Powered by Offshore www.offshorewindindustry.com · Issue 2015 · No. 01 · € 24 Wind industry Maxed out Uncertainties and delays have given ample time to port operators to establish their names as service or installation ports. There is now enough port capacity – perhaps too much. Cooperation Europe’s powerhouse Erosion Forecast Protection for the leading edge Come wind or weather Innovative marine & offshore solutions 1. The Jack-Up ‘Neptune’ installing Monopiles and Transition pieces on the Northwind project (BE). 2. Heavy Lift Vessel ‘Innovation’ installing XL Monopiles and Transition Pieces at the Westermost Rough project (UK). 3. ‘Neptune’ installing Wind Turbines at the Thornton Bank project (BE). • • • • • • • • • • Drilling and piling of large diameter monopiles Installation of transition pieces Jacket installation (pre-piling / post-piling) Grouting activities Wind turbine erection Installation works with Jack-Up platforms Foundation and wind turbine logistics EPCI contracts Accommodation units Directional drilling GeoSea nv Member of the DEME Group Haven 1025 - Scheldedijk 30 . B-2070 Zwijndrecht, Belgium T +32 3 250 53 12 . F +32 3 250 55 41 info.geosea@deme-group.com . www.deme-group.com/geosea DEME: creating land for the future editorial A question of timing P ort business is a long-term one, even more mainly – from a national economic perspective. The so the heavy loads part. It takes years to costs of port infrastructure are also weighed up against lengthen and seal a quayside, and also for the creation of jobs etc., not only at the port itself, but a manufacturer to set up production there. The timing also across the whole of the industry. The gross value has to be right. creation of a port is immense. Along with this national When the first wave of offshore projects came along, there were few ports which would have been ready for economic importance of ports comes an obligation to plan and develop ports strategically. this. The Danish port Esbjerg was there right from the Strategically – that implies a precise assessing of start, in Germany Cuxhaven quickly positioned itself, ­necessary, existing and missing capacities. Under­­ca­pac­­ and in the Netherlands Eemshaven did so too. ities should be avoided, just as overcapacities should This early business made mouths water and all be if at all possible. Supply and demand have to be har- along the coasts ports tried to position themselves. In monised. This is reason enough for OFFSHORE WIND Great Britain, Hull is currently trying to develop itself INDUSTRY to take a closer look at the subject of ports. to become the ultimate offshore wind power port. As Even though photos of loading foundations, nacelles in Esbjerg, the siting of Siemens here is playing a not and rotor blades are great eye-catchers – see the cover exactly insignificant role in this. – the beefing up of offshore wind power ports should be The ports luckily had quite some time for their de- ­considered as more than just image cultivation. velopment, for the expansion of offshore wind power has not been progressing any faster than the beefing up of port infrastructure. It is time that many have indeed been spending well! But which investments will pay off? Firm expansion targets, even if they have been curtailed again in Germany recently, always bring one thing: security. The sector can thus make plans until 2020. But what happens after that? Will the billions in investments along the coasts have paid off by then? This is hardly likely – at least not everywhere. Port business is not only governed economically in the business sense of the word, but also – possibly even Katharina Garus Editor katharina.garus@offshorewindindustry.com 3 The OFFSHORE WIND INDUSTRY family is growing! Powered by e r o h s ff O · Issue indindustry.com www.offshorew 2014 · No. 04 · € 24 y ndustr Wind i Colossoalld footh ise: a made a prom e wind The industry for offshor st co er ction 30 % low h cost redu hig a ith W r. powe n can make e foundatio is goal. potential, th towards th ion ut rib nt major co y German access s Vessel Full steam ahead rk Walk-to-wo solutions The second wave The print magazine OFFSHORE WIND INDUSTRY appears four times a year – and now it has a digital child. Every last Friday of the month owi_digital brings you up to date on all of the news that has moved the offshore wind industry in the preceding month. owi_digital guides you through the swamp of press releases and newsletters to the truly relevant topics. owi_digital also offers you exclusive content produced especially for owi_digital. 11 14:50 With owi_digital you get the most important offshore wind industry news and information conveniently delivered to your mailbox on the last Friday of every month starting in 2015. Subscribe now at www.offshorewindindustry.com Want to reach the offshore wind industry with an advert in owi_digital? Just contact Martin Haase at +49 521-595 590, martin.haase@offshorewindindustry.com WIND INDUSTRY – concise – compact – and free! Offshore 09-10-14 Photo: Giles Cornah /Altitec contents Cover photo: Vattenfall project update����������������������������������� 6 news ������������������������������������������������������������������������� 8 interview Jan Kjærsgaard, Bladt Industries OWI spoke with CEO Jan Kjærsgaard about market An inspector comes High value coating systems fail? The solution is to train specialised inspectors, conduct checks and consistently enforce quality requirements ����������������� 28 logistics & operations expectations, technology transfer and corporate Come wind or weather philosophy���������������������������������������������������������������������������������� 12 The meteorologists are constantly improving their weather models and are today supplying ever better spotlight ports results����������������������������������������������������������������������������������� 32 Maxed out politics & business Port operators established their names as service or installation ports. There is now enough port Allocation with hurdles capacity – perhaps too much��������������������������������������������� 14 In Germany, grid connection capacities for offshore wind farms have come under the hammer for the first Competition is good for business time. However, the limited a ­ llocation by the respon­ Dutch port operators are moving into position. They sible federal grid agency almost fell through������������� 36 have European projects in their sights, as well as new wind farms right on their doorsteps����������������������������� 18 Europe’s powerhouse The expansion of offshore wind energy can no science & technology longer remain dependent on individual countries, Protection for the leading edge European project������������������������������������������������������������������40 and must in future be planned and realised as a Large rotors lead to large yields, but also a lot of annoyance – at least as far as the coating is concerned. Materials that really last for 20 years are still being worked on����������������������������������������������������������������������������� 22 Rank and file While the bubble curtain technique is based on uncontrollable bubbles, a new contender called the Hydro Sound Damper is trying noise mitigation using precisely positioned hollow floats��������������������������������� 26 events����������������������������������������������������������������� 46 dates ��������������������������������������������������������������������� 47 wab internal��������������������������������������� 48 outlook������������������������������������������������������������� 50 imprint������������������������������������������������������������� 50 5 The first turbine of Trianel Windpark Borkum is commissioned and is now under­ going trial operation. The six-month examination of the Dogger Bank Teesside A&B development consent order application by the Planning Inspectorate concluded. Siemens has installed the first 3.6 MW wind turbine for Amrumbank West. The entire installation process took 24 hours, with work being performed around the clock in 12 hour shifts. The UK government has approved the plans for Forewind’s Creyke Beck A and B projects, consisting of 2.4 GW of the Dogger Bank zone. EEW SPC and Bladt will ­supply the 32 monopiles and the transition pieces for Burbo Bank Extension. Seaway Heavy Lifting has been awarded the offshore substation transportation and installation contracts. Half of the 35 turbines for Westermost Rough are installed. Offshore Wind industry 6 offshore Wind Industry 1|2015 The offshore substation for Eneco Luchterduinen has been loaded onto a transportation barge, waiting to be installed at the offshore construction site. Project update Vattenfall will build an offshore accommodation platform. It will house up to 50 people working for DanTysk, as well as for Sandbank. Dong Energy will upgrade all turbines at Horns Rev 2. A total of 273 blades will be inspected, repaired with Siemens’ rubber coating and upgraded with new aero­ dynamic components. Energinet.dk has awarded Kriegers Flak cabling contracts to ABB (100 km of 220 kV submarine cables), the Korean company LS ­Cable & System (95 km of 220 kV) and French Nexans (20 km of 400 kV cable). The last of the total 41 jacket foundations for EnBW Baltic 2 has left Bladt ­Industries site in Denmark. Vattenfall is looking for a contractor who will carry out paint repair works on transition pieces of DanTysk. CWind provides temporary power supply for Borkum Riffgrund 1. Meanwhile, the first turbines feed electricity into the grid. The first wind turbines of the Butendiek offshore wind farm in the North Sea ­started operation. 24 turbines are already installed. in operation partially in operation under construction planned 7 news Offshore wind installations stabilise in 2014 According to the report “The ­European offshore wind ­industry – key trends and statistics 2014” published by the European Wind Energy Association (EWEA), 408 new offshore wind turbines in nine wind farms and one demonstration project were fully grid connected between 1 January and 31 December 2014. The total installed capacity for Cumulative and annual offshore wind installations [MW] Europe now stands at 8,045 MW in 74 offshore wind farms in 11 Euro- ing up the rest. For 2015, Germany 4.1 %, and tripiles for 1.9 %. Further- pean countries.The new capacity to- is expected to install more offshore more, there are also two full-scale tals 1,483.3 MW – 5.34 % less than capacity than the UK, which has grid-connected in 2013. 536 turbines were installed dominated installations in Europe swimming in European waters. The during 2014, an average of 5.9 MW for the past three years. Wilkes says: average offshore wind turbine size per day. 373 of these turbines are “Germany is set to buck the trend was 3.7 MW, slightly less than in still awaiting grid connection. On this year. The UK has more installed 2013, due to the increased propor- 12 projects work is on-going. turbines offshore capacity than the rest of tion of installation of the Siemens Chief the world combined but this year 3.6 MW wind turbines. The average ­Executive Officer of EWEA, says: “It is shows that other countries in the EU water depth of wind farms complet- not surprising that we see a levelling- are making serious investments in ed, or partially completed, in 2014 off of installations in 2014 following the sector. The nine financial deals was 22.4 m and the average distance a record year in 2013. The industry closed in 2014, of which 4 were to shore was 32.9 km. has seen exponential growth in the “billion-Euro” projects, suggest that early part of this decade and this is a activity will pick up substantially as natural stabilising of that progress.” of 2017 as these projects begin to hit He adds: “The technology and financ- the water.” Once completed, the 12 ing are there but we need policymak- European offshore projects currently ers to come forward with stable long- under construction will increase in- term plans to push the growth of this stalled capacity by a further 2.9 GW, industry and to avoid stop-go and in- bringing the cumulative capacity in consistent policy frameworks.” Europe to 10.9 GW. Wilkes, Deputy (kg) In 2014, the UK accounted for Looking on the technology, over half of all new installations 78.8 % of substructures are mono- Wind turbine manufacturers’ (54.8 %) with Germany in second piles, 10.4 % are gravity foundations, share of 2014 annual installations (35.7 %) and Belgium (9.5 %) mak- jackets account for 4.7 %, tripods for in terms of units connected offshore Wind Industry 1|2015 Source (2): EWEA Justin 8 floating Think bigger Photo: Siemens Wind Power A/S at EWEA OFFSHORE 2015 Get ready to think bigger at the world’s largest offshore wind energy conference and exhibition. Featuring incredible keynote speakers and new topics designed to inspire fresh thinking and new ideas. Register now www.ewea.org/offshore2015 CMYK Logo / State of Green SUPPORTED BY: Green C 100 - M 0 - Y 70 - K 0 100% & 60 % Dark C 0 - M 0 - Y 0 - K 95 EVENT PARTNERS: ORGANISED BY: CO-ORGANISED BY: news Foundation for French offshore market “The technology behind the The Fécamp met mast is based on a foundation concrete gravity based foundation in a based on experiences from the oil water depth of 30 m. and gas, tunnel, and bridge indus- is well-known and tries. However, this is the first time that this type of foundation and installation concept has been utilised on the offshore wind market, and it will be interesting to draw on experience from this project in future large scale projects,” says Kim R. Andersen, Vice President of Offshore & Steel Bridges at MT A major step was recently ­taken in ­foundation to a depth of nearly The foundation was designed the French offshore wind ­market 30 m on the seabed of the English by Seatower and manufactured by with the installation of the ­Fécamp ­Channel. The foundation was low- Eiffage TP in France, while MT met mast in the ­English Channel. ered by filling seawater into ballast ­Højgaard performed the installation. This marks not only a further step tanks on the foundation. Prior, the The prototype foundation is part of towards opening up the French seabed was prepared by establish- a development project in connec- offshore wind market, but also ing a level layer of filter stones. tion with the planned offshore wind the first installation of a concrete Tugs transported the 1,760 t foun- farm Fécamp in France, owned by gravity based foundation in deep dation and the met mast from Le the French energy company EDF waters. Havre harbour to the installation Energies Nouvelles, Danish-based site, approximately 17 km off the Dong Energy and German-based coast. wpd offshore solutions. MT Højgaard has installed the first of its Seatower Cranefree (kg) MHI Vestas will hire 200 employees 10 MHI Vestas Offshore Wind has wind turbine V164-8.0 MW, which The new jobs have been ­created to started recruiting skilled workers is scheduled to start in May 2015. fulfill the demand for Dong ­Energy’s for over 200 full time jobs at the The 80 m blades for the proto- Burbo Bank ­Extension project, for blade production facility on the type of the V164-8.0 MW had al- which 258 MW worth of wind tur- Isle of Wight, UK. The new posi- ready been designed, manufactured bines are needed. Additionally the tions are at the serial production and tested at the facility on the Isle new production capacity will also facility for the 80 m long compos- of Wight, which is why serial pro- benefit potential future offshore ite blades of MHI Vestas’ offshore duction will be started there as well. projects. offshore Wind Industry 1|2015 (tp) Photo: MT Højgaard Højgaard. Offshore Accommodation for Rent and Sale We produce stand-alone offshore containers for rigs, transformer platforms and all kind of seagoing vessels, pontoons and barges. With standard 20 ft, HC-ISO containers with CSC approval, we are able to provide living quarters, offices, messrooms, galleys, laundry, recreation or locker rooms for your individual demand. Save space and stack all these units up to 4 levels high combined to a full service accommodation facility. ELA stairway and gangway-modules are easy to integrate in this system and quick to assemble. Your solution in a very short time and ready to use. All containers are “Made in Germany” and have the DNV 2.7-1 / EN 12079 offshore certification, approved by DNV.GL. ELA Container Offshore GmbH, Zeppelinstraße 19-21, 49733 Haren (Ems), Germany Tel: +49 5932 506-506, Fax: +49 5932 506-10, E-Mail: info@ela-offshore.com, www.ela-offshore.com Meet us at: EWEA Offshore 2015 Copenhagen 10. – 12.3.2015 Hall C3, booth B34 Interview | Foundations “The industry is still learning” Bladt Industries A/S is a reputable steel construction company in Denmark. Now the Danes expand with a new production site to the UK. OWI spoke with CEO Jan Kjærsgaard about market expectations, technology transfer and corporate philosophy. OWI: At the end of last year to the new facility to secure an as industry through its experi- you announced that you smooth ramp-up as possible. We ence in the oil and gas busi- would be establishing a new see this new facility as a bridge ness (O&G). What could wind production facility in the UK head into the UK market to secure learn from the oil and gas – on the bought assets out of our continued leading position industry? the bankruptcy estate of TAG. in the offshore wind foundation Kjærsgaard: As stated above, the What are your expectations market. industry is still learning. One of for the new location and the the main differences between O&G market there? OWI: Why are there so many and the offshore wind foundations Jan Kjærsgaard: We have estab- different technical solutions are the strong need for cost optimal lished OSB (Offshore Structures for offshore wind foundations solutions. In wind the cost needs to Britain) in a joint venture between anyway? come down to secure a lower cost EEW SPC and Bladt Industries. We Kjærsgaard: It is essential to of energy. In the O&G market there have made this investment as a have in mind that the offshore has not always been the same drive strategic decision and with a leap wind industry is still a fairly new for constant cost out of the steel of faith into the UK offshore wind business, and on this basis there is structures. Again the optimisation market so that we are confident still both a need and room for fur- process will also have to continue we will be the leading European ther optimisation of the concepts. in the years to come. will also secure our customer the OWI: But sometimes I have OWI: How similar are these ability to support local jobs and the feeling that the offshore industries (oil/gas and wind)? manufacturing in the UK. Both wind industry wants to Can a lot of knowledge be Bladt and EEW, have significant reinvent the wheel instead transferred or does the experience in the offshore wind of adapting existing tech- offshore wind industry re- market and we will bring this nologies. Bladt has long been ally have to struggle with so knowledge and experience with us acquainted with the offshore many new challenges? 12 offshore Wind Industry 1|2015 Photo: Bladt market in the coming years. This Jan Kjærsgaard is CEO at Bladt Industries A/S since November 2014. He sees it as a challenge, to secure a sufficiently steady flow of new orders to have a reasonably even distribution of manufacturing across the company’s manufacturing sites in Aalborg, Lindø and the new facility OSB in the UK. Previously to joining Bladt, Kjærsgaard was CEO of the Business Unit for the EMEA Region of the Wind Power Division in Siemens – in sum employed for 13 years at Siemens/Bonus. Kjærsgaard: Various elements smooth loading of the plant and Without the Infrastructure divi- and techniques from the O&G have thus benefitting competitiveness in sion there would be no O&G or been transferred to the offshore all areas. W&R division, so what is most important internally – all three wind industry – but the O&G industry mainly consists of singular OWI: On your website the divisions, who all are involved in platforms and therefore optimisa- heading “Wind & Renewable” a series of projects domestically tion of serial production of very appears ahead of the head- in Denmark as well as interna- large structures has not been an ings “Oil & Gas,” “Infrastruc- tionally. One single order can issue. ture” and “Facilities.” How make a tremendous “change” in are these segments weighted the whole order situation and OWI: Does your work in the within the company? What in regard to which division is of oil and gas business some- priority does offshore wind most “importance”. We are a steel times create disadvantages? energy have internally? construction company – and we For instance, do you occasion- Kjærsgaard: This year we can deliver complex steel structures ally lack the vision needed to celebrate our 50 years in busi- to our clients – regardless if it is find new solutions? ness. It all started within the infrastructural, O&G related or Kjærsgaard: No, I do not see any infrastructure division and since Offshore Wind projects. disadvantages. On the contrary, our then the O&G division came broad range of products creates along and the latest division is an opportunity to secure a more the Wind & Renewable division. The interview was conducted by Katharina Garus. Photo: Ballast Nedam MORE MEtERS tOdAy. MORE pOWER tOMORROW. Visit us: hagen EWEA OFFSHORE Copen 15 20 rch Ma 2 – 1 10 Hall C3, Stand A38 EEW Special Pipe Constructions GmbH info@eewspc.de Erndtebrücker Eisenwerk GmbH & Co. KG info@eew.de www.eew-group.com With our XL Monopiles of up to 10 m diameter we are ready for the future. 10 m Our products for the Offshore Wind Market: Monopiles / Transition Pieces, Pipes for Jackets, Piles 13 spotlight ports | Denmark-Germany-UK Maxed out The development of ­offshore wind farms in the North Sea is an irregular and overall drawn-out business. This has been fortunate for port operators, as it has given them ample time to establish their names as service or ­installation ports. There is now enough port capacity – perhaps too much. Photo: Siemens In the future, Siemens will ship its 14 rotor blades not only in the Port of Esbjerg (photo), but also in offshore Wind Industry 1|2015 British Hull. spotlight A part from the Danish nies,” says Strømgaard. Once the expansion is complete, North Sea coast, the ­Thyborøn, with its 9 m water depth and a low tidal range, port cities along the will offer docking capacity for ships up to 180 m long. North Sea have been The tender process for the offshore wind farm will con­ in decline for decades. tinue for at least another year and construction is slated The old industries have disappeared, as has ship build­ for the spring of 2017 at the latest. ing, ­large-scale fishing and shipping related compa­ nies. Many of the ports have succeeded in restructuring Siemens bets on Yorkshire their economic underpinnings, while some have not, A good 600 km west of Thyborøn, in Yorkshire, the 250,000 or not yet. The development of offshore wind energy is residents of the city of Kingston upon Hull on the banks an ­opportunity to revitalise business models or bring of the Humber River will look back on ­January 22, 2015 ­stability to initial successes. Providers are jockeying for as an historic date. It was on that day that Siemens broke position. ground for a new offshore wind energy factory. The Ger­ man technology conglomerate – number one in the global Jewel of the west coast offshore wind industry, by the way – has set huge wheels Construction of a new offshore support facility in the in motion in Hull – in Green Port Hull, to be precise. The current climate is evidence either of a fighting spirit or name has nothing to do with lush vegetation, but rather a particularly good set of circumstances. For the Danish connotes the port’s focus on renewable energy. The port port Thyborøn on Nissum fjord, it is a case of favour­ operators want to make the facility into a, “world-class able circumstances that have given rise to its potential centre for renewable energy.” future as an offshore port. “Currently a call for tenders This Siemens factory is just a single component of for a near-shore wind farm, which will be built 4 to this vision, as well as the most significant and important. 12 km from the coastline,” says Torben Strømgaard, the Even more so following Siemens unexpected change of Head of Marketing for the Thyborøn port company. That plans in November 2014. Originally, plans called for a would be right on his doorstep. rotor blade production facility in Paull, 10 km upriver, And although the west coast of Denmark has long in addition to a wind turbine assembly plant in Hull, but stretches of sandy beaches, it also has few natural ports. now Siemens wants to concentrate all of its activities at There are five ports, to be exact, of which four are small the Alexandra Dock in Hull. This measure alone will en­ fishing and ferry ports without an industrial hinterland. able Siemens to increase its annual output from 450 rotor As such, the Danes are investing some € 6 million in port blades to 600. The figure of 1,000 new jobs at the plant infrastructure improvements at Thyborøn. “Supporting remains unchanged. The German technology group will the project is a cluster of around 30 regional compa­ invest a total of € 190 million in the production ­facilities. The Accessible North Sea Base Port P O R T 15 spotlight ports | Denmark-Germany-UK A big boost for Thyborøn. A new offshore port is in the making here – the king even dropped in for a visit. Together with its partner, Associated British Ports (ABP), Location is key the total investment will reach € 371 million. Only very In general, when analysing the offshore port industry, large companies can afford such an investment in a po­ a distinction is made between heavy-lift ports with a litically dominated business. Siemens is such a com­ superstructure for wind farm installation, and service pany, and has the further advantage of scoring points ports, from which parks are operated. Carsten Lorleberg, with the regional value-creation argument backed by its a spokesperson for the management of Brunsbüttel Ports local rotor blade plant. There can be no talk of investor puts it this way: “There is no single type of offshore port. competition for this attractive location, says Mark Jones, Ports used for construction conform to completely dif­ Head of Economic Development & ­Regeneration in Hull. ferent criteria than service ports.” Construction ports can “We haven’t had an English competitor who has been store and handle heavy loads; ideally, they have a wind willing to invest as much as Siemens.” turbine construction facility near the quayside. Service ports offer one or two transfer ships, lodging, and space How big is the pie? to store typical replacement parts – no more. With a little A glance at the maps and charts of the region raises the effort, any fishing port can upgrade itself into an offshore question of whether all these ports will be fully utilised. service port. The distance to the construction site is of Or to put it another way: is the pie big enough for every­ little significance in the installation phase. In the opera­ one? An industry insider who wishes to remain anony­ tion phase, however, that is the decisive criterion. mous, is doubtful. “You’ve got to think more in terms of Enough ports, or too few? Currently, there are 71 potential,” he explains. “That is: I can do this, but will offshore wind farms planned, under construction, or in something come of it?” Sometimes things go differently operation in the North Sea. A well-informed estimate than we think. For instance, the Friesian Norddeich – of whether port capacity in the North Sea is adequate is ­although it is now a key service location for Dong – is impossible at this phase. That depends entirely on the Federal Association of German Seaport Operators (ZDS). geographic location. Once the wind farms are installed Indeed, the conditions in the three big countries and in operation, an estimated 60 to 80 potential service bordering the North Sea are difficult to compare. The ports in the Netherlands, Belgium, Germany, Denmark question of ownership is critical. Although the port in­ and the United Kingdom will be available to serve the frastructure in Germany and Denmark is under various 71 farms. From a purely mathematical standpoint, these forms of state ownership, in the UK it is in private hands. ports are bound to be underutilised. The reality, how­ The superstructure – cranes and other technical equip­ ever, will look differently – depending on a favourable ment –­is private in all three countries. Delays or com­ distance to an offshore wind farm – because the service petitive disparities can come about, depending on how ports are not distributed equally. It is clear to Hull’s Policy Manager Mark Jones that conditions look in detail, and how political processes are 16 the installation ports scarcely have a chance as service One disadvantage of the private solution in the UK ports, due to their sub-optimal locations to wind farms. is the condition of the infrastructure, in which little has He does not even concern himself with the service port been invested. In Hull, for instance, you can see a col­ alternative, but rather is carving out his niche as a sup­ lapsed quay wall – hardly an advertisement for a “world- plier. “The development is a long term programme. In class port,” but the competing ports on the Humber are terms of ongoing work, the fields will need renewing and in even worse shape. As such, competition between maintaining and the blade factory will continue to ex­ the ports themselves takes place under the protective port products nationally.” Apparently, having a ­Siemens ­auspices of an association, cooperation agreement, or rotor blade plant at your back is a good ­position to be in. other organised framework. offshore Wind Industry 1|2015 Jörn Iken Photo: Thyborøn Havn organised in Germany and Denmark. + + + Your Key to the Of fshore Industr y! + + + Germany’s most important Offshore Wind Energy Trade Fair and Conference. 7– 9 June 2016, Bremen, Germany With the kind support of: savE ThE daTE : nFErEnCE 11Th Wab OFFshOrE COEmErhavEn 9 – 11 junE 2015 in br www.windforce.info spotlight Ports | Netherlands Big ships are a firm feature at the port of Amsterdam. Soon, construction ships will be docking here too. Competition is good for business 18 offshore Wind Industry 1|2015 T he Dutch offshore sector has been suffering a pretty long drought now. After the two wind farms Egmond aan Zee and Princess Amalia were built in 2006 and 2008, ­there came literally nothing at all. No government up to 2014 was able to give the industry political support and reform the rather unlucrative support mechanism with its fixed budgets. Although nine wind farms were granted planning approval in 2009, only two obtained approval for subsidies. In 2011, the former right wing Dutch government stopped all support for offshore. Since the end of 2014, there has been a significant turnaround, however, as the new cabinet has passed the designation of three new zones and cleared the way for an initial 4,450 MW. The old approvals have been retracted by the politicians. “Instead, the first three new Photo: aim ports Dutch companies already play a leading role in the ­construction of offshore wind farms. This is no surprise, as they have a long tradition in the oil and gas business. Port operators are now ­moving into position. They have European projects in their sights, as well as new wind farms right on their doorsteps. Spotlight Ports | Netherlands Zeeland Seaports has Photo: Zeeland Seaports already been involved in the logistics for six offshore wind farms. tenders of 700 MW each will be put out from 2015 on- new Dutch projects are very close and Amsterdam is wards, and the first wind farms should enter operation the perfect port for construction and later operation,” in 2019. The winners of the tenders will get a complete says Anthony van der Hoest. He is Cluster Manager for package, including all approvals, the grid connection and Logistics at the municipal Port of Amsterdam. The port company has identified three port areas the support,” explains Michiel Müller, Unit Manager for suitable for offshore wind power. These include long Wind at Ecofys. quays, assembly areas, cranes, dry docks and an im- Siren call from the seas pressive 1.5 million m2 of storage space. “As opposed to This good news is calling the ports into the game. many other ports we have enough space for quick and Metropole Amsterdam wants to position itself right at cost-effective logistics. This is a decisive advantage, as the front. Of the new project areas, a main share lies in transportation and storage make up over 20 % of the their coastal region right for the taking, as it were, and total costs,” says van der Hoest. the third round English projects such as Dogger Bank Amsterdam and the seaport of IJmuiden have entered are not far away at a distance of almost 130 km. “The into a partnership for the implementation of projects. 2014-11-10_windenergie_172x120mm.qxp 13.11.2014 14:38 Seite 1 Second to none in quality and reliability Salzgitter Mannesmann Line Pipe with production centres in Siegen and Hamm is a globally operating, technologically leading supplier of HFI (high-frequency induction) longitudinally welded steel pipe. Its comprehensive product range includes oil, gas and water line pipe, pipe for sewage systems, tube and pipe for machinery and plant construction, oilfield tubulars, pipe for district heat systems and structural tubes. In the offshore wind industry, our tube and pipe is used as bracings in jacket foundation structures and in secondary steel construction as J-Tubes and Boat Landings. • Outside diameters from 114.3 to 610.0 mm • Wall thicknesses up to 25 mm for pipes from diameters upwards of 355.6 mm and lengths up to 18 m • Extremely tight tolerances for diameter and ovality • High availability through targeted stocking of tubes and basic material • KOWIND: development of a novel corrosion protection technology for offshore wind jackets. Salzgitter Mannesmann Line Pipe GmbH In der Steinwiese 31 · 57074 Siegen, Germany Phone: +49 (0)271 691-242 · Fax: +49 (0)271 691-296 info@smlp.eu · www.smlp.eu 10. – 12. März 2015 Besuchen Sie uns in Halle C1, Stand A28 19 large components are also to be built at three sites here. Zeeland Seaports also wishes to score points in the battle “The canal lock is to be enlarged again by 2019 and we for new business sites and contracts through its exper- are currently checking whether there will be restrictions tise. It consists of the ports of Vlissingen and Terneuzen. for jacking up at the quays for construction ships,” says They lie south of Amsterdam near the Belgian border. van der Hoest. Here the level of support by specialised “We have already been involved in the logistics for companies is also impressive. Under the roof of the two four English and two German offshore wind farms, and ports a network of 56 companies has been set up, which stored and shipped all the components for the Greater offers a lot of expertise for offshore business services. ­Gabbard project. That was 150 monopiles and transition Availability of space is no problem in Eemshaven. The port authority there is expanding rapidly. 20 offshore Wind Industry 1|2015 Photo: Torsten Thomas to Amsterdam via a large canal. Mainly new hubs for Contest for new business sites IJmuiden lies directly on the North Sea and is connected Spotlight Ports | Netherlands pieces,” says Robbert de Reus from Verbrugge Zeeland which is to begin construction this year, is in the ­majority ­Terminals, port operator in Vlissingen. ownership of the Canadian company Northland Power. This shows that they have a lot of logistics experishape of Sarens. The crane company can hook up loads of Scoring points with ­experience up to 1,750 t right on the quay. “Heavy components are Because this project lies right on the German border, thus no problem,” says de Reus. Additionally, ­Verbrugge the port of Eemshaven is in the happy position of be- has 200 ha of storage space on offer and 3,000 m of quay ing charged with managing the logistics for Europe’s space which can handle heavy loads. However, since the second-largest wind farm. Their port authority has been ence and they also have a strong partner there in the involvement in the Lon- Advertisement don Array, not much has setting its hopes on offshore wind power for quite been happening in terms some time now, as the port of ­offshore because the in Dollart Bay also lies fa- English projects have been vourably. Seven German faltering. Currently, the logistics for the 129 MW offshore wind farm Luchterduinen, which is being constructed 23 km from the coast, is being handled via the Verbrugge terminals. It is the first new project off the wind farms have already Visit us: EWEA Offshore C2 B10 www.seaports.de www.seaports-offshore.de had component logistics carried out from here and Gemini is pretty much on the doorstep, as it were. There is also available capacity here. Thanks to a € 25 million expansion of the Beatrix port, these areas, complete with new Dutch coast since 2008 and is being built according to the old conditions. The gen- quays and heavy load areas, will be ready by the end eral contractor for construction is the offshore giant Van of the year. Oord, which is warming up for a takeover bid on its competitor Ballast Nedam. Additionally, Groningen Seaports already has plans on the table to expand the location to become a service Van Oord is also the general contractor for the and maintenance base. This includes berths for crew ­Gemini project, which has already had support approval tenders and maintenance ships, as well as a helicopter for a maximum of € 4.5 billion since 2010. The former landing area, which should be available in 2016. The Bard Group had to sell the rights to the wind farm with Dutch thus seem to be well equipped, and not only for 150 turbines and 600 MW of rated capacity to Typhoon their own projects. ­Capital in 2011, however. Meanwhile, the wind farm, GRS - OWI Magazin - Anzeige 172 x 30 mm Version1.pdf 1 28.01.2015 09:15:07 Torsten Thomas 21 Science & technology | EROSION Protection for the Large rotors lead to high yields, but also a lot of annoyance – at least as far as the coating is concerned. After only a few years, the protective layer, which is supposed to prevent erosion, is already worn out. Materials that really last for 20 years are still being worked on. applications of leading edge protection systems since 2012. 22 offshore Wind Industry 1|2015 Photo: Giles Cornah/Altitec Altitec is pioneering offshore science & technology leading edge O fficially, everything is seven years on the blade tips”, says Stefan Brassel, blade rosy in the world of expert at Deutsche Windtechnik Rotor und Turm. rotor blades. Whilst the manufacturers High stress give the theme of rain The damage can first be seen on land. Here, there are erosion a wide berth, national and international orga- systems which, according to Brassel, work really well nisations are looking into it closely, as are the coating but nevertheless start to show damage after four years. manufacturers. On the one hand, tests have shown that A central reason for this are the environmental influ- the coatings have only a limited ability to withstand ences. In addition to rain, sand and hail, UV radiation and the extreme conditions. On the other hand, there is a the mechanical stress within the blade cause damage. lack of unified norms for coating test stands and for the Because the same coating systems and manufacturing requirements that the coating needs to fulfil. techniques are used for offshore turbines, the same prob- Although the exact causes of the problems are still lems are inevitable. But of a completely different magni- unclear, the findings are rather unappetising. The ever tude because repairing blades at sea is more expensive larger rotor blades have led to increasing rotation speeds per se and the number of turbines is high. of the blade tips. Offshore, speeds of up to 90 m/s are Achieving solutions, however, is even more ­difficult. now reached. This is around 330 km/h. At these speeds, For current products with their limited durability the raindrops and hailstones hit the coating like bullets and manufacturers coat the blades with weatherproof coat- remove the erosion protection like a pressure washer. ing systems made from polyurethanes. And this is likely After that, the rain washes away the rest of the coating to remain so. “They are used because there is no suit- layers and in the worst case exposes the blade structure. able alternative coating and the systems are, in princi- The tips and the leading edges of the blades are most ple, very weather-resistant, as they should be. But up affected. to now the protective coatings have not stood up to the Because the aerodynamics also get ruined along with extreme conditions for very long. This is a problem faced the protective coating, the repair costs are accompanied by all manufacturers”, explains Susanne Bender from by a loss in yield for the operator. Various studies esti- the Institute for Coatings in Magdeburg (Institut für mate these losses to be between 4 and 10 %. If delamina- Lacke und Farben, ILF). tion sets in, this can quickly rise to 20 %. “The service What has been missing in the coatings sector up life is significantly less than 10 years. It would already until now are well-developed test procedures and test be an improvement if the erosion ­protection lasted six to stands with which damage through rain erosion can be 23 Science & technology | EROSION The yellow tips not only look good, they also provide a high level of erosion protection. UK’s national offshore wind programme provided a million pounds for the new development. reproducibly simulated in the laboratory. Two of the pos- last for 20 years. But for offshore use this is not enough. sibilities are high-pressure water jets and “helicopter” “When speeds are higher the durability is significantly test stands. One such helicopter test stand is owned by reduced. Nevertheless we have made a lot of progress”, the chemical industry giant BASF. On this stand, coated says Christian Claus, Manager at 3M. If the ­manufacturer GRP components rotate with a speed of 500 km/h and are correctly applies the protection to the leading edge of pelted with raindrops. In contrast, the ILF in Magdeburg the blade at the factory, the artificial skin lasts for five to uses slowly rotating samples at which a high-pressure seven years in practice. “These solutions are expensive water jet is aimed. but they are accepted by the blade manufacturers. We are also working on making it possible to use the tape On the test stand for repairs”, says Claus. Both of these methods are said to provide quite an ­accurate simulation of the real conditions and produce Avoid repairs fast results on the durability of the material. A further This is another aspect. If the products do not last for 20 test stand will soon go into operation at the ­Fraunhofer years, then at least the repair kits should be as easy to ­Institute for Wind Energy and Energy ­System use and as tolerant of mistakes as possible. In practice, ­Technology (IWES) in Bremerhaven. Their helicopter this is often not the case, either because high-quality test stand provides some new superlatives for the coat- repairs performed by technicians on ropes are very dif- ing sector. The size of the raindrops can be selected, as ficult, or because kits for the repair of the initial coating can the temperature using a full air conditioning system. do not exist. This is exactly the problem that is being Even the salt level can be adjusted in order to test the addressed by some suppliers. 24 The British company Blade Dynamics already Although there are other possibilities for testing ­provides its products with BladeShield technology that in the U.S. and in England, the coating manufacturers lasts for a long time, and it has developed a more robust ­usually make their way to PolyTech A/S. The Danish blade end. They recently received an innovation prize for specialists offer what is so far the only rain erosion test their Advanced Blade Tip. This new tip can be integrated stand approved by the industry. There, classical erosion into the production processes of blade manufacturers protection products have so far only lasted for a maxi- and is said to have an especially durable protection mum of two hours. A product from BASF performed against erosion. “This is an exciting new technological better. Their newly developed leading edge protection development that can substantially reduce the long-term survived the rain shower at 150 m/s for 18 hours. The cost of energy from offshore wind turbines”, emphasises durability of the product has thus increased in compari- Theo Botha, co-founder of Blade Dynamics. son with its predecessor by a factor of four. The blade Deutsche Windtechnik and the paint manufacturer manufacturer LM Wind Power is also heading in that einzA Colorvision have developed a paintable leading direction and has developed ProBlade, a new leading edge protector. In field tests the paint survived for a edge protection that is said to have been improved by year without damage. This product is said to be easy and a factor of five. uncomplicated to use for repair work and also suitable A good impression was also made by the erosion for offshore use. This is at least a consolation: it could protection system from 3M, which was also tested at still take a long time before the DIN and ISO committees PolyTech. Their leading edge protection tape survived agree on a standard for test stands and the requirements for eight hours and at blade tip speeds of 70 m/s should for coatings. offshore Wind Industry 1|2015 Torsten Thomas Photo: Blade Dynamics abrasive effects under different conditions. A Senior, One-Day, Industry-Led Conference & Networking Event 21st April 2015, Cavendish Conference Centre, Oxford Circus, Central London Book Before 26th March 2015 & Save Up To £348 How Are Europe’s Senior Players Developing Commercially-Viable Wind Power Stations In Deeper Waters, Futher Offshore? Simply Quote ‘OWI’ When Booking Driving Costs Down, Harnessing Bankable Technological Innovations & Advancing Project Efficiencies To Develop Commercially-Viable, Investable Wind Power Stations In Deeper Water, Further Offshore Marcel Sunier, Project Director, Nordsee Ost Offshore Windfarm Fintan Whelan, Co-Founder & Corporate Finance Director, Mainstream RWE Innogy GmbH Renewable Power Isaac Tavares Project Manager Alastair Mills, Business Development Manager for Renewables, Grid Access Solutions, Siemens Centrica Karl Smith Fund Managing Director Green Investment Bank Jérôme Deflesselles, MD Head of Renewable Origination, Société Générale CIB Amit Dewan, Managing Director, Infrastructure & Power Project Finance UniCredit Bank AG Peter Gollub, Package Manager Foundation Amrumbank West Daniel Nathan Head of Strategy E.ON Climate & Renewables GmbH DONG Energy Wind Power Limited Places Available Eirik Byklum, Technology Manager Floating Wind Statoil ASA Felix Würtenberger Director Commercial Steering BU Renewables RES Offshore James Beal, Chief Operations Officer, Offshore Wind Investment Organisation, UK Trade & Investment Vattenfall Europe Windkraft GmbH Marc Costa Ros Manager, Offshore Wind David Hÿtch Lead Technologist - Offshore Renewables Paul O’Brien, Renewable Energy Manager, Scottish Innovate UK Development International Juan Amate López, Head of Offshore Technology Ranjit Mene Head of UK Offshore Sales Alexander Ohff Project Manager, Nordsee Ost Offshore Wind Project Dan Kyle-Spearman Associate, Innovation Offshore Wind Accelerator Bernard Casey, Head of Offshore Engineering The Carbon Trust Senvion Captain Mike Vanstone Marine Operations Manager Vattenfall Offshore Wind Power Danny Bonnett Lead Structural Engineer RWE Innogy GmbH Prof. Feargal Brennan Director of Energy Prof. Sandy Day, Department of Naval Architecture Ocean & Marine Engineering Cranfield University www.offshorewindconference.com The Carbon Trust Iberdrola Ingeniería y Construcción Mainstream Renewable Power Organised by: University of Strathclyde info@offshorewindconference.com • +44 (0)20 3479 2299 In its first practical test, the Hydro Sound Damper was still being attached to the pile driver. Rank and file Complying with legal noise limits when driving piles has become a real challenge. While the bubble curtain technique is based on uncontrollable bubbles, a new contender called the Hydro Sound Damper is trying noise mitigation using precisely positioned ­hollow floats. 26 floats positioned around the pile to ameter. Added to that are 2 to 6 rub- have come to en- be driven. ber bladders with diameters ranging gineers on a visit from 100 to 180 mm. The precise to the swimming pool. Lap swim- The principle distribution of the floats depends mers are protected from waves Essentially, the HSD is a net fitted on the depth of the water and other in neighbouring lanes by wave- with an arrangement of hollow floats factors. In the lower part of the net, ­breaking lines. The hollow floats and polyurethane foam elements, for example, there are significantly are designed to break waves and which surrounds the pile while it is more large elements. Finally, the in- keep the surface of the water in the being driven. Two layers of hollow dividual net elements are joined to- ­swimmer’s lane calm. floats are arranged on a repurposed gether into a huge tube-shaped net. And what can stop waves on fishing net. These noise-absorbing The HSD is 27 m long, 30 m across, water can also stop other types of elements are by no means randomly and has a surface area of 800 m². waves; namely, sound waves. That is affixed to the net, but rather in a pre- exactly what technicians are relying cisely configured system. The system was developed by Karl-Heinz Elmer from OffNoise- on with the Hydro Sound Damper A typical square meter of the net Solutions. He worked together on (HSD), which prevents the propaga- consists of 24 small polyurethane el- development with the Braunschweig tion of noise emissions during off- ements with a diameter of 38 mm, University of Technology and Bilfin- shore pile driving. In a nutshell, the another 24 measuring 70 mm in ger. Elmer had plans for the HSD ly- system is an arrangement of hollow diameter, and 4 with a 150 mm di- ing in a drawer for some time. He offshore Wind Industry 1|2015 Photos (2): Bilfinger T he idea may well Science & technology | Noise protection A fishing net, repurposed. Fitted with noise-absorbing elements, this traditional device is transformed into modern high technology. the HSD prototype over a five-month The advantages period. The key issue in initial field Just how deep the HSD can function testing was the handling of the effectively remains an unanswered noise mitigation system. The sys- question. After all, the deeper the net tem’s developers immediately saw tube is, the more floats are required, room for improvement. Attaching and the more buoyant the system is. the net to the pile driver was found Heavy metal weights are attached to to be impracticable. Now the HSD is the net to keep its bottom edge on attached to a separate frame below the seafloor. Nevertheless, when it had already presented the idea to the the pile gripper which can be extend was used for Amrumbank West a HSD at DEWEK 2010. hydraulically. water depth of 34 m was achieved. While bubble curtains use air Subsequent tests at Amrumbank “The system is economical, par- bubbles billowing uncontrolled on West were far more concerned with ticularly because no special ship is their own course through the water, the effectiveness of the HSD. Com- required,” says Klatt, explaining the the noise barriers of the HSD are parative research focused on getting benefits of the HSD. Furthermore, he neatly arranged in rank and file. The the system to hold its own against adds, “In addition, it does not affect idea is to absorb noise across the en- the bubble curtain technique. A re- the overall installation sequence.” tire frequency range. “Although we search project called “Triad” stud- What Klatt is implying is that the haven’t quite reached the required ied sound propagation during the HSD does not require an extra in- noise limits, tests have shown that driving of monopiles by measuring stallation step. He says that use of we’re on the right track,” says Tim the transmission of noise from the the system adds 20 minutes of ad- Klatt, Bilfinger’s Head of Sales and pile, through the soil and into the ditional work. Development. In brochures, Bilfin- water. The project sought to assess It all sounds very promising. As ger reports a 23 dB noise reduction the effectiveness of the HSD and a result, Klatt says that the German in 1/3 octave bands. large bubble curtain noise mitiga- Federal Maritime and Hydrographic tion systems. The pile driving and Agency (BSH) is, “highly enthusias- Real-world testing measuring work began in 2014. The tic about the system.” Perhaps the The first practical test of the HSD official results have not yet been agency thinks it has finally found took place in 2012 at the London released. Meanwhile, the HSD will a system that can comply with the Array wind farm. Numerous student soon be back in use in the installa- upper limit of 160 dB at 750 m assistants at the Braunschweig Uni- tion of foundations for the Sandbank ­distance. versity of Technology manufactured offshore wind farm. Katharina Garus Harnessing the wind Bladt Industries is the market leading specialist in complex steel solutions for the offshore wind energy sector. We contribute with first class steel structures, expert knowledge and essential hands-on experience to wind energy projects all over Europe. Read more about Bladt Industries on www.bladt.dk science & technology | Corrosion An inspector comes What should you do when high value coating systems fail as a result of mistakes during processing and handling? The solution is to train specialised inspectors, conduct checks and consistently enforce quality requirements – on the construction site as well. that as soon as human’s intervene, especially skilled workers who en- corrosion is one coatings quickly lose their shine. force quality requirements during of the most se- A good remedy for this is a defined operation. This alone, says Müller, verely deleterious factors affecting standard for the use of the materials would have resulted in a notable the proper functioning and safety and, in particular, quality assurance reduction in the defect ratio and of offshore wind turbines, while, on specialists permanently supervising hence a lower rate of complaints and the other hand, high-quality coating the coating process. ­greater customer satisfaction. ance into the manufacturing proce- easily be resolved by considering the The crunch comes with handling causes of damage to offshore wind Some 35 % of damage is due to with the quality assurance system turbines. In only 2 % of damage faulty processing, while 46 % is on the construction site is a more events are material defects the root mechanical damage following ac- difficult matter, particularly when cause of corrosion attacks. Four out ceptance. These figures come from it comes to planning the deploy- of five cases of damage can be traced Helmut Müller, who is a well-known ment of service personnel. “The in- back to poor processing or damage independent consultant for protec- house quality management system during transport and installation. tive coatings in the industry. The [Editor’s note: i.e. that of the service On a critical note it may be said problem can be solved by deploying provider] frequently does not cover While integrating quality assur- systems are certainly available. This seemingly paradoxical situation can 28 offshore Wind Industry 1|2015 dures is no great challenge, dealing Photo: Southey O n the one hand, Offshore repairs are ­complex and expensive. NACELLE CONTROL REPAIR OPTIMIZATION OIL SERVICE ROTOR BLADE TOWER OFFSHORE SERVICES all operational activities or has been them into the quality management streamlined to such an extent that system. At this year’s DNV GL corrosion discretion when making decisions,” protection criticises Müller, adding that insuf- specialist Wolfgang Friese demon- conference, ficient quality of execution then strated a typical example of dam- becomes engrained in the process. age that had been caused by faulty Müller also sees problems in per- handling sonnel fluctuation that is especially “The greatest stress for coatings is pronounced in the wind industry. pile driving the monopile where it He claims there is often not enough is guided through a frame or, to be time for tasks such as training tem- more precise, through rollers on the porary workers and then integrating inner side of the frame. Too high a following corrosion SAFETY acceptance: contact pressure during this pro­ MAINTENANCE employees are free to use their own INSPECTION OFFSHORE CONSULTING REPOWERING ONSHORE CONSULTING cess can damage the coating or even ­destroy it.” Training ­inspectors SUBSTATIONS A broad range of basic and advanced Photo: Wescott Coatingss courses is on offer in corrosion pro- FOUNDATION tection. According to Müller, however, these courses are able to cover only a part of the situations where Full service from the same source damage occurs due to their intricate interrelations. Added to this is deutsche-windtechnik.com The handling of the components poses the greatest risk to damage the corrosion protection. the fact that the current versions of quality requirements. These skilled same contents. An examination is standards and codes of practice have personnel receive accreditation from held at the end of the three weeks. to be applied – which is a barely one of the certification bodies after In manageable task for a full-time a course lasting several weeks. The ­bodies ­expect their participants to ­service provider. most well known of these ­bodies have sound work experience and are these certification (USA), relevant industry knowledge. Proof stallation and quality management ­Frosio (Norway), ICorr (UK) and of this is supplied by the candidates could be bridged by paint inspectors DIN ­CERTCO (Germany). They all ­themselves. – who would at least be able to con- offer training courses of roughly Müller regards this as a weak tribute their share to ­establishing three weeks’ duration and with the point in the qualification because The balancing act between in- NACE International Seals – the unassuming adversaries of salt and water 30 The true quality of the components ­selection of a suitable material can lubricant for this purpose. Due to used becomes evident when they also affect the sealing action. As the high costs incurred by repairs are deployed offshore. Require- is the case with coating materials, at sea, but also because of the ments are very strict due to the there have been numerous new cost savings generated by long aggressive atmosphere. This is developments in seals over the maintenance intervals, sealing where seals play a vital role in last few years. Polyurethane-based specialists always focus on a high combating the maritime climate. ­materials for components with a resistance to wear and tear. The Their purpose is to combine a linear or slowly rotating motion costs for offshore operations are ­maximum useful life with an are just one noteworthy example. several factors higher than for ­effective sealing action. The target Target properties are a high abra- the same work onshore. SKF has specification is a 20-year ­service sion resistance, low deformation responded to this by developing life, which equates to several under pressure and temperature a polyurethane for the axial seals ­hundred million strokes. Pressure stability over a wide range. For of the main shaft. This mate- on the seals is huge, typically offshore applications it is also rial boasts a figure for abrasion reaching values of around vital that the seawater should resistance five times higher than 30 MPa (=4,350 psi). result in as little swelling as pos- that of the commercially available In addition to achieving sible. The industry has developed standard elastomers. the required shape of the seal, a ­composite with integrated solid offshore Wind Industry 1|2015 Source: Trelleborg International, SKF Photo: IHC ­addition, Science & technology | corrosion trainees have “frequently” had ­little Better products in-service experience and this, he Corrosion specialist and Frosio in- in almost all aspects during recent feels, may have negative conse­ spector Friese can report an important years, says Friese. Today, for in- quences when it comes to ­assessing step in the development of ­materials stance, it would be possible to ­apply damage from corrosion. Müller used in offshore ­technology: “Prod- coating materials at 100 % air hu- therefore considers inspection op- ucts are becoming suitable for off- midity or during light rainfall – in portunities to be clearly limited. In shore.” This makes using them easier. other words on wet surfaces. “The his opinion, the certificate should Coatings used to be mixed in cans on viscosity of materials is adjusted by enable inspectors to recognize de- the construction site. This procedure using fibres or globules,” explains viations from the specification and resulted in a mad rush because pot Friese, “so that a bottom coat is no the work practices prescribed and life was short, and occasionally be- longer possible.” The multi-layer forward this information to their came even shorter due to adverse coatings have also been greatly clients. Müller recommends that weather conditions. Further delays simpli­fied by using aerosol cans inspectors should refrain from ana- were caused by the multi-layer coat- on site to apply a one-component lysing or even ­assessing damage and ing required and the intensive prepa- material. leave these activities to the ­experts. ration of the base coat. There have been improvements advertorial Jörn Iken Single layer protection O ffshore structures are tection coating AB-COR 950 SW Repair often protected by sol- can be overcoated with the ­UV-topcoat vent containing, 4-layer AB-COR 971 Repair immediately (wet corrosion protection coating systems. to wet) after its application. This system These systems are nearly impossible offers the advantage of perfect “one day” to renew at the extreme object and repairs offshore as well as onshore. climate conditions on the open sea: AB-COR 950 SW and AB-COR 971 the required quality is possibly not meet the requirements of the BSH achieved. (Federal Maritime and Hydrographic Based on the well tested AB-COR- Agency), are tested by BAW, according products AB-Polymerchemie has de­ to NORSOK M-501 and certified by the veloped a state of the art offshore- DNV GL. For submarine application ­repair-kit for application on the high there is also a single layer system avail- seas also considering the environmental able, the AB-COR 930 UWS. Photos (2): BARD aspects. The single layer ­corrosion pro- Systems Initial system Repair system Corrosion protection coating: AB-COR 950 SW 800-1.500 µm 1 x AB-COR 950 SW Repair UV - Topcoat (if required): AB-COR 971 80-100 µm DFT 1 x AB-COR 971 Repair Reference projects: BARD Offshore I, Global Tech I, Amrumbank West, FINO 1 AB-Polymerchemie GmbH D - 26605 Aurich www.ab-polymerchemie.de logistics & operations | Weather forecast Come wind or weather For the operators of offshore wind farms, the weather plays a key role. Accordingly, the meteorologists are constantly improving their weather models and are today supplying ever better results. Photo: RWE T 32 here is little fun in off­ This necessity has enabled a whole new branch of shore wind energy with­ meteorology to evolve. Energy meteorology is advanc­ out reliable weather re­ ing rapidly and is developing new models by which to ports. The expertise of predict the fluctuating grid inputs from renewable en­ meteorologists is a high­ ergy sources. Offshore wind farms are here a central ly sought-after economic asset. After all, numerous concern, as they push large amounts of electricity into participating companies are dependent on their wind the national power grids. and weather forecasts. That refers not only to the instal­ First of all, however, the wind turbines have to lation companies, logistics providers and maintenance be installed. The seemingly logical assumption that personnel, but also to overall grid operations and the the wind blows stronger at sea than on land is an in­ direct marketing of electricity. All these groups rely on sufficient basis for both banks and investors. “Wind advance information being as accurate as possible. and yield expertises are also the order of the day for offshore Wind Industry 1|2015 The wind park layout has an important part to play. Nordsee Ost wind farm has planted many turbines within the first row in order to reduce shadowing. logistics & operations offshore projects. The underlying meteorological data are precise facts on the wind and weather for both the lo­ collected from dedicated masts, lightships and platforms,” gistics chain and the actual installation work. Wiesner: explains ­Thomas Sperling from EuroWind. Such histori­ “Wind restrictions apply to the work with cranes and cal data are used not only to calculate probable power the lifting of certain components. The decisive factor is yields for the future, but also to determine an ideal wind the choice of lifting equipment and the maximum wind farm layout. This includes determination of the optimum speeds at which they can still be used.” hub heights, rotor diameters and turbine types, as well as Dong Energy taps several sources to plan the de­ the concrete positioning of individual turbines so as to ployment of vessels and personnel for maintenance avoid unnecessary energy losses due to shadowing. assignments. Weather data for the German Bight are Modelling is made slightly easier by the relatively supplied by the Danish Meteorological Institute (DMI). homogeneous conditions. Contrary to the situation over The agreed package, which is updated four times a day, land, offshore winds are less variable and turbulent, be­ includes information on wave heights and their running cause there are no obstacles. The wind profile is only direction, wind speeds and storm warnings. This know­ affected by high waves and rough seas. Sperling: “Yield ledge is augmented by real-time data from platforms calculations are already very good, and the wind strength and measuring buoys operated by Dong itself, as well forecasts are also better than for onshore wind farms.” as the live images from installed cameras. “This permits ideal comparisons between the current weather situa­ Planning for weather risks tion and the corresponding forecasts,” says Dong Press The clients for project-specific weather reports are the Officer Iris Franco-Fratini. system operators and manufacturers, who need to plan The weathermen are naturally pleased about such their maintenance work, and in the initial phase also positive feedback. “We are constantly evaluating our the installation contractors, of course. The latter often forecasts and the comments received from our clients promise customers a certain rate of progress, and thus in order to minimise inaccuracies in the reports we is­ assume liability for any weather-related consequences. sue,” says Carsten Kofoed from the DMI. The unanimous “We usually negotiate a time reserve for the installation ­opinion is that the forecasts are already quite good. with our contract partners. That has always functioned ­Kofoed: “The next step is to have meteorological instru­ well in the past,” says A2SEA Manager Sascha Wiesner. ments actually present on site in the wind farms, so that Prerequisite for such an approach is the availability of we can compare forecasts with the real conditions.” Tailor made weather services for the offshore industry Visit us at EWEA Offshore Copenhagen 2015 Stand A-D23 (Hall A) DMI Maritime Services | Lyngbyvej 100 | DK-2100 | Copenhagen OE | Denmark | offshore@dmi.dk | services.dmi.dk 33 logistics & operations | Weather forecast The correct lifting equipment is of vital ­importance. Mounting a single blade to a rotor uses less time with favourable weather conditions. The first suppliers of suitable equipment are already standing on the doorstep. They offer mainly buoys which are able to function as floating weather stations. ­Fugro Oceanor A/S, for example, has just announced the transi­ tion to commercial distribution for such a product. The buoy is equipped with LiDAR for wind profile measure­ ments at heights up to 300 metres, and is at the same time a fully-featured weather station. “It is an all-in-one solution suitable for both planning and later operations, and it is less expensive than a met mast. We are al­ ready noting considerable interest,” says Oceanor Sales for example, because the question of risk here plays a ­Director Olaf Ingvar Sveggen. central role. For a grid operator, it could prove disastrous if predicted winds actually arrive a few hours earlier or That would delight any meteorologist. After all, their Against this background, the Met Office is work­ estimations are always subject to a certain statistical ing on dynamic models which cover the whole global uncertainty. And this uncertainty increases accordingly atmosphere and are intended to provide better seasonal when dealing with long time periods, highly localised forecasts for a particular region. This calls for excep­ areas or complex overall weather situations. That ap­ tional computing power and high resolutions, and has plies both to pure weather forecasts and to wind speed necessitated investment in a new supercomputer. “This predictions. “Generally, offshore wind farm measuring supercomputer will be 13 times more powerful than campaigns are expensive to install and maintain – but the current system and will have 120,000 times more very useful in terms of verification, determining fore­ memory than a top-end smartphone. It will enable us to cast accuracy, and for improving forecasts,” says Francis run more sophisticated, higher-resolution models,” says Colledge from the Met Office, the UK national weather Francis Colledge. service. 34 later than forecast. The room for further improvement of the models is To compensate this shortcoming on the mathemati­ also confirmed by Joris Brombach from EWC Weather cal side, several weather service forecasts are incorporat­ Consult. “The best forecasts are obtained when it is pos­ ed into the calculations. Such multi-model approaches sible to cleverly combine different weather models,” he are in the meantime standard. Even so, there is an enor­ says, which is a reference to so-called ensemble fore­ mous difference to a typical television weather forecast, casting. To this end, numerous forecasts are started with offshore Wind Industry 1|2015 Photo: RWE Minimising uncertainties dline: Application dea June 30, 2015 slightly different initial conditions. The para­meters Continuing Studies Programme Offshore Wind Energy modified could be the atmospheric pressure, wind speed or temperature. This approach is based on the experience that minor differences at the beginning of a simulation can have major impact on the final outcome. It thus seems reasonable to assume that targeted varia­ tions in the mathematical weather models will produce ments. Energy yield forecasts are good New These probabilities are equally vital for the grid ­operators and direct marketing brokers. The latter need maxi­ mally precise conversions of prevailing wind speeds Tailwind for your career 2015 / 2016 Focus on UK and German Markets Foto: Siemens AG, Paul Langrock a more realistic spectrum of possible weather develop­ into kilowatt-­hours for their 15-minute contracts on the energy exchanges. After all, they must themselves bear Providers Bremen Hannover Oldenburg the costs for additional energy if their forecasts are not correct. “Given the relatively low turbulence over the www.offshore-wind-studies.com sea, the output forecasts for offshore wind farms are already very good. That applies above all to continuous operation under full load, because we have access to the real production and can compare this data with the ­forecasts,” says Matthias Lange from energy & ­meteo systems. His company supplies wind forecasts to the largest direct marketing agency in England, among ­others. What is still missing in this puzzle is real wind data from hub height. The meteorologists are able to judge the wind quite successfully at 10 metres above the sur­ face and again at great heights, but this leaves a signifi­ cant gap in between. “That makes a big difference for Brake Cuxhaven Emden Norden Stade Wilhelmshaven Ports for Your Wind Energy Ventures the quality, because it is difficult to verify the wind over water. More information on the wind at heights around 100 metres would improve the forecasts and probabili­ ties,” says Kristina Lundgren from the German Weather Service. She currently coordinates the research project See you at EWEA Offshore booth C2-B10 10 - 12 March 2015 Copenhagen EWeLINE, which aims above all to optimise forecasts for the operators of the transmission grids. They have their issues with offshore wind during stormy periods. Firstly, the rapid changes in wind direction and speed lead to massive increases or drops in output. At the same time, wind turbines are quite likely to shut down automati­ cally if a gale gets too strong. And then the output can suddenly be down to zero. www.nports.de | marketing@nports.de Torsten Thomas 35 politics & business | Grid connection Allocation with hurdles T hree, two, one – mine: sometimes things are not quite as simple as on the eBay auction platform. After the passing of the new EEG in August 2014, the German Federal Network Agency was given a new task by politi­ cians in its role as a regulatory author­ ity: it should tender or auction future available grid connection capacities for offshore wind farms. Because the German government had reduced its expansion targets for 2020 from 10 to 6.5 GW, there were still 1,723 MW in the pot at the start of the 36 offshore Wind Industry 1|2015 Photo: TenneT In Germany, grid connection capacities for offshore wind farms have come under the hammer for the first time. However, the limited ­allocation by the responsible federal grid agency almost fell through. ­Although the grid connections are starting to take shape, many things could be done more easily. The two converters BorWin alpha (left) and beta are already installed, with gamma still to come. The BorWin wind farm clusters are still tight on connection capaci- politics & business ties, however. first round. In the allocation proc­ ter that he was referring to. In this only changed with the tendering and ess, the distances from the coast and part of the North Sea, two HVDC clear framework conditions. the development of further high sea converters BorWin alpha and beta But due to the restructuring by wind farms in the individual zones are already finished, with a further the Federal Network Agency, only played an important role. connection BorWin gamma applied 450 MW of the originally avail­ At the end of October 2014 the for. The authority wants to do away able capacity of 850 MW were still Federal Network Agency got to work with the construction of a fourth available for BorWin 3. At the same and put the remaining megawatts planned converter because the € 1.5 time, two bidders with 766 MW of up to the target of 6.5 GW out to billion and 172 km long grid con­ connection power put in a bid for tender. Eleven players applied, of nection BorWin 4 would not be fully exactly this converter. They were which three failed for formal rea­ utilised. Instead, the capacities Strabag, sons because the paperwork handed should be transferred to the other projects, and the energy supplier in was inadequate. In the case of converters. EnBW with the 450 MW wind farm with further Albatros overdemand the authority wished And this is where the trouble Hohe See. The energy supplier had to resort to an auctioning. “The auc­ began because many investors put this € 1.5 billion project on hold tioning of connection capacity will want to make use of the lucrative at the end of 2012. only be required in one cluster, as EEG conditions, which are still valid Without a fourth converter the total approved connection capac­ until 2019. For BorWin 3 only the ­BorWin 3 would thus suffer from ity of the bidders is higher than the ­demonstration wind farm Albatros overloading and EnBW would not be available capacity in this cluster,” by Strabag SE had been planned un­ able to build their wind farm for the said Jochen Homann, President of til then, with a capacity of merely foreseeable future. Because this also the Federal Network Agency, at the 50 MW. The Austrian construction applied to Strabag, the two competi­ end of October. giant wanted to test its gravity tors took the Federal Network Agen­ foundations there, but gave up on cy to court with urgent applications Much mistaken its plans at the beginning of 2013. and put the whole process in doubt. He was much mistaken, however, Because the framework conditions “For EnBW the drama could hardly for after the announcement things were unclear for some time, no inter­ have been topped,” said their lawyer really took off in the BorWin clus­ ested investors could be found. This Thomas Burmeister. Providing answers to your questions Offshore Wind Intelligence Complete service featuring specifications, development dates and supply chain for planned and commissioned projects. Submarine Cable Consultancy Experienced marine consultants committed to mitigating issues raised by route design, installation and operation. Market Analysis Tailored reports to help secure your future in the offshore wind industry: - market share, forecasts, political policy and more. www.4coffshore.com |+44 (0) 1502 307037 politics & business | Grid connection Taking a deep breath by the end of March. In return the ­depends on the Federal Network two cases were withdrawn. Without Agency. It must carry out a further Only a court settlement was able to this settlement the whole sector tendering by the end of March so decide the matter for the contend­ would have been left out in the cold that the energy supplier and ­other ing parties. The judges compelled because the allocation of the re­ players can apply once again. the regulation authority to allocate maining grid connection capacities Where the capacity is going to 450 MW of capacity for the high would have been up in the air too. come from is anybody’s guess, as seas and create further capacities It is therefore no surprise that the the authority is continuing to say investors took a pretty deep breath no to the construction of the fourth after the settlement was reached. converter for the BorWin cluster. It is still unclear, however, how Not so for Jörg Kuhbier, Chair­ German Clustering things will continue. At least EnBW man of the Offshore Wind Energy is putting on the pressure, though. Foundation: “We consider the grid It has meanwhile bought up the connection BorWin 4 for absolutely In the German North Sea the Albatros project with a total capac­ necessary in order for companies to offshore projects are being con- ity of 700 MW from Strabag and have enough planning security for nected in groups. Four clusters thus swallowed up the direct com­ further investments.” have been formed for this, petitor over BorWin 3 capacities. But the Federal Network Agen­ namely HelWin, SylWin, DolWin The energy supplier freed up the cy wants a big reshuffle. In order and BorWin, in which the wind necessary liquidity among ­others to spread the capacities better, farms have been built or are through the sale of 49.89 % of the it wants the offshore wind farm being planned. The connection shares in the Baltic 2 wind farm to ­Global Tech 1 to switch converters. is via expensive high voltage an Australian financial investor. This completed wind farm has so direct current transmission lines This deal brought € 720 million far been connected to the not fully (HVDC) and the respective con- into the company coffers. utilised converter BorWin beta and verter. The transmission capacity “With our purchase of Albatros is to be connected up to BorWin of an HVDC platform was set in we have expanded our offshore gamma in the future. This would 2012 at exactly 900 MW. Thus, wind portfolio and are thus conti­ result in an addition 190 MW of two wind farms will always nuing to systematically follow our available capacity for BorWin 2. share one power point. So far strategy. The offshore wind sector The operators of Global Tech 1 are ten of these platforms have been plays an important role in this, in opposing this plan with legal pro­ built or planned. In the German order to achieve our aim of more ceedings. The result is unclear, but North Sea the transmission grid than tripling our renewable energy a cross-cluster grid connection for operator TenneT must have field by 2020,” stresses EnBW CEO wind farms is not really what was this technology built and made Frank Mastiaux. He has made sure originally planned. available. In the Baltic this is actions follow his words too, for Of the 1,723 MW, 211 would the responsibility of 50 hertz, meanwhile the tendering is under remain available, by the way. This which can use alternating current way for Hohe See. would be in a different cluster, transmission lines thanks to the closeness to the shore. 38 offshore Wind Industry 1|2015 Whether the newly acquired ­Albatros can actually be built though. Torsten Thomas Financing offshore wind farms. New business models for a new policy climate. Knowledge to Power BOOK AND YOUR ST TODAY #RUKGOW15 www.RenewableUK.com/GOW2015 The perfect place to do business See you at HUSUM Wind! 15 –18 September 2015 in Husum, Germany w! nd no a t s r u o y k Boo Partners of HUSUM Wind 2015 MESSE HUSUM & CONGRESS in co-operation with www.husumwind.com Converter stations can be used as intersections for a future “supergrid” in the North Sea. The photo shows the installation of converter station ­DolWin alpha in the German Bight. Europe’s powerhouse The expansion of offshore wind energy can no longer remain dependent on individual countries, and must in future be planned and realised as a European project. E urope has been in bet- are in the meantime far beyond the stage at which they ter shape. The mood is could be managed with the resources of a single country. depressed and – at the The companies involved are international players, com- latest since the recent ponents are manufactured in any number of countries, European elections – it and questions of financing have long since risen to the has become clear that a growing proportion of the population rejects further-reaching integration. European level. “Expansion forecasts show that the worldwide That is a major concern for the future of our power offshore market is a European market, and there es- supplies, because their further development is depend- sentially a North Sea market,” says WAB Managing ent on integration. In the coming decades, neighbour- Director Ronny Meyer. The nominal output capacity ing countries will need to spend considerable sums to of the planned wind farms indicates that the North strengthen the capabilities for cross-border electricity Sea could well serve as “Europe’s powerhouse”, con- exchange. tributing a significant share of the power demands in the neighbouring countries. Interconnection of 40 Contribution to the ­European energy union the wind farms to form a “supergrid” would further The expansion of offshore wind energy would ­actually shore, even the shutdown of a complete wind farm be an ideal project to demonstrate the benefits of could be compensated by neighbouring wind farms ­European integration. After all, offshore wind farms closing the gap­. offshore Wind Industry 1|2015 Photo: TenneT increase availability. In the same way as happens on- politics & business | International cooperation European Wind Energy Association (EWEA) has decided Industrial policy creates jobs to take the initiative. In a memorandum published on Against the background of the present economic situa- 8 December 2014, it formulated its “5 Priorities for a tion in Europe, the prospect of industrial development European Energy Union”, in which offshore wind energy and the creation of new jobs are strong arguments. In plays a significant role. A “North Sea powerhouse” would this respect, offshore wind energy holds potential in nu- help to enhance supply reliability, and a “­Northern Seas merous forms: Port expansion, increased shipbuilding, offshore grid” should be expanded to facilitate cross- the large-scale manufacturing of foundation structures, ­border electricity supplies and to accelerate develop- the manufacturing of wind turbines, the laying of ma- ment of the European energy market. rine cables, the erection of converter and transformer Given the rather dull overall situation in Europe, the th In this context, it is important to develop the North Sea as an offshore region and to involve all the neighbouring substations, and diverse operational and maintenance services add up to thousands of jobs. countries, as Jacopo Moccia said in an interview with OWI For this promising development to take off, the in his position as Head of Political Affairs at the EWEA North Sea countries must come to an agreement and (see page 44). formulate a coordinated industrial policy. That, however, YOUR GATEWAY TO THE WORLD OF WINDENERGY HAMBURG, 27 – 30 SEPTEMBER 2016 SAVE THE DATE – be part of it! The world’s leading trade fair for wind energy is the global meeting point for onshore and offshore experts. Make WindEnergy Hamburg your gateway to the world of wind energy. Exhibitors are invited to register now. in co-operation with windenergyhamburg.com politics & business | International cooperation Andrew Garrad: „We have a lot to do to achieve the 2020 targets, but we don’t target to provide continued pressure for offshore.“ Photo: DNV GL have a specific 2030 association of energy experts, DNV GL, to present a corresponding “manifesto for cost reduction” in September 2014. This paper forecasts a cost reduction of around 25 %, and even describes a figure of 40 % as by all means is not yet the case, as revealed by a comparison of the feasible if the measures are “combined with trends in individual countries. other areas such as improved supply chain efficiency” In Denmark and Great Britain, “offshore wind en- (see OWI 04/2014, page 44). ergy was recognised as an element of industrial policy Former EWEA President (March 2013 to October rather than a purely energy-related project from the ear- 2014) Andrew Garrad, longstanding Managing ­Director liest stage,” says Meyer. “They implemented a strategic of the Garrad Hassan Group (1984 to 2013) and as a top-down approach from the very beginning, whereas current member of the supervisory board of DNV GL ­Germany placed faith in its renewable energies legisla- ­Energy one of the foremost European wind energy tion, with the expectation that the appropriate industrial experts, sees the branch “certainly at a crucial point,” policy would evolve naturally from there.” Furthermore, because discussion is currently concentrated on the ob- the German federal government “generally questioned jective of cutting the cost of energy by 40 %. This leaves offshore wind energy” and in this way endangered jobs. us caught in a vicious circle, since – as could be learned Denmark has perhaps been most successful to date from the development of wind energy onshore – massive in this respect. Meyer remains diplomatic in his com- expansion and correspondingly high numbers of units ments: “From the industrial policy perspective, there is are prerequisites for significant cost reductions. Massive competition between the individual countries with re- offshore expansion, however, currently lacks adequate gard to turbine manufacturers, supplier industries and political support, not least due to the aspect of costs. port capacity utilisation, and we can note that there are The EU Commission is playing for time and has fore- some countries which are pushing corresponding devel- gone the specification of binding targets for renewables opment very strongly and also establishing local supply for 2030. That is definitely a setback, because the wind chains.” The lag must be overcome, however, because all energy branch has already gained positive experience the neighbouring countries must benefit accordingly if with a binding target for 2020: The success of onshore the North Sea is to become the powerhouse of Europe. wind energy “was associated with the 20-20-20 obligation, and the stimulus from this obligation was very im- How much cost reduction is possible? portant,” says Garrad, looking back. The EWEA has a lot Cross-border energy exchanges between offshore wind basis for cost reductions and thus to establish offshore farms would be a contribution towards the establishing of wind energy as a European project. of convincing to do in Brussels if it hopes to improve the Detlef Koenemann a European energy union. Moccia points out that the first step could be taken with an interconnector between two countries. The Kriegers Flak site in the Baltic Sea, where Ronny Meyer: Germany, Denmark and Sweden are each planning a wind “From the farm, could serve as an ideal pilot project. Nothing similar ­industrial policy is presently on the horizon in the North Sea. perspective, there become a topic for public debate, and the costs will then between the indi- play a central role. The motto must thus be: Attack is vidual countries.” the best form of defence, and this led the world’s largest 42 is competition offshore Wind Industry 1|2015 Photo: WAB With growing importance, offshore wind energy will Conference Program & Registration now online www.dewek.de organised by: 19 / 20 May 2015 Bremen, Germany 12th GERMAN WIND ENERGY CONFERENCE Two days of concentrated wind energy technology and research with focus on multimegawatt wind turbines and the German far-offshore wind energy application. • Up to 105 oral presentations • 600 participants (expected) • Technical excursion • 50 exhibitors (expected) www.dewek.de politics & business | International cooperation “Voluntary agreement on harmonising the frameworks” The North Sea could become a big “European power station”, but the five countries engaged in offshore wind energy have quite different legislative frameworks and ­different support mechanisms. Offshore Wind Industry spoke to EWEA’s Head of Political Affairs, Jacopo Moccia*, about the actual problems and the resulting ­inefficiency. OWI: Is the offshore wind energy in the North fully industrialised offshore wind industry that brings Sea really an European project? down the cost, we need to let the industry decide what Jacopo Moccia: From a business perspective, we need is the best and most cost-­efficient way of using the to consider the North Sea as a single market. The com- supply chain. panies working in German, Danish or UK waters tend to be the same, using the same supply chains, the same OWI: Can we live with four or five differ- bases for building the turbines, for transportation of ent grid codes in Northern Europe? Shouldn’t the turbines, for contracting the ships and the offshore these codes be harmonised as soon as possible? workers. But these countries all have individual policies Moccia: At the moment, there are no technical dif- and individual support schemes. That can create some ficulties to creating the offshore grid, but there are problems and inefficiency. What would be ideal is to political problems. The actual problem is that we have have a programme for the offshore development for the quite different legislative frameworks, and we also North Sea, involving all the neighbouring countries. have different support mechanisms. We suggest, as the EWEA, that the European Commission talks with the OWI: The UK is the strongest market. The North Sea countries to see whether they can come to a government hopes that many jobs will be voluntary agreement on harmonising the frameworks ­created. But the Danish companies seem to and on making the support mechanisms compatible. be more successful. Could that become a We don’t want to have another round of revision of the problem? support mechanisms. And we need an impulse to get Moccia: German and Danish companies operate from the first bit of the integrated offshore grid built. We the UK too, and they create jobs in the UK. A number need one interconnector between two countries with of harbours especially in the economically depressed one wind farm that plugs into it. Once it has happened areas in the north of the UK benefit immensely from for one part of the grid, we can use this as a model for the growth of the offshore wind business. If every a big offshore grid which is fully meshed among the country wants the entire supply chain on its terri- different countries. We have the technology and we tory, then it would be just very expensive. In Europe, know all the principles. We only need to make the first we need perhaps four, five or six Bremerhavens, but psychological step: “Let’s do it!” The interview was conducted by Detlef Koenemann. * Shortly after the interview was conducted, Jacopo Moccia had left the EWEA. He is now Policy and Operations Director at the industry association Ocean Energy Europe. 44 offshore Wind Industry 1|2015 Photo: EWEA we don’t need 20 Bremerhavens. If we want to have a 6-7 MaY l SECC GlaSGow new GLasGow LoCation 1,500 hoteL rooms at preferentiaL rates MEEt and dO BusinEss FOR FREE with 450+ exhibitors & 7,000+ renewabLes industry professionaLs NEW 200-seat offshore wind theatre + ‘meet the buyer’ share fair why you shouLd attend: ConneCt: with key contacts and communities in the onshore & offshore wind and O&M sector Learn: Build your knowledge via the worldclass conference and show floor seminar theatres with 16+ hours of FREE content dedicated to onshore & offshore wind enabLe: Get access to 200+ cutting edge onshore & offshore wind suppliers – and learn about the best solutions for your organisation RegisteR now for fRee entry at held in association with host city learned society patron transform: Grow and evolve your career and business with new contacts, ideas, solutions and technologies – at unbeatable value stay connected fTYl0 Energy & Marine www.all-energy.co.uk events Welcome home What better place could there be than ­Denmark for EWEA Offshore to take place? Denmark is not only the ancestral home of onshore wind power, it is also the motherland of offshore wind energy and is therefore ­predestined to hold the offshore event of the year like nowhere else. F rom the 10th to the 12th of March the ambassadors says, not without reason: “Offshore wind ­offshore wind energy industry will meet is now starting to demonstrate its enormous potential in Copenhagen for the two-yearly con- as a scalable resource for Europe and the world with ference and exhibition of the European Wind Energy prospects of significantly reducing costs. Active and ­Association (EWEA). For those who are active in the farsighted EU and national policies have backed the in- offshore wind industry this is a must-go event. The con- dustry to this point. Further policy support is needed ference promises 24 sessions and 200 technical posters, for offshore wind to reach its full potential, but as an the exhibition three halls. And when you consider how industry we see the path of offshore wind becoming many well-known offshore wind energy companies are fully competitive during the next decade.” based in Denmark, you can be sure that the three halls will be full to bursting point – without even ­mentioning the international exhibitors. After Amsterdam in 2011 and most recently Cost reduction remains the dominating theme in ­Frankfurt, Denmark’s capital city is this year’s location the ­industry, and is one which EWEA Offshore in for EWEA Offshore. Copenhagen seems to be a more ­Copenhagen is dedicated to. The keywords that one obvious choice than Frankfurt – the EWEA chose the associates with this are not new. “The main levers are inland metropolis because the finance industry is at innovation in technology, along with industrialising home there. And if you take a closer look, it becomes the supply chain including installation and logistics,” clear that hardly anywhere could be more suitable than says Michael Hannibal, CEO Offshore of Siemens Wind Copenhagen. ­Power Division. Jens Tommerup, CEO MHI Vestas With the offshore wind farm Middelgrunden only Offshore Wind, adds: “Only by building strong part- 3.5 km away, Copenhagen is almost within a stone’s nerships and leveraging on technical expertise and fi- throw of what in its time – 2001 – was the largest off- nancial strength across the industry, can the necessary shore wind farm worldwide. Maybe you will take the reductions in the cost of energy be made to bring off- opportunity to have a closer look at it during EWEA shore wind on par with other energy sources, both here Offshore. Even though the latest offshore wind farms in Europe as well as in Asia and the USA.” look different, and a lot has changed technologically And whether you wish to make new contacts and since Middelgrunden was constructed, the experience to start new partnerships, to share the best practices, that Denmark has gained with nearshore and farshore to showcase products and solutions or to inspire fresh wind farms is of immense importance for the entire thinking and new ideas, EWEA Offshore, the world’s ­offshore industry. largest offshore wind energy event with participants As Samuel Leupold, Executive Vice President for wind power at Dong Energy and one of the three event 46 Cost reduction remains an important theme offshore Wind Industry 1|2015 coming from more than 50 countries, is the perfect place. Katharina Garus EWEA Offshore Windforce 2015 March 10 – 12, 2015 June 9 – 11, 2015 Copenhagen, Denmark Bremerhaven, Germany EWEA Offshore is the world’s largest offshore wind en- The Windforce conference has become the central ergy conference and exhibition. The biennial event unites ­meeting place for the offshore wind industry in Germany the whole of the wind energy supply chain under one roof, during its 10-year history. The Windforce 2015 offshore this year in the wind energy’s motherland Denmark. conference in Bremerhaven will feature a show with www.ewea.org/offshore2015 ­international workboats. www.windforce.info/2015 Deeper Water Offshore Wind Conference April 21st, 2015 London, UK Deep Water Offshore Wind Conference is a senior, ­one-day, industry-led conference & networking event. www.offshorewindconference.com All-Energy 2015 May 6 – 7, 2015 Operating Specialist Wind ­Vessels Summit June 17 – 18, 2015 Aberdeen, UK The Operating Specialist Wind Vessels Summit will be co-located with the 8th Offshore Support Vessels ­Summit. Benefit from the joint networking session and two streamed event of OSVs for oil & gas, as well as the specialist wind vessels sessions in the same venue. www.wplgroup.com/aci/conferences/eu-mow2.asp Glasgow, Scotland All-Energy Exhibition and Conference is the UK’s l­argest renewable energy event. As a free-to-attend event, ­showcasing the complete range of renewable and sustainable technologies and with a world-class multi-stream conference alongside, All-Energy is where busy people come to do business. www.all-energy.co.uk THETIS MRE (Marine ­Renewable Energy) May 20 – 21, 2015 Nantes, France 7th annual UK Ports Conference June 23rd, 2015 London, UK This essential update for the UK ports industry allows senior representatives from across the ports, shipping & maritime sector to network and discuss the opportunities for ports in 2015 and beyond. www.waterfrontconferencecompany.com/conferences/ ports/events/7th-annual-uk-ports-conference Global Offshore Wind 2015 June 24 – 25, 2015 The international convention THETIS MRE was created in London, UK 2011 to meet the expectations of players involved in this The expansive exhibition showcases 200 + high quality raising sector, to gather and share experiences and to exhibitors including manufacturers, developers, service promote the development of green energy as a source of suppliers, consultancies, government agencies, national blue economic growth. pavilions, and more. www.thetis-emr.com www.renewableuk.com/GOW2015 dates 47 internal from left: Jean Huby (Ocean Breeze Energy), Thomas Haukje (Nordwest Assekuranzmakler GmbH & Co. KG), Irina Lucke (EWE), Dr. Klaus Meier (wpd AG), Dr. Antje Wagenknecht (Fraunhofer IWES), Jens Assheuer (WindMW), Thorsten Rönner (BVT Bremen GmbH), Dr. Knud Rehfeldt (Deutsche WindGuard GmbH), Thorsten Schwarz (ALSTOM Grid), Norbert Giese (Senvion SE) New executive board 48 On December 10, 2014, wind energy industry network Following the election, executive board members WAB’s annual member assembly elected a new execu­ confirmed Dr. Klaus Meier as continuing Chairman tive board in Bremerhaven. Norbert Giese (Senvion), of the board. Irina Lucke was elected Deputy Chair­ Thomas Haukje (Nordwest Assekuranzmakler), Jean woman. Huby (Ocean Breeze Energy), Dr. Klaus Meier (wpd AG) Moreover, the member assembly decided to con­ and Thorsten Schwarz (ALSTOM Grid) are staying in tinue active involvement in the political debate on the their positions, while Irina Lucke (EWE Offshore Service design of the energy transition throughout the country, & Solution), Dr. Knud Rehfeldt (Deutsche WindGuard), in the new year. “We will continue committing our­ Thorsten Rönner (BVT Bremen), Dr. Antje Wagenknecht selves on behalf of our members in Berlin; in the next (Fraunhofer IWES) and Jens Assheuer (WindMW) were few months, for example, we will focus on the issue newly elected to the board. Former members Gerhard of tenders,” states Ronny Meyer, Managing Director Gerdes (Deutsche WindGuard), Dirk Kassen, Detlef of WAB. Together with other networks from northern Lindenau (REETEC) and Nils Schnorrenberger (BIS Germany, WAB maintains a Berlin office as part of the Bremerhaven) left the board at their own request. Offshore Wind Industry Alliance (OWIA). offshore Wind Industry 1|2015 Photo: WAB Wind energy industry network WAB, based in Bremerhaven and Berlin, ­Germany, has elected a new executive board. Dr. Klaus Meier remains ­Chairman of the association. EWEA Offshore 2015 Many members will present their businesses at WAB’s joint stand at EWEA Offshore 2015 in Copenhagen. From 10 to 12 March 2015, WAB will be present with bers. You are cordially invited to visit us at the WAB 15 member businesses at a joint stand at the EWEA joint stand C4-C39 and use it as a meeting place or for Offshore in Copenhagen, Denmark, providing informa­ talks with your business partners. Fresh coffee and soft tion on the wide-ranging specialist competences of our drinks will be available throughout. We look forward industry network, which boasts more than 350 mem­ to your visit! OFFCON offshore consulting since 1989 About wab The WAB Wind Energy Agency is the leading business network for the wind energy industry in Germany’s northwest region and is the national point of contact for the offshore wind energy sector in Germany. www.wab.net Follow wab on 49 outlook A good blend Photo: Heli Aviation Operations and maintenance strategies are advancing towards a potpourri of Crew Transfer Vessels, Service Operations Vessels, helicopters as well as fixed and ­floating accommodation platforms. But which concept is the best choice for which project? Operative vessels The choice of the best service concept relies heavily on the very availability of any dedicated vessel in Photo: Damen question. OWI takes a close look at the market of vessels for the operative phase. All-rounders Taking measure of wind speeds by way of laser Photo: Galion light is indeed, by now, so common it will only be a matter of time when the method will prevail. Upon buoys is where these LiDAR instruments have imprint achieved their offshore all-rounder reputation. Publishing company: BVA Bielefelder Verlag GmbH & Co. KG Richard Kaselowsky Niederwall 53 33602 Bielefeld Germany Publisher: Prof. Dr. Bernhard von Schubert Publishing Manager: Lutz Bandte Editors: Dr. Volker Buddensiek (responsible), Katharina Garus, info@sunwindenergy.com Freelance authors: Jörn Iken, Detlef Koenemann, Torsten Thomas Advertising: Martin Haase, Phone: +49/5 21/59 55 90, martin.haase@sunwindenergy.com Christine Michalsky, Phone: +49/5 21/59 55 25 christine.michalsky@sunwindenergy.com Customer Service: service@sunwindenergy.com Layout: Bernd Schulte zur Wissen, Virginie Beclu DSV Deutscher Sportverlag GmbH, Cologne, Germany Print: Dierichs Druck + Media GmbH & Co. KG, Frankfurter Str. 168 D-34121 Kassel Translation: Raymond Culp, Timothy Hanes, Übersetzungsbüro Hartmann, Jeremy Heighway, Thomas Schickling, Mark Wigfall Website: www.offshorewindindustry.com OFFSHORE Wind Industry is an independent journal. Material in this publication may not be reproduced, reprinted or stored in any form without the publisher’s written permission. The next issue will be published on June 1, 2015 For further information see www.offshorewindindustry.com 50 offshore Wind Industry 1|2015 Proven Technology, High Efficiency – the Senvion 6.XM Series Visit us at EWEA Offshore 2015 in Copenhagen 10 – 12 March stand C2-B18 We have been operating successfully on the offshore market for many years with our principle of “consistently improving and selectively optimising reliable technology”. More than 160 installed wind energy systems in the multi-megawatt class have turned us into a market leader in this segment. Experience more about our projects like Nordsee Ost where 48 turbines of the 6MW series were installed and take the chance to ask us about the experiences we made with our new prototype of the 6.2M152 turbine. Visit us at EWEA Offshore in Copenhagen, the largest offshore wind energy conference! www.senvion.com/EWEA-Offshore