PRESSURE TRANSDUCERS Keeping pressure under control AN ISO 9000 COMPANY Pressure Transducers Bailey & Mackey have been manufacturing high quality pressure instruments for over 75 years. The product range has been extended over this period and we now manufacture Pressure Gauges, Temperature Gauges, Pressure Switches and Pressure Transducers. Our products satisfy most pressure and temperature sensing applications in many industrial markets including, Aerospace, Automotive, Chemical, Marine, Medical, Water, Waste, Fire, Food, Heating and Ventilating, and General Industries. In fact we have products which cover almost every pressure sensing application. Expertise in pressure sensing technology enables us to manufacture to the highest standard of quality and reliability. Our quality management system, which is approved by B. S. I. Quality assurance to BS EN 9001, ensures that all products have been correctly assembled and tested prior to despatch to our customers. Bailey & Mackey aims to lead its chosen sectors of the Pressure Gauge, Temperature Gauge, Pressure Switch and Pressure Transducer Industry through excellence in customer service and product quality. Bailey & Mackey – Pressure control experience and innovation for over 75 years Pressure Transducers Contents Type Bailey & Mackey pressure transducers are divided into two groups each being based on a different measuring technology. The first group are: Piezo-Resistive Transducers which use the 481 482 Description Page Piezo-Resistive Transducers 2 0–10V & 4–20 mA output devices Mono Pressures from vacuum to 20 bar Piezo-Resistive d.p. Transducers 4 0–10V & 4–20mA output devices Differential Pressures from vacuum to 10 bar voltage that is generated when a semi-conductor beam is deflected by an applied pressure, this voltage is then amplified which in turn gives a voltage or milli-amp output. 2200 & 2600 0–10V & 4–20 mA output devices Mono Pressures from vacuum to 200 bar Gauge & Absolute These devices give greater accuracies than the Hall Effect devices and we manufacture this type of transducer from ±0.1% to ±0.5% depending on the application. Diaphragm seal, High temperature and Flange mounted versions 11 Hall Effect Transducers 12 The second group are: Hall Effect Transducers which uses a magnet and a flux strength device to measure the deflection of a diaphragm under pressure and give an analogue signal to an amplifier which in turn gives a voltage or milli-amp output. 4000 4000 Piezo-Resistive Transducers 0–10V & 4–20 mA output devices Mono Pressures from vacuum to 25 bar Hall Effect d.p. Transducers 4101 Potentiometric Transducers Voltage output device Mono Pressures from 25 bar to 700 bar Both types of transducer outlined above have CE marked versions to EN 50081 & EN 50082 for EMC emission and immunity. 73PT Corrosion resistant materials are available for both the Hall Effect and the Piezo-resistive types to enable them to be used on most fluids. 70PT 14 0–10V & 4–20 mA output devices Differential Pressures from vacuum to 25 bar These devices are low cost and have a similar accuracy to a pressure gauge. 6 Potentiometric Transducers 16 17 Voltage & current output devices Mono Pressures from vacuum to 600 bar Potentiometric Transducers 18 Voltage & current output devices Mono Pressures from 2.5 bar to 40 bar Bailey & Mackey Transducers can be modified to make them more suitable for the application on which they are to be used, please contact our sales office for further assistance. No maintenance is required with the pressure transducers in this catalogue but periodic calibration checks should be made and any re-calibration adjustments made to ensure optimum performance. A range of instruments calibrated to correspond with the pressure transducers are also illustrated in this catalogue. 69PT Potentiometric d.p.Transducers 19 Voltage & current output devices Differential Pressures from 2.5 bar to 6 bar Displays & Power Supplies 20 Chemical Compatibilities 24 Installation Instructions & Conversion Factors 25 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 1 Series 400 Pressure Transducers This series of miniature pressure transducers have a piezo-resistive sensor and a unique conductive seal that eliminates internal wire bonding thus enhancing reliability. Zero and full scale adjusters are provided under the top cover. They are ideal for use in areas requiring exact pressure measurement. low hysteresis and long term stability. For all applications where air. oil or water is to be monitored. Features 5Piezo-resistive sensor 5Ranges from full vacuum to 20 bar 5Type 481A for 12/24V d.c. input, 4-20mA output 5Type 481B for 24V a.c/d.c. input, 0-10V d.c. output 5Supplied with 1 M flying lead 5Pressure connection 1/4” bsp parallel male brass 5CE marked to EN 61000-6-2 5Complete with mounting bracket 5Enclosure rating IP65 5Weight 350 grams Mechanical Specifications Electrical Specifications Pressures Performance Type 481A Pressure Ranges0 to 35 mbar 0 to 70 mbar 0 to 350 mbar 0 to 1 bar 0 to 2 bar 0 to 7 bar 0 to 17 bar Accuracy0.25% FS Input12 to 24V d.c. Repeatability0.2% FS/Year typical Output4 to 20mA (2 wire) Thermal Error0.026% FS/°C from 20°C Type 481B Temperature Range-20 to +80°C Input24V a.c./d.c. Intermediate ranges to suit application. Mechanical Configurations Output0 to 10V d.c. (3 wire) Proof Pressure1.5 x FS Pressure Connection1/4” bsp male brass These transducers must be adequately earthed to meet EN 61000-6-2. Wetted PartsCompatible with air, water and oil. 2 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 14.0 30 2 x Ø4.20 14.0 2 x Ø4.20 Pressure Transducers 4.0 (32.0) (22.0) 4.0 24 (22.0) 14.0 A/F (TYP.) 11.0 24 Series 400 (32.0) (12.7) 14.0 A/F (TYP.) G1/4 (23.7) DIMENSIONS 11.0 G1/4 WALL FIXING BRACKET Ø44 Ø40 Ø44.5 Ø44.5 Ø40.0 Ø40.0 14.0 A/F (TYP.) 14.0 A/F (TYP.) 19 14.0 12.0 30 G1/8 30 2 x Ø4.20 14.0 4.0 G1/8 2 x Ø4.20 2 x Ø4.20 4.0 4.0 (32.0) (32.0) (22.0) (22.0) 19 14.0 11.0 WALL (22.0) 24 FIXING BRACKET 14.0 A/F G1/4 (TYP.) (32.0) (12.7) (12.7) (23.7) (23.7) WALL FIXING BRACKET WALL FIXING BRACKET Ø44.5 Ø40.0 TYPICAL WIRING DIAGRAMS 14.0 A/F Electrical Connections (TYP.) 19 Electrical Connections Electrical Connections Type 481A: mA Output 2 x Ø4.20 Electrical Connections Type 481A: mA Output 14.0 12.0 Red +ve 12 Type –3024V482A: d.c. mA Output Red +ve 12 – 24V d.c. G1/8 WHITE OUTPUT 4 – 20mA 4.0 (EARTH) DRAIN (32.0) (22.0) Type 481B: Voltage Output RED 24V a.c./d.c. WHITE OUTPUT 0 – 10V BLACK – COMMON DRAIN (EARTH) WHITE OUTPUT 4 – 20mA Red +ve 12 – 24V DRAIN (EARTH) WHITE OUTPUT (12.7) WALL DRAIN (EARTH) Type 481B: Voltage Output FIXING BRACKET (23.7) RED 24V a.c./d.c. Type 482B: Voltage Output WHITE OUTPUT 0 – 10V RED 24V a.c./d.c BLACK – COMMON WHITE OUTPUT DRAIN (EARTH) BLACK – COMM DRAIN (EARTH) Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 3 Series 400 Pressure Transducers This series of miniature differential pressure transducers have a piezoresistive sensor and a unique conductive seal that eliminates internal wire bonding thus enhancing reliability. Zero and full scale adjusters are provided under the top cover. They are ideal for use in areas requiring exact pressure measurement, low hysteresis and long term stability. For all applications where air. oil or water is to be monitored. Features 5Piezo-resistive sensor 5Ranges from full vacuum to 20 bar 5Type 482A for 12/24V d.c. input, 4-20mA output 5Type 482B for 24V a.c/d.c. input, 0-10V d.c. output 5Supplied with 1 M flying lead 5Pressure connection 1/8” bsp parallel female brass 5CE marked to EN 61000-6-2 5Complete with mounting bracket 5Enclosure rating IP65 5Weight 350 grams Mechanical Specifications Pressures Performance Type 482A Pressure Ranges0 to 35 mbar 0 to 70 mbar 0 to 350 mbar 0 to 1 bar 0 to 2 bar 0 to 7 bar 0 to 17 bar Accuracy0.25% FS Input12 to 24V d.c. Repeatability0.2% FS/Year typical Output4 to 20mA (2 wire) Thermal Error0.026% FS/°C from 20°C Type 482B Temperature Range-20 to +80°C Input24V a.c./d.c. Intermediate ranges to suit application. Mechanical Configurations Output0 to 10V d.c. (3 wire) Proof Pressure1.5 x FS Out of Balance Pressure1.5 x FS Line Pressure34 bar G 4 Electrical Specifications Pressure Ports1/8” bsp female brass These transducers must be adequately earthed to meet EN 61000-6-2. Wetted PartsCompatible with air, water and oil. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 30 4.014.0 11.0 0) 24 30 11.0 (12.7) (12.7) Transducers Pressure 2(32.0) x Ø4.20 14.0 A/F 4.0 G1/4 (TYP.) G1/4 (23.7) WALL (22.0) FIXING BRACKET (32.0) Series 400 (12.7) 11.0 WALL 24 FIXING (23.7) BRACKET 14.0 A/F G1/4 (TYP.) (23.7) DIMENSIONS WALL FIXING BRACKET Ø44.5 Ø40.0 Ø44.5 Ø44.5 14.0 A/F (TYP.) Ø40.0 14.0 A/F (TYP.) 19 14.0 12.0 12.0 WALL 0) FIXING RACKET (12.7) 2(32.0) x Ø4.20 (23.7) (22.0) Electrical Connections 19 30 14.0 30 G1/8 4.0 Ø40.0 19 12.0 WALL FIXING G1/8 BRACKET 4.0 (23.7) (32.0) 30 (12.7) WALL FIXING BRACKET (12.7) (23.7) TYPICAL WIRING DIAGRAMS Electrical Connections Electrical Connections Electrical Connections Electrical Connections Type 481A: mA Output Type 482A: mA Output Red +ve 12 Type – 24V482A: d.c. mA Output Type 481A: mA Output WHITE OUTPUT 4 – 20mA Red +ve 12 – 24V d.c. DRAIN (EARTH) Red +ve 12 – 24V d.c. WHITE OUTPUT 4 – 20mA WHITE OUTPUT 4 – 20mA DRAIN (EARTH) DRAIN (EARTH) Type 481B: Voltage Output RED 24V a.c./d.c. Type 482B: Voltage Output Type 481B: Voltage Output WHITE OUTPUT 0 – 10V RED 24V a.c./d.c. BLACK – COMMON RED 24V a.c./d.c. WHITE OUTPUT 0 – 10V DRAIN (EARTH) WHITE OUTPUT 0 – 10V BLACK – COMMON BLACK – COMMON DRAIN (EARTH) DRAIN (EARTH) Electrical Connections Red +ve 12 – 24V d.c. Type 482A: mA Output WHITE OUTPUT 4 – 20mA DRAIN (EARTH) Red +ve 12 WHITE OUT Type 482B: Voltage Output DRAIN (EAR RED 24V a.c./d.c. Type 482B: Voltage Output WHITE OUTPUT 0 – 10V BLACK – COMMON RED 24V a.c DRAIN (EARTH) WHITE OUT BLACK – CO DRAIN (EAR Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 5 Series 2200 & 2600 The 2200 series features stability and accuracy in a variety of enclosure options. The 2600 series extends the packaging options via an all welded stainless steel back end for demanding submersible and industrial applications. The 2200 and the 2600 feature proven CVD sensing technology, an ASIC (amplified units) and modular packaging to provide a sensor line that fits most applications and can easily accommodate specials whilst not sacrificing high performance. Pressure Transducers Features 5Gauge, absolutem vacuum and compound pressure models available 5Submersible, general purpose and wash down enclosures 5High stability achieved by CVD sensing element 5Millivolt, voltage and current output models 5Ranges from vacuum to 400 barG, 0 to 25 barA 5CE marked to EN 61000-6-2 and UL approved Mechanical Specifications Electrical Specifications Pressures Mechanical Configurations Millivolt Output Units Pressure RangesVacuum to 400 bar Gauge and 0 to 25 bar Absolute Wetted Parts17-7 PH Stainless Steel Output100mV ±1mV Intermediate ranges to suit application. Proof Pressure2 x FS (1.5 x FS for 400 barG) Performance Accuracy0.25% FS typical (optional 1.5% FS) Thermal Error1.5% FS typical (optional 1% FS) Temperature Range-20 to +80°C Long Term Drift 0.2% FS/year Pressure See ordering Connectionchart Enclosure316 ss, 17/7 ph ss Vibration35g peak sinusoidal, 5 to 2KHz Acceleration100g steady acceleration in any direction 0.032% FS/g for 1 bar range decreasing logarithmically to 0.0007% FS/g for 400 bar range WeightApprox 100g (additional cable 75g/m) Supply Voltage10 Vdc (15 Vdc max) regulated Bridge Resistance4 to 20mA (2 wire) Voltage Output Units OutputSee ordering chart Supply1.5V above FS output to 35 Vdc at 6mA Min Load Resistance FS output/2K ohms Current Consumption Approx 6mA at 7.5V output Current Output Units Output4–20mA (2 wire) Supply Voltage (VS)7 to 35 Vdc. Above 100°C supply limited to 24 Vdc Supply Sensitivity0.01% FS/Volt Max Loop Resistance(VS-7) x 50 ohms 6 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Pressure Transducers Series 2200 & 2600 How to Order Use the bold characters from the chart below to construct a product code 2200 B G A60 01 A Series U A Performance Code 2200 2600 A – .25%/1.5% B – .15%/1.0% Output A – 100mV B – 4–20mA C – 1–6V 3 D – 1–11V H – 1–5V J – 0.5–5.5V R – 0–5V S – 0-10V See Table 1 Pressure Datumn A* – Absolute G – Gauge *Max absolute range is 25 bar. Apparatus Protection Pressure Range – bar (see note 3) A10 – 0–1 A16 – 0–1.6 A25 – 0–2.5 A40 – 0–4 A60 – 0–6 B10 – 0–10 B16 – 0–16 B25 – 0–25 B40 – 0–40 B60 – 0–60 C10 – 0–100 C16 – 0–160 C25 – 0–250 C40 – 0–400 Vac = -1 bar 1A0 – Vac–0 1A6 – Vac–0.6 2A5 – Vac–1.5 4A0 – Vac–3 6A0 – Vac–5 1B0 – Vac–9 1B6 – Vac–15 2B5 – Vac–24 4B0 – Vac–39 Pressure Range – psi (see note 3) F15 – 0–15 F30 – 0–30 F60 – 0–60 G10 – 0–100 G15 – 0–150 G20 – 0–200 G30 – 0–300 G50 – 0–500 G60 – 0–600 H10 – 0–1,000 H15 – 0–1,500 H20 – 0–2,000 H30 – 0–3,000 H40 – 0–4,000 H50 – 0–5,000 H60 – 0–6,000 Vac = -15 psi 1F5 – Vac–0 3F0 – Vac–15 6F0 – Vac–45 1G0 – Vac–85 1G5 – Vac–135 3G0 – Vac–185 3G0 – Vac–285 Pressure Port 01 – G1/4 External 02 – 1/4-18 NPT External 03 – G1/2 Manometer 04 – 7/16-20UNF to SAE J514 05 – G1/4 Ext. Soft Seal Cable Length 08 – 1/8-27 NPT External 09 – G1/8 Internal 00 – G1/4 Internal OA – R1 /4 External 19 – Nose Cone (2600 Only) Others – Consult Factory 2 – mV Transient Protection CE Mark 3 – Amplified RFI Protected CE Mark Electrical Connection 2200 Series A –Industrial DIN Mating Connector Supplied B – Industrial DIN Mating Connector Not Supplied 2 –Cable Nema 4 USA 0 –Cable Weatherproof IP65 Europe F –Cable Gland Metal lP67 2600 Series C –Fixed Plug Size 10–6 Mating Plug Not Supplied G –Fixed Plug To DIN 43650 Mating Plug Supplied M –Moulded Cable Immersible Max. (See Note 1) 1 –Fixed Plug Size 8–4 Mating Plug Not Supplied 3 –Conduit Connector 1/2NPT Ext. 1M Cable (See Note 2) Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 7 Series 2200 & 2600 Pressure Transducers Dimensions – 2200 Series G 1/4 Internal Code ‘00’ Industrial DIN Connector Code ‘B’ G 1/4 External Code ‘01’ 1/4–1/8 NPT Code ‘02’ Industrial DIN Connector (Mate Supplied) mV Gauge/Absolute Amplified Gauge G 1/2 Manometer Code ‘A’ Code ‘03’ 7/16–20 UNF–2A Code ‘04’ IP67 Cable Amplified Absolute G 1/4 Soft Seal Code ‘05’ Code ‘F’ 1/8–27 NPT Code ‘08’ IP65 or NEMA4 Cable Code ‘D’ or ‘2’ Maximum diameter 27.4mm (1.07”) R 1/4 Code ‘0A’ G 1/8 Internal Code ‘09’ 8 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Pressure Transducers Series 2200 & 2600 Dimensions – 2600 Series G 1/4 Internal Code ‘00’ 10–6 or 8–4 Mil–C Connector G 1/4 External Code ‘01’ Large DIN 43650 Plug (Mate Supplied) mV Gauge/Absolute Amplified Gauge 1/4–1/8 NPT Code ‘02’ G 1/2 Manometer Code ‘03’ Conduit Connector with Cable 7/16–20 UNF–2A Amplified Absolute Code ‘04’ G 1/4 Soft Seal Code ‘05’ Conduit Connector with Flying Leads 1/8–27 NPT Maximum diameter 27.4mm (1.07”) Code ‘08’ R 1/4 Moulded, Immersible Cable Code ‘19’ R 1/4 Code ‘0A’ G 1/8 Internal G 1/8 Internal Code ‘09’ Code ‘29’ Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 9 Series 2200 & 2600 Pressure Transducers Electrical Connections Connection Code mV Units Current units (4-20mA) Voltage units IN+ OUT+ OUT- IN- (+) (-) EARTH IN+ COM OUT+ EARTH A, B, G Industrial DIN PIN 1 2 3 E 1 2 4 1 2 3 4 C "10-6 Bayonet" PIN A B C D A B E A C B E D "cable" R Y BL G R BK DRAIN R BK W DRAIN F "IP 67 cable" R Y BL G R BL DRAIN R BK W DRAIN M "Immersible R Y BL W R BL DRAIN R W Y DRAIN 1 "8-4 Bayonet" A B C D A B D A C B D 2 "cable" R W G BK R BK DRAIN R BK W DRAIN 3 "conduit & cable" R W G BK R BK DRAIN R BK W DRAIN Cable Legend: PIN R = Red; BL = Blue; BK = Black; W = White; G = Green; Y = Yellow Notes 1. Where electrical connection -M is specified, customer must select cable length from Table 1. 2. Where electrical connection -3 and cable length -U occur in part number, the unit will be supplied with flying leads (IP30). 3. Additional Pressure Ranges are available. Minimum range 500mb – please consult factory. Table 1 – Cable Units (2600 Series) (2200 Series select ‘U through ‘G’) Code U Length (M) No Cable Fitted 10 Code Length (M) Code Length (M) Code Length (M) Code Length (M) F 5 K 25 p 75 4 170 G 10 L 30 Q 100 5 200 6 225 D 1 H 15 M 40 R 125 E 3 J 20 N 50 S 150 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Pressure Transducers Series 2200 & 2600 Options and Variations for Series 2200 & 2600 TYPE 453 L Chemical seal version This option is intended for harsh fluids as it can be fitted with corrosion resistant wetted parts. This variant can also be used where there are submerged solids in the process fluid. It has a fluid filled chamber to transmit the pressure in the process fluid to the transducers sensor. Accuracy linearity ± 0.75% of range hysteresis ± 0.5% of range Weight Please note the flange clamping bolts must not be slackened as this will break the pressure seal and render the unit inoperative. 0.5 kg. The pressure connection can be made to suit the application. TYPE 453 M High temperature version This option is intended for use for high temperatures it can also be used with high temperatures and harsh fluids as it can be fitted with corrosion resistant wetted parts. Accuracy linearity ± 1.0 % range hysteresis ± 0.5% range This variant can be also be used where there are submerged solids in the process fluid. Temperature It has an oil fluid filled chamber to transmit the pressure in the process fluid to the transducers sensor. Process temperature up to 200°C will not give rise to additional errors High temperatures are cooled over the copper tube which keeps the pressure transducer at ambient temperature. Please note the flange clamping bolts must not be slackened as this will break the pressure seal and render the unit inoperative. Weight 0.9 kg. The pressure connection can be made to suit the application. TYPE 453 N & 454 N Flange mounted version This version is intended to be used where pipe line flanges, hygienic fittings or special custom connections are required. It has an oil fluid filled chamber to transmit the pressure in the process fluid to the transducers sensor. Normally the connection is made from stainless steel but other materials are available. Accuracy The connection has a flush diaphragm across the pressure opening. Please note that it is the users responsibility to ensure that the material specified is compatible with the chemicals used and linearity ± 0.75 % of range hysteresis ± 0.5% of range. the application conditions of concentration and temperature. For chemical compatibility charts please see page 24 For further Please note the flange clamping bolts must not be slackened as this will break the pressure seal and render the unit inoperative. information please contact our technical department for the option and variants shown above. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 11 enquiries@baileymackey.com · www.baileymackey.com Series 4000 This series of pressure transducers have been designed where a simple low cost device is required to give a readily usable 0–10V or 4-20 mA analogue signal. They can be supplied for many applications since the wetted parts can be selected to meet a wide range of corrosive requirements. CE marked models are fully certified in accordance with EN 50081 & EN 50082. Pressure Transducers FEATURES 5Hall Effect (magnetic) Sensor 5Ranges up to 25 bar 50 -10V dc or 4 - 20 mA output 5Supplied with a Plug & socket 5Pressure connection 1/2” bsp parallel male 5Weight 0.7 Kg TYPE 4311 TYPE 4411 TYPE 4511 Ranges Ranges Ranges 250 mbar 25 mbar 10 mbar 400 mbar 50 mbar 20 mbar 1 bar 100 mbar 2 bar 160 mbar 4 bar 7 bar 10 bar 25 bar 1 bar vacuum intermediate ranges available intermediate ranges available Accuracy Materials of construction Linearity & Hysteresis combined ± 2% of range Pressure Connection Brass Diaphragm Beryllium Copper Seal Nitrile rubber intermediate ranges available See page 24 for alternative wetted parts The units can be calibrated to intermediate ranges but the accuracy will relate to the appropriate diaphragm range shown above. CoverAnodised Aluminium 12 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Pressure Transducers Series 4000 General Specification Calibration Temperature Effects Maintenance Gain (span) and offset (zero) adjustment of approx. ± 5% of range is provided under cover. Typically ±0.14% per °C between 15–30 °C. Calibrated at 20 °C. No maintenance is required on these transducers. On critical applications, periodic checks of offset at zero pressure, with slight adjustment, if necessary, will maintain optimum performance. Overpressure All ranges will accept range plus 10% TYPICAL WIRING DIAGRAMS Voltage Output Current Output SCREEN Output load impedance 10k min. SCREEN PIN 1 OUTPUT PIN 1 OUTPUT PIN 2 COMMON PIN 2 COMMON PIN 3 SUPPLY (+VE) PIN 3 SUPPLY (+VE) Output load impedance 250k max. PIN 4 NOT USED LOAD PIN 4 NOT USED NOTE It is important that the connections are made correctly. Reverse voltage application will damage the transducer. DIMENSIONS CABLE GLAND TO SUIT Ø 6.0 CABLE MAX CABLE GLAND TO SUIT Ø 6.0 CABLE MAX Ø 80.0 CABLE GLAND TO SUIT Ø 6.0 CABLE MAX Ø 80.0 Ø 120.6 77.5 77.5 Ø 80.0 21.5 47.0 G 1/4 A 68.0 22.00 A 21.67 /F HEX 51.0 G 1/2 A Ø 90.0 Type 4311 30.0 17.00 A 16.73 /F HEX G 1/2 A 38.5 15.0 30.0 23.0 30.0 24.00 A 23.67 /F HEX 21.5 67.5 21.5 68.0 42.0 77.5 Type 4511 Type 4411 62.0 Ø 120.6 Part No. Suffixes Ordering Information – Example CEA4–20 mA output (CE marked). Type4311 Pressure Transducer. Connection1/2” bar. CEB0–10V dc Output (CE marked). Range10 bar pressure. FluidFor use on water. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 13 enquiries@baileymackey.com · www.baileymackey.com Series 4000 This series of pressure transducers have been designed as a simple low cost device to monitor pressure difference between a high and a low pressure. For example across filters, through boilers etc. These transducers can be used to measure flow using orifice plates, pitot tubes etc (see pages 21-23 for suitable digital displays with square root output). CE marked models are fully certified in accordance with EN 50081 & EN 50082. Differential Pressure Transducers Features 5Hall Effect (magnetic) Sensor 5Differential pressure ranges up to 25 bar 50 -10V dc or 4 - 20 mA output 5Supplied with a plug & socket 5Weight 1.2 Kg TYPE 4312 TYPE 4412 TYPE 4512 Ranges Ranges Ranges 250 mbar 25 mbar 10 mbar 400 mbar 50 mbar 20 mbar 1 bar 100 mbar 2 bar 160 mbar 4 bar 7 bar 10 bar 25 bar 1 bar vacuum Max. line pressure 90 bar Max. line pressure 34 bar Max. line pressure 10 bar intermediate ranges available intermediate ranges available intermediate ranges available The units can be calibrated to intermediate ranges but the accuracy will relate to the appropriate sensor range shown above. 14 Accuracy Alternative wetted parts Ordering Information - Example Linearity & Hysteresis combined ± 2% of range Pressure Connection 316 Stainless steel Type4412A Differential Pressure Transducer. Materials of construction Diaphragm 17/7 ph Stainless steel Seal according to fluid Pressure Connection Brass Diaphragm Beryllium Copper Seal Nitrile rubber Cover Anodised Aluminium Range50 mbar differential pressure. Line Pressure 20 bar. Part No. Suffixes CEA4 - 20 mA output (CE marked). Connection 1/8” bspp female. Fluid For use on water. CEB0 - 10 V dc output (CE marked). Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Differential Pressure Transducers Series 4000 General Specification Calibration Temperature Effects Maintenance Gain (span) and offset (zero) adjustment of approx. ± 5% of range is provided under cover. Typically ±0.14% per °C between 15–30 °C. Calibrated at 20 °C. No maintenance is required on these transducers. On critical applications, periodic checks of offset at zero pressure, with slight adjustment, if necessary, will maintain optimum performance. Overpressure All ranges will accept range plus 10% TYPICAL WIRING DIAGRAMS Voltage Output Output load impedance 10k min. Current Output PIN 1 OUTPUT PIN 1 OUTPUT PIN 2 COMMON PIN 2 COMMON PIN 3 SUPPLY (+VE) PIN 3 SUPPLY (+VE) Output load impedance 250k max. PIN 4 NOT USED LOAD PIN 4 NOT USED NOTE It is important that the connections are made correctly. Reverse voltage application will damage the transducer. DIMENSIONS Ø 80.0 Ø 80.0 CABLE GLAND TO SUIT Ø 6.0 CABLE MAX Ø 80.0 77.5 77.5 47.0 Type 4312 Optional Addition to Series 4000 Transducers G 1/8 51.0 Ø 90.0 30.0 Type 4412 CRS CABLE GLAND Ø 6.0 CABLE 7.0 16.5 91.0 CRS 16.2 30.0 G 1/2 A CABLE GLAND TO SUIT Ø 6.0 CABLE MAX 8.0 24.00 A 23.67 /F HEX 30.0 42.0 68.0 91.0 21.5 21.5 21.5 77.5 G 1/8 62.0 Type 4512 Ø 120.8 Features 531/2 digit 10 mm high LCD display All Hall Effect Pressure Transducers can be fitted with a digital display in the lid. 54-20 mA or 0-10V dc output 5Offset & Gain adjustment through cover 5Scaled in any pressure units When ordering state Fitted with LCD display’ after the pressure transducer specification. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 15 enquiries@baileymackey.com · www.baileymackey.com Type 4101 Pressure Transducers This pressure transducer has been specifically designed where high electromagnetic radiation is present, such as in fire appliances, hospitals, radio transmitting stations etc. It is totally immune to and does not radiate any frequency of EMC. Features 5Suitable for use in EMC noisy environments 50-10V dc output requires 12V dc supply 53/8” bspp male connection 5IP65 enclosure 5Plug & socket electrical connection WIRING DIAGRAM DIMENSIONS PIN 1 OUTPUT BLUE PIN 2 0V YELLOW PIN 3 12V dc REGULATED RED GROUND GREEN/YELLOW 16 Pressure Ranges Accuracy Alternative wetted parts Any pressure range from 0–25 bar minimum to 0–700 bar maximum Linearity & Hysteresis combined ± 2% of range Stainless steel Output Materials of construction Ratiometric Pressure Connection Brass Sensing Element Phospher Bronze Housing Anodised Aluminium The transducers can be used on all fluids compatable with the wetted parts. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Pressure Transducers Type 73PT Pressure gauge with high output signal. Designed to give pressure indication and electrical output signal for distant reading in one unit and only one pressure tapping. FEATURES 5Gauge (g) ranges up to 600 bar g 5Potentiometric or 4-20 mA output 56” dial pressure indication 5Supplied with 1M flying lead 5Weight 1.18kg 5Pressure connection 1/2” BSP male (alternatives available) 5Bourdon tube sensing element PART No. 73 PT for voltage output PART No. 73 PTA for 4-20MA output TYPE 73PT / 73PTA WIRING DIAGRAM Gauge Pressures For use with materials compatible with brass and phosphor bronze 73PT Ranges -1/0 bar g 0/25 bar g 0/1 bar g 0/40 bar g 0/1.6 bar g 0/60 bar g 0/2.5 bar g 0/100 bar g 0/4 bar g 0/160 bar g 0/6 bar g 0/250 bar g 0/10 bar g 0/400 bar g 0/16 bar g 0/600 bar g Alternative ranges available Note:The coil will be damaged if full load is applied via the wiper. Output:0/2000 ohms (ranges up to 2.5 bar) 0/1570 ohms (ranges 4 bar and above) minimum load impedance 4K ohms Supply:60V dc max regulated max current 12mA 73PTA Accuracy Output:4-20 mA 2 Wire current loop max load impedance 400 ohms ±1% Supply:12 to 24 V dc Output 73PT Ratiometric 73PTA 4-20 mA Note:If the wiring is reversed there will be no signal. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 17 enquiries@baileymackey.com · www.baileymackey.com Type 70PT Pressure Transducers Pressure gauge with high output signal for harsh media. Designed to give pressure indication and electrical output signal for distant reading in one unit and only one pressure tapping. Features 5Gauge (g) ranges up to 40 bar g 5Potentiometric or 4-20 mA output 56” dial pressure indication 5Supplied with 1M flying lead 5Weight 1.2kg 5Pressure connection 1/2” BSP male (alternatives available) 5Diaphragm sensing element PART No. 70 PT for voltage output PART No. 70 PTA for 4-20mA output See page 24 for alternative wetted parts TYPE 7OPT / 70PTA WIRING DIAGRAM Gauge pressures For use with materials compatible with wetted parts specified. Brass and BeCu - standard. Seals - PTFE 73PT Ranges 0/2.5 bar g 0/4 bar g 0/6 bar g Note:The coil will be damaged if full load is applied via the wiper. 0/10 bar g Output:0/2000 ohms minimum load impedance 4K ohms 0/16 bar g 0/25 bar g 0/40 bar g Supply:60V dc max current 12mA Alternative ranges available 73PTA Accuracy Output:4-20 mA 2 Wire current loop max load impedance 400 ohms ± 1.5% f.s. Supply:12 to 24 V dc Output 70PT Ratiometric 70PTA 4-20 mA 18 Note:If the wiring is reversed there will be no signal. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Pressure Transducers Type 69PT Pressure gauge with high output signal. Designed to give local indication of pressure difference between two points and electrical output signal for distant reading in one unit. Features 5Differential ranges 5Potentiometric or 4-20 mA output 56” dial pressure indication 5Supplied with 1M flying lead 5Weight 2kg 51/4” BSPFE connections (alternatives available) 5Diaphragm sensing element 5Maximum line pressure 34 bar g PART No. 69 PT for voltage output PART No. 69 PTA for 4-20mA output TYPE 69PT / 69PTA WIRING DIAGRAM Differential pressures For use with materials compatible with brass, BeCu and nitrile. 73PT Ranges 0/2.5 bar 0/4 bar 0/6 bar Alternative ranges available Maximum line pressure 34 bar (not to be applied to one side only). Note:The coil will be damaged if full load is applied via the wiper. Output:0/2000 ohms minimum load impedance 4K ohms Supply:60V dc max current 12mA Accuracy ± 2% f.s. Output 69PT Ratiometric 69PTA 4-20 mA Alternative wetted parts 73PTA Output:4-20 mA 2 Wire current loop max load impedance 400 ohms Supply:12 to 24 V dc Note:If the wiring is reversed there will be no signal. Stainless steel and viton seals Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 19 enquiries@baileymackey.com · www.baileymackey.com Type 440 Low cost display for use with our range of single ported and differential pressure transducers and potentiometric pressure gauges. Analogue Displays Features 596 Din case 5Panel mounting 5Rear screw terminals 50-10V & 4-20mA inputs 590° scale 5IP54 enclosure PART No. 440 A is for 4-20mA input PART No. 440 B is for 0-10V dc TYPE 440A&B For use with 4-20mA or 0-10V output transducers and potentiometric gauges detailed in this catalogue. WIRING DIAGRAM (provided with each unit) Ranges -1.0 bar vacuum up to 600 bar pressure. 440A Alternative scales available Dimensions Front face 96x96mm Depth of case 43mm Depth including terminals 60mm Separate power supply required 12 to 24V dc. Panel cutout 92x92mm 440B Accuracy ± 2% f.s. Separate power supply required either 12 to 24V dc single rail or 12-0-12 dual rail. Input 4-20 mA ñ 440A 0-10V ñ 440B 20 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Digital Displays This display is intended for use with the pressure transducers illustrated in this catalogue. They can also be used in other applications where digital indication of an input value is required. The displays are CE marked in accordance with European legislation. Type 441 Features 514.2 mm high LEDs 51/8 din case 5Factory set user configured 52 software alarms 590 - 265V ac or 12 - 24V dc input option 5Front panel conforms to IP 64 5Square root extraction built-in 5Powers all Bailey & Mackey transducers directly DIMENSIONS General Specification Calibration Accessed from front panel Alarms Two software alarms Power Supply Input 90 to 265V ac or 12 to 24V dc On mains units it is recommended that a 50 mA anti-surge fuse is fitted in the live input supply to the display Part No. Suffixes A 4-20 mA B 0-10V dc output Ordering Information - Example Panel cut-out 93x45mm Depth behind panel 175mm Supplied with all connectors Type 441A Supply 240V 50Hz Calibration 0-10 bar Installation instructions provided with each display Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 21 enquiries@baileymackey.com · www.baileymackey.com Type 442 Digital Displays Digital Display Dual Alarm Type 442 Features 514.2 mm high LED’s 51/8 din case This display is intended for use with the pressure transducers illustrated in this catalogue where two volt free alarm contacts are required. They can also be used in other applications where digital indication of an input value is required. The displays are CE marked in accordance with European legislation. 5Factory set user configured 52 spco volt free relay contacts 52 software alarms 590 - 265V ac or 12 - 24V dc input option 5Front panel conforms to IP 64 5Square root extraction built in 5Powers all Bailey & Mackey transducers directly DIMENSIONS General Specification Calibration Accessed from front panel Alarms Two software alarms Power Supply Input 90 to 265V ac or 12 to 24V dc On mains units it is recommended that a 50 mA anti-surge fuse is fitted in the live input supply to the display Part No. Suffixes A 4-20 mA B 0-10V dc output Ordering Information - Example Panel cut-out 93x45mm Depth behind panel 175mm Supplied with all connectors Type 442A Supply 240V 50Hz Calibration 0-10 bar Installation instructions provided with each display 22 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Power Supplies Series 500 The following power supplies have been selected for use with the transducers illustrated in this catalogue. Connection details are supplied with each power supply supplied. To ensure the correct unit is used please contact our technical department prior to ordering. TYPE 553 TYPE 555 For use with Type 453B & Type 454B pressure transducers shown on page 4 For use with Type 045/3 and Type 045/4 shown on page 2 Output:Dual rail adjustable (10 to + 15V dc 0.5 A max.) Output:Single rail fixed (+5V dc 0.5 A max.) Supply:240v 50/60 Hz only Supply:110/240V 50/60 Hz. Case:Enclosed type with ventilation apertures Case:Enclosed type with ventilation apertures TYPE 554 TYPE 556 For use with Type 453, Type 454, Type 4311, Type 4312, Type 4411, Type 4412, Type 4511 and 4512 pressure transducers shown on pages 4-16 For use with Type 453, Type 454, Type 4311, Type 4312, Type 4411, Type 4412 Type 4511 and 4512 pressure transducers shown on pages 4-16 Output:Single rail adjustable (+10 to +20V dc 0.5A max.) Output:Single rail adjustable (+12 to +15V dc 1.5 A max.) Supply:240v 50/60Hz only Supply:110/240V 50/60Hz only Case:Enclosed type with ventilation apertures Case:Open chassis type For further information please contact our Technical Department Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 23 enquiries@baileymackey.com · www.baileymackey.com Chemical Protection Pressure Transducers It is the user’s responsibility to ensure that the materials are compatible with the application. Malleable Iron Base, 316 S.Steel Disc Silver Plated Base, Fine Silver Disc Acetylene Brines Alkyl Chlorides Bromine Ammonia (Max 60°C) Chlorine (wet or dry) Aniline chlorates of Na, K, Ba Calcium Chloride (Max 60°C) Chlorides of Na, K, Mg Caustic Soda (Max 60°C) Flourine Chlorides of Na, K, Mg Mercuric Chloride Hydrocyanic Acid Ozone Pyridine UPVC Base 1/2” BSP, PTFE Disc 316 Stainless Base and Disc Max Temperature 40°C Acetic Acid Max Pressure 200 lbf/in2 Ammonium Hydroxide Anhydrous Ammonia Carbon Disulphide Aluminium Chloride Carbon Tetrachloride Caustic Soda Caustic Soda Hydrobromic Acid (50%) Caustic Potash Hydrochloric Acid (36%) Citric Acid Hydrogen Sulphide Formic Acid Lead Acetate Fruit Juices Methanol Food Machinery Oxalic Acid Hexamine Phosphoric Acid (50%) Hydrogen Peroxide Potassium Salts Oil-Phosphate Ester Based Sodium Hypochlorite Silver Nitrate Sodium Salts Water De-ionised Sulphuric Acid (70%) Waste Gases Contact our technical sales department for accuracies of transducers with alternate wetted parts. 24 Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com Pressure Transducers Installation and Use A Pressure Transducer correctly installed and to the correct specification gives an electrical output proportional to the pressure in the system which helps to ensure the safe working of process plant and machinery. e)Ambient and process temperature acting on the transducer should be within catalogue values. The unit should be protected from higher fluid temperatures by means of a syphon tube filled with condensate before use. The fluid in the pressure chamber should not be allowed to freeze or crystallise as this will lead to rupture of the sensing element. a)Before fitting the pressure transducer to a pressure source check that the range (full scale) of the device is the same or higher than the pressure to be applied. f)Differential pressure transducers should not be used with more than the range of the transducer applied to one side unless approved by our Technical Department. Line pressure must not exceed the line pressure stated on the pressure transducers label. The higher of the two pressures must be connected to the port marked high and the lower of the two pressures must be connected to the port marked low. b)Before fitting the pressure transducer to a pressure source check that the wetted parts are compatible with the fluid being used, and that the pressure connection correctly matches that of the pipework. c)When fitting the pressure transducer to pipework use correct sealing methods. Do not use the transducer body to tighten the pressure transducer to the pipework, use correct spanners on the hexagon base. g)Ensure that the pressure transducer is connected electrically in accordance with the installation instructions supplied with the unit. Incorrect connection can damage the pressure transducer beyond repair. d)Do not use pressure transducers on Oxygen or Acetylene unless approved by our Technical Department. If in doubt concerning the application of any pressure transducer please contact our Technical Department who will be only too pleased to give you advice. Pressure Conversion Factors Multiply units in left hand column by factor to obtain units at top. i.e. bar x 14.504 = lbf/in2 bar lbf/in2 kg/cm atm (std) MH2O inH20 mmHg inHg N/M2 Pa 1 14.504 1.0197 0.9869 10.197 401.46 750.06 29.53 100000 100000 ‘ lbf/in2 0.0689 1 0.0703 0.068 0.7031 27.68 51.715 2.036 6894.8 6894.8 kg/cm2 0.9807 14.223 1 0.9678 10 393.7 735.56 28.959 98066 98066 atm (std) 1.0133 14.696 1.0332 1 10.332 406.78 760 29.921 101325 101325 MH2O 0.0981 1.4223 0.1 0.0968 1 39.37 73.556 2.8959 9806.6 9806.6 inH2O 0,0025 0.0361 0.0025 0.0025 0.0254 1 1.8683 0.0736 249.09 249.09 mmHg 0.0013 0.0193 0.0014 0.0013 0.0136 0.5352 1 0.0394 133.32 133.32 bar inHg 0.0339 0.4912 0.0345 0.0334 0.3453 13.595 25.4 1 3386.4 3386.4 N/M2 0.00001 0.00015 0.00001 0.00001 0.0001 0.004 0.0075 0.0003 1 1 Pa 0.00001 0.00015 0.00001 0.00001 0.0001 0.004 0.0075 0.0003 1 1 The right is reserved to change product specifications without prior notice. Baltimore Road, Birmingham B42 1DE, UK Tel +44 (0)121 357 5351 · Fax +44 (0)121 357 8319 enquiries@baileymackey.com · www.baileymackey.com 1 OTHER PRODUCTS IN OUR RANGE PRESSURE SWITCHES BOURDON TUBE PRESSURE GAUGES DIAPHRAGM & DIFFERENTIAL PRESSURE GAUGES Keeping pressure under control Baltimore Road, Birmingham B42 1DE, UK • Tel +44 (0)121 357 5351 • Fax +44 (0)121 357 8319 Email enquiries@baileymackey.com • Web www.baileymackey.com DP09PT