October 2013 CONNECTIONS News for our clients IN THIS ISSUE The Future of Procurement Collaboration 1 Country Focus: Australia 1 Industry Trends: Regulation Inpact of the U.S. Affordable Care Act 4 Join Us at These Events 5 Vertical Report: Automotive Keeping Up with Tesias 6 UTi IN THE NEWS The Future of Procurement Collaboration Leading procurement functions must shift their focus to support near-shoring, shrinking product lifecycles and more demanding customers 6 Press Clippings 6 MEET OUR PEOPLE We are pleased to announce new roles for these team members: Most companies are under intense pressure to find the next generation of cost savings given the commoditization of their products and mandates from their customers to deliver more. This is particularly true for manufacturers, many of which have wrung out costs for the past decade. If the supply chains and procurement functions that support these businesses fail to find additional savings and efficiencies over the next five to 10 years, they will become less strategic to their businesses, be partially outsourced, or both. Michael Andersen Vice President, North America Area Sales Dallas, TX USA Andrew Dinnie The counterintuitive insight that many firms will miss is this: as the business becomes more commoditized, more (not less) internal and external collaboration is needed to sustain and expand efficiencies. read more Multi-Client Warehousing Options Grow » Country Focus: Australia Regional Vertical Lead, Consumer & Retail Cape Town, South Africa Danusha Gunawardena General Manager, Bangladesh and Sri Lanka Colombo, Sri Lanka Mehmet Talanay With strong consumer purchasing power and abundant natural resources, the vast southern realm that explorer James Cook claimed for Britain in 1770 continues to offer oversized trading opportunities. Australia has been able to weather recent economic downturns thanks to a vital export market based on its agriculture, mining and manufacturing. Natural resources include copper, gold, iron ore, natural gas and uranium. Besides wheat, wool, minerals and energy, Australia exports passenger vehicles and engines, and medical and scientific equipment. read more Director, Contract Logistics and Distribution Istanbul, Turkey Yaniv Vakneen Director, USA-Israel Trade Lane New York, NY USA » 1 The Future of Procurement Collaboration » continued from page 1 The current state of procurement and operations As production was pushed overseas in the 1990s and 2000s, years of consolidating spend resulted in a narrow band of suppliers, exposed firms to supplier risk, inflexible contracts and higher switching costs. As a result, companies are seeking new models that mitigate the increasing fuel, inventory and labor costs originally cited as opportunities (and risks) for producing in low-cost countries. Along with direct cost savings, many companies also seek shortened lead times, more innovation from increased cultural alignment and customer proximity. Many supply chain executives are being asked to support a manufacturing base closer to their end markets. Regardless of production location, leading supply chains and procurement functions will enable this less extended, but more dependent, business model by changing the nature of spend optimization projects they invest in. The very reasons supply chains are adapting— condensing product lifecycles, new service level expectations from customer proximity, greater visibility—will render the consolidation and standardization projects of the past less effective. The implication for logistics procurement Previously, to improve supply chains constructed to work within long product lifecycles, logistics and procurement organizations drove cost savings through “buy impact” projects, focusing on multi-year contracts, spend leverage or auctions. These procurement techniques enabled supply chains to deliver healthy and sustainable contribution margins back to the business and elevated procurement’s organizational profile. However, these procurement techniques resulted in longer contracts and larger volumes, leading to increased supplier risk and less appetite for collaboration. Today, the broader organization is asking for different forms of value from procurement. In fact, the importance of value creation in procurement is growing twice as fast as the importance of cost reduction. tive and lagging logistics procurement functions will be the ability to engage providers, and then convince internal stakeholders to change, thus allowing procurement greater leverage over their business. The importance of procurement in select company efforts There are many spend management and sourcing techniques procurement can deploy to deliver longer-term packages of value back to the business: centralizing spend under a category umbrella or embedding more deeply into a business line. How logistics procurement functions are evolving A world-class procurement function aims to shift the cost equation across product lifecycles and supply chains, using suppliers and its own competency to change business partner behavior. The ability to leverage one’s enterprise view to change business partners’ mindsets means acting as a change agent, using data and creating shared incentives. Generally, procurement’s collaboration maturity can be segmented into 4 levels. In either case, the key challenge for procurement will not be selecting spend analysis methods, but convincing multiple levels of the organization to buy the long term vision. Supply chain and procurement professionals must be able to create sound, quantitative business cases to evaluate and recommend new spend models at all levels and across functions. Engaging internal stakeholders will not only empower procurement to build a long term pipeline of opportunity, but achieve a faster project speed to value. Leading supply chain and procurement functions must also source innovation ideas from external suppliers. The key differentiator between transforma- Level 1—Tactical: Most logistics functions are tactical in nature and have goals that center around a baseline of spend. The activities that these purchasing organizations undertake are largely “buy impact” projects, or those that impact the buying or spend activity of the business. These tend to be “low-hanging fruit” such as volume negotiation, multiyear contracts or competitive bidding. The time horizon for buy impact projects to pay off is typically less than 6 months and frequently must be undertaken annually or more often. continued » 2 » continued from page 2 When such wins become standard process, procurement departments typically advance to more complex and resourceintensive optimization projects such as benchmarking against peers, auctions or complex supplier analysis. Level 2—Emerging Strategic: More centralized procurement functions have the mandate to deliver higher-impact, longer-term value back to the enterprise. These functions focus not only on projects that affect the total price paid for a good or service, but on “consumption impact” opportunities. Success for Level 2 procurement functions depends on having competency in cross-functional collaboration. In this stage of organizational maturity, procurement is expected to identify opportunities for standardization or consolidation that reduce the company’s overall demand for a product or service, such as reducing shipments, warehouse space or inventory; for example, standardizing secure freight classification across businesses or increasing full container or full truck loads through flow consolidation. Level 3—Aligned Strategic: More advanced procurement functions begin to create value beyond their traditional span of control, evaluating total cost of ownership and driving change in organizational “procurement” behavior. Impacting total spend beyond buy and consumption requires the procurement practitioner to collaborate with partners and source ideas that impact product cost structure. These strategic projects are aligned with business-level strategy and can involve groups of suppliers or customers. Level 3 is where procurement functions build competency in creating quantitative business cases, deploy change management techniques, and create stakeholder discussion guides to use as tools to drive change. This project landscape is uncomfortable for many procurement professionals, and many business line owners initially decline proposed procurement projects. Further, demonstrating ROI can take well beyond 12 months. Aligned Strate- gic buyers understand the total cost of ownership of their products and services from source to delivery, including the cost of inventory, poor quality and brand impact. Level 3 is characterized by procurement creating long-term category plans with business owners, and building the strategic sourcing pipeline with business owners. Level 4—Extended Strategic: If Aligned Strategic is creating shared value with internal stakeholders, Extended Strategic is delivering more than service and cost back to the business through external providers. The most progressive and strategically aligned indirect procurement departments will expect and incentivize behavior that adds long-term value to both businesses. The projects that materialize in Level 4 procurement functions tend to pay off in 12 to 24 months. Examples include mutual investment in technology such as EDI and shared databases, vendormanaged inventory arrangements, and product-development assistance and knowledge-transfer relationships that facilitate industry evolution and bestpractice sharing. What can procurement do now? Procurement functions can accelerate their evolution to internal and external change agents. 1. Build a pipeline of longer-term demand impact and cost structure projects that span products and locations. Take these ideas to business partners and begin internal collaboration with one to two businesses. 2. Narrow down a list of just a few external partners to collaborate with based on KPIs/performance and also likelihood to sustain collaboration efforts. 3. Assemble a list of enablers that allow indirect procurement to move farther upstream into design, contract or configure. A general rule of thumb is that 80 percent of costs are locked in at the design phase. With product lifecycles shrinking it is increasingly vital to influence major indirect costs such as logistics early, as lifecycles are shorter. 4. Consider total cost of ownership when costing out heavy inventory risk product families. The best way to reduce logistics costs is to ship less, and to ship with more lead time. Today’s low-cost software enables such fully optimized inventory management. Only the supply chain with order and purchase data can truly provide the information necessary to “optimize” inventory. About the authors Casey Mork Senior Consultant, Supply Chain Design & Innovation UTi Worldwide (Long Beach, CA USA) Richard Delseni Director, Supply Chain Design & Innovation UTi Worldwide (Long Beach, CA USA) Contact Casey or Richard for the full version of this article, which recently was published in Supply Business as noted in the Press Clippings section of this newsletter. 3 Corporate Responsibility UTi Charitable Foundation Supports Those in Need Here are updates on some projects that our charitable foundation, Delivering Better Lives, is supporting around the world to help those in need: Argentina The San Jorge Children’s Centre provides mentoring, counseling, before- and after-school programs, and healthy mind and body activities. DBL is renovating and enlarging the facility, including new kitchen and lavatory facilities. Indonesia SDN Sunter Jaya School is a public elementary school in Jakarta. Due to dramatic population growth, facilities such as the library have been converted to class-rooms. DBL is building a new library and resource center at the school. Philippines DBL’s first 11 scholarship students in the Philippines received certificates in hotel and restaurant management, automotive mechanics, and computer sciences. The screening process is underway for applicants of the next round of scholarships. Spain Building on the success of community center in Campinas, DBL is constructing a library and resource facility to provide expanded counseling, educational and recreational programs. Egypt DBL will improve the lives of children at five orphanages in Cairo. The focus will be on providing basic facilities and equipment including cooking equipment, refrigerators, air conditioners, washing machines, mattresses, blankets, and floor coverings. Hungary Based in Budapest, Guide Dogs for the Blind provides canine companions to help visually impaired people navigate daily activities. DBL funded the acquisition and training of five assistance dogs in 2013 and has extended its support of the program through 2014. Industry Trends: Regulation Impact of the U.S. Affordable Care Act By Joel Anderson, Most logistics President and CEO, International Warehouse companies and Logistics Association their clients must take these issues into account. Companies of all sizes and kinds are wondering about the impact the U.S. Patient Protection and Affordable Care Act will have on them. Companies with more than 50 employees who work at least 30 hours per week must offer a health care package that is affordable, limits an employee’s cost sharing, and provides essential benefits. While penalties will be put on hold for a year, the law has significant impact to contract logistics providers and their clients. Our industry faces a particular challenge because of the contingent nature of a significant portion of our workforce and the seasonal characteristics of our businesses. Vietnam Thien My B School in My Loi Village, is in desperate need of attention. DBL is building a new four-room school building with lavatory facilities, which the existing school lacks. Zimbabwe Continuing its support of a medical center it constructed last year in Nyaure, DBL this year shipped a container of donated goods to the community, including medical and dental equipment, blankets, clothing, shoes, sporting goods, toys and books. Complex questions Logistics companies must balance the need for the lowest possible overhead costs and their customer’s requirement for a skilled workforce that can provide the highest level of service. With the changes in the law, logistics companies have many questions and significant analysis to do in the days ahead: • Do they offer healthcare coverage or possibly pay a penalty when this provision is implemented • Can temporary employees be insured differently than full- time employees • Will employees covered elsewhere be excluded from a company’s full-time headcount • Can a company offer different premiums between office staff and field staff • Do they limit all temporary work to less than 30 hours per week to avoid additional coverage requirements • Can they offer coverage through state exchange programs to lessen company benefit costs It was thought that companies operating warehouse facilities could bundle headcount from all warehouse operations and apply one participation level. However, the IRS has ruled that each facility must be viewed as a single entity, which makes the application of benefits more complex and may require different premiums from one location to another. Most logistics companies must now take these issues into account and reach out to their clients to review contracts that were based on a known benefit cost per employee. The American Staffing Association has estimated that the increase in costs may range from 0.75% to as much as 10%. That’s a significant increase for a logistics operation to absorb and remain profitable. It is common for 3PLs to offer affordable health care plans to all assocates, and it has been the employee’s choice whether or not to participate in the plan. Beginning 2014, employees must participate in a company plan or a state exchange (if applicable), or pay a penalty. Logistics companies and their clients will need to consult one another, as well as their human resources professionals, contract labor providers and insurance administrators, and include them in operational discussions, to make the best decisions for the uncertain times ahead. 4 Country Focus: Australia Join Us at These Events Country Focus: Australia » continued from page 1 China is Australia’s top trading partner, accounting for 25 percent of exports; Japan buys 19 percent, followed by South Korea at 9 percent and India at 7 percent. Australia purchases 20 percent of its imports from China, with 13 percent from the USA, nine percent from Japan, and five percent each from Thailand, Singapore and Germany. Petroleum, motor vehicles, telecommunications equipment, medicines, computers and furniture are significant imports. Your connection ‘down under’ UTi’s offices in Adelaide, Brisbane, Melbourne, Perth and Sydney can help companies with their import and export needs, offering air and ocean forwarding, customs brokerage and contract logistics. UTi provides special expertise for companies in the automotive, consumer and retail, pharmaceutical and healthcare, and projects, mining and energy fields. Our in-house tariff consultancy services add another dimension to the services we offer our clients in Australia. We work alongside our clients to ensure compliance, reduce risk and identify opportunities that add value. UTi’s contract logistics facilities in Brisbane, Melbourne, Perth and Sydney enable us to provide end-to-end solutions. With convenient access to major roadways and timely recovering from airports and ports, we help ensure our clients’ stock is available for distribution when required. Let’s get started In recent years, UTi has become a leader in Australia through innovative services such as vendor and order management. Our solutions have delivered value to our client’s supply chains by reducing inventory levels and administrative costs, and enabling our clients to grow without the need to increase costs within their administration area. UTi offers one-to-two-day workshops in Australia that are conducted in collaboration with our clients and have resulted in applying best practices and delivering innovative solutions. Learn more about how we can deliver competitive advantage to your supply chain from UTi’s Pieter Lloyd, Managing Director, Australia and New Zealand. We hope to see you at the following events where UTi will be sponsoring, exhibiting, or speaking: CSCMP Annual Global Conference 20-23 October 2013 Denver, CO USA UTi’s Alec Campbell will speak on how companies can grow relationships with their customers during supply chain disruptions. Automotive Logistics South America 31 October 2013 Sao Paulo, Brazil UTi’s Elaine Inácio will join a discussion on how manufacturers and supply chain management providers can work together more effectively. UTi Client Event Amsterdam 05-07 November 2013 Amsterdam, Netherlands LANGUAGE: English CURRENCY: Australian Dollar (AUD) TIME ZONE: UTC+10:00 TOP EXPORT PARTNERS: China; Japan; South Korea; India; USA TOP IMPORT PARTNERS: China; USA; Japan; Thailand; Singapore; Germany MAIN EXPORTS: Minerals such as iron ore and fuels such as coal and liquefied natural gas MAIN IMPORTS: Crude and refined petroleum, passenger motor vehicles, gold, telecommunication equipment and parts, medicines, computers, and furniture FREE TRADE AGREEMENTS: South Pacific Regional Trade and Economic Cooperation UTi leaders, global experts and industry professionals will explore driving dynamic decisionmaking in your supply chains. US-Mexico Chamber of Commerce 07 November 2013 Chicago, IL USA UTi’s Mike McClelland will speak at the Chamber’s NAFTA Forum on how logistics is helping to drive development of cross-border trade. Eye for Transport 3PL Summit 12-14 November 2013 Amsterdam, Netherlands UTi’s Sonja Nitschke will join a discussion at this annual European conference on taking advantage of opportunities in Turkey. Consumer Goods Supply Chain Officer Summit 20-21 November 2013 Shanghai, China UTi’s Fred Gilbert will address supply chain management in emerging markets. 5 UTi in the News Multi-Client Warehousing Options Grow Vertical Report: Automotive Responding to the demand for more flexible warehousing and distribution options, UTi has expanded and upgraded its multi-client facilities around the world. For example, UTi now offers expanded capabilities in the Chicago area for companies requiring warehousing and distribution without the need for a dedicated facility. “Our Chicago-area facility offers clients the benefits of a fully functional facility at a fraction of the cost of a dedicated site,” says Gerald Perritt, UTi senior vice president for contract logistics in the Americas. “Clients can select from a full range of options without investing in staff, equipment, or systems.” In addition to shipping, receiving, and cross-dock operations, the site offers inventory management, order consolidation, materials handling, reverse logistics, packaging/repackaging, and kitting and quality inspection and rework. The facility has 30 dock doors, two drive-in doors and 33 trailer stalls. The nearly 200,000-ft2 facility, located at 800 Bilter Road in Aurora, Illinois, provides easy access to I-88 at the Farnsworth Interchange. With a 32-ft ceiling height, racking and storage space is optimized. The secure facility has 24/7 central station alarm monitoring, CCTV monitoring and ESFR sprinklers. A full complement of technology solutions are offered including EDI, barcode scanning and SAP supply chain solutions. Adds Gerald: “UTi’s knowledgeable staff has expertise in managing any merchandise, from pharmaceuticals to auto parts.” UTi Connections We welcome your feedback. Please contact us with any comments, questions or suggestions. You can also subscribe to receive future issues of Connections and other UTi publications. Keeping Up with the Teslas Increasing demand for new vehicles and a shift to standardized manufacturing practices are steering the automotive supply chain in new directions – creating new competitors and new challenges. Since the global recession of 2008, the automotive industry has been undergoing radical change to support the new realities of a truly global market. Two notable trends are driving this shift: OEMs are finally committed to the concept of global vehicle platforms; and the frequency and pace of new vehicle launches around the world continues to grow. By leveraging core components and systems, OEMs are able to introduce a wider variety of new models at an accelerated rate, driving more showroom traffic. These two changes are fundamentally changing every aspect of the automotive supply chain. Learn more in the free UTi white paper, “Developing a Roadmap toward Global Vehicle Platform and Supply Chain Harmonization.” Press Clippings UTi’s client-centric Our thought leadership UTi’s Sameer Khatri, strategy impressed the is on display in Supply Regional VP Indian editors of Tobacco Business as Casey Subcontinent and International so much Mork and Richard Managing Director they made it their cover Delseni of the UTi sup- India offers expert story, including this ply chain design and analysis and insights photograph of a UTi innovation team explore on ocean forwarding Distrbution tractor and 53-foot dry van cross- how procurement professionals can better in a recent Cargo Connect article about the ing from Washington into Oregon with Mount collaborate with service providers to reduce infrastructure and regulatory challenges Hood in the background. cost and deliver value. facing the nation’s ports. 6