% EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) 10/25/10 2:10 PM Page 37 637G Travel Time — Loaded ● 37.25R35 Tires ● Standard and Push-Pull Wheel Tractor-Scrapers LOADED TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet meters minutes TIME Empty weight: 54 057 kg (119,175 lb) Payload: 37 013 kg (81,600 lb) Edition 41 8-37 8 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) Wheel Tractor-Scrapers 10/25/10 2:10 PM Page 38 637G Travel Time — Empty ● 37.25R35 Tires ● Standard and Push-Pull EMPTY meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 54 057 kg (119,175 lb) 8-38 Edition 41 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) 10/25/10 2:10 PM Page 39 657G Rimpull-Speed-Gradeability ● 37.25/R35 Tires Wheel Tractor-Scrapers GROSS WEIGHT* lb x 1000 110 240 100 220 90 200 80 180 RIMPULL 70 60 20 0 40 50 60 100 80 150 100 200 120 250 E 140 300 lb x 1000 L 1 160 140 40% 120 50 35% 30% 25% 100 40 80 30 kg x 1000 2 60 20 40 10 20 0 0 3 5 0 10 8 20% 15% 4 5 6 0 TOTAL RESISTANCE (Grade plus Rolling) 0 kg x 1000 10 15 20 10% 7 8 20 25 30 40 5% 30 50 35 mph 60 km/h SPEED *at sea level KEY KEY 1 — 1st Gear Torque Converter Drive 2 — 2nd Gear Torque Converter Drive 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 72 804 kg (160,505 lb) L — Loaded 119 978 kg (264,505 lb) Edition 41 8-39 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) Wheel Tractor-Scrapers 10/25/10 2:10 PM Page 40 657G Retarding ● 37.25/R35 Tires GROSS WEIGHT* 0 15 30 45 60 75 90 105 120 135 kg x 1000 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 lb x 1000 E 25% L 3 20% 4 15% 5 10% 6 7 5% 8 1% 0 0 5 5 10 10 15 15 20 25 20 30 25 35 40 30 45 50 mph km/h SPEED *at sea level 8-40 KEY KEY 3 — 3rd Gear Direct Drive 4 — 4th Gear Direct Drive 5 — 5th Gear Direct Drive 6 — 6th Gear Direct Drive 7 — 7th Gear Direct Drive 8 — 8th Gear Direct Drive E — Empty 72 804 kg (160,505 lb) L — Loaded 119 978 kg (264,505 lb) Edition 41 EFFECTIVE GRADE (Grade minus Rolling Resistance) 40% 35% 30% EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) 10/25/10 2:10 PM Page 41 657G Travel Time — Loaded ● 40.5/75R39 Tires ● Standard and Push-Pull Wheel Tractor-Scrapers LOADED TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet meters minutes TIME Empty weight: 72 804 kg (160,505 lb) Payload: 47 174 kg (104,000 lb) Edition 41 8-41 8 EPHB-Sec08(p31-42):EPHB-Sec08(p31-42) Wheel Tractor-Scrapers 10/25/10 2:10 PM Page 42 657G Travel Time — Empty ● 40.5/75R39 Tires ● Standard and Push-Pull EMPTY meters TOTAL RESISTANCE (Grade plus Rolling) DISTANCE ONE WAY feet minutes TIME Empty weight: 72 804 kg (160,505 lb) 8-42 Edition 41 EPHB-Sec08(p43-46):EPHB-Sec08(p43-46) 10/25/10 2:11 PM Page 43 TOWED SCRAPERS CONTENTS TOWED SCRAPERS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-43 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . .8-43 Recommended Pull Units . . . . . . . . . . . . . . . . .8-43 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .8-44 Features: ● High-strength, abrasion-resistant steel is used inside the bowl on the floor, walls, apron and ejector face for maximum strength and wear life. The bowl uses a cellular design for superior strength and dent resistance. ● Standard heavy-duty, dry-disc brake calipers ensure effective stopping from safe operating speeds. ● The bolted hitch design eliminates pin wear. The tongue’s robust, straight-line design efficiently transfers maximum power to the cutting edge for outstanding performance. ● Standard radial tires provide maximum flotation and durability. ● Cat Towed Scrapers easily adapt to jobsite conditions. They can be pulled in single or tandem configurations, top loaded with an excavator, or — on an intermittent basis — be push loaded with a track-type tractor. ● Ideally suited to be pulled by Cat Track-Type Tractors and Challenger® Special Application Tractors. Applications: On any given jobsite, there are several ways to accomplish the task of hauling/moving material: ● Hydraulic excavators with articulated trucks. ● Wheel tractor-scrapers (self-loading, push loading, or push-pull loading). ● Wheel loaders with rigid-frame trucks. ● Agricultural tractors (tired or rubber tracked) with towed scrapers. ● Track-type tractors dozing material. 8 ● Track-type tractors with towed scrapers. Towed scrapers excel for contractors removing top soil with the following ideal conditions: ● Haul distance under 0.8 km (2500 ft). ● Materials with a bank density of less than 1780 kg/m³ (3000 lb/yd³). ● No large rocks or stumps. Towed scrapers also complement wheel tractor scrapers by expanding the work season with high flotation in the softest underfoot conditions. Adding towed scrapers to the Caterpillar product line gives contractors more solutions for selecting the earthmoving system that is most cost effective for their application. Caterpillar offers the full range of earthmoving and hauling machines — dozers, wheel tractor scrapers, towed scrapers, wheel loaders with rigid frame trucks and hydraulic excavators with articulated trucks. Recommended Pull Units: Cat Towed Scrapers are designed to be pulled by Cat Track-Type Tractors and Challenger MTS800 and MTS900 Special Application Tractors. The following tables show the minimum recommended power required for single and tandem towed scraper applications. Edition 41 8-43 EPHB-Sec08(p43-46):EPHB-Sec08(p43-46) Towed Scrapers 10/25/10 2:11 PM Page 44 Specifications MODEL Scraper Bowl: Capacity — Heaped Width of Cut, to Router Bits Rated Load Capacity Struck Depth of Cut — Maximum Ground Clearance — Maximum Cutting Edge — Thickness Depth of Spread — Maximum Apron Opening Weights: Empty Weight Distribution, Empty — Tongue Distribution, Empty — Axle Distribution, Loaded — Tongue Distribution, Loaded — Axle Brakes and Tires: Brake Type Calipers, Lead — Qty Calipers, Trail — Qty Tires — Qty Tire — Standard Tire — Optional Dimensions: Width — Inside of Bowl Width — Outside Rear Rires Width — Outside Bowl Height — Overall Shipping Height — Floor to Top of Ejector Height — Sidewall Height — Ground to Cutting Edge — Maximum Length — Maximum Length — Floor Hydraulics: Front Bowl Cylinder — Bore Front Bowl Cylinder — Stroke Rear Bowl Cylinder — Bore Rear Bowl Cylinder — Stroke Apron Cylinder — Bore Apron Cylinder — Stroke Ejector Cylinder — Bore Ejector Cylinder — Stroke Pull Unit Recommendations: Steel Track-Type Tractor — Single Scraper Steel Track-Type Tractor — Tandem Scrapers Rubber Tracked Ag Tractor — Single Scraper Rubber Tracked Ag Tractor — Tandem Scrapers Rubber Tired Ag Tractor — Single Scraper Rubber Tired Ag Tractor — Tandem Scrapers Hydraulic Services Required — Single Scraper Hydraulic Services Required — Tandem Scraper 8-44 Edition 41 TS180 14.8 m3 3200 mm 20 800 kg 9.9 m3 203 mm 533 mm 22 mm 610 mm 1600 mm 11 748 kg TS185 18.8 yd3 10.5 ft 45,900 lb 13 yd3 8 in 21 in 0.87 in 24 in 63 in 14.5 m3 3785 mm 21 050 kg 11 m3 305 mm 597 mm 22 mm 711.2 mm 1600 mm 25,900 lb 11 748 kg 19.0 yd3 12.4 ft 46,400 lb 14.4 yd3 12 in 23.5 in 0.87 in 28 in 63 in 32,020 lb 28% 72% 29% 71% 28% 72% 29% 71% Dry-Disc 2 per side 1 per side 2 29.5R25 875 65R29 Dry-Disc 2 per side 1 per side 4 23.5R25 26.5R25 3048 mm 3099 mm 3378 mm 2362 mm 1930 mm 1219 mm 657 mm 8915 mm 1295 mm 120 in 122 in 133 in 93 in 76 in 48 in 25.9 in 351 in 51 in 3632 mm 3835 mm 3988 mm 2515 mm 1930 mm 1219 mm 687 mm 9119 mm 1219 mm 143 in 151 in 157 in 99 in 76 in 48 in 27.0 in 359 in 48 in 127 mm 508 mm 5 in 20 in 127 mm 508 mm 127 mm 203 mm 102 mm 965 mm 127 mm 914 mm 5 in 20 in 5 in 8 in 4 in 38 in 5 in 36 in N/A N/A 102 mm 813 mm 127 mm 1372 mm 4 in 32 in 5 in 54 in D7 D8 224-298 kW 298-373 kW 224-298 kW 298-373 kW D8 D9 300-400 hp 400-500 hp 300-400 hp 400-500 hp 2 4 298-373 kW 373-447 kW 298-373 kW 373-447 kW 400-500 hp 500-600 hp 400-500 hp 500-600 hp 3 6 EPHB-Sec08(p43-46):EPHB-Sec08(p43-46) 10/25/10 2:11 PM Page 45 Specifications MODEL Scraper Bowl: Capacity — Heaped Width of Cut, to Router Bits Rated Load Capacity Struck Depth of Cut — Maximum Ground Clearance — Maximum Cutting Edge — Thickness Depth of Spread — Maximum Apron Opening Weights: Empty Weight Distribution, Empty — Tongue Distribution, Empty — Axle Distribution, Loaded — Tongue Distribution, Loaded — Axle Brakes and Tires: Brake Type Calipers, Lead — Qty Calipers, Trail — Qty Tires — Qty Tire — Standard Tire — Optional Dimensions: Width — Inside of Bowl Width — Outside Rear Rires Width — Outside Bowl Height — Overall Shipping Height — Floor to Top of Ejector Height — Sidewall Height — Ground to Cutting Edge — Maximum Length — Maximum Length — Floor Hydraulics: Front Bowl Cylinder — Bore Front Bowl Cylinder — Stroke Rear Bowl Cylinder — Bore Rear Bowl Cylinder — Stroke Apron Cylinder — Bore Apron Cylinder — Stroke Ejector Cylinder — Bore Ejector Cylinder — Stroke Pull Unit Recommendations: Steel Track-Type Tractor — Single Scraper Steel Track-Type Tractor — Tandem Scrapers Rubber Tracked Ag Tractor — Single Scraper Rubber Tracked Ag Tractor — Tandem Scrapers Rubber Tired Ag Tractor — Single Scraper Rubber Tired Ag Tractor — Tandem Scrapers Hydraulic Services Required — Single Scraper Hydraulic Services Required — Tandem Scraper Towed Scrapers TS220 18.0 m3 3480 mm 25 580 kg 13 m3 262 mm 508 mm 22 mm 737 mm 1600 mm 13 145 kg TS225 23.5 yd3 11.4 ft 56,400 lb 17 yd3 10.3 in 20 in 0.87 in 29 in 63 in 18.0 m3 3785 mm 25 580 kg 13 m3 262 mm 660 mm 22 mm 737 mm 1600 mm 28,980 lb 15 250 kg 23.5 yd3 12.4 ft 56,400 lb 17 yd3 10.3 in 26 in 0.87 in 29 in 63 in 33,620 lb 28% 72% 29% 71% 28% 72% 29% 71% Dry-Disc 2 per side 2 per side 2 875 65R29 N/A Dry-Disc 2 per side 2 per side 4 26.5R25 N/A 8 3353 mm 3378 mm 3683 mm 2464 mm 2134 mm 1219 mm 698 mm 9677 mm 1448 mm 132 in 133 in 145 in 97 in 84 in 48 in 27.5 in 381 in 57 in 3632 mm 3912 mm 3988 mm 2515 mm 1930 mm 1219 mm 819 mm 10287 mm 1346 mm 143 in 154 in 157 in 99 in 76 in 48 in 31.9 in 405 in 53 in 140 mm 508 mm 5.5 in 20 in 140 mm 508 mm 152 mm 203 mm 102 mm 965 mm 127 mm 1219 mm 5.5 in 20 in 6 in 8 in 4 in 38 in 5 in 48 in N/A N/A 102 mm 965 mm 127 mm 1524 mm 4 in 38 in 5 in 60 in D8 D10 298-373 kW 373-447 kW 298-373 kW 373-447 kW D8 D10 400-500 hp 500-600 hp 400-500 hp 500-600 hp 2 4 298-373 kW 373-447 kW 298-373 kW 298-373 kW 400-500 hp 500-600 hp 400-500 hp 500-600 hp 3 6 Edition 41 8-45 EPHB-Sec08(p43-46):EPHB-Sec08(p43-46) Towed Scrapers 10/25/10 2:11 PM Page 46 Specifications Pull Unit Hauling Distance Materials Cat Track-Type Tractors 250-300 m (800-1000 ft) Soil, dirt and small rock, sand and shale (no shot rock) Challenger MT800 Series Tractors Up to 915 m (3000 ft) Challenger MT900 Series Tractors Up to 1215 m (4000 ft) Soil, sand and gravel mix TS180 Recommended Pull Units 8-46 Configuration Track-Type Tractor Ag Tractor Single D7 224-298 kW (300-400 hp) Tandem D8 298-373 kW (400-500 hp) Edition 41