OWNERS MANUAL ROC-IT 501 SHOULDER PRESS Note: Both Serial Number and Model Number are Required when Ordering Parts RECORD SERIAL NUMBER HERE CATALOG NUMBER 0406 - 011 Customer Service (800) 548-5438 (858) 578-7676 Fax (858) 578-9558 OWNER'S MANUAL CONTENTS INSTRUCTIONS ..................................................................... 02 FRAME ASSEMBLY .............................................................. 04 PRE-ASSEMBLY.................................................................... 13 DECAL PLACEMENT............................................................. 14 DECAL REFERENCE............................................................. 15 PART LIST............................................................................... 16 ABBREVIATIONS................................................................... 18 BOLT SIZING CHART............................................................ 19 WASHER SIZING CHART...................................................... 21 MAINTENANCE SCHEDULE................................................. 23 GENERAL MAINTENANCE INFORMATION........................ 24 WEIGHT TRAINING TIPS....................................................... 27 WEIGHT RATIOS.................................................................... 28 EXERCISE LOG...................................................................... 29 LIMITED WARRANTY............................................................ 30 PAGE 01 ROC-IT 501 ASSEMBLY OWNER'S MANUAL INSTRUCTIONS Before beginning assembly please take the time to read instructions thoroughly. Please use the various lists in this manual to make sure that all parts have been included in your shipment. When ordering, use part number and description from the lists. Use only HOIST replacement parts when servicing. Failure to do so will void your warranty and could result in personal injury. HOIST equipment is designed to provide the smoothest, most effective exercise motion possible. After assembly, you should check all functions to ensure correct operation. If you experience problems, first recheck the assembly instructions to locate any possible errors made during assembly. If you are unable to correct the problem, call your authorized HOIST dealer. Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on. TOOLS REQUIRED Ratchet Wrench 1/2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex Key Wrench Set ROC-IT 501 ASSEMBLY PAGE 02 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** PAGE 03 ROC-IT 501 ASSEMBLY OWNER'S MANUAL FRAME ASSEMBLY ALTERNATE WEIGHT CAGE POSITION ALTERNATE POSITION THE ROC-IT WEIGHT CAGE IS DESIGNED TO BE INSTALLED ON EITHER THE LEFT OR RIGHT SIDE OF THE ROC-IT 501 IN ORDER TO ACCOMADATE THE USER. ROC-IT 501 ASSEMBLY PAGE 04 OWNER'S MANUAL FRAME ASSEMBLY *ASSEMBLE WEIGHT CAGE FIRST* NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. ENSURE THE USE OF WEIGHT STACK #1 12 49 53 58 57 19 53 58 59 6 58 62 58 60 60 123 5/8" 3140.68 12 PAGE 05 ROC-IT 501 ASSEMBLY OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - WRENCH TIGHTEN ALL HARDWARE FROM PREVIOUS STEPS. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. 51 58 31 7 52 58 58 60 58 8 58 60 60 32 58 60 62 60 58 6 58 58 53 38 12 1 21 58 53 38 ROC-IT 501 ASSEMBLY PAGE 06 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (55) THEN LOOSEN NUT JUST ENOUGH FOR (2) TO PIVOT FREELY. - WRENCH TIGHTEN ALL OTHER HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. 2 71 22 70 24 71 22 50 23 60 58 58 55 1 PAGE 07 ROC-IT 501 ASSEMBLY OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - INSTALL CABLE AND PULLEYS AT THE SAME TIME. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. WARNING - CABLE BOLT MUST BE THREADED A MINIMUM OF 3/8" INTO THE WEIGHT STEM WITH JAM NUT TIGHTENED SECURELY TO ENSURE PROPER CONNECTION. 47 JAM NUT FINE TUNING: 57 LOOSEN JAM NUT AND THREAD BOLT IN/OUT TO GIVE THE CABLE PROPER TENSION. RE-TIGHTEN JAM NUT. REPEAT STEP FOR OPPOSITE SIDE. 9 68 57 59 47 57 2 19 48 57 57 59 1 12 ROC-IT 501 ASSEMBLY PAGE 08 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. 35 66 47 61 57 65 56 69 57 61 47 2 PAGE 11 ROC-IT 501 ASSEMBLY OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. STOP WHEN FINISHED WITH THIS STEP PLEASE SEE ROC-IT WEIGHT CAGE MANUAL FOR FINAL ASSEMBLY. 63 64 33 56 72 57 69 2 61 56 47 *IMPORTANT* NOW THAT THE ROC-IT 501 MACHINE IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. USE A LEVEL TO CHECK THAT THE GUIDE RODS ARE PERPENDICULAR IN BOTH DIRECTIONS. IF THEY ARE NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS. ROC-IT 501 ASSEMBLY PAGE 12 OWNER'S MANUAL PRE-ASSEMBLY 20 4 20 14 5 14 15 36 3 18 11 29 13 29 13 16 67 37 47 2 37 28 67 28 61 13 23 61 47 17 6 20 1 17 PAGE 13 ROC-IT 501 ASSEMBLY OWNER'S MANUAL DECAL REFERENCE 021-0013304 021-0003422 1 2 3 4 5 6 7 021-0004032 PAGE 15 021-0003341 021-0003093 021-0003411 ROC-IT 501 ASSEMBLY OWNER'S MANUAL PART LIST NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NUMBER 026-01X2384 026-01X2388 026-01X2390 026-01X2387 026-01X2389 026-01X2377 026-01X2454 026-01X2598 026-01X2402 026-01X2734 026-01X2849 010-01C0356 011-0111008 014-0005001 014-0009007 014-0012010 014-0014002 016-0001003 018-0001003 019-0001001 026-01F0256 026-01M0551 026-01M1103 026-01M0660 026-01M0920 026-01M0925 026-01M0927 026-01M0932 026-01M0933 026-01P2478 026-01P2653 026-01P3021 022-01PD2055 022-01PD2054-A 022-01PD2058 026-01PL0125-125 026-01PL0206-29 ROC-IT 501 ASSEMBLY DESCRIPTION BASE ASSEMBLY MAIN ASSEMBLY LINKAGE ASSEMBLY SEAT ASSEMBLY PRESS ARM ASSEMBLY CROSS MEMBER ASSEMBLY CROSS BAR ASSEMBLY LINKAGE PLATE ASSEMBLY FOOT PLATE ASSEMBLY PRESS HANDLE ASSEMBLY RACHET PULL-PIN ASSEMBLY CABLE ASSEMBLY ROC-IT 501 - 123 5/8"LG. SET SCREW: 1/4"-28 X 1/4" (WZ) .75" I.D. BEARING (SMALL) 1.00" I.D. FLANGED BALL BEARING 1.386" FLANGED BEARING 3/8-16 FLUSH MOUNT INSERT END CAP 1.50" X 2.50" (BLACK) 4.50" CABLE PULLEY PLUG BUMPER BACKING PLATE HEAVY FLANGED SPACER .391" I.D. X 1.00" LG. THREADED CABLE ANCHOR 1.00" X 4.69" LG. SHAFT SHAFT 1.38" X 4.69" LG. SHAFT .75" X 4.69" LG. SHAFT .750" X 3.734" LG. 1.25" ID END CAP ALUMINIUM 1.25" ID ALUMINUM RING CABLE SHIELD 'H' PLATE BACKING PLATE HEAD PAD ASSEMBLY SEAT PAD ASSEMBLY UPHOLSTERED PAD E-Z GLIDE PLASTIC SLEEVE GRIP 1.00" X 9.25" LG. QTY. 1 1 1 1 1 1 1 1 2 1 1 1 4 4 2 2 4 1 2 4 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 PAGE 16 OWNER'S MANUAL PART LIST CONTINUED NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED ITEM NO. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 PAGE 17 PART NUMBER 026-01PL2122 021-0003411 021-0003341 021-0003093 021-0003422 021-0004032 021-0013304 011-0107011 011-0311013 011-0101026 011-0407020 011-0107032 026-01M1135 011-0101047 011-0107045 011-0107034 011-0407055 011-0107036 013-0302008 013-0402007 013-0102003 012-0104008 012-0304011 013-0102022 ROC-IT WEIGHT CAGE 026-01P2920 022-01PD2055-5 022-01PD2058-5 026-01P2925 014-0101020 026-01X2975 011-0107029 026-01PL2179 012-0102006 011-0101067 DESCRIPTION OVAL-SHAPED RUBBER FOOT DECAL ROC-IT WEIGHT RATIO SHOULDER PRESS DECAL PINCH POINT 1.07" X 2.13" (HORIZONTAL) DECAL MOVING PARTS (HORIZONTAL) DECAL ROC-IT WEIGHT STACK (1-12) DECAL ADJUST 1-7 VERTICAL TXT. PLACARD ROC-IT-501 SHOULDER PRESS 5/16"-18UNC X 1.25" HHB (WZ) 3/8-16UNC X .75" SQUARE HEAD (WZ) 3/8"-16UNC X 1.00" BHCS (WZ) 3/8"-16UNC X 1.75" HHB (WZ) 3/8"-16UNC X 2.50" HHB (WZ) .375" X 3.31" LG. CABLE ANCHOR SHAFT 1/2"-13UNC X 1.50" BHCS (WZ) 1/2"-13UNC X 1.25" HHB (WZ) 1/2"-13UNC X 3.25" HHB (WZ) 1/2"-13UNC X 4.75" HHB (WZ) 1/2"-13UNC X 5.75" HHB (WZ) 5/16" SAE FLAT WASHER (WZ) 3/8" X 22mm FLAT WASHER (WZ) 1/2" X 27mm SAE FLAT WASHER (WZ) 3/8"-16 UNC THIN NYLOCK NUT (WZ) 1/2"-13 UNC THIN NYLOCK NUT (WZ) 3/8" INTERNAL LOCK WASHER ROC-IT WEIGHT CAGE HEAD BRACKET MOUNT PLASTIC BACKING PLASTIC BACKING PAD MOUNT BRACKET .38" I.D. x .50" OILITE BUSHING FOOT PLATE MOUNT ASSEMBLY 5/16"-18UNC X 1.00" HHB (WZ) PLASTIC SCUFF GUARD 5/16"-18UNC THICK NYLOCK NUT (WZ) 5/16"-18UNC X 1.00" BHCS (WZ) QTY. 2 1 2 1 1 1 1 2 1 20 1 1 1 2 3 8 1 3 11 30 34 10 17 12 1 1 1 1 2 2 2 8 1 2 1 ROC-IT 501 ASSEMBLY OWNER'S MANUAL ABBREVIATIONS BZ = Black Zinc WZ = White Zinc FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw HHB = Hex Head Bolt SHSS = Socket Head Shoulder Screw ROC-IT 501 ASSEMBLY PAGE 18 OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: • Check all pieces for signs of visible wear or damage. • Check springs in snap hooks and pull-pins for proper tension and alignment. • If the spring sticks or has lost its rigidity, replace it immediately. Upholstery: • To ensure prolonged upholstery life and proper hygiene, all upholstered pads should be wiped down with a damp cloth after every workout. • Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying. Avoid using any abrasive cleaners or cleaners not intended for use on vinyl. • Replace ripped or warn upholstery immediately. • Keep sharp or pointed objects clear of all upholstery. Decals: • Inspect and familiarize yourself with any safety warnings or other user information posted on each decal. Nuts and Bolts: • Inspect all nuts and bolts for any loosening and tighten if needed. • Go through a re-tightening sequence periodically to ensure that all hardware is tensioned proper. Anti-Skid Surfaces: • These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery. Belts and Cables: • Hoist uses only high quality belt, and mil-spec cables. • Visually inspect the belts and cables for fraying, cracking, peeling or discoloration. • While the machine is not in use, carefully run your fingers along the belt or cable to feel for thinning or bulging areas. • Replace belts and cables immediately at the first signs of damage or wear. Do not use equipment until belts or cables have been replaced. ROC-IT 501 ASSEMBLY PAGE 24 OWNER'S MANUAL GENERAL MAINTENANCE INFORMATION (CONTINUED) Belt and Cable Tension: • Referring to the Owners Manual, when belts or cables are used check all bolts attachments to be sure they are properly attached. • Check slack in cables and re-adjust cable tension if needed. Seat Sleeves, Guide Rods: • Wipe down adjusting tubes with a dust free rag before applying lubricant. • Lubricate seat sleeves and Guide Rods with a Silicon or Teflon based lubricant spray. Linear Bearings: • Referring to the Owners Manual carefully disassemble the bearing from its housing and place a finger full of light grease (lithium, super lube, etc.) into the inside of the bearing. Using your finger, press the grease into the ball-bearings and their tracks. repeat until the ball-bearing tracks are full of grease. Insert the shaft back into the bearing and wipe off excess grease. PLEASE KEEP THIS FOR YOUR RECORDS PAGE 25 ROC-IT 501 ASSEMBLY OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK.*** ROC-IT 501 ASSEMBLY PAGE 26 OWNER'S MANUAL WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program. To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your ROC-IT 501 HOIST® Fitness System, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself. By deciding on an exercise plan that is right for you prior to starting, you will contribute significantly to your success. Warm up properly before engaging in weight resistance training. Stretching, yoga, jogging, calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights. Learn how to perform the exercise correctly before using heavy weight. Correct form is important to avoid injury and to ensure that you work the proper muscle groups. Know your limitations. If you are new to weight training or are embarking on an exercise regimen after a long layoff, start slowly and build foundational strength over a longer period of time. Pay attention to your breathing. Exhale when you exert is a general rule of thumb. Never hold your breath. To gain maximum results and avoid possible injury, consult a fitness professional to develop your complete exercise program. Enjoy your ROC-IT 501 HOIST Fitness System! PAGE 27 ROC-IT 501 ASSEMBLY OWNER'S MANUAL WEIGHT RATIOS The above chart shows the standard weight stack for this unit. The weights listed are approximate. HOIST reserves the right to modify the machine without prior notice. ROC-IT 501 ASSEMBLY PAGE 28