Capability Statement

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Capability Statement
CAPABILITY STATEMENT I INTRODUCTION
Who we are…
• Subsea systems
• Pipelines and flowlines
• Subsea structures
KW was founded in 1999 as a niche high-technology consultant
solving problems associated with subsea pipelines. Over the
years we have grown our capability and services across the
broader subsea sector providing design engineering at all phases
Flow assurance
Architecture layout
of projects, whilst also enhancing our reputation as a leading
consultant.
Execution and installation schedules
Project cost estimates
Upheaval buckling and OOS
Lateral buckling and pipeline walking
Pipe-in-pipe
Manifolds, RBS, SSIV, PLET and FLET
Controls and umbilicals
Geotechnical engineering, soils
and foundations
We often engage in projects that are situated in extreme environmental
areas, in deep waters, challenging seabed terrains and soils as well as high
pressure, high temperature reservoirs and corrosive fluids. We strive to
challenge and extend the traditional design approaches, enabling marginal
projects, but always with safety as a priority and through solutions that are
designed for installation and construction economically.
Trenching and burial
In 2012 KW became part of the Petrofac Group – one of the major
Installation engineering
oil services companies in the world. We continue to operate as an
Survey and routeing
independent company with the vision of being ‘the engineer of choice for
Riser design and reassessment
global subsea developments’.
Component qualifications
Advanced engineering: FE analysis
We can also integrate our services with the larger engineering resource
Carbon capture and gas storage
and skills base of Petrofac to jointly undertake larger and more complex
oil and gas developments which involve other offshore facilities such as
Covering…
jackets, topsides, FPSO’s as well as onshore plants. We believe that this is
• Conceptual design
a unique offering that also draws upon the wider Petrofac experience and
• FEED
feedback from EPC projects undertaken in the field.
• Detailed design
• Project execution
• Pipeline integrity management
An impressive track record serving
oil and gas majors and independents
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Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I INTRODUCTION
What we do…
Design Capability and Consulting Services
Engineering Personnel
KW’s Greenfield Design services range from conventional
Our strength comes from a very experienced and long
subsea architecture associated with North Sea Tie-Backs to
serving staff based resource pool, who manage, consult
Deep Water SURF projects and standalone large diameter
and transfer experience from project to project and also
long distance export lines. Our services start from the early
participate in training and developing our younger graduate
engineering select phase through to concept, pre-FEED,
engineers. A significant number of our engineering workforce
FEED, Detailed Design, and Execution Phase. Consulting
have PhDs in specialist areas a such as fluids, structures and
forms an important part of our day to day problem solving
soils, including specialisation in FE modelling.
service to our clients, often on a 24/7 basis supporting
offshore operations or helping them resolve critical design,
Track Record
installation or failure problems helping to re-mobilise
We have an extensive track record with Oil and Gas majors,
construction or re-start production.
NOC’s, mid-size and smaller independents as well as all of
the major installation contractors, survey contractors, rock
Providing design engineering
and consulting services at all
phases of projects
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
3
and burial contractors and subsea equipment suppliers. Our
projects are global, from the North Sea, North Africa and the
Mediterranean to the Middle East, Asia, West Africa, Canada,
US GoM and Mexico.
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I INTRODUCTION
Contents
This document represents an
overview of the capabilities,
services and track record of
KW Ltd.
Section 1 provides information on
KW’s key personnel, QMS and how
to contact us.
Section 2 details our technical
expertise.
Section 3 contains a series of maps
showing a selection of engineering
projects completed worldwide.
Section 4 provides a track record of
a selection of KW’s projects.
1 Corporate Information
Key Personnel
Quality Management System (QMS)
Contact KW
2 Services
Design of Subsea Pipelines
Design of Subsea Structures
Installation Engineering
Survey and Routeing
Upheaval Buckling and Out-of-straightness Analysis
Lateral Buckling and Pipeline Walking
High Pressure and High Temperature Systems
Pipe-in-Pipe
Advanced Engineering: FE Analysis
Geotechnical Engineering and Soils
Inspection, Repair and Maintenance Services (IRM)
Pipeline Integrity Management
Flow Assurance
Mooring Analysis
Riser Systems
Subsea Umbilical and Cable Systems
Subsea Control Systems
Riser Design and Reassessment
Research and Development
Training Courses, Seminars and Publications
3 Project Experience
Global Experience
North Sea and Norway
Mediterranean and North Africa
4 Track Record
Conceptual and FEED
Detailed Design
Structural Design
Owner Engineer
Upheaval Buckling and Out-of-straightness Analysis
Lateral Buckling and Pipeline Walking
High Pressure High Temperature and Pipe-in-Pipe
Deepwater Project Highlights
Integrity Management Project Highlights
Mediterranean and North Africa Projects
Mexico Projects
Norway Projects
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT
Corporate Information
5
1
CAPABILITY STATEMENT I CORPORATE INFORMATION
Key Personnel
Andreas Kyriacou
Andreas has over 20 years’ offshore oil and gas experience
and four years’ research related experience. He has spent
most of his career in corporate positions within major
contractors Saipem and Brown and Root, working as
Engineering Manager, Commercial Manager and Business
Development Manager within the field of construction
of offshore pipelines and more recently in floating LNG
facilities. Andreas joined KW in the summer of 2006 and is
now Managing Director of the group.
Kevin Williams
Kevin has over 25 years’ offshore pipelines engineering,
design and consulting experience and three years’ research
related experience. He has worked in senior technical and
operations positions within JP Kenny, Advanced Mechanics
and Engineering (AME) and Andrew Palmer Associates
(APA) before joining KW in 2000 where he is the group
Technical Director and Chief Engineer. Kevin has been
involved in review and development of design codes and
guidelines and is often called to act in peer review and audit
capacity and as a technical authority for BP on specialist
pipelines projects.
Khaled Kamhawi
Khaled has over 20 years’ offshore pipelines engineering,
design and consulting experience and five years’ research
related experience. He has worked within the engineering
groups of major contractors such as EMC (Saipem/Brown
and Root), Pirelli and engineering houses such as JP
Kenny and Mentor. His technical expertise lies in subsea
geotechnics and pipe-soil interaction, an area that he
further developed during his time at SAGE Engineering
before eventually setting up KW Ltd in 1999. He now acts
as a consultant in specialist work related to geotechnics as
applied to foundation design pipe burial and trenching, out
of straightness and general subsea pipeline engineering.
Dave Bennett
Dave has over 26 years’ experience in the offshore and
subsea engineering sector, working for major engineering
companies such as John Brown Engineers, Brown and
Root Vickers, Kvaerner Oilfield Products and more recently
in Mentor and Genesis Oil and Gas before moving to KW
in 2003. He is KW’s Corporate QHSE Manager and is also
one of our senior project managers. His expertise lies in
detailed design of subsea structures and is discipline Head
of our Structures design group.
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Knut Dahl-Stamnes
Knut has 30 years’ professional engineering and project
management experience in the international Oil and Gas
industry working for BP, a major integrated operating
company. He is experienced in conceptual FEED, and
project execution/delivery with a focus on planning, design,
procurement of services and materials, construction, and
installation of subsea/topsides oil and gas infrastructure
and facilities. Knut joined KW in October 2011.
Narendra Katechia (Nandy)
Nandy has over 20 years’ experience in Subsea FEED,
engineering design, manufacturing, testing, installation
and commissioning support experience in shallow/
deepwater, Electro /Hydraulic /Multiplex, FPSO and
Workover Instrumentation / Control & Umbilical Systems.
Main projects worked on include: Agip-Toni, Phillips JudyJoanne, Conoco McCulloch and Amerada Hess Durward/
Dauntless, BP East Foinaven, Bruce Phase II, Shell
Malampaya, Saffron Scarab Project, ENI K2 Gulf of Mexico
development, Block 17 Gas gathering System, Moho
Bilondo, Total Akpo, South Cost Gas Development and
Don West & Southwest, Kashagan EPC2/3, Phase II FEED,
BP Balakhany development, BP block31PSVM, Addax
Wori extension and Hess South.
Liam Finch
Liam has 20 years’ experience in practical and supervisory
roles as Flow Assurance consultant and Lead Engineer
on many challenging detail design projects, FEEDs and
studies with major clients. He is an experienced Lead Flow
Assurance engineer on offshore shallow/deep water and
HPHT field development projects, managing project teams
of up to 20 specialists. He typically achieves integration of
key sub-surface and surface-level data by using industrystandard simulation tools such as: OLGA, Pipesim and
Gap/Prosper and North Sea oil projects include Bentley EP
and Stella Ithaca. Over the last few years he has utilised his
skills in Flow Assurance to resolve complex problems such
as heavy viscous, problematic emulsions and skin effect
heat tracing mitigations.
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I CORPORATE INFORMATION
Key Personnel (cont.)
Michael Pray
Michael has more than 40 years’ industrial experience
including 30 years within Oil and Gas pipelines, working on
all aspects of management and pipeline engineering both
in the UK and abroad. Michael’s key strengths are business
development, project directorship and management both
in the UK and abroad. He has experience in all aspects
of pipeline design, construction, operation and integrity.
Michael uses system asset integrity management that is
based on operational experience, to provide lower through
life costs. He has also had experience in all aspects of
pipeline design (both onshore and offshore) including value
engineering enhancing traditional techniques with the latest
technical advances, challenging of standards and the use
of current best practise.
Ian Gardiner
Ian is a professionally qualified upstream oil and gas
facilities engineer with over thirty years worldwide industry
experience; the majority of this experience gained in
offshore developments, with some in onshore gas plant and
associated onshore pipeline developments. Since 1998
he has been involved in deepwater offshore oil and gas
developments in West Africa (Nigeria and Angola), Gulf of
Mexico, Israel and Australia – from project Definition and
Concept select through FEED to Execution phases.
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I CORPORATE INFORMATION
Quality Management Systems (QMS)
KW Ltd is fully committed to the application of quality to
provide services and products of excellence that achieve
our client’s satisfaction. KW operates a Quality Management
System that has been independently assessed and is
accredited to BS EN ISO 9001:2008.
Top management are responsible for ensuring that the
requirements of the Quality Management System are
implemented and maintained. KW ensures that team
members at all levels of the company are fully informed of the
quality requirements and our aim to provide a quality service
and customer satisfaction. All personnel are encouraged to
be involved in the development and application of the Quality
Management System and to provide benefit to our clients
through continual improvement.
®
KW is registered with First Point Assessment Limited where
performance indicators are established and monitored. We
are also included in the Achilles Joint Qualification System.
Contact KW
KW Ltd
Chester House
76-86 Chertsey Road
Woking
GU21 5BJ
United Kingdom
Contact:
Andreas Kyriacou
Managing Director
T: +44 (0)1483 738 500
F:+44 (0)1483 738 501
KW Ltd is registered in England no. 03764131
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT
Services
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2
CAPABILITY STATEMENT I SERVICES
Design of Subsea Pipelines
Founded to pioneer new standards of engineering
excellence, KW is now firmly established as a premier force
in international pipeline engineering. Our rapid ascent and
enviable track record of success are driven by technical
expertise, innovative vision and sharp customer focus. Our
highly experienced team of pipeline engineers is supported
by industry-leading technical specialists in structural
mechanics, FEA, geotechnics and materials technology.
A rigorous approach to project management, strict quality
control and our exceptional CAD team complete the picture.
Seamless integration of key technical disciplines allows
innovation to flourish in our approach to complex design
challenges. This enables us to deliver fresh, effective and
economical design solutions within the tight schedules
required by today’s fast-track developments.
KW understands design projects from the viewpoint of both
pipelay contractors (as part of EPC projects) and operators.
In the North Sea we have significant experience in the design
of subsea tie-backs, especially those associated with HPHT
reservoirs.
Away from the North Sea we are working with clients in
North Africa and the Mediterranean for both shallow and
deep water field developments, encompassing flowlines,
intrafield and trunklines, subsea structures, manifolds, risers
and shore works.
Pipeline over stringer with buoyancy
Technical excellence
delivered safely and with
innovative thinking
KW undertakes projects in deepwater locations including
West Africa and are continuously enhancing our deep and
ultra deepwater capability, where again we see particular
added value through our technology edge.
Subsea architecture
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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•
•
•
•
•
•
•
•
•
•
•
Traditional subsea pipeline systems
Manifolds and other subsea structures
Risers and spools
Shore approach
Subsea tie-backs
HPHT fields
Pipe-in-pipe and insulated pipelines
Deep and ultra-deep waters
Exotic materials
Highly undulating seabeds
Challenging environments and soil conditions
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Design of Subsea Structures
Key assets
The continuing trend towards subsea developments places
ever greater emphasis on the need for cost-effective and
practical subsea structures. These structures must support
and protect critical piping and equipment for the life of the
field, whilst providing easy diver/ROV access for critical
intervention tasks. Reliable performance of these assets is
critical to the success of a development, requiring great care
and attention to detail in design.
Our comprehensive design service covers conceptual,
FEED, preliminary and detailed engineering of subsea
structures, supported by our team of experienced subsea
engineers. We work closely with client, installation contractor
and fabricator throughout the project to ensure suitability of
final design and compressed schedule.
Structure types
Our design team has experience of all types of subsea
structures in deep and shallow water, including manifolds,
templates, SSIV protection, PLEM, subsea distribution
assemblies, wellhead protection, drill centres, dynamic riser
bases, tether clump weights, subsea PLR modules, PLET
and in-line wye/tee assemblies.
Layout
Use of modern 3D CAD tools to define layout of piping,
valves, actuators, flanges, tie-ins and equipment. Size
and weight optimised to suit installation vessel and
fabrication facility. Designs tailored to suit diver or ROV IRM
philosophies (tie-in, valve operation, equipment installation/
retrieval).
Petrofac Don South West and West Don Riser Base Structure
Foundations
Our geotechnical specialists have wide experience in soil
characterisation and subsequent design of piled, gravity
or suction pile foundations. Rigorous seismic analysis and
design can be provided when required. P-Y curve and
limit equilibrium methods are backed up by sophisticated
numerical modelling when appropriate.
Design package preparation
Our design team can provide preliminary, conceptual and
detailed design drawings (2D and 3D), material take-off,
weight take-off, specifications, design reports, procedures,
philosophy documents and studies. Preliminary drawings
and MTO are provided as early as possible to expedite
procurement of long lead items.
Structural analyses
State of the art structural design software is used
to develop efficient structure designs in accordance
with either limit state or permissible stress codes.
Global analysis may cover or involve load-out,
transportation, marine lifting, installation and in-place
analysis including hydrodynamic and earthquake
loading. External loads from dropped object impacts,
trawl snag and pipeline tie-ins can be addressed.
Piping assemblies are designed in conjunction
with adjoining spools and foundations, and can be
combined in the global structural analysis to capture
critical interaction effects. We have experience in the
design of structures, piping, fitting analysis and design
to the range of commonly applied codes and standards.
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Petrofac Don South West
and West Don Riser Base
Structure 3D CAD Model
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Installation Engineering
Engineering and support for offshore operations
The installation phase of an offshore project inevitably carries
substantial cost and risk. Successful installation campaigns
require thoroughly engineered offshore operations, with
the utmost attention to detail. KW has a strong record
of working closely with contractors to optimise cost and
quantify risk of offshore operations.
Our specialist engineering skills and broad experience
complement the capabilities of offshore contractors,
enabling fully engineered solutions to be prepared within
fast-track project schedules.
We provide a range of installation engineering solutions
for pipelay, trenching/burial, T&I, survey and rock dump
contractors, including:
• Full rigid and flexible pipelay analysis
(reeling, S-lay, J-lay, bundle tow, shore pulls)
• Riser installation and J-tube pull-in
• Vessel mooring and station keeping
• Trenching and ploughability analysis
• Installation of subsea structures and spools
• Installation of fixed structures
(including float-over analysis)
Platform float-over
Project highlights
Conoco Mimas and Tethys pipelay
Detailed simulation of pipelay operations using S-lay with
floating stinger (start-up, normal lay, A&R), including rigorous
analysis of vessel motions and wave-current effects. ECA
to determine AUT defect size limits. Detailed design of pipe
stacking and sea-fastening arrangements. Specification
and supervision of lay barge mooring analysis. Detailed FEA
of stinger hitch arrangement, and design of strengthening
modifications.
Saudi Aramco Duba offloading platform float-over
Concept and detailed design of unique ‘skid and floatover’ installation of 1000 te offloading platform onto piles.
Detailed design of all installation systems, including barge
strengthening, bespoke hydraulic skidding system and
extended tilt beams. Sea-keeping, ballasting, stability and
longitudinal strength analysis of barge. Design of adjustable
pile installation guide frames to accurately locate permanent
piles. Preparation of detailed drawings and procedures.
Spool installation
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Talisman Tweedsmuir spools
Comprehensive installation engineering services to support
deployment of numerous spools in extensive North Sea
development. Lifting analysis and design of rigging,
deck layouts, sea-fastening design and ad-hoc support to
offshore operations.
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Survey and Routeing
Critical up-front task
Optimal route selection at the outset of an offshore pipeline
project has the potential to minimise subsequent design
challenges and dramatically reduce construction costs.
The critical importance of routeing decisions is recognised
in our approach, which combines extensive experience with
rapid and effective analysis tools to screen candidate routes.
Whilst these specialist skills are often generally available
to office-based desk studies and detailed engineering, our
ability to perform rapid analysis onboard the offshore survey
vessel is unique within the industry. In many cases we are
able to avoid geohazards, eliminate spanning, and minimise
installation difficulties even before completion of the survey.
Where routeing challenges cannot be resolved offshore, we
ensure that the survey data acquired is adequate for rigorous
assessment during FEED and detailed design.
Crossing existing pipelines and cables (Goliat Development)
Project highlights
Gulf of Aqaba Crossing: Egypt, 2003
The 36" pipeline passes from Taba in Egypt to Aqaba in
Jordan, crossing the 860m deep Gulf of Aqaba: a depth
record for a large diameter pipeline. Both sides of the gulf
are extremely steep, with numerous gullies and unstable
slopes, and delicate corals at the shore approaches. Any
pre- or post-lay intervention would have been very costly,
with no scope for trenching or rock cover. Identifying
a suitable route was particularly challenging, requiring
sophisticated numerical analysis to minimise span lengths
and avoid landslide run-out zones. KW supported the owner,
EGC, at every stage of the project, with routeing specialists
present on all offshore surveys. The final selected route
eliminated all intervention requirements, in spite of extremely
challenging seabed terrain.
Agiba Project: Gulf of Suez, 2005
Offshore and Onshore Support for pipeline routed in shallow
waters with extensive reefs and rocky areas off the east
coast of Egypt. Pipeline route optimised to avoid excessive
spanning, relax installation tolerances, and avoid severe
cross slopes to ensure lateral stability.
Routeing through steep slopes (ENI’s Goliat Development)
North Idku Project: Offshore Egypt, 2006
Pipeline route optimised to avoid reef and pass through
flat seabed to improve trenching conditions. Pipeline route
length minimized. Offshore support was provided to acquire
firsthand data and perform real time route selection. Survey
operations were adjusted in the field to suit selected route.
The critical importance
of routeing decisions is
recognised in our approach
Avoiding pock marks (Goliat Development)
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Upheaval Buckling and
Out-of-straightness Analysis
Out-of-straightness (OOS) analysis is one of KW’s main
strengths that enables the company to remain at the leading
edge of upheaval buckling (UHB) analysis.
Unique analysis package
KW has developed an accurate and consistent OOS analysis
methodology, which is based on the use of the SAGE
Profile FE package combined with the Download Monitoring
System (DMS) to calculate the download requirement to
prevent upheaval buckling in pipelines.
KW assurance
A dedicated, proactive, and responsive engineering team
with extensive experience of advanced structural mechanics
and pipeline engineering can be assigned to respond to the
project’s demands.
KW’s ability to perform the OOS analysis quickly and
thoroughly can be demonstrated by reference to our
track record in this field over the past years. Rock dump
schedules can be provided as swiftly as within 24 hours, if
required, from the receipt of raw OOS survey data.
The KW OOS analysis method is combined with a reliabilitybased approach in order to capture the uncertainty in
design input parameters. ABAQUS non-linear FEA is used
to calibrate the OOS analysis models for HPHT and PIP
applications.
The DMS analysis tool, pioneered and developed by KW
staff, has been used on almost all the pipelines installed in
the North Sea since 1999. The analysis method has been
subject to DnV, Lloyds and Bureau Veritas scrutiny and
verification on several projects.
Download Monitoring System – KW analysis tool
In the past, assessment of the amount of rock cover has
incorporated a large degree of conservatism, resulting in
excessive cost to the installation contractor. Thus, KW’s
main OOS analysis objectives are:
• To provide an adequate level of safety in the operating
pipeline to ensure that upheaval buckling will not occur
during the operating life of the pipeline.
• To minimise the volume of rock required to eliminate
upheaval buckling, commensurate with the requirements
for adequate safety.
KW is a pioneer in this field
and continues to lead the way
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Pipeline stabilisation (courtesy of Tideway)
Pipeline stabilisation (courtesy of Tideway)
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Lateral Buckling
and Pipeline Walking
KW has been at the forefront of developments in this
specialist field, with a substantial track record of lateral
buckling and walking studies for leading international
contractors and operators worldwide. The mitigation
measures required to control walking and lateral buckling
can be very costly.
KW has wide experience in the design of fully integrated
solutions, designed to guarantee pipeline integrity for
minimum overall cost.
Lateral displacement (m)
Hydrotest
First operating
Last operating
10
5
0
1800
1900
2000
2100
2200
Distance from model end (m)
Evolution of buckle shape
Effective axial force (kN)
Lateral buckle
Laterally restrained
-3000
Feed-in spacing
-2000
0
2
4
6
8
Kp
Buckled and unbuckled force profiles
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
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Analytical solution
-3000
-2000
-1000
0
0
2
4
6
8
10
12
Lateral displacement at the buckle crown (m)
Buckle initiation force
Specialist services
KW can deploy a wide range of analysis tools and
techniques, suitable for preliminary concept studies, tender
design/validation, FEED and detailed design.
Typical tasks include:
• Review of soil parameters and estimate of pipe/soil
interaction forces. Specification of additional in-situ and
laboratory soil tests.
• Rapid screening assessment using analytical methods
(Hobbs, Taylor and Gan).
• Advanced non-linear FEA of buckle initiation and
post-buckling response, including non-linear pipe/soil
interaction modelling.
• Numerical analysis of interaction of trawl gear with
buckled pipelines.
• Detailed FEA of strain localisation effects at field joints,
forgings and weak joints.
• Analytical and FE analysis of walking (including effects of
slope, thermal transients and curve pull-out).
• Global analysis of the interaction between walking and
lateral buckling.
• Fracture mechanics and low cycle fatigue assessments
(girth weld ECA).
• Reliability analyses, to optimise buckle spacing.
Practical, optimised designs are developed, in full
compliance with chosen design codes and either
SAFEBUCK or DNV RP-F110 guidance.
-1000
0
FE solution
-4000
Driving force (kN)
A recent requirement in pipeline engineering
The move to deep water and higher temperatures and
pressures in recent years has introduced lateral buckling and
walking as new problems in the pipeline design process.
Where practical and economic considerations prevent
burial of pipelines, the potential to ‘snake’ and ‘walk’ is
often unavoidable. Advanced design and analysis methods,
often coupled with special construction measures, are then
needed to ensure a safe and reliable system containing
‘engineered’ lateral buckles.
10
12
Guaranteeing pipeline
integrity at minimal cost
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
High Pressure and
High Temperature Systems
At temperatures above about 120°C several factors become
pertinent which are not significant for pipelines transporting
lower temperature contents. These factors include:
• The effect of elevated temperatures on the mechanical
properties of the pipeline steel, including carbon steel,
corrosion resistant alloys (CRA) and CRA lined carbon
steel pipe.
• Practical problems encountered when designing pipeline
systems that can conform to current codes based on
limiting stress conditions and the relevance of limit state
codes to high temperature pipelines.
• The requirement to adopt a strain-based design
methodology. The adjective ‘strain-based’ is used here
to describe pipelines where the traditional limit on the
equivalent stress in the pipeline is replaced by a limit on
the strain experienced by the material.
These factors must be resolved in order to ensure that HPHT
pipelines can be operated with suitable levels of safety.
180
Jade
160
Temperature (°C)
New design challenges in marginal fields
The feasibility of constructing pipelines to transport high
temperature and pressure contents has become central to
the development of marginal fields. Pipeline systems with
fluid temperatures of 160°C or more have been, and are
currently, being designed.
Erskine
Jasmine
Teal
Elly/Luke
West Don
120
Tangguh
Starling
100
Gt Plutonia
140 Sinan-F
80
60
Lundin Broom
0
100
200
Howe
Mallard
Wage
Orlando
Devenick
Braemar
Rhum
Block 31
Baobab
300
400
500
600
700
800
Pressure (barg)
KW projects for HPHT systems
HPHT design experience
Since its inception, KW Ltd has been at the forefront of
HPHT pipeline technology. Our work has ranged from
conceptual design through to development of detailed
design and assessment of operating pipelines. To provide
a sound technical base for these activities, KW has been
involved in research and development via JIPs, extensive
testing, technical development and input to guidelines
and standards.
Technical capability
• Detailed analysis of single pipe and PIP systems
transporting high temperature and/or high pressure,
including interaction with HIPPS.
• Detailed Finite Element Analysis and design of pipelines
susceptible to lateral buckling.
• Limit state and strain-based analysis and assessment,
including analysis of cyclic loading conditions and fatigue
limit states.
• Experience of trenching and burial of pipelines, including
expertise in incorporating the effects of strain-based
analysis into the upheaval buckling calculations.
End bulkhead
limit state design
Reeling residual curvature test
Pushing the boundaries
of HPHT design
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
16
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Pipe-in-Pipe (PIP)
Design experience
Since its inception, KW has worked on the design of PIP
systems. The range of projects includes design assurance,
support to operators, conceptual and detailed design. We
have analysed and designed numerous PIP systems, from
bonded systems to sliding reeled systems. Detailed design
projects have included HPHT and deep water pipeline
systems.
An in-depth
knowledge
of insulated
pipelines
KW can demonstrate a first class technical capability
coupled with an unrivalled track record in the field of detailed
design and analysis of PIP systems. We believe that this
background ensures KW provides the service and support
required for the successful completion of PIP projects.
Technical capability
Detailed analysis of PIP systems, including:
• Determination of flowline material
properties.
• Detailed design of end and
midline bulkheads.
• Evaluation of requirements
for water stops and
optimised spacing.
• Detailed design of field joints.
• Thermal analysis for PIP,
bulkheads and field joints.
• Analysis of sliding pipe
systems and effect of reeling
residual strains on in-place
behaviour.
Limit state and strain-based analysis and
assessment, including:
• Preparation of assessment limits for the required
forms of strength limit states.
• The use of finite element modelling for strain-based
analysis.
• The preparation of limiting strain levels relating to the
flowline and outer pipe materials.
• Evaluation of strain limits for fracture and application
of ECA methodologies.
• Analysis of cyclic loading conditions and fatigue limit
states.
In addition, upheaval buckling/OOS and lateral buckling
solutions have been developed as part of detailed
design.
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
17
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Advanced Engineering:
Finite Element Analysis (FEA)
Key technology
Advanced numerical analysis is central to developing
effective solutions to today’s engineering challenges.
Our staff includes a team of technical specialists with
extensive advanced FEA experience gained largely in the
oil and gas sector.
This specialist knowledge, combined with a responsive
and proactive approach to problem solving and sound
practical engineering skills, underpins the full range of our
technical services.
Application
Our state of the art ABAQUS FEA system is deployed on a
wide range of projects, ranging from detailed 3D analysis of
forgings to global models of entire pipeline systems. A few
application areas are highlighted below.
Studies
Pipeline lateral buckling and walking analysis, ultimate
load assessments, impact analysis, fishing gear interaction
analysis, failure investigations, and fitness for purpose
assessments to justify use of outwith-code equipment.
Strengthening study
for an FPSO
Concept, FEED and detailed design
Appropriate FE methods are fully integrated into
the design of subsea facilities, ensuring accurate
performance predictions for pipelines, spools
and structures. Pipe/soil interaction, reeling
deformations, and post-yield response of HPHT
systems are all modelled using advanced non-linear
FEA techniques.
Seismic and dynamic response
Application of dynamic FEA to seismic design.
Pipeline span assessments routinely use FE
methods to accurately model non-linear effects.
Computational geomechanics
Conventional P-Y curves and limit equilibrium
methods are supplemented by non-linear FEA as
required for foundation design. Analysis of ultimate
capacity, stiffness, consolidation, settlement and
seismic performance are all routinely performed by
our FE team.
Installation engineering
Marine lifting studies, barge modification, deck
float-over simulation, static and dynamic pipelay
analysis are performed.
Pipeline local buckling analysis
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
18
Understanding and modelling
the fundamental system
behaviour is a key strength
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Geotechnical Engineering,
Soils and Foundations
Subsea geotechnics plays a vital role in many aspects of
offshore engineering design. In-depth knowledge of soil
mechanics, especially soil/structure interaction, is essential
for efficient design of pipelines and subsea structures.
KW, with its extensive experience and track record in subsea
pipeline design, has the technical knowledge of subsea
soils and understands the complex issues of pipe/soil and
structure/soil interaction in problematic areas, such as the
soft clays of West Africa or the carbonate sands in the Gulf
of Mexico. We can deliver specialist geotechnical services
tailored to project requirements and client needs.
KW’s wealth of offshore experience combined with our stateof-the-art research knowledge enables us to deliver frontier
designs.
Suction caisson and FE model for seismic design in seabed
Effective
stiffening
v = 1+e
Technical capability
KW’s geotechnical capabilities include:
• Geotechnical survey and in-situ and lab testing
specification.
• Ploughing and backfilling assessment.
• Review of site/soil conditions and soil classification for
pipeline design.
• Foundation feasibility study for subsea structures and
wind farm foundations.
• Cable burial and protection assessment.
• Design of pile foundations.
• Finite Element Analysis for detailed geotechnical designs.
• Out-of-straightness analysis, upheaval buckling and uplift
resistance in soil.
• Seabed mobility and scour assessment.
• Submarine slope stability assessment.
• Soil liquefaction assessment – earthquake or wave
induced.
• Seismic design and stability assessment of pipelines and
subsea structures.
• Specialist R&D services: seismic design verification by
dynamic centrifuge testing, experimental testing of axial,
lateral and uplift resistance of pipelines.
Research and Development
KW’s research and development programme enables us to
tackle project-specific geotechnical problems with state-ofthe-art research knowledge. KW is actively involved in many
R&D projects; some of these are in collaboration with the
University of Cambridge and include the following:
• Uplift resistance of buried pipelines – investigating some
of the complex issues of pipe/soil interaction behaviour.
• Cyclic behaviour of monopile foundations – aimed at
understanding the long-term behaviour of large diameter
monopiles subject to axial and cyclic lateral loading.
κ-line
Plastic
yielding
Plastic
hardening
λ-line
σc
σv
Effective stress
Soil compressibility
Thermal image of a model hot pipe buried in clay
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
19
A service tailored to project
requirements and client needs
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Inspection, Repair and
Maintenance Services (IRM)
Background
KW’s background as a leading pipeline engineering design
house and consultancy has given us knowledge of all
pipeline system integrity issues.
Services
KW’s knowledge of design and integrity engineering come
together in projects where we support the pipeline operator
in planning and assessing pipeline inspections.
Every design project involves hazard identification and
risk assessment as well as development of operating and
inspection philosophies and plans.
Our services include:
• System hazard identification and risk assessment
• Inspection philosophy and strategy development
• Inspection work package development
• Inspection tendering
• Inspection and repair management
• Data collection and validation
• Assessment of inspection data
• Condition evaluation
• Remaining life assessment
Annual Risk Assessment
Hazard
Identification
Probability &
Consequence
Estimation
Risk
Estimation
Risk
Evaluation
Risk
Mitigation
Review
All of these services were combined in the Gulf of Aqaba
Pipeline Project. KW has been involved in this project from
the detailed design phase and subsequently undertaking the
integrity management of the pipeline.
We have also been involved in consultancy work involving
development of inspection and repair schemes and
assessment of:
• Pipelines damaged by anchors and fishing gear
• Pipeline spans longer than design allowable
• Upheaval and lateral buckles
• Internal and external corrosion
• Pipeline remnant life
KW’s IRM model for the management of this project is
shown below.
A complete knowledge of
pipeline integrity issues
We have access to specialist assessment and analysis tools
which allow us to perform quick and reliable assessments as
and when required.
Authorities
Management
Customers
Public
EGC
(East Gas Company)
KW Ltd: Integrity Management Provider
Integrity Philosophy
Operation & Monitoring
Inspection
Detailed design
Flow conditions
Planning
Risk assessment
Environment
Tendering
Inspection strategy
Change in usage
Client rep
Integrity Engineering
Repair & Maintenance
Inspection
Subcontract
Condition assessment
None required
Fitness for service
Span correction
ROV Survey
Damage assessment
Rock dump
Remaining lifetime
Data Management and Control
IRM model for the EGC Gulf of Aqaba Pipeline Project
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
20
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Pipeline Integrity Management
Background
Pipeline integrity management aims to ensure that each
subsea pipeline is managed in a cost-effective manner,
with a focus on maintaining safety and protecting the
environment throughout the operational lifetime.
Technology focus
KW provides impartial advice for operational support and
integrity management of pipeline systems. This allows the
operator to optimise operating costs while reducing the risk
of pipeline failure.
KW’s background enables us to address pipeline system
integrity with a focus on the important technical challenges
caused by:
• Ageing pipeline systems.
• Optimised designs requiring strict monitoring.
• Novel designs producing new challenges.
• National authority requirements regarding the operator’s
implementation and monitoring of a sound pipeline
integrity management system.
Our experience and in-house capabilities ensure high
quality performance and the right technical emphasis in the
following areas:
• Identifying potentially critical issues during design and
construction.
• Evaluating inspection findings.
• Specifying appropriate remedial action.
• Recommending suitable preventative measures.
We have experience with subsea pipelines, both piggable
and unpiggable, which transport natural gas and other
hydrocarbon liquids from the early design phase through to
the operational phase.
Our focus is on using
technology to lead the way
We also have access to specialist assessment and
analysis tools which allow us to perform quick and reliable
assessments as and when required.
Our services include:
• IRM services
• Hazard identification and risk assessment
• Remaining life assessment
• Fitness-for-purpose assessment
• Corrosion studies
Authorities
Management
Analysis and
Re-design
Customers
Design, Fabrication
and Installation
Operations and
Monitoring
Integrity Management
Maintenance
Inspections
Public
Repairs
Emergency
Response
The Pipeline Integrity Management System (PIM)
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
21
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Flow Assurance
In offshore field developments, the successful operation of
multiphase subsea production systems needs robust and
cost-effective engineering solutions to ensure fluid transport
from reservoir to the processing facilities over field life.
KW’s flow assurance team delivers this through its thorough
understanding of flow assurance basics, such as well
behaviour, fluid chemistry, seabed topology, environmental
conditions and the potential risks of solids deposition.
Capability
KW’s FA capabilities include:
• Steady state and transient multiphase modelling of single
pipelines/networks.
• Dynamic modelling of integrated facilities (subsea/
topsides).
• Slugging assessment, mitigation and control.
• Hydrate risk management (prediction, inhibition and
remediation).
• Wax risk management (wax chemistry and deposition).
• Production chemistry e.g. emulsions, scaling.
• Corrosion and erosion analysis.
• Compositional tracking analysis e.g. inhibitor
effectiveness.
• Solids transport assessment.
• Development of operating philosophies and strategies
into practical operating procedures.
Process engineering for
subsea to ensure reliable and
safe fluid transportation from
reservoir to the process facility
over field life
Slugging
Hydrates
Sand
Wax
System
Operability
Emulsions
& Soaps
Asphaltenes
Scale
Corrosion
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
22
Areas of expertise
KW can provide expertise in the following areas:
• Production optimization
• Hydraulic stability (slugging mitigation/liquid handling)
• Artificial lift
• Heavy oil
• Hydrate, wax, scale and corrosion control
• Blow-down/depressurization
• CO2 injection/storage
• Subsea processing
• Troubleshooting on operational issues
• Technical audits and consultancy services
Process Facility:
• Separator pressure
• Minimum arrival temperature
Flowlines & Risers:
• Number
• Size
• Insulation
• Capacity
• Length
Reservoir:
• Pressure
• Temperature
• Productivity
Fluids:
• API
• GOR
• Viscocity
• Emulsions
• Solids
Surroundings:
• Bathymetry
• Temperature
• Current
• Winds
Flow assurance analysis of integrated subsea/topsides
Flow assurance in practice
KW’s FA team has been involved in a variety of projects that
include:
• Nigeria OML 137 Udele and Ofrima Oil Field
Conceptual engineering-Artificial lift, hydrate formation,
liquids management and potentially wax deposition
issues.
• North Sea Bentley Oil Field
Concept engineering-Heavy oil, fluid gelling, thermal
management and down-hole ESPs.
• Malaysia Berantai Field
Detailed design-Wax deposition, liquids management of
wet gas flowlines to FPSO, surge analysis of oil flowline/
riser system.
• Malaysia Sepat Field
Detailed design-Viscous crude, wax deposition, restart
options and thermal management.
• UK Offshore Facility CO2 Capture and Storage
FEED–Flow assurance risks prior to drying out of salt
(storage) caverns.
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Mooring Analysis
KW can aid in the design of mooring systems, and can
conduct fully coupled, time domain mooring analysis of
floating structures, for:
•FPSOs:
– Spread mooring
– Single point mooring
• Semi-Submersible Platforms
• Tendon Leg Platforms
•Drillships
•SPARs
KW can derive vessel motions from vessel stability
information and drawings to simulate vessel behaviour
fully coupled to mooring line and riser systems to industry
standard.
Capability
KW can provide expertise in the following areas:
• Wire-Chain Catenary System Design
• Taut Polymer Mooring Studies
• Pile/Anchor Specification
• Air Gap Assessment
• Coupled Mooring-Riser-Vessel Analysis
• Mooring Fatigue Assessment
• Derivation of Hydrodynamic Vessel Motion Data
Semisubmersible mooring analysis in Orcaflex
Industry standard mooring
system design and vessel
behaviour analysis
FPSO single point mooring with coupled riser system
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
23
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Riser Systems
KW has extensive experience in the design and analyses of
a wide range of riser systems. KW employs validated and
verified finite element package ORCAFLEX to conduct time
domain simulation of riser systems.
• Flexible Riser Systems:
– Buoyant Wave Designs (Lazy, Steep, Pliant)
– Mid Water Arch
• Fixed Platform Risers:
– Caisson and Riser Analysis
• Drilling Riser Systems:
– Surface BOP
– Subsea BOP
• TLP Riser Array
• Completion and Work-over Systems
• Steel Catenary Riser Systems
• Free Standing Hybrid Riser Systems
• Custom Riser Connection Analysis and Design
KW leverages parallel expertise in the design of fixed
platform risers, including design of spools and pipelines,
providing a turnkey single point of contact for ‘platform to
platform’ pipeline design. In deepwater, KW can perform
sophisticated analysis to meet project requirements. This
includes fully coupled, time domain vessel-mooring-riser
analysis to verify the integrity of critical subsea infrastructure.
Fixed platform riser
integrity survey data
KW provides a turnkey
single point of contact
for all line design
PEMEX Ayatsil-Tekel flexible riser analysis:
Steep-S configuration
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
24
Capability
KW can provide expertise in a wide range of riser related
disciplines, ranging from feasibility studies to EPCI
management capability. Some examples of services that KW
can provide are:
• Third Party Verification
• Conceptual Designs
• Pre-FEED and FEED Studies
• Installation Analysis
• Independent Integrity Assessment
• Specification of Fatigue Sensitive Weld Details
• ECA Fatigue Assessment
• Specialist Site Quality Surveillance
• Authoring of Technical Specifications
• Riser Monitoring System Specification and Integration
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Subsea Umbilical and Cable Systems
The subsea umbilical and cable system, including fibre
optic cables, provides a combination of hydraulic control
power, electrical power and communications and injection
chemicals from the topsides to subsea structures and wells.
KW provides independent knowledge of umbilical/cable
supplier designs/issues/interfaces and a wealth of involvement
in management of single or multiple umbilical/cable supplier
work at all levels.
A key aspect is the end termination and interfaces; KW
umbilical team have vast experience in managing interfaces
with onshore plant, platform, FPSO, Installation and drilling
contractors and can make interface management efficient, in
particularly where there are competitive contractors involved.
Capability
KW can provide experienced personnel in a wide area
of work with in the umbilical/cable discipline, ranging
from feasibility studies to full EPIC management ability. The
main capabilities within the umbilical/cable discipline are the
following:
• Carry out feasibility studies
• Generation, evaluation and selection of options
• Prepare conceptual designs
• Obtain budgetary costs
• FEED preparation
• Input to ITT and cost estimates
• Carry out tender evaluation
• Supplier detail design management
• Interface management
• Supplier integration and testing management
• Specialist site quality surveillance
• Installation support
• Hook-up and commissioning support
• Operations support (start up, integrity management, etc.)
Cable steel tube jumper pull-in arrangement
Typical Umbilical Cross Section
2 off 10mm TP
2 off 6mm TSP
2 off 7500psi HP 3/8” NB
2 off LP 3000psi ½” NB
1 off SSIV 7500psi ½ “ NB
3 Chemical 7500psi 3/4 “ NB
1 Spare 7500psi 3/4 “ NB
1 SSIV 6mm TSP
EJB 1 EJB 2
TUTU
Host Platform
J-Tube
HDU
SUT
EDU
SSIV Platform End
Subsea Manifold
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
25
Experience
KW personnel have worked at all the major operators and
contractors and are very familiar with Aker Kvaerner,
Duco, Nexens, Oceaneering, Scan Rope, JDR, Cortlands
and Centelsa umbilical/cable suppliers. Our personnel
are able to provide the best independent umbilical/cable
solutions to their clients. KW’s umbilical/cable system
experience can aide the client with the following:
• Reduce umbilical/cable configuration complexity
• Reduce risk
• Reduce cost
• Increase flexibility
• Equipment standardisation
• Increase choice of all suppliers
• Identify and reduce lead times for the umbilical hardware
• Reduce issues arising with lessons learned
Providing the best umbilical
independent options evaluation
Projects
KW are able to cater for UK and international projects,
due to working familiarity with main design standards
(American, British, Norwegian, European and International).
Our completed/ongoing projects include the following:
• Ayatsil PLEM: umbilical and cable study work
• Hess South Arne: steel tube jumpers and fibre optic and
power cable engineering, procurement, manufacture,
assembly, testing and load out
• North Bardawill: conceptual design of two 17km
main umbilicals
• Petrofac Don West/South West: umbilical FEED and EPC
KW have personnel with experience in the following
umbilical/cable system areas:
• Umbilical configuration selection studies
• Umbilical core size estimating and optimisation
• Thermoplastic umbilical systems
• Steel tube umbilicals
• LV/MV power cables
• Fibre optic cables
• Static/dynamic umbilicals
• Umbilical termination designs
• Umbilical pulling-in systems
• J-tube/umbilical seal system
• Umbilical/hang off system
• Umbilical topsides termination system
• Umbilical/cable ancillary equipment
• Cigre testing
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Subsea Control Systems
Subsea Control Systems (SCS) provide the monitoring
and control of the subsea wells and structures. SCS is the
heart of any subsea production/injection system and plays
a critical part in the production of oil and gas. KW provides
independent knowledge of SCS supplier designs, issues and
interfaces and a wealth of involvement in management of
single or multiple SCS supplier work at all levels.
A key aspect is interfaces; the KW SCS team has vast
experience in managing interfaces with onshore plant,
platform, FPSO, Installation and drilling contractors and can
make interface management efficient, particularly where
there are competitive contractors involved.
Capability
KW can provide experienced personnel in a wide area
of work within the SCS discipline, ranging from feasibility
studies to full EPIC management ability. The main capabilities
within the SCS discipline are the following:
• Carry out feasibility studies
• Generation, evaluation and selection of options
• Prepare conceptual designs
• Obtain budgetary costs
• FEED preparation
• Input to ITT and cost estimates
• Carry out tender evaluation
• Supplier detail design management
• Interface management
•Procurement
• Supplier integration and testing management
• Specialist site quality surveillance
• Installation support
• Hook-up and commissioning support
• Operations support (start up, integrity management, etc.)
Controls room
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
26
Experience
KW personnel have worked at the major operators and
SCS suppliers and are very familiar with Aker Kvaerner,
Camerons, FMC Kongsberg and Vetco equipment designs.
They are able to provide the best independent solutions to
their clients. KW’s experience can aide the client with the
following:
• Reduce SCS complexity
• Reduce risk
• Reduce cost
• Increase flexibility
• Equipment standardisation
• Increase choice of all suppliers
• Identify and reduce lead times for hardware
• Reduce issues arising with lessons learned
The SCS team is able to
provide clients with the best
independent solutions
Projects
KW are able to cater for UK and international projects due to
a working familiarity with main American, British, Norwegian,
European and International design standards. We have
completed and ongoing projects including the following:
• Ayatsil: PLEM SCS Study Work
• South Arne: steel tube jumpers and fibre optic and
power cable engineering and procurement support
• Don West and South West: SCS and umbilical FEED
and EPC
KW’s personnel have SCS experience in the following
technical disciplines:
• Equipment selection studies
• Hydraulic, electrical and signal analysis
• Electro-hydraulic multiplex systems
• Electrical actuated systems
• Direct hydraulic control systems
• Buoy control system
• SSIV systems
• Work-over systems
• Subsea intervention systems
• Subsea instrumentation
• Riser monitoring systems
• Topsides SCS (HPU, EPU, TUTU)
• New technologies (IWIS, ISIIS, HIPPS, etc.)
• Subsea test equipment
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
J-tube Pull-in, Riser Design
and Reassessment
Riser assessment
KW has experience in the design, verification and
assessment of steel riser systems including J-tube pull-in
design. Our experience includes:
• Retrofit riser design
• Verification of new risers designed by platform supplier
• Development of inspection plans
• Review of inspection data
• Assessment of reuse of risers
• Riser support design
• Flexible pipe and umbilical pull-in to J-tubes
Example projects
Project experience includes:
• ATP Helvellyn
– design of retrofit riser in caisson.
• Texaco Erskine
– assessment of strength of clad riser, including testing
of materials.
• ConocoPhillips
– design verification of Saturn, Munro and Kelvin Risers and VTS retrofit risers.
– development of inspection plan for unpiggable VTS risers considering corrosion location and review of data
to predict remaining life.
• GUPCO Rehabilitation Project
– design of five risers (16"-20").
– assessment of risers as part of rehabilitation project.
• Dubai Petroleum Fateh
– design of two replacement pipelines and design and
assessment of risers to allow for re-use as replacement
pipelines.
• RWE Topaz
– assessment of existing 14-year-old riser for new tie-
back with 15 year life.
• BG Maria
– design of flexible riser and umbilical pull-in.
• Shell Gannet
– detailed design of J-tube extension.
Independent, high-end
specialist services
Damaged riser
Riser interface arrangement at seabed
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
27
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Research and Development
KW’s success is assured by its ability to provide engineering
solutions to projects which are technically challenging
and situated in regions that are renowned for being
environmentally challenging. These include deep water,
highly undulating seabeds, very soft soils and seismically
active areas, as well as reservoirs which are high pressure
and high temperature.
These factors alone, or in combination, require KW to stretch
and often work beyond the limits of existing engineering
methods, codes and technologies. In order to achieve this
capability we supplement our experience and knowledge
with specific research and development projects, both
internally and externally.
As an example we currently have a number of internal
development projects, examining areas such as assessment
methods for induction bends and new methods for
assessment of upheaval buckling of rigid pipelines. We are
also in the process of developing a JIP aimed at assessing
the behaviour of flexible pipelines during operation under
varying temperatures and pressures.
KW has developed a close relationship with Cambridge
University where one of the benefits is access to their high
tech laboratory facilities. The following projects are ongoing:
• Uplift Resistance of Buried Pipelines
This three year project is investigating some of the
complex issues of pipe/soil interaction behaviour
with regard to uplift resistance, such as mobilisation
displacement and soil ratcheting.
• Cyclic Behaviour of Monopile Foundations for
Offshore Wind Farms
This three year project is aimed at understanding the
long-term behaviour of large diameter monopiles subject
to axial and cyclic lateral loading. KW is collaborating with
Cambridge University, together with Dong Energy and
Renewable Energy Systems. The project is funded by
EPSRC.
KW is also collaborating with the University of Dundee and
co-supervising research focussed on pipe/soil axial friction
formulation for granular materials. This entails carrying
out experimental investigations to understand the axial
resistance of buried pipelines in sand.
Laboratory testing
Enhancing KW’s experience
of technically challenging
engineering projects
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
28
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I SERVICES
Training Courses,
Seminars and Publications
Bespoke external training courses
KW provides training courses for external organisations.
These range from generic courses on subsea pipeline
engineering to more specific courses on deep water
pipelines, the use of FE in pipeline engineering and upheaval
buckling of HPHT pipelines. These courses are customised
to suit the requirements of our clients.
Courses presented in 2009 and 2010 include:
• General Introduction to Offshore Subsea
Development for Saipem, presented in Nigeria in
collaboration with CSL.
• Subsea Engineering Course for Saipem, presented in
Nigeria in collaboration with CSL.
• Deepwater Discovery Pre-FEL and the FEL
Methodology for Pemex, presented in Mexico in
collaboration with PDI.
• Deepwater and Pipeline Engineering for Pemex,
presented in Mexico.
• Upheaval Buckling and Mitigation Course for Pemex,
presented in Mexico.
• Survey Data and Out of Straightness Analysis
Course for Subsea7, presented in Aberdeen.
Seminars and publications
In addition to providing external courses, KW regularly takes
part in oil and gas seminars. In particular, we are annual
presenters at the Offshore Pipeline Engineering Course and
HPHT seminars arranged by IBC.
As one of the leading consultancy firms in the field of subsea
engineering, KW engineers regularly publish and present at
the major conferences, such as OPT, OTC and DOT. KW is
currently a member of the OPT panel.
Recent publications include:
• Uplift Resistance of Buried Pipelines and DNV
Guidelines Dr N I Thusyanthan, Dr S Mesmar, Mr
J Wang and Dr S K Haigh: OPT (Offshore Pipeline
Technology), Amsterdam, February 2010.
• Uplift Resistance of Buried Pipelines at Low
Cover-diameter Ratios J Wang, R Ahmed, Dr S K
Haigh, Dr N I Thusyanthan, Dr S Mesmar: OTC (Offshore
Technology Conference), Houston, Texas USA, May 2010.
• Design of HPHT Pipelines Dr K Williams, Dr C Sicilia:
Subsea Engineering Conference, Institution of Mechanical
Engineers, London, June 2010.
• Design Options for HPHT Subsea Pipelines
Dr C Sicilia, Dr K Williams, Dr M Mansour: World Pipelines
(Magazine) 2009.
• Uplift Resistance of Buried Pipelines in Blocky Clay
Backfill Dr N I Thusyanthan, J Wang, S K Haigh:
The Nineteenth International Offshore and Polar
Engineering Conference, Osaka, Japan, June 2009.
• Gulf of Aqaba Pipeline Crossing: A Story of Success
Dr K Williams: MOC (Mediterranean Offshore Conference
and Exhibition), May 2008.
• Upheaval Buckling Resistance of Pipelines Buried in
Clayey Backfill Dr N I Thusyanthan, S A Ganesan, M B
Bolton and P Allan: The Eighteenth International Offshore
and Polar Engineering Conference, Vancouver, Canada,
July 2008.
Subsea Engineering Course for Saipem, Nigeria
Sharing our extensive
knowledge of all aspects
of subsea engineering
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
29
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT
Project Experience
30
3
CAPABILITY STATEMENT I PROJECT EXPERIENCE
Design (detailed, conceptual and FEED)
31
3 2
Owner engineer and design support
Lateral buckling / pipeline walking
1
KW London
4
(Head Office)
29
28
26
24 22
21
25
23 19 17
20 18
HPHT and pipe-in-pipe
30
Inspection, repair and maintenence
27
5
6
Deepwater
Carbon capture/gas storage
16
7
15
8 9 10
11
Global
Snapshot
14
12
13
(Selected projects)
Rev.8 02.13
1 North Sea (UK and Norway)
See ‘detailed’ map
11 Gabon
Setanta Rousette Field
20 Saudi Arabia
Aramco Arabiyah/Hasbah
2 Irish Sea
Stag Gateway Gas Storage
EOG Conwy East
12 Angola
BP Greater Plutonio
Total Girassol
ExxonMobil Block 15
Total Block 17/18
Total Clov
21 Kuwait
KOC Calm Buoy
KJO GFD Project
13 Australia
Inpex Icthys
23 Jordan
EGC Gulf of Aqaba Pipeline
14 Indonesia
BP Tangguh
Petronas Carigali
Kodeco Energy Poleng Field
24 Israel
PEI Haifa Bay Loading Line
3 Ireland
Shell Corrib
4 Canada
Petro-Canada Terra Nova
Encana Deep Panuke
5 Gulf of Mexico
BP King Field
BP Thunder Horse
6 Mexico
Various Pemex Projects
Pemex Lakach
Pemex Ayatsil
7 Trinidad
BP Cannonball
8 Ivory Coast
CNR Baobab
9 Ghana
Tullow TEN (ex-Tweneboa)
10 Nigeria
Addax Okporo
Total Akpo
ExxonMobil Erha North
ExxonMobil EPC2B
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
31
15 Vietnam
TGT Field
16 India
Reliance Block KG-D6
17 Dubai
Dubai Petroleum Fateh Development
Jarn Japhour WT
Dubai Petroleum O-ZB/N-B
18 U.A.E.
Nasr and Umm Lulu Phase 1
EPC Zirku Facilities Project
19 Qatar
ExxonMobil Qatar II Pipeline
22 Iraq
SOC ICOEEP
25 Mediterranean and North Africa
See ‘detailed’ map
26 Cyprus
EDT/Technip Pipeline Spool Base
27 Italy
ENEL Porto Tolle Carbon Capture
28 Turkey
Botas Marmara Crossing
29 Caspian Sea
BP Azeri Field
30 Kazakhstan
KPJV Tengiz Field
31 Norway
Goliat Development
Krabbe Development
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I PROJECT EXPERIENCE
North Sea
and Norway
Shell Penguin
Petrofac Don West & Southwest
Shell Brent Bypass
Lundin Broom
MPX Orlando
Total Hild
BG Knarr
BP Rhum
Det Norske Storklakken
BHP Keith
Det Norske Froy
Maersk Gryphon
Maersk Leadon
BP Devenick
Marathon Crawford
Marathon Braemar
Nor way
Taqa Falcon
Det Norske Draupne
Talisman Claymore
Nexen Golden Eagle
Ithaca Beatrice
Chevron Alder
Nexen Buzzard
Shell Howe P1 & P2
Talisman WaGE
BP Mungo
Total Franklin
Ludin Krabbe
Shell Teal
Shell Pierce
ChevronTexaco
Erskine
Shell Starling
Shell Mallard
ConocoPhillips Jade
Shell Curlew C
UK
ConocoPhillips Jasmine
Talisman Auk North
RWE Breagh B
BP Norge Valhall
BP Norge Hod
ConocoPhillips Saturn & Munro
ConocoPhillips Katy
ConocoPhillips CMS-III
ConocoPhillips Kelvin
Encore Cobra
CH4 Chiswick
ATP Helvellyn
Centrica Rose
RWE Topaz
ConocoPhillips Mimas & Tethys
ConocoPhillips VTS
ConocoPhillips Viscount
Tullow Oil Horne & Wren
Detailed pipeline design
Conceptual design and FEED
Owner engineer and design support
HPHT and pipe-in-pipe
Inspection, repair and maintenance
KW London (Head Office)
Rev.8 02.13
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
32
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I PROJECT EXPERIENCE
Mediterranean and
North Africa
Burullus Simian & Sapphire
Burullus Scarab & Saffron
Burullus Simian & Sapphire
Burullus Scarab & Saffron
BP Raven
BP Raven
GUPCO West Aken
OPEC Protective Structure
RWE North Idku
Petrobel North Bardawil
GUPCO West Aken
OPEC Protective Structure
RWE North Idku
GUPCO North Sinai
GUPCO ONS Pipeline
Petrobel North Bardawil
GUPCO North Sinai
GUPCO ONS Pipeline
ISRAEL
ISRAEL
JORDAN
JORDAN
GUPCO Dahshour
GUPCO Dahshour
EGC Gulf of Aqaba
EGC Gulf of Aqaba
Gu
lf
Gu
ba
of A
qa
ba
SAUDI
ARABIA
Gulf
GUPCO
GUPCO East
TankaEast Tanka
of A
qa
GUPCOA October
A to P
GUPCO October
to P
GUPCOCOctober
C to P
GUPCO October
to P
Gulf
ez
ez
Su
Su
of
of
lf
EE GG YYP PT T
GUPCOGUPCO
July 37 to
July
July
3710to July 10
GUPCO OBR
for Saqqara
GUPCOGUPCO
July 10 to
Ras
GUPCO
OBR for Saqqara
July
10Shukheir
to Ras Shukheir
BP Saqqara
BP Saqqara
GUPCO Esma II
GUPCO Esma II GUPCO Morgan
GUPCO Morgan
GUPCO Ras Shukheir
GUPCO Ras Shukheir
GUPCO Hilal B Platform
GUPCO Hilal B Platform
Agiba West Ashrafi
Agiba West Ashrafi
Rev.6 02/13
Rev.5 08/11
Design
Designengineer and design support
Owner
Owner engineer
andmaintenence
design support
Inspection,
repair and
Deepwater
Inspection, repair and maintenence
Deepwater
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
33
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
SAUDI
ARABIA
CAPABILITY STATEMENT
Track Record
34
4
CAPABILITY STATEMENT I TRACK RECORD
Conceptual and FEED
Project
Owner / Client
Date
Scope of work
Tangiz Field
Kazakhstan
KPJV / Flour
2013
Conceptual design of eight onshore Sour Gas Injection
Pipelines by KPJV (Kazakh Project JV). The proposed
development is in a congested area of existing pipelines
in the Tengiz field in Western Kazakhstan. The lines are
High Pressure/High Temperature (HPHT), thick walled
(600bar and 110°C) and in a corrosive soil environment.
The fatigue design of these pipelines is one of the many
challenges on the project which will be carried out on a
fast track basis.
Chevron Upstream
Europe (CUE)
2012
Chevron Upstream Europe (CUE) were undertaking a
concept design to develop the Rosebank Development
located approximately 175km west of the Shetland
Islands, in a water depth of about 1100m. Gas
production, less fuel gas, is to be exported to market via
the new Shetland Islands Regional Gas Export (SIRGE)
pipeline. Four potential routes for gas export route from
the FPSO to SIRGE were under consideration. The
objective of the KW Ltd role was to provide engineering
support to Chevron, including a review of the wall
thickness requirement for the Gas Export pipeline for the
proposed options.
Tullow Oil
2012
Initial scope included working as part of Tullow Oil’s
in-house team providing concept and pre-FEED
engineering of the pipelines and flowline scope of the
subsea development; undertaking specialist studies
including geohazards and SCR concept. Following on,
KW was retained as the subsea management team
to oversee the Subsea FEED contractor. The subsea/
FPSO development is located in offshore Ghana in
approximately 1500m of water, encompassing three
drill centres with manifolds, production and injection
flowlines, umbilicals and riser systems.
Pemex
2012
Conceptual design for 36" x 19.5km pipeline. Defining
the preliminary pipeline route and approaches;
investigating design criteria to account for the presence
of hydrogen sulphide and carbon dioxide.
Rialto Energy Ltd
2012
FEED for the offshore and onshore 50km long 16" gas
and 10" liquid export pipelines, as part of an integrated
team for the project development. Included determining
alternative landfalls and pipe routes, offshore bathymetry
and soil survey routes selection, pipeline mechanical
design, pipeline philosophy development, procurement
support with linepipe requisition, pipeline onshore and
offshore routing.
KW1727
Rosebank Development
North Sea
KW1601
T.E.N.
(ex Tweneboa)
Ghana
KW1398
Tsimin to Enlace Litoral
Mexico
KW1520
Gazelle Field Development
Cote d’Ivoire
KW1633
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
35
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Conceptual and FEED
Project
Owner / Client
Date
Scope of work
Breagh ‘B’ Field
Development
North Sea
RWE Dea UK
2012
FEED of a 5km long 20" wet gas and 3" MEG/CI
circulation pipeline between the existing Breagh A
and the proposed Breagh A platforms. Work included
pipeline and tie-in spool design, review and development
of project specification, management of subcontracted
flow assurance and sphering studies, input to contracting
philosophy.
MPX North Sea Ltd
2012
Conceptual design and FEED for subsea tie back
development comprising of a 6" or 8" production line
from the Orlando Field in the North Sea to the Ninian
Central platform. Preparation of specifications, scopes
of work and tender packages for the materials purchase
and the construction activities. Support in negotiations
with tenderers and tender evaluations.
National Petroleum
Construction Company
(NPCC)
2011
Verification and endorsement of engineering documents,
drawings, specifications and MTO’s for two 12" flexible
pipelines located between the oily water treatment
facilities at Zirku Island and the offshore disposal well
platform ZWDP, with provision of an additional 12" line for
future use. Identification of technical inconsistencies as
well as cost benefit measures to be implemented during
the EPC phase of the project.
Nexen Petroleum UK Ltd
2011
Review of the FEED for a 4.5km production, gas lift and
water injection, 17km gas export and 70km oil export
pipelines. Additionally the review included associated
tie-in spoolpieces and subsea structures including infield
SSIV’s, export SSIV’s, gas export PLEM and production
manifold.
Ludin Petroleum
2011
Conceptual study to assess tie-back of the Krabbe Field
to the Blane subsea system including a review of the
existing Blane Field facilities to evaluate the implications
of exposing it to the full Krabbe shut-in pressure; as well
as an assessment of HIPPS requirements.
TAQA / Technip
2011
Conceptual design for 3.8km pipeline with 4" and
6" flexible flowlines and one control umbilical. The
scope also included material selection, route selection
assessment, crossing design, soil insulation design, and
detailed design of gas lift and production tie-in spools.
ENEL
2011
Provision of technical assistance, consulting services and
FEED supervision associated with the CO2 compression,
pipelines, and offshore CO2 injection platform. The
project involves the replacement of 4 existing oil fired
660 MW units with advanced technology coal fired
units and an associated post combustion carbon
capture unit (CCU). The CO2, captured by the CCU,
will be dehydrated, compressed and transported via an
onshore and offshore pipeline system to be injected and
geologically stored in a subsea reservoir in the Adriatic
Sea.
Det Norske
2011
Conceptual study for tie-back of single well to Froy,
approximately 20km in length at a water depth of 107m.
KW1586
Orlando Development
North Sea
KW1459
Zirku Facilities Project
U.A.E.
KW1538
Golden Eagle Project
North Sea
KW1571
Krabbe Development
Norwegian Sector
KW1360
Falcon Development
North Sea
KW1483
Porto Tolle Carbon
Capture System Project
Italy
KW1428
Storklakken Development
Norwegian Sector
KW1445
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
36
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Conceptual and FEED
Project
Owner / Client
Date
Scope of work
Crawford Tie-in Project
North Sea
Marathon Oil
2010
Pre-FEED and FEED engineering of two caisson risers
for the tie-back of the Crawford Field to the East
Brae platform, a 12" production flowline, 4" gas lift
flowline, production umbilical, MPP Power Cable and
SSIV umbilical. During the Pre-FEED study, potential
combinations of risers and umbilical I-tubes were
evaluated with a single technical solution being selected
and further developed within the FEED scope.
Encore
2010
Conceptual study for an offshore development to review
and design the feasibility of three different options for tieback to Babbage Platform, West Sole Platform and CMS
Pipeline. All located in the Southern Gas Basin in the UK
North Sea. The options include costing and scheduling
for 8" x 20km long pipeline, skids at the tie-ins to the
existing platforms and hot tap tee at the CMS pipeline
tie-in.
Aramco Gulf Operation
Company Ltd / Khafji
Joint Operations (KJO)
2010
Conceptual design of infield and export pipeline
schemes for the transportation of severely sour and
corrosive wellstream fluids over 100km in length.
Studies comprised routeing, wall thickness, on-bottom
stability, installation, internal corrosion and corrosion
management, material selection (carbon steel with
inhibition and carbon steel lined/clad with CRA material,
landfall construction, management of flow assurance
studies, cost estimates and onshore transportation
without dehydration.
Stag Energy
2010
Conceptual completed and FEED to start for an offshore
salt cavern gas storage facility with a pipeline system
linking the underground caverns to a landfall site in
the Irish Sea close to Barrow. KW concept and FEED
scope includes pipeline systems and subsea structures
infrastructure; 36" trunklines from shore to offshore
cavern locations, including ring main linking caverns,
subsea structures, T’s and smaller diameter link lines.
EoG Resources
2010
FEED study for an offshore development, 11km tie-back
to the Douglas platform in the Irish sea. Preparation of
specifications, scopes of work and tender packages for
the materials purchased and the construction activities.
BP Norge
2009
Conceptual feasibility study for a 4" replacement gas
lift pipeline system between Valhall Flanks and the Hod
Platform, at a depth of 67m.
Total Norge
2009
Conceptual study to establish feasible pipeline design
solutions for various development options to Alwyn,
Oseberg and Heimdal. Determined procurement and
construction requirements and prepared development
schedules and cost estimates. Multiphase, partly
processed and processed medium scenarios were
included in the study.
KW1383
Cobra Field Development
North Sea
KW1362
KJO Green Field
Development
Middle East
Saudi Arabia/Kuwait
KW1378
Gateway Project
Irish Sea
KW1331
Conwy Development
Irish Sea
KW1480
Hod Gas Lift Pipeline
Replacement Study
Norwegian Sector
KW1288
Hild Development
North Sea
Norwegian Sector
KW1210
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37
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Conceptual and FEED
Project
Owner / Client
Date
Scope of work
Draupne Development
North Sea
Norwegian Sector
Det Norske
2009
Conceptual study to establish feasible design solutions,
to a discovery in the Norwegian Continental Shelf, aiming
to design a standalone development with a tie-in to the
Hanz Discovery. The study also determined procurement
and construction requirements, and prepared
development schedules and cost estimates.
Hoang Long JOC
2008
FEED study for an offshore development, TGT field,
located in the Cuu Long Basin, Vietnam.
Establish feasible pipelines system design solutions for
different development options, including 2 platforms, PIP
multiphase system, flexible risers to the FPSO and a gas
export line. The project consisted of 10 lines of 60km
overall length.
ConocoPhillips
2008
The Jasmine Field (nominally HPHT) is a rich gas
condensate field located approximately 9km west of
the existing Judy platform in ConocoPhillips J-Block
operating unit. Key is experience of scour and fishing in
the area and previous work on the Jade pipeline project.
KW provided CoP with some of the Pipeline Concept
Engineering Services by considering different pipeline
options (i.e. single insulated pipeline and pipe-in-pipe
options) and insulation coatings. Different pipeline
configuration options were considered such as cooling
spools with pipeline trenching and backfilling, shallow
burial with intermediate spools and surface snake lay
option. The vulnerability of different pipeline options to
upheaval buckling and lateral buckling were all assessed.
Fluor
2008
FEED design of an onshore Sulphur Transportation
System, in the UAE. The system consists of a series
of insulated PIP pipelines (adding up to a total of over
800km), in which molten sulphur is transported on the
inner pipe. In the annulus of the PIP system, superheated
water is circulated to maintain the sulphur temperature
within the range at which it can be transported in liquid
format, (125° to 150°C). The design also includes
single, insulated water return pipelines to circulate the
superheated water.
Det Norske
2008
Conceptual design for a redevelopment pipeline system
including 14" production line, 10" test line, 12" water
injection, 6" gas injection, 140/160mm umbilical and 12"
gas export. The project team established feasible design
solutions for the system, determined procurement and
construction requirements and prepared development
cost estimates.
Shell
2008
Conceptual design of one 7" x 3.5km pipeline and two
manifolds required for the Shell Pierce Field Gas Lift
Development.
Nexen Inc.
2007
FEED design of 16" x 4km oil export lines and NGL
export options from the Buzzard platform to 2 buoys,
including SSIV and tie-in structures.
KW1172
TGT Field Development
Vietnam
KW1115
Jasmine Field
North Sea
KW1028
Shah Gas Development
U.A.E.
KW1110
Froy Redevelopment
North Sea
Norwegian Sector
KW1078
Pierce Development
North Sea
KW1036
Nexen Buzzard
North Sea
KW0994
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38
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Conceptual and FEED
Project
Owner / Client
Date
Scope of work
Topaz
North Sea
Vision Oil and Gas
2007
FEED of a 6" x 15km subsea tie-back development in
Southern North Sea. The included preliminary design and
ITT Support.
Addax
2006
FEED study for the Okporo field which encompasses a
two-well subsea development tied back via flexible to an
existing FPSO.
RWE Dea
2006
FEED of 10" x 7km infield and 16" x 33km export
pipelines and tie-in spools including shore approach
design.
BP
2005
Conceptual design of a subsea deepwater field that has
geological hazards and a history of landslides.
BP
2004
Pre-FEED engineering of 10" x 12km system transporting
corrosive fluids, identification and assessment of suitable
pipe materials at acceptable costs.
BP
2004
Pre-FEED to determine the requirements of the pipe and
seabed preparation for a production in the Tao Reservoir.
ConocoPhillips
2004
FEED and conceptual design of an extensive pipeline
system in areas of high environmental loading.
ATP Oil and Gas
2003
FEED and route selection in mobile sand wave areas.
Detailed design of 8" x 16km pipeline, associated subsea
structures and riser.
Petro-Canada
2003
Concept design of insulated 10" single pipe and 16"/10"
high temperature PIP options for infield flowlines.
East Gas Company
2003
Pre-FEED and FEED engineering for a large diameter
technically challenging project (36" x 15km), including
deepwater (900m), rough seabed terrain and seismic
hazards. Specified and supervised survey and
interpretation of survey results. Retains record to-date
for largest diameter pipeline installed in 900m water
depth and the first pipeline approved by DnV without
hydrotesting.
BP
2002
Conceptual design for the twin CRA internally clad
pipelines, 24" x 16km, carrying corrosive fluid in an
environment of very high environmental loading. The
Pre-FEED included the application of limit state methods
to the assessment of the pipeline during operation, to
determine requirements for measures to prevent spans.
KW0877
Okporo
Nigeria
KW0888
North Idku
Egypt
KW0791
Raven
Egypt
KW0672
Devenick Field
Development
North Sea
KW0623
Offshore North Sinai
Egypt
KW0581
Saturn Field Development
(Saturn & Munro pipelines)
North Sea
KW0609
Helvellyn Field
Development
North Sea
KW0376
Terra Nova
Newfoundland
KW0374
Gulf of Aqaba Pipeline
Jordan
KW0406
Tangguh
Indonesia
KW0284
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39
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Detailed Design
Project
Owner / Client
Date
Scope of work
West Franklin
North Sea
Total / Subsea
2013
Engineering support for the umbilical detailed design
documentation.
Tideway
2012
Routing optimisation of 106km power cable, rock-berm
design and seabed slope stability analysis. With fibre
optics for communication purposes, this is the world’s
longest and highest output AC power cable to an
offshore installation. This project includes rerouting of
the subsea cable where needed to maintain a safe and
workable route.
Allseas / BG Norge
2012
Detailed design of a 101km, 12" export gas pipeline
from Knarr Development FPSO, connected into an
existing subsea tie-in facility at the Far North Liquids and
Associated Gas Systems (FLAGS).
EOG / Conwy
2011
Detailed design of an 8" production and 8" WI subsea
pipelines tie-back to Douglas Platform and the design of
a Caisson and Riser.
Shell
2011
Detailed design of three structures, seven spoolpieces
and 1.4km 16" pipeline for the subsea bypass of Brent A
upon decommissioning. Modification of the infrastructure
includes the 20" NLGP, 16" WLGP, and 36" FLAGS
pipelines.
ConocoPhillips / Saipem
2011
Detailed design of 14km 10" gas production and
2" methanol piggyback pipelines, associated tie-in
spoolpieces, 100T Kelvin Pigging Manifold Assembly and
Katy Future 60T Tie-in Assembly.
Taqa / Technip
2011
Detailed design of subsea tieback of Falcon and
Kestrel wells to Tern Platform which is located in the
UK Northern North Sea at 160m water depth. This
was a fast track project involving material selection, CP
design, route selection assessment for 3.8km of 4" and
6" flexible flowlines and one controls umbilical, crossing
design, soil insulation design as well as the detailed
design of gas lift and production tying spools.
RWE /
Vision Oil
2008
Detailed design of a 6" 15km subsea pipeline tie-back
to the Schooner Platform in Southern North Sea. Scope
included design of subsea tie-in and riser modification.
ConocoPhillips / Saipem
2008
Detailed design of a 16" 27km gas export pipeline and 3"
methanol piggyback system in the Southern North Sea.
KW1741
Goliat Cable Installation
Norway
KW1640
Knarr Gas Pipeline –
Detailed Design
Norway
KW1578
Conwy Detailed Design
Irish Sea
KW1480
Brent Bypass
Reconfiguration
North Sea
KW1440
Katy Development
Southern North Sea
KW1432
Falcon Development
North Sea
KW1483
Topaz
North Sea
KW1119
VTS
North Sea
KW1041
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40
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Detailed Design
Project
Owner / Client
Date
Scope of work
Pierce Development
North Sea
Shell
2008
Detailed design of the Shell Pierce Gas Lift and B5 gas
injection subsea infrastructure, comprising new gas
lift manifolds at MDS and SDS, 6" 3.4km gas injection
pipeline, 3" 3.4km gas lift pipeline, 6" gas injection and
3" blowdown pipework installed at the existing SDS
manifold, and rigid MDS cross-over spool and flexible
tie-in jumpers.
Dubai Petroleum /
Valentine Maritime (Gulf)
L.L.C.
2008
Detailed design of two 10" water injection pipelines
replacing the existing lines between O-ZB and N-B
platforms with lengths of 1.2km and 1.6km.
Petrobel / CTC
2008
Detailed design of two umbilicals: 17km main umbilical
between Barboni Platform and Zaraf well and 7km
infield umbilical between Zaraf and Assad wells in North
Bardawil field. Scope included routing, installation,
crossing and stability.
EnCana / Allseas
2008
Detailed design of 22" 173km gas export pipeline from
tie-in at the production field centre offshore to tie-in
at landfall in Nova Scotia, Canada, including shore
approach and crossing.
Petrofac
2007
Detailed design of the Don southwest and West Don
infield pipelines, export pipelines and tie-in spools.
Detailed design of riser base manifold and two Subsea
distribution assembly protection structures with
lengths of 2.25 and 45km and diameters of 8" and 3"
(piggybacked).
Shell / Technip
2007
Detailed design of 6km 8" production pipeline, 3" gas lift
piggyback system, tie-in spoolpiece, control umbilical
and pliant wave thether base.
GUPCO
2007
Detailed design of 5km 12" replacement pipeline and two
tie-in spoolpieces between East Tanka and October J
platforms due to failure of internal corrosion.
Agiba / CTC
2007
Detailed design of 8.5km service umbilical for the Ashrafi
field. Scope included routing, freespan, crossing design,
installation analysis and shore pull analysis.
Petroleum & Energy
Infrastructures Ltd (PEI)
2006
Detailed design of a 3km heated oil loading line including
design of offshore PLEM.
GUPCO
2006
Detailed design of five replacement pipelines, 18km 16"
trunkline, 1.5km 12" flowline, 3.2km 16" flowline, 2.2km
20" flowline, 2.7km 16" flowline and associated tie-in
spoolpieces, risers and shore approach.
CH4 / Technip
2006
Detailed design of a 12km 10" with 1.5" piggy back from
platform to platform including tie-in spool.
KW1355
O-ZB and N-B Subsea
Water Injection
Replacement Pipeline
UAE
KW1024
North Bardawil
Egypt
KW1006
EnCana Deep Panuke
Development Project
Canada
KW0964
Don Southwest and West
Don Development Project
North Sea
KW0953
Curlew C Development
North Sea
KW0879
Rehabilitation Phase 1A
East Tanka Pipeline
Replacement
Egypt
KW0903
West Ashrafi Umbilical
Routeing
Egypt
KW0928
Haifa Bay Loading Line
Israel
KW0773
GUPCO Rehabilitation
Project
Egypt
KW0872
Chiswick
North Sea
KW0819
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
41
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Detailed Design
Project
Owner / Client
Date
Scope of work
Teal
North Sea
Shell / Technip
2006
Detailed design of a 1.5km 8" super duplex infield
pipeline in Central North Sea.
Shell / Technip
2006
Detailed design of high pressure / high temperature pipe
(3.6km of 6" with 3" piggyback).
Botas /
Oztas-Peker
2006
Detailed design of 17km 36" pipeline with two landfall
crossings.
Paladin/Technip
2006
Detailed design of pipelines (2", 6", 10" x 11km) and
associated subsea structures.
ConocoPhillips
2006
Detailed design of pipeline (twin 10" x 12km and 4km)
and associated subsea structures.
Shell / Allseas
2006
Detailed design of 33km of 12"/20" production pipein-pipe and tie-in spools from Starling manifold to
Shearwater platform.
Tullow Oil / Saipem
2005
Detailed design of 20km 10" gas export and 2" hydrate
inhibitor piggy back pipelines and associated tie-in
spools.
BP / Genesis
2004
Detailed design (60km, 22" pipeline) interfaced with
onshore pipeline engineering.
ConocoPhillips
2004
Detailed design of pipeline and associated subsea
structures (14" x 42km and 10" x 6km, with 3" methanol)
and tie-in spools.
CNR / Technip / Subsea 7
2004
Detailed design of a 1500m deep 12/16" pipe- in-pipe
and 6" single pipe, and associated in-line Wye and Tee
structures plus the provision of installation support and
fitness for purpose assessment.
Shell / Technip
2004
Detailed design of high pressure / high temperature pipein-pipe (14km of 12/8" with 3" piggyback).
Centrica / Subsea7
2004
Detailed design of 10"/30" caisson riser installed
in vacant drill slot. Specialist support to design of
associated 10" pipeline.
East Gas Company (EGC)
2003
15km long offshore section of 36" trunk line. Carried
out detailed design, interfaced with onshore pipeline
engineering, provided management and specialist
engineering for Owner. Contracted to supervise annual
IRM. Retains record to-date for largest diameter pipeline
installed in 900m water depth.
ATP Oil and Gas
2002
Detailed design of a 16km 8" pipeline, spools and retrofit
caisson riser. Follow-on construction support services.
KW0854
Howe P2 Development
North Sea
KW0768
Marmara Crossing
Turkey
KW0626
WaGE
North Sea
KW0694
Saturn Field Development
(Mimas and Tethys
pipelines)
North Sea
KW0674
Starling
North Sea
KW0739
Horne and Wren
North Sea
KW0547
Offshore North Sinai
Egypt
KW0581
Saturn Field Development
(Saturn & Munro pipelines)
North Sea
KW0609
Baobab Field
Development
West Africa
KW0601
Howe Field PI
Development
North Sea
KW0501
Rose Development
North Sea
KW0435
Gulf of Aqaba Pipeline
Jordan
KW0406
Helvellyn Development
North Sea
KW0460
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
42
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Structural Design
Project
Owner / Client
Date
Scope of work
Orlando Development
North Sea
MPX / Vision Oil
2011
Concept design of options for a manifold and SSIV
structure for the Orlando field in the Northern North
Sea proposed to be tied back to the Ninian Central
platform. Preparation of specifications, scopes of work
and tender packages for the materials purchase and
the construction activities. Support in negotiations with
tenders and tender evaluations.
Shell
2011
Design of three gravity based structures for the tie-in and
isolation of pipelines, utilising a combination of 36", 20",
16" and 12" headers, in 140m water depth.
ConocoPhillips / Saipem
2011
Design of 100T Kelvin Pigging Manifold Assembly and
Katy Future 60T Tie-in Assembly.
STAG / AMEC
2010
Provision of assistance to the AMEC Gateway FEED
project on the subsea scope.
Shell
2010
Design of new skid supporting 10" + 6" piping plus 6"
valve and HDU post installed into an existing subsea
manifold.
GMC / PDI
2010
Non-linear Dynamic analyses of various stinger
configurations for pipelay and transit conditions.
Limassol Water Company
(LWC) / EDT Marine
2010
Foundation and assembly design of a 5m diameter
reinforced concrete seawater intake structure in 17m
water depth.
BG / CSL
2010
Concept/FEED design of distribution manifold and piping
for tie-in to the NW Seymour well and future tie-back
of satellite well including concrete block protection and
conventional piled solutions.
Burullus / Acergy
2009
Concept/FEED including structure and piping layouts,
preliminary weights and foundation designs for
deepwater manifolds in water depths ranging between
400 and 750m, SDAs, suction piles and PLETs.
PDi
2009
Installation analyses for two manifolds (56 and 48 te)
through the splash zone.
Burullus / OPEC
2009
Engineering of concrete structures for protection of three
different pipeline crossing arrangements.
KW1353
Brent Bypass
Reconfiguration
North Sea
KW1440
Katy Development
Southern North Sea
KW1432
Gateway Gas Storage
Project
Irish Sea
KW1378
Pierce Gas Lift
North Sea
KW1057
Stinger Design Verification
Onboard Vessel
KW1354
Episkopi Desalination
Project
Cyprus
KW1340
NW Seymour Sidetrack
Project
North Sea
KW0961
Burullus Phase 8a
Egypt
KW1303
Aseng Manifolds Lifting
Analyses
KW1284
Sequoia development
Egypt
KW1015
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43
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Structural Design
Project
Owner / Client
Date
Scope of work
Nexen Buzzard
North Sea
Nexen / CSL
2007
FEED for structure and piping designs of gravity based
SSIV structure (30 te) and piled or gravity based tie-in
Manifold with 6" piping and valves (24 te).
Petrofac
2007
Detailed design of 73 te riser base manifold and piping;
two 53 te subsea distribution assembly protection
structures, pin piled and SSIV structure and piping.
Shell / Technip
2007
Detailed design of gravity based pliant wave tether base
7.5m x 3m with a 42 te submerged weight in 92m water
depth.
Talisman / Technip
2006
Detailed design of PLEM and gravity base 29 te
submerged weight SSIV (4.6m x 6.35m, 2 x 6" and
1 x 2") in 60m water depth; plus Tee with four pin piles
610mm OD, 35 te submerged weight, 8 x 8m, 20" and
6" piping with valves and pig trap connections.
ConocoPhillips
2006
Detailed design of subsea protection structures and
piping for 10" and 3" in-line double block isolation valves.
The assembly was installed as part of a tie-in spool and
was over-laid with concrete mattresses in 30m water
depth.
PEI
2006
Detailed design of offshore PLEM, 32" pipe with pig trap
connection and two 16" diameterbranches and valves
connected to flexible loading hoses. The 22 te dry weight
structure was piled to the seabed through soft rock in
17m water depth with four 20" OD pin piles.
BP / Stolt Offshore SA
2004
In-place, upending, installation and retrieval structural
design of 5m diameter, 16 long suction pile anchors
weighing 80 te each in water depths ranging between
1200m and 1450m to prevent pipeline walking.
ConocoPhillips
2004
Detailed design of subsea protection structure and piping
for 10" and 3" in-line tee tie-ins complete with double
block isolation valves. The assembly was installed over
the stinger and was protected with surrounding concrete
blocks on the seabed in 28m water depth.
CNR / Technip / Subsea 7
2004
Detailed design of a 1500m deep in-line Wye (28 te
submerged weight, ROV lockable fold-out mud mats,
11" valve and wye piece) and Tee structure (7.2 te
submerged weight, 6" valve and tee) installed through
the moon-pool in J-lay configuration, stability by
buoyancy and yoke.
ATP / CDS
2002
Detailed design of 8" x 16km pipeline, associated subsea
structures and riser.
KW0994
Don Southwest and West
Don Development
North Sea
KW1009
Curlew C Development
North Sea
KW0879
Paladin WaGE
North Sea
KW0694
Saturn Field Development
(Mimas & Tethys pipelines)
North Sea
KW0674
Haifa Bay Loading Line
Mediterranean
KW0328
BP Greater Plutonio
Development
Offshore Angola
KW0700
Saturn Field Development
(Saturn & Munro pipelines)
North Sea
KW0609
Baobab Field
Development
West Africa
KW0463
Helvellyn Development
North Sea
KW0376
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
44
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Owner Engineer
Project
Owner / Client
Date
Scope of work
Rousette Field Pipeline
System Review
Gabon
Setanta Energy / Procyon
Oil & Gas
2011
Identification of feasible options for installing and
trenching the 10" production pipeline for the Rousette
Field, located approximately 12km offshore Gabon
in 46m of water. The project entails installation of a
minimum facilities well head platform, subsea pipelines
connecting to shore and an onshore processing facility,
to be completed in three phases.
South Oil Company (SOC)
/ Leighton International
2011
Review of the available options for dredging backfill
methodology for the Shore Approach and Offshore, in
light of the available soils and metocean data. Preliminary
assessment of what the backfill condition will be, and
how changes to the methodology could improve the
situation. The potential effect of the operation on the
lines, given the proposed schedule and contents of the
lines, is key. Consideration is given to how the potential
methods affect the condition of the backfill and thus its
suitability for the proposed stabilisation. Selection of the
preferred solution for detailed review.
Kodeca Energy / OIS
2011
Detailed engineering assessment for the pipeline integrity
and slope stability during the lowering of a 16" live gas
pipeline from a burial depth of 3m to 6m in two locations,
with a combined length of 1.5km. The existing 16"
submarine pipeline is located 70km from PPP to ORF,
located in the Poleng Field off East Java, Indonesia.
Inpex / Leighton
International
2011
Review of the FEED data, pipeline stability, rock berm
stability, global buckling screening and assessment, OBR
and optimization as well as the trenchability assessment.
EPC / NPCC
2011
Verification and endorsement of the basic engineering
documents, drawings, specifications and MTO’s for
the two 12" flexible pipelines located between the
oily water treatment facilities at Zirku Island and the
offshore disposal well platform ZWDP, with provision
of an additional 12" line for future use. Identification
of technical inconsistencies as well as cost benefit
measures to be implemented during the EPC phase of
the project.
KW1601
International Crude Oil
Export Expansion Project
(ICOEEP)
Iraq
KW1501
Poleng Field
Indonesia
KW1403
Inpex Icthys Pipeline
Optimisation Project
Australia
KW1473
Zirku Facilities Project
U.A.E.
KW1538
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
45
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Owner Engineer
Project
Owner / Client
Date
Scope of work
T.E.N
(ex-Tweneboa)
Ghana
Tullow Oil
2011
Initial scope included working as part of Tullow’s in-house
team providing concept and pre-FEED engineering of the
pipelines and flowline scope of the subsea development
undertaking specialist studies including geohazards and
SCR concept. Following on, KW Ltd were retained as the
subsea management team to oversee the Subsea FEED
contractor. The subsea/FPSO development is offshore
Ghana in approximately 1500m of water, encompassing
three drill centres with manifolds, production and
injection flowlines, umbilicals and riser system.
Nexen
2011
Review of the FEED for the 4.5km production, 4.5km gas
lift, 4.5km water injection, 17km gas export and 70km
oil export pipelines, associated tie-in spoolpieces and
subsea structures including infield SSIV’s, export SSIV’s,
gas export PLEM and production manifold.
ENPPI / GUPCO
2011
Design verification of pipelines diversion from old route
to the new Hilal B platform as well as constructability
and installation verification of the new field development.
Fitness for purpose assessment of stored 18" API 5L
PSL-1 grade X52 line pipe for construction of the pipeline
diversion to Hilal B platform.
ENEL
2011
Provision of technical assistance, consulting services and
FEED supervision associated with the CO2 compression,
pipelines, and offshore CO2 injection platform. The
project involves the replacement of 4 existing oil fired
660 MW units with advanced technology coal fired
units and an associated post combustion carbon
capture unit (CCU). The CO2, captured by the CCU,
will be dehydrated, compressed and transported via an
onshore and offshore pipeline system to be injected and
geologically stored in a subsea reservoir in the Adriatic
Sea.
Petroleum & Energy
Infrastructures Ltd (PEI)
2010
Bid preparation, tender support, project cost estimate
updates and technical evaluation including review of
contractor’s submitted construction documentation.
Technical assistance in support of severing a previous
contract. Technical evaluation of the partially constructed
temporary and permanent works. Support as above
provided for a second construction contract.
EOG / Vision Oil
2010
Provide support for the preparation and review of the
pipeline, diving and linepipe tenders. Provide support
during Tender Evaluation of the Pipeline Installation and
Diving and Tie-in contracts.
Lundin / CSL
2010
Technical review of detailed design and installation
engineering documentation for PIP pipeline, spools, SSIV
and towhead manifold piping.
BP Norge
2010
Independent verification services for the Valhall
Redevelopment Project – Gas Lift Pipeline System
comprising of pipelines, spools, riser caisson, PLETs and
diverless connections.
KW1398
Golden Eagle Project
North Sea
KW1571
Hilal B Platform P/Ls
Engineering Review
Egypt
KW1493
Porto Tolle Carbon
Capture System Project
Italy
KW1428
Haifa Bay Pipeline
Israel
KW0773
Conwy East
Irish Sea
KW1282
Lundin Broom
Augmentation Project
North Sea
KW1281
Valhall Redevelopment
Project
North Sea – Norway
KW1129
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46
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Owner Engineer
Project
Owner / Client
Date
Scope of work
Xanab-A
Gulf of Mexico
(Mexican Sector)
PEMEX / Sacmag
2009
Review of the design of a 20" pipeline with a design
temperature of 140°C and performance of the upheaval
buckling analyses.
PEMEX / Sacmag
2009
Review of the design of a 12" pipeline with a design
temperature of 140°C and advising on how to deal
with the aspects of the design affected by the HPHT
conditions.
ConocoPhillips
2009
Review and verification of Saipem activities and pipeline
detailed design.
RWE / Vision Oil
2008
Provide support for the preparation and review of the
pipeline, diving and linepipe tenders. Provide support
during Tender evaluation of the Pipeline Installation and
Diving and Tie-in contracts.
Talisman
2007
Independent verification services for the Auk North
subsea tie-back. Scope included manifold piping,
pipeline and caisson riser design and installation aspects.
Encana
2007
Review of Saipem detailed pipeline design. Verification
of subsea Wye and Tee forgings using 3D FE methods.
Critical review of six sub-sea structure designs.
ConocoPhillips / Subsea7
2007
Review and verification of Subsea7 Design.
Installation analysis review and verification.
Out-of-straightness analysis for installed pipeline.
BP
2006
Review of Detailed Design Documentation. Development
of a Pipeline Management Plan and Strategy.
BP
2006
Represent BP on repair of a buckled pipeline.
ConocoPhillips
2006
Design review and verification. Installation analysis review
and verification. Out-of-straightness analysis for installed
pipeline.
BP
2005
Supervision and review of detailed design of high
temperature pipeline system, transporting highly
corrosive fluids. Supervision and review of detailed
design of gas export pipeline.
BP
2005
Supervision of detailed design of high temperature
pipeline system, transporting highly corrosive fluids.
Preparation of CRA lined pipe (mechanically bonded)
test specification and budget, supervision of test,
assessment of results and preparation of installation and
operation. Independent verification of ultimate strength
and upheaval bucking response of reeled PIP system
using non-linear FEA.
KW1206
Sinan-F
Gulf of Mexico
(Mexican Sector)
KW1224
VTS IVB
North Sea
KW1104
Topaz
North Sea
KW0877
Auk North
North Sea
KW1102
Buzzard Field
Development
North Sea
KW0509
Kelvin Field Development
North Sea
KW0920
Saqqara
Egypt
KW0884
Cannonball
Trinidad
KW0751
Mimas and Tethys Field
Developments
North Sea
KW0904
HAGP and Devenick
North Sea
KW1147
Rhum Field Development
North Sea
KW0336
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47
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Owner Engineer
Project
Owner / Client
Date
Scope of work
Saturn and Munro Field
Developments
North Sea
ConocoPhillips
2004
Design supervision/review and verification. Installation
Analysis review and verification. Out-of-straightness
analysis for installed pipeline.
Conoco / CDS
2002
Review of Saipem pipeline and sub-sea structures
detailed design.
East Gas Company (EGC)
2002
Client’s Project Manager. Supervision of detailed pipeline
design. Client’s representative during installation of
pipeline and shore crossing. On-going supervision of
annual surveys, and interpretation of survey data.
Conoco
2001
Design supervision/review and verification.
Out-of-straightness analysis for installed pipeline.
Stolt Offshore
2001
Independent safety review/HAZID. Design supervision.
Upheaval buckling analysis of flexible flowline.
BP
2001
Preliminary design and route selection. Support to BP
in the analysis of route data and selection of optimum
route. Review of DnV design guidelines. Preparation of
CRA lined pipe (mechanically bonded) test specification
and budget, supervision of test, assessment of results
and preparation of installation and operation limits.
Assurance of JPK (Perth) FEED and Saipem Detailed
Design Activities, especially upheaval buckling.
BP
2001
Represented BP on Span Technical Committee.
Phillips
2001
Acted as the pipeline engineer for Phillips UK supervising
and assessing pipe-in-pipe design work by JPK and
EMC. Acted as the pipeline engineer for Phillips UK
supervising and assessing the spool design work by
APA. Review and verification of complete Jade pipeline
design. Detailed verification of lateral snaking analysis
performed by JPK and EMC. Support to PPCo for
assessment of operating pipeline and pipeline protection
measures.
Texaco
2000
Verification of the design work being performed by
JPK, EMC and CSOL, plus support to Texaco. Provide
specialist engineering support to JPK on the design of
the Erskine pipeline, including strain based design, limit
state design, upheaval buckling and review of reports
from the design team. Design and supervision of testing
and analysis of CRA lined (metallurgically bonded) riser.
BHP Billiton
2000
Review of documents, assessment of design analysis
methods, and support of client at meetings.
KW0609
Viscount Field
Development
North Sea
KW0334
Gulf of Aqaba Pipeline
Development
Egypt
KW0406
CMS-III Development
North Sea
KW0214
Corrib Field Development
Ireland
KW0276
Tangguh Field
Development
Indonesia
KW0184
Ormen Lange
Norwegian Sea
KW0289
Jade Field Development
North Sea
KW0177
Erskine Replacement
Pipeline
North Sea
KW0277
Keith Bundle
North Sea
KW0122
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48
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and
Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
ETKAL-101 and CHE-1
Submarine
Sacmag / Pemex
2012
UHB on a hot pipeline, 16" x 8.6km.
Subsea7 / Dana
Petroleum Ltd
2012
OOS analysis of water injection, 10" x 12.7mm x 60
water injection line, approximately 25.4km long. Design
temperature is 40°C, pressure 200barg.
SM Proyectos /
Permaducto S.A. de C.V.
2012
OOS analysis for a 24" x 2.25km and 24" x 8.8km
pipeline.
SM Proyectos / Global
Offshore Mexico
2012
OOS analysis for a 24" x 3.3km and 24" x 2.6km
pipeline.
Subsea7 / Dana
Petroleum Ltd
2012
OOS analysis for 8" x 4.4km and 8" x 8km pipelines.
Nexen
2012
OOS analysis for two pipelines both measuring 8" x
1.4km.
Talisman
2012
Predictive UHB of a range of pipes of up to 17km.
Design pressures between 296 and 524 bar, with
temperatures averaging 100°C.
Inelectra (Petrotiger) /
Total E&P Bolivie
2012
Predictive UHB of 10" flowlines and a 103km gas export
pipeline.
GDT (Cal-Dive) / PEMEX
2012
OOS analysis for 20" x 7.8km pipeline.
Subsea 7
2012
Predictive UHB analysis for pipe-in-pipe (21km), water
injection (32km), gas line (25km).
Subsea7 / Centrica
2012
OOS analysis 6" flexible pipeline, 3 km long. Design
temperature of 40°C with 315 barg design pressure.
Subsea 7 / TAQA
2012
UHB assessment for one 20km production flowline and
one 20km water injection flowline.
Petrex Ltd / Ithaca
2012
OOS analysis of a flexible 2km pipelines (7" and 8").
Design temperature 80°C with 35 barg design pressure.
SM Proytectos (CPI) /
Pemex
2011
UHB for 36" x 77km pipeline.
BP / Technip
2011
16"/10" PIP (~33.2km) OOS Analysis in addition to 2
offshore 14"/8" PIP with ~1.2km approximate length.
KW1516
Triton Umbilical and Water
Inject Project
KW1523
Tsimin A to Tsimin B and
May A Platforms
KW1524
Pipelines Maloob-A to
Maloob-D; Maloob-B to
Maloob-D Platforms
KW1530
Medway Project
KW1540
Ettrick Nexen
Development
KW1584
Shaw and Cayley
Development
KW1592
Incahuasia Field
Development
KW1603
Onel-A to Ixtal-A 20
KW1612
Boyla Development
KW1630
Centrica KEW Flexible
KW1654
TAQA Otter
KW1658
UHB Athena Flowlines
KW1661
Enlace Litoral to TMDB
KW1573
Devenick Field
Development
KW1506
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49
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
Maria Pipeline
Assessment
BG
2011
12" Pipeline approximately 11km long assessed for
higher temperature
24" Homol-A to Chuc-A
KW1452
Pemex / Global Offshore
Mexico
2011
24" Pipeline approximately 16km long
20" Kuil-A to Homol-A
Pemex / Global Offshore
Mexico
2011
20" Pipeline approximately 3km long
Nexen / Subsea7
2011
10" Pipeline approximately 12km long
20" Hot Pipeline
KW1411
IMP
2011
20" Pipeline approximately 8.8km long UHB conceptual
design
Ensign Field Development
Centrica / Subsea7
2011
10" Pipeline with 2" piggyback ~ 22km long with 10"
pipeline step-out well ~1.8km long
Nexen / Subsea7
2011
10" Pipeline approximately 4km long
BP
2010
2 offshore pipelines approximately 7.1km and 6km long
Nexen / Subsea7
2010
7" and 3" flexible pipelines (6km)
Encana / Allseas
2010
22" Gas Export trunkline ~ 70km offshore section
Encana / Acergy
2010
4 offshore 8" infield lines together (total length ~15km)
with 3" Acid Gas Injection Line (1.7km) OOS analysis
Agip / KCO
2010
OOS Analysis Verification for EP phase for trunklines and
infield lines
BP / Foster Wheeler
2010
UHB study for 16" onshore pipeline
Talisman / Stolt
2010
8" Pipeline 13.1km OOS Verification
Pemex / Oceanografia
2010
30" Pipeline 1.8km
Pemex / Oceanografia
2010
30" Pipeline 21km
TOTAL / Subsea7
2010
10"/3" Piggybacked Pipeline (15.2km)
Lundin / Technip
2010
16"/10" PIP (7km) OOS Analysis
KW1453
KW1448
Telford WI Replacement
Pipeline
KW1424
KW1377
Telford TAB/TAC
Development
KW1292
Valhall Flanks Gas Lift
Project
KW1384
Blackbird Development
Project
KW1412
Encana Deep Panuke
Development Project
KW0964
Encana Deep Panuke
Development Project
KW1357
Kashagan Field
Development Phase 1
KW1294
In-Salah Field
Development
KW1361
Hannay Field
Development
KW1426
Ixtal-B to Ixtal-A
KW1372
Ixtal-A to Abkatun-A
KW1156
K5CU Field Development
KW1373
Lundin Broom Project
KW1316
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
50
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
Talisman Burghley Field
Development – Hydrotest
Talisman / Technip
2009
10"/4" piggybacked pipeline (10km)
VPC / Subsea7
2009
10" Gas Pipeline (23km) OOS verification
Centrica / CSL
2009
6" (1.6km) and 8" (8.2km) UHB study
Pemex / Sacmag
2009
12" (5.5km) UHB Study
Delta Hydro / CSL
2009
8" (24km) UHB Study
ConocoPhillips
2009
16"/3" Piggybacked Pipeline (~27km)
Dong / Acergy
2009
8" Water Injection (7km) + 4" GL (7km) + 8" Pipeline
(9km) + 10" Water Injection (32km)
Wintershall
2009
1 offshore 10" 13%Cr (5.3km) + 1 offshore 8" CS
(16.7km)
Pemex / Sacmag
2009
1 offshore 20" Pipeline (15km)
Shell
2009
1 offshore 6"/3" Piggybacked Pipeline (1.85km)
RWE / Technip
2009
1 offshore 6" Pipeline (15.5km)
Condux
2009
1 offshore 24" Pipeline (6km)
Global Offshore
2009
1 offshore 24" Pipeline (6km)
Dana / EonRuhrgas /
CNR / Penspen
2009
12" Gas Pipeline (28km)
Petrofac
2008
8"/3" Piggybacked (2.3km, 4km) + 8" GE (5km, 10.1km)
+ 8" Water Injection (2.3km, 5.1km)
Ithaca
2008
8" Pipeline (4.7km, 5.2km, 0.8km) + 8" Water Injection
(4.7km, 5.3km, 0.8km)
Bridge Resources / ADIL
2008
8" (15km) Pipeline
Shell
2008
16" (20km) Pipeline
KW1138
Venture F3-FA
Development
KW1301
Seven Seas and Grove
West Development
KW1258
12" pipeline between
Sinan-F and Tee to 20"
Existing pipeline
KW1224
Amstel Field Development
KW1225
VTS Replacement Project
KW1070
Nini East and Siri to Nini
Field Development
KW1188
Wintershall E18 and P9
Field Development
KW1220
Xanab Development
KW1206
Shell Bardolino
Development
KW1209
TOPAZ Field Development
KW1110
Alux Pipeline – SM
Proyectosy consultoria
KW1133
Replacement Pipeline
KW1174
Babbage Field
Development
KW1192
West Don Development
KW1009
Jacky Field Development
KW1123
Durango Field
Development
KW1054
L09 Shell Development
KW1134
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
51
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
TCO Asset Development
TCO / Fluor
2008
7 offshore 8" (1.4-4.0km)
Shell / Technip
2008
8"/3" Piggybacked Pipeline (5.7km)
Talisman / Technip
2008
10" Pipeline, 6" Water Injection + 4" Service Line (12km
each)
Marathon / Acergy
Norway
2008
12" Pipeline + 4" Gas Lift Line (8.9km each)
KW1022
Rita Development
E.On Ruhrgas / Penspen
2008
8" Pipeline (14km)
Silverstone / ADIL
2008
6" Gas Line (3.7km)
Nexen
2008
10"/4" + 2x8 flexibles (1.4km) + 6" flexible (6.5km) 10"/4"
+ 2x8" offshore flexible pipelines (1.4km) + 6" flexible
pipelines (0.23km and 6km)
ConocoPhillips
2007
12" (12.5km) Pipeline
VPC / Subsea7
2007
10" (32.3km) Pipeline
Shell / Allseas
2007
20"/12" PIP (33km)
Talisman
2007
8"/3" Piggybacked Line (8km)
Gaz de France / Acergy
2007
8" (15.1km) Pipeline
ConocoPhillips
2007
10"/3" Piggybacked Line (3km)
10"/3" Piggybacked Line (14km)
Talisman
2007
12" (9.2km) Pipeline
Maersk / Technip
2007
12"/8" PIP (28km)
Talisman / Technip
2006
6" (11km) + 10"/6" PIP & 2" Piggybacked Pipeline
(10.5km)
Talisman / Technip
2006
10"/4" Piggybacked Line(52.8km)
10" pipeline (5.94km)
Talisman / Subsea7
2006
8"/3" Piggybacked Pipeline (15km)
Talisman
2006
10" (33km), 8" (33km) Pipelines
Talisman
2006
10" (23.5km) Pipeline
KW1020
Curlew Development
KW0879
YME Field Development
KW1053
Volund Field Development
KW1097
Silverstone Development
KW1040
Ettrick Nexen Field
Development
KW0916
Kelvin Development
KW0920
GKA Development
KW0959
Starling Field
Development
KW0739
Duart Field Development
KW0956
Minke Field Development
KW0730
Mimas and Tethys Field
Development
KW0904
Rev Field Development
KW0931
Affleck Field Development
KW0926
Wood and Gas Export
(WaGE)
KW0694
Tweedsmuir Field
Development
KW0728
Paladin Enoch
Development
KW0797
Blane Development
KW0787
Galley Redevelopment
KW0892
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
52
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
Maria Field Development
BG/Technip
2006
12" (11km) Pipeline
AT & Bluewater / Pegasus
2006
6" (5.7km), 8"/3" Piggybacked Pipeline (36km)
Shell / Technip
2006
8" (1.34km) Pipeline
Norsk Hydro / Acergy
Norway
2006
12" (40.3km) Pipeline
Marathon / Technip
2006
2 offshore 12" rigid (2.2km), 1 offshore 12" Rigid (4.5km),
1 offshore 10" (5.3km), 1 offshore 14" (36.5km), 1
offshore 14" (3.6km) Pipelines
ExxonMobil / Pegasus
2006
8" flexible pipeline (2.7km)
Norsk Hydro / Technip
2006
1 offshore 12" rigid (19km), 1 offshore 6" rigid (21km)
Pipelines
Wintershall / Subsea7
2006
1 offshore 10" 13%Cr (8.1km) Pipeline
Shell / Technip
2006
8" (3.8km) Pipeline
Newfield
2006
10" (13.3km) Pipeline
TOTAL / Stolt
2005
8" rigid (2.2km) and 8" rigid (0.5km) Pipelines
TOTAL / Subsea7
2005
6" rigid (10.6km) and 10"/3" piggyback (6.7km) Pipelines
Petro-Canada UK /
Technip
2005
12"/4" (18.9km) & 6" (18km) Piggybacked Pipelines
GUPCO / Technip
2005
4" x 4 pipelines (113.6km, 45.6km, 83.3km, 16.1km)
Maersk / Stolt
2005
12" rigid pipeline (18.3km)
Shell
2005
12"/8" PIP & 4" piggybacked pipeline (14km)
Maersk / Stolt
2005
8" flexible (3.6km) - Ex Gawain flexible 8" flexible pipeline
(3.6km) – Ex -Gawain flexible
ATP / Pegasus
2005
8" rigid (20km) and 12" rigid (20km) Pipelines
Norsk Hydro / Stolt
2004
12" (4.4km) & 12" (4.3km) & 12" (9.2km) & 10" flexible
(4.9km) Pipelines
KW0838
Wenlock and Davy East
Development
KW0882
Teal P2 Development
KW0854
Njord Field Development
KW0657
Alvheim Development
Project
KW0772
Arthur III Development
Project
KW0793
Vilje Development Project
KW0801
WINZ L5C Field
Development
KW0810
Merganser Field
Development
KW0734
Grove Development
KW0876
Forvie Development
Project
KW0600
L4G Development
KW0605
PICT Field Development
KW0616
Simian and Sapphire Field
Development
KW0630
Valdemar B to
Tyra West B
KW0606
Howe P1 Field
Development
KW0501
Mobile Arthur II – Flexible
KW0687
Tors Development Project
KW0705
Vigdis Field Development
KW0420
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
53
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
Stine Segment-I Field
Location
DONG / Subsea7
2004
8"/3" (8.9km) Piggybacked Pipeline
CNR / Subsea7
2004
10" (5.6km) Pipeline
Shell / Technip
2004
12"/8" PIP & 4" Piggybacked Pipeline (14km)
TOTAL / Technip
2004
10" (8km) Pipeline
Wintershall / Stolt
2004
8" (14km) Pipeline
Paladin / Stolt
2004
10" (8.3km) Pipeline
Wintershall / Subsea7
2004
10" (4.9km) Pipeline
VPC / Subsea7
2004
10" (17.73km) Pipeline
ExxonMobil / Stolt
2004
12" (29.2km) Pipeline
PGS
2004
8" flexible pipeline (1.7km)
Shell / Technip
2003
12" (11.7km) Pipeline
BG & BP / Technip
2003
8" (6.3km) & 6" (3.4km) & 6" (4.4km) & 16" (12.9km) & 3"
(7.1km) & 8" (5.4km) & 12" (14.8km) Pipeline
ConocoPhillips/ Stolt
2003
12" (12.8km) & 12"/3" (21.5km) & 10"/3" (8.4km) &
10"/3" (8.4km) & 10"/3" (5.5km) Pipelines
Marathon / Technip
2003
10"/6" PIP (12km), 16" (8.5km) Pipeline
TOTAL / Stolt
2003
12" (25.1km) Pipeline
Marathon / Technip
2003
10" (6.9km) Pipeline
TOTAL / Technip
2003
8"/4" (13.1km) Piggybacked Pipeline
KW0447
Ninian Field Development
KW0485
Howe Field Development
KW0681
K4BE-K4A
KW0503
Q5-A to Q8-B
Development Project
KW0528
10" WI Replacement
Project
KW0537
D12A Field Development
KW0546
Annabel Field
Development
KW0579
Camelot Arthur Field
Development
KW0585
Banff FPSO to Banff
Manifold Development
Project
KW0607
Scoter Field Development
KW0312
Juno Field Development
KW0329
CMS III Field Development
KW0363
Brae B - Miller
and Braemar Field
Development
KW0379
Skirne Byggve Field
Development
KW0409
Greensand Field
Development
KW0415
Nuggets NGE-N3
Development Project
KW0426
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
54
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
Seven Heads Field
Development
Ramco / Technip
2003
8" x 5 pipelines (1.44km, 4.6km, 6.2km, 5.7km, 7.4km)
CNR / Subsea7
2003
10" (9.1km) Pipeline
Wintershall / Subsea7
2003
10" (6.4km) Pipeline
NAM / Stolt
2003
12" (16.8km) Pipeline
GUPCO / BP
2002
14"/3" (20.6km) & 6" (20.5km) Pipelines
ChevronTexaco / Technip
2002
12"/8" PIP (5.9km) & 4" Piggybacked Pipeline
ATP / CDS
2002
8" (15.5km) Pipeline
ConocoPhillips
2002
12"/3" (11.3km) Piggybacked Pipeline
Amerada Hess / Technip
2002
4" (13.6km) Pipeline
BP / Stolt
2002
10"/4" (19.6km) & 10" (12.8km) & 10" (2.2km) Pipelines
BP/Stolt
2001
7.5" flexible pipeline (7.4km)
Talisman / Stolt
2001
6"/2" (5.2km) Piggybacked Pipeline
VPC
2001
10" (13.7km) Post Buckling Analysis
Maersk / Technip
2001
12" (17km) Pipeline
TOTAL / Technip
2001
12" (39.5 km) & 12" (14.4km) & 6" (4.3km) Pipelines
Marathon / Technip
2001
12" (7km) Pipeline
Norsk Hydro / Stolt
2001
8" (16km) Pipeline
BG / Technip
2001
16"/12" PIP (9km) & 12" (8.9km) & 12" (8.8km) Pipelines
KW0432
Rose Field Development
KW0435
L5-B Field Development
KW0457
K7 Field Development
KW0461
West Akhen Field
Development
KW0147
Caledonia-Britannia Field
Development
KW0309
Helvellyn Field
Development
KW0325
Viscount Field
Development
KW0334
Guillemot Field
Development
KW0357
ETAP Satellite
Development Project
KW0367
South Everest Field
Development
KW0140
Beauly Field Development
KW0146
Birch Field Development
KW0183
Kyle Field Development
KW0196
Nuggets Phase-I Field
Development
KW0197
Kinsale Area Gas Fields
Reprofiling Development
KW0263
Vale Field Development
KW0220
Blake Field Development
KW0226
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
55
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Upheaval Buckling and Out-of-straightness Analysis
Project
Owner / Client
Date
Scope of work
North Davy Field
Development
BP / Technip
2001
8" (10.2km) Pipeline
BP / Technip
2001
8" (11.6km) Pipeline
TOTAL / Technip
2001
10" (21km) & 10" (21km) Pipelines
Talisman / Stolt
2001
8"/3" (13.2km) – OOS Analysis; however DnV design
was adopted
ExxonMobil / Technip
2001
14"/8" PIP (7km)
Amerada Hess
2001
8"/3" (15.6km) Piggybacked Pipeline
Marathon / Technip
2001
12" (5km) & 12" (1.2km) Pipelines
Maersk / Stolt
2000
12" (8.6km) & 12" (8.7km) & 14" (16.7km) Pipelines
Enterprise Oil / Technip
2000
12"/8" PIP & 4" Piggybacked Pipeline (11.7km)
ConocoPhillips / Technip
2000
10" (8.5km) Pipeline
Wintershall / Stolt
2000
6" (10.2km) & 12" (2.9km) Pipelines
Amerada Hess / Stolt
1999
8" (22km) & 10" (22km) & 12" (22km) & 4" (22km)
Pipelines
Talisman / Stolt
1999
10" (15.4km) Pipeline
ConocoPhillips / Mentor
1999
12"/4" (4.5km) Piggybacked Pipeline
BG / Mentor
1999
10" (26.4km) Pipeline
Marathon / Technip
1999
12" (6.9km) Pipeline
Amaco / APA
1999
6" (9.3km) Pipeline
KW0228
Hotton Field Development
KW0229
Otter Field Development
KW0230
Hannay Field
Development
KW0240
Lewis-I Field Development
KW0241
Angus Field Development
KW0257
Kinsale Area Gas Fields
Reprofiling Development
(interplatform)
KW0112
Halfdan Field
Development
KW0120
Cook Enterprise Field
Development
KW0125
Vixen Field Development
KW0141
L8 Field Development
KW0202
Bittern Field Development
KW0101
Orion Field Development
KW0102
Jupiter Phase II
Development Project
KW0107
ECA Development Project
KW0108
Kinsale-Bravo
Development Project
KW0263
North West Bell
Development Project
KW0114
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
56
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Lateral Buckling and Pipeline Walking
Project
Owner / Client
Date
Scope of work
CLOV Project
Angola
Total / Subsea7
2011
Lateral buckling and pipeline walking assessment and
mitigation design for pipeline systems associated
with the CLOV development, which is located in the
north-western part of Block 17, deep offshore Angola,
approximately 40km north-north-west of the Girassol
Development and 200km to shore. It consists of four
reservoirs in water depths ranging from 1050m to
1410m.
ConocoPhillips / Subsea7
2011
Review of Subsea 7 Bundle Design Report, with
particular reference to the flowline combined load
checking and identification of applicable limit states.
Commenting on the suitability of the approach taken to
check the combined stress within the bundle system
used to demonstrate acceptability to PD8010, i.e. FE
modelling, application of forces, design inputs (i.e.
props). Demonstrating that the design of the bundle
does not require pre tensioning.
Saudi Aramco / NPCC
2011
Global buckling and pipeline walking assessment and
mitigation design for pipeline systems associated with
the Saudi Aramco’s Arabiyah and Hasbah Development.
ADMA-OPCO / NPCC
2011
Global buckling and pipeline walking assessment and
mitigation design for pipeline systems associated with
ADMA-OPCO: NASR Phase 1 and UMM LULU Phase 1
Field Development.
TOTAL / Acergy
2010
Perform non-linear finite element analyses to assess
the acceptability of the current design and conclude on
whether additional mitigation measures are required. The
assessments were based on DNV-OS-F101 and DNVRP-F110 and considered the interaction between lateral
buckling and fishing gear interaction. The scope included
the assessment of the sections of pipeline on the
seabed, on the rocky outcrop region where free spans
were expected and at the crossings along the pipeline.
ExxonMobil / Acergy
2009
Review of the phase II lateral buckling analyses for a 12"
Gas Export flowline and completion of the detailed phase
III assessments to establish the lateral buckling mitigation
measure. Assessment of the pipeline response at
uncontrolled, on-bottom buckles and at multi-crossings
location using detailed non-linear FEA to ensure strains
remain acceptable and the maximum pipe displacement
at crossings within the supports. Assessment of the VIV
response of the pipeline at the multiple crossing.
KW1522
Jasmine Development
North Sea
KW1441
Arabiyah & Hasbah
Offshore Facilities Project
Saudi Arabia
KW1439
Nasr Phase-I & Umm Lulu
Phase-I
UAE
KW1425
Block 17/18 Gas
Export Pipeline Phase 2
Angola
KW1371
Block 15
Angola
KW1191
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
57
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Lateral Buckling and Pipeline Walking
Project
Owner / Client
Date
Scope of work
Greater Plutonio
Angola
BP / Stolt Offshore
2008
Verification and assessment of the condition of the asinstalled production and water injection pipelines, with
regards to their lateral buckling behaviour. This included
assessment of mitigation measures to correct/trigger
unformed lateral buckles and assess the effects of, and
solution for, the vertical vibration of the pipelines at the
buckle initiators, due to unexpected transient changes to
the contents density.
BP
2008
Assessment of the integrity of a laterally buckled 12"
condensate evacuation pipeline installed in the desert
and therefore exposed to severe daily temperature
variations.
ConocoPhillips
2008
The Jasmine Field is a rich gas condensate field located
approximately 9km west of the existing Judy platform in
ConocoPhillips J-Block operating unit. Concept design
of the lateral buckling mitigation measures for the HPHT
pipeline. As part of the concept design, different pipeline
configuration options were considered, such as cooling
spools with pipeline trenching and backfilling, shallow
burial with intermediate spools and surface snake lay
option.
Reliance / Bechtel
2007
Verification of the lateral buckling and pipeline walking
assessment of several 8", 10", 16" and 24" infield
pipelines in deep water. The scope also included in the
review of the design of the pipeline walking mitigation
measures.
Total / Saipem SA
2007
Verification of contractor’s lateral buckling and walking
analysis for 10" infield deep water flowlines using detailed
non-linear ABAQUS FE models.
ExxonMobil / Technip
2006
Analysis of lateral buckling response of 34" and 38"
concrete coated pipelines using detailed non-linear FEA.
Design of robust mitigation measures to ensure reliable
buckle initiation, and maximum strains and stress ranges
within acceptable limits.
Petroleum & Energy
Infrastructures Ltd (PEI)
2006
Detailed analysis of lateral buckling response of 32"
oil loading pipeline, required to replace existing line
damaged due to lateral buckling in operation. Design of
lateral buckling mitigation measures, including analysis
and assessment using DNV RP-F110 methodology.
NIPETCO / Genesis
2006
Detailed analysis of lateral buckling and trawling
response of exposed 16" gas export and 10" infield
flowlines. Developed mitigation measures to ensure
strains remain acceptable, taking account of strain
concentration at field joints. Construction costs
minimised by avoidance of trenching.
KW0700
In Amenas
Algeria
KW1071
Jasmine
North Sea
KW1028
Reliance Block KG-D6
India
KW0982
Akpo Development
Nigeria
KW0981
Qatar II Pipelines
Gulf
KW0750
Haifa Bay Pipeline
Israel
KW0773
North Idku Pipeline
North Egypt
KW0791
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
58
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Lateral Buckling and Pipeline Walking
Project
Owner / Client
Date
Scope of work
Erha North Development
Nigeria
ExxonMobil / Acergy
Services SA
2005
Analysis of lateral buckling and walking response of 10"
production, 6" test and 10" WI deep water flowlines
using detailed non-linear FEA. Detailed 3D FEA of
strain localisation at J-Lay collars. Design of robust
mitigation measures (sleepers) to ensure reliable buckle
initiation, with maximum strains and stress ranges within
acceptable limits. Elimination of walking by optimal
placement of lateral buckles.
ExxonMobil / Acergy
Services SA
2005
Analysis of lateral buckling response of 20" gas import
and 18" gas export flowlines using detailed non-linear
FEA. Modification of crossing design to provide reliable
buckle initiation feature, with maximum strains and stress
ranges within acceptable limits.
BP / Stolt Offshore SA
2004
Analysis of lateral buckling and walking response of
production, gas lift and service deep water flowlines.
Development of range of mitigation measures required to
ensure robust design solution. Optimisation of mitigation
based on better defined soil friction parameters from
tests. Structural design of suction pile anchors to prevent
walking.
BP / McDermott
2004
Detailed FEA of lateral buckling response for 30" oil
export and 16" WI pipelines. Use of as-laid OOS survey
data to assess likely locations of on-bottom buckles.
Evaluation of various mitigation strategies, including
in-line expansion spools, sleepers and snake-lay. Final
solution was a single additional 30" in-line spool, with no
mitigation required for 16" line.
CNR / Technip / Subsea7
2003
Non-linear FEA of lateral buckling and slope walking
response of deep water PIP system, as part of detailed
design activity. Structural design of suction pile anchors
to prevent walking.
Burullus / Genesis
2003
Lateral buckling analysis of 10" deep water gas
flowlines using detailed non-linear ABAQUS FE models.
Assessment of effects of trawl board impact/pullover,
and its interaction with lateral buckling. Assessment of
integrity in accordance with DNV OS-F101. Assessment
of walking potential due to thermal transients and
seabed slopes.
Petro-Canada / Technip
2003
Preliminary lateral buckling assessment of insulated 10in
single pipe and 16"/10" high temperature PIP options.
Concept design of mitigation measures.
Shell / JP Kenny
2001
Verification of JPK lateral buckling analysis. Specification
and assistance in procurement of pipe-soil interaction
geotechnical tests.
Phillips
2000
Detailed non-linear FEA of lateral buckling of very high
temperature PIP system, to assess potential for snake
lay design option and verify results from JPK design
team.
KW0711
EPC2B Development
Nigeria
KW0731
BP Greater Plutonio
Development
Angola
KW0641
Azeri Field Development
Caspian Sea
KW0494
Baobab Field
Development
Cote d’Ivoire
KW0463
Simian-Sapphire Pipeline
System
Egypt
KW0453
Terra Nova FEED
Newfoundland
KW0374
Penguin Pipeline
UK North Sea
KW0258
Jade Pipeline
UK North Sea
KW0137
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
59
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
High Pressure High Temperature
Systems and Pipe-in-Pipe
Project
Owner / Client
Date
Scope of work
Shaw and Cayley
Talisman
2012
UHB Assessment of HPHT Pipelines ranging from 10km
to 17km which included insulated pipes with a design
pressure at 296 bar and design inlet temperature of
110°C and outlet temperature of 90°C; a piggyback
pipeline with a design pressure at 524 bar and design
inlet temperature of 112°C.
MPX / Vision Oil
2011
Concept and FEED for subsea tie back development
comprising of a 6" or 8" production line from the Orlando
field in the Northern North Sea to the Ninian Central
Platform. A 10km line will be insulated and operate at
375 bar and 110°C. Different material and configuration
options were considered, including PIP.
Technip
2010
Assessment of reeling of the 12/16" PIP and effect of
reeling on operation and UHB. Pressure was 207 barg
and temperature 80°C.
GASCO / Fluor
2008
FEED design of an onshore Sulphur Transportation
System, in the UAE. The system consists of a series
of insulated PIP pipelines (adding up to a total of
over 800km), in which molten sulphur is transported
on the inner pipe. In the annulus of the PIP system,
superheated water is circulated to maintain the
sulphur temperature within the range at which it can
be transported in liquid format, i.e. between 125° and
150°C. The design also includes single, insulated water
return pipelines to circulate the superheated water.
ConocoPhillips
2008
The Jasmine Field (nominally HPHT) is a rich gas
condensate field located approximately 9km west of
the existing Judy platform in ConocoPhillips J-Block
operating unit. Key is experience of scour and fishing
in the area and previous work on Jade pipeline project.
KW provided CoP with some of the Pipeline Concept
Engineering Services by considering different pipeline
options (i.e. single insulated pipeline and pipe-in-pipe
options) and insulation coatings. Different pipeline
configuration options were considered such as cooling
spools with pipeline trenching and backfilling, shallow
burial with intermediate spools and surface snake lay
option. The vulnerability of different pipeline options to
upheaval buckling and lateral buckling were all assessed.
BP
2007
Review of detailed design of high temperature 8"/14" and
10"/16" PIP systems, transporting highly corrosive fluids.
Pressure was 580 barg and temperature 140°C.
KW1592
Orlando Development
North Sea
KW1459
Lundin Broom
North Sea
KW1316
Shah Gas Development
U.A.E.
KW1110
Jasmine Field
North Sea
KW1028
Devenick
North Sea
KW1506
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
60
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
High Pressure High Temperature Systems and Pipe-in-Pipe
Project
Owner / Client
Date
Scope of work
Starling
North Sea
Shell / Allseas
2006
KW undertook the detailed design the 12"/20" x
33km PIP and tie-in spools from Starling manifold
to Shearwater platform. Pressure was 265 barg and
temperature 110°C.
Shell / Technip
2006
KW undertook the detailed design of the 8" x 1.5km
super duplex wet insulated infield pipeline. Pressure was
272 barg and temperature 130°C.
Shell / Subsea7
2006
KW undertook the in place analysis of the 8"/16" x 15km
anchor-damaged PIP pipeline and design of the repair/
reinstatement. Pressure was 475 barg and temperature
125°C.
Shell / Technip
2006
KW undertook the detailed design of the 6" x 3.6km
wet insulated pipeline. Pressure was 324 barg and
temperature 128°C.
Paladin / Technip
2006
KW undertook the detailed design of the 6/10" x 11km
PIP pipeline and other wet insulated pipelines as well
as the subsea structures. Pressure was 379 barg and
temperature 120°C for the PIP.
BP
2007
KW undertook the pre-FEED engineering of the 10"
x 12km wet insulated pipeline transporting corrosive
fluids. KW also reviewed the detailed design for BP and
assessed the provision of suitable pipe materials / costs.
Pressure was 620 barg and temperature 135°C.
Shell / Technip
2004
KW undertook the detailed design of the 8/12" x 14km
PIP system. Pressure was 324 barg and temperature
128°C.
Baobab Field
Development
Cote d’Ivoire
KW0463
CNR / Technip / Subsea7
2004
KW undertook the detailed design of a 12/16" x 11km
long PIP and and 6" single pipe, and associated in-line
Wye and Tee structures. KW also provided installation
support and fitness for purpose assessment. Pressure
was 235 barg and temperature 65°C. Water depths
reached 1500m offshore West Africa.
Terra Nova
Newfoundland
Petro-Canada
2003
KW undertook the concept design of 10/16" PIP system
and two single wet insulated infield flowlines. Pressure
was 320 barg and temperature 100°C.
BP
2006
KW undertook the supervision of the detailed design
of the 8/14" PIP system, transporting highly corrosive
fluids. KW also undertook the preparation of CRA
lined pipe (mechanically bonded) test specification and
budget, supervision of test, assessment of results and
preparation of installation and operation. KW provided
independent verification of ultimate strength and
upheaval bucking response of reeled PIP system using
non-linear FEA. Pressure was 709 barg and temperature
120°C.
Marathon
2003
KW undertook the assessment of reeling of the 6/10"
PIP and effect of reeling on operation. Pressure was 586
barg and temperature 115°C.
KW0940
Teal
North Sea
KW0854
Mallard
KW0828
Howe P2 Development
North Sea
KW0768
WaGE
North Sea
KW0694
Devenick Field
Development
North Sea
KW1147
Howe Field PI
Development
North Sea
KW0770
KW0374
Rhum Field Development
North Sea
KW0336
Braemer
North Sea
KW0495
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
61
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
High Pressure High Temperature Systems and Pipe-in-Pipe
Project
Owner / Client
Date
Scope of work
Tangguh Field
Development
Indonesia
BP
2007
KW undertook the preliminary design of the wet insulated
20km pipeline considering various outer diameters (26",
22", 18", 16"). Pressure was 132 barg and temperature
110°C. KW also undertook the preparation of CRA
lined pipe (mechanically bonded) test specification
and budget, supervision of test, assessment of results
and preparation of installation and operation limits. In
addition, KW undertook FEED review and review of
Saipem detailed design and UHB design.
Phillips
2005
KW acted as owner engineer for Phillips UK supervising
and assessing the 16/20" x 18km pipe-in-pipe design
work by JPK and EMC, and the spool design work
by APA. In addition, KW undertook the review and
verification of complete Jade pipeline design, the detailed
verification of lateral snaking analysis performed by JPK
and EMC. KW also supported Phillips for the assessment
of the pipeline during the operating phase including the
pipeline protection measures. Pressure was 160 barg
and temperature 160°C.
Texaco
2000
KW performed the verification of the 16/24" x 30km
PIP and provided specialist engineering including strain
based design, limit state design, upheaval buckling
and review of reports from the design team. KW also
performed the design and supervised the testing and
analysis of CRA lined (metallurgically bonded) riser.
Pressure was 118 barg and temperature 150°C.
KW0231
Jade Field Development
North Sea
KW0177
Erskine Replacement
Pipeline
North Sea
KW0277
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
62
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Deepwater Project Highlights
Project
Owner / Client
Date
Scope of work
Deep Water Tano
(ex Twenaboa)
Ghana
Tullow Oil
2011
Initial scope included working as part of Tullow’s in-house
team providing concept and pre-FEED engineering of the
pipelines and flowline scope of the subsea development
undertaking specialist studies including geohazards and
SCR concept. Following on, KW was retained as the
subsea management team to oversee the Subsea FEED
contractor. The subsea/FPSO development is offshore
Ghana in approximately 1500m of water, encompassing
three drill centres with manifolds, production and
injection flowlines, umbilicals and riser system.
Total / Subsea7
2011
Lateral buckling and pipeline walking assessment and
mitigation design for pipeline systems associated
with the CLOV development, which is located in the
north-western part of Block 17, deep offshore Angola,
approximately 40km north-north-west of the Girassol
Development and 200km to shore. It consists of four
reservoirs in water depths ranging from 1050m to
1410m.
Burullus / Acergy
2010
Design and installation methodology input to Acergy
for the tender submission for the next phase of the
West Delta Deep Concession comprising of 10-wells
tied back through the existing export infrastructure in
water depths ranging between 400 and 750m. KW were
responsible for developing the field architecture; design
of the production manifolds; control/chemical distribution
manifolds; PLEM’s and association suction piles; PLET’s
and other utility structures. The scope included the
validation of the flowline design and design of the rigid
vertical jumper and flexible flowline connections. A key
element of the work involved provision of an optimised
field architecture and alternative, equipment optimization/
standardization, operability and construction reviews.
Total / Subsea7
2008
Design of a pioneering repair system for Subsea7
for deep water pipelines, for use in the repair of a
12" water injection pipeline in 1360m water depth.
Responsible for the design of the spoolpiece introduced
to accommodate the expected expansions and for the
analysis of the installation and deployment operations of
the repair system.
Reliance / Bechtel
2007
Third Party review and verification of lateral buckling and
pipe walking issues.
KW1398
CLOV Project
Angola
KW1522
Burullus Phase 8 Tender
Support
Eqypt
KW1303
Girassol
Angola
KW0925
KG-D6 Development
India
KW0982
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
63
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Deepwater Project Highlights
Project
Owner / Client
Date
Scope of work
Akpo Development
Nigeria
Total / Saipem SA
2007
Verification of contractor’s lateral buckling and walking
analysis for 10" infield deep water flowlines in 1300m
water depth, using detailed non-linear ABAQUS FE
models.
Burullus / Subsea7
2006
Lateral buckling, pipe walking, freespan, bottom
roughness and routing analysis and buckle arrestor
design for a 10" flowline in up to 780m water depth.
Intec Engineering
2006
Definition of seismic design requirements for manifold
foundations.
East Gas Company (EGC)
2005
Inspection Database and Pipeline Engineering Technical
Training Course presented to PMS engineers.
BP
2005
Conceptual studies, review of pipeline routing,
installability, freespanning, pipe walking/creep across
the deepwater channel and evaluation of geohazards –
soft foundations for subsea facilities, seismicity/seabed
movements.
Burullus / Stolt Offshore
2005
Supervision and assistance to Stolt Offshore in the
detailed design of the first phase of the Burullus Scarab
Saffron Development.
ExxonMobil / Acergy
Services SA
2005
Analysis of lateral buckling and walking response of 10"
production, 6" test and 10" WI deep water flowlines
using detailed non-linear FEA. Detailed 3D FEA of
strain localisation at J-Lay collars. Design of robust
mitigation measures (sleepers) to ensure reliable buckle
initiation, with maximum strains and stress ranges within
acceptable limits. Elimination of walking by optimal
placement of lateral buckles.
Burullus / Technip
2005
Review of suction pile design inline with previous suction
pile design performed by KW for first phase in which
suction pile length was reduced significantly.
East Gas Company (EGC)
2004
Production of survey specification, acting as owner
representative during annual survey, integrity assessment
of pipeline as per annual survey data evaluated, including
detailed freespan fatigue assessment.
BP / Stolt Offshore SA
2004
Analysis of lateral buckling and walking response of
production, gas lift and service deep water flowlines.
Development of a range of mitigation measures
required to ensure robust design solution. Optimisation
of mitigation based on better defined soil friction
parameters from tests. Structural design of suction pile
anchors to prevent walking.
CNR / Technip / Subsea7
2004
Detailed design of a 1500m deep 12/16" pipe in pipe
and 6" single pipe, and associated in-line Wye and Tee
structures. Installation support and fitness for purpose
assessment.
KW0981
West Delta DM-IV
Development
Egypt
KW0250 / KW0384
West Delta DM-IV
Development
Egypt
KW0384
Gulf of Aqaba Pipeline
Egypt
KW0634
Raven Field
Egypt
KW0672
Scarab Saffron
Development
Egypt
KW0286
Erha North Development
Nigeria
KW0711
Simian Field
Egypt
KW0554
Gulf of Aqaba Pipeline
Egypt
KW0484
BP Greater Plutonio
Development
Angola
KW0700
Baobab Field
Development
Cote d’Ivoire
KW0463
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
64
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Deepwater Project Highlights
Project
Owner / Client
Date
Scope of work
Baobab Field
Development
Cote d’Ivoire
CNR / Technip / Subsea7
2003
Non-linear FEA of lateral buckling and slope walking
response of deep water PIP system, as part of detailed
design activity. Structural design of suction pile anchors
to prevent walking.
Burullus / Genesis
2003
Lateral buckling analysis of 10" deep water gas
flowlines using detailed non-linear ABAQUS FE models.
Assessment of effects of trawl board impact/pullover,
and its interaction with lateral buckling. Assessment of
integrity in accordance with DNV OS-F101. Assessment
of walking potential due to thermal transients and
seabed slopes.
Burullus / Genesis
2003
Assessment of effect of manifold settlement on spools
under operating conditions.
East Gas Company (EGC)
2003
Project management, detailed design and installation
and commissioning supervision for the pipeline system.
Client’s representative during installation of pipeline and
shore crossing.
East Gas Company (EGC)
2003
Pre-FEED and FEED engineering for this large diameter
(36" x 15km) technically challenging pipeline project,
including deepwater (900m), rough seabed terrain and
seismic hazards. Specify and supervise pre-engineering
survey and interpretation of survey results. Retains
record to-date for largest diameter pipeline installed in
900m water depth.
Burullus
2001
Redesign of suction pile for manifold foundation. Reduce
suction pile length from 27m to 11m. Centrifuge tests at
Cambridge University to demonstrate soil response. LR
approved.
Penspen
2001
Preliminary buckling design for the Thunder Horse (exCrazy Horse) subsea flowline system.
BP / Aker
2000
Preliminary buckling design.
KW0514
Simian-Sapphire Pipeline
System
Egypt
KW0453
Simian-Sapphire Pipeline
System
Egypt
KW0453
Gulf of Aqaba Pipeline
Egypt
KW0649
Gulf of Aqaba Pipeline
Egypt
KW0484
Scarab/Saffron
Development
Egypt
KW0286
Thunder Horse
Gulf of Mexico
KW0209
King Field
Gulf of Mexico
KW0170
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
65
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Integrity Management Project Highlights
Project
Owner / Client
Date
Scope of work
Intelligent Pigging for
Petronas Sko Pipelines,
Poleng Field
Indonesia
Kodeco Energy / OIS
2010
Detailed engineering assessment for the pipeline integrity
and slope stability during the lowering of a 16" live gas
pipeline from a burial depth of 3m to 6m in two locations,
with a combined length of 1.5km. The existing 16"
submarine pipeline is located 70km from PPP to ORF,
located in the Poleng Field off East Java, Indonesia.
Nexen
2009
Fitness-for-purpose assessment of existing risers for
reuse for new conditions, and assessment of Over
Pressure Protection System (OPPS).
Maersk / PDI
2009
Study for decommissioning of the Leadon Flowline
Bundle. The study assessed the risks and design
solution for safe abandonment of the two bundle
sections in-situ.
Talisman / CAN
2009
Remnant life assessment of Claymore pipelines, based
on assessment of freespans identified during the 2008
survey.
BP
2009
Remnant life assessment of Mungo pipelines based on
detailed fatigue assessment of freespans.
BP Norge
2009
Review and assessment of a cable crossing protection
design. Assessment of the crossing design with regards
to the interaction with local fishing activities, and design
of a solution that ensures a sufficient level of protection
whilst limiting the intrusion upon the fishing activities.
Total
2009
Fitness-for-purpose and remnant life assessment of 4
pipelines in the Frigg & Vesterled Transportation System,
including freespan and lateral buckling assessment using
the data from a General Visual Inspection Survey.
RWE
2009
Fitness-for-purpose assessment of existing riser on
Schooner platform for use with new Topaz pipeline.
NOSPCO / Perenco
2009
Engineering and offshore support for damaged 22"
pipeline; offshore survey co-ordination, damage
evaluation, 3D FE analysis to evaluate failure modes,
repair solution assessment, integrity assessment, repair
procedure FE analysis, pre-commissioning support by
perform a risk assessment for leak detection by gas
pressurisation.
KW1403
Scott Riser Study
North Sea
KW1275
Leadon Subsea
Equipment
Decommissioning
North Sea
KW1323
Claymore Pipelines
Freespan Assessment
North Sea
KW1229
Mungo Pipelines Freespan
Assessment
North Sea
KW1201
Cable Crossing Protection
Assessment
North Sea
KW1248
Frigg & Vesterled
Transportation system
North Sea
KW1159
Topaz Field Development
North Sea
KW1119
ONS Pipeline Damage
Inspection and Repair
Egypt
KW0950
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
66
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Integrity Management Project Highlights
Project
Owner / Client
Date
Scope of work
Beatrice Alpha to Bravo
Pipeline Integrity
North Sea
ITHACA
2008
Assessment of the acceptability of defects within the
5.7km operational pipeline between Alpha to Bravo
platform.
Petrofac
2008
Review of corrosion assessment for the 18-inch Jarn
Yapour transfer line and determine the maximum
allowable operating pressure as per ASME B31.8.
Kuwait Oil Company
(KOC)
2008
Client support on damage assessment and repair for
calm buoy swivel damage.
BP
2008
PIMS Pipeline Integrity Management System
development for the 16" production pipeline; review of
IM philosophy, review of detailed design documents,
comprehensive risk assessment for each element of
the pipeline system and subsequent definition of the
inspection and monitoring plan.
BP / Stolt Offshore
2008
Independent verification of a proposed solution for lateral
buckling mitigation of three water injection pipelines.
ECA for production, service and gas injection pipelines
subjected to high strains due to lateral buckling design.
Included assessment of effect of insulation and J-lay
collars.
Total / DNV
2008
Fitness-for-purpose assessment through determination
of the maximum allowable internal pressure for a
corroded riser. Failure analysis of damaged riser system.
ChevronTexaco / Java
Projects
2008
Client support by provide technical assistance in
connection with Smart Plug retrieval. Design and
supervision of testing and analysis of CRA lined
(metallurgically bonded) riser.
Maersk Oil
2007
Engineering assistance in determine remaining life and
need for correction of freespans for the Gryphon Gas
Export Pipeline.
Rimkus Consultants
2007
Client support including witnessing of mechanical and
laboratory testing and dissection of hose to establish
failure mechanism.
BP / Penspen
2007
Failure assessment of the CATS damaged pipeline,
dragged sideways and dented by dragged anchor.
Development of loads and stress conditions during the
dragging event and evaluation of the effect of repair
clamps.
Reliance / Cormon Ltd
2007
Finite element modelling for Corrosion Monitoring
Spools forgings to confirm feasibility for installation and
operation.
KW1085
Jarn Japhour WT
assessment
Arabian Gulf
KW1063
Calm Buoy System
Arabian Gulf
KW1043
Saqqara Pipeline System
Egypt
KW0943
Greater Plutonio
Development
Angola
KW0641
Elgin Riser Assessment
North Sea
KW0222
Erskine Pipeline
Replacement
North Sea
KW1012
Gryphon Gas Export
Pipeline
North Sea
KW0910
Testing of Failed Hose
Section
KW0992
Central Area Transmission
System (CATS) Pipeline
Repair
North Sea
KW0978
Dhirubhai Development
Project
India
KW0966
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
67
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Integrity Management Project Highlights
Project
Owner / Client
Date
Scope of work
Kelvin Field Development
North Sea
ConocoPhillips
2007
Verification and design modification of the Murdoch
Pigging Skid subject to the additional loading from the
Kelvin tie-in spool. Third-party review of complete Kelvin
pipeline and structures design, including review of ECA
for reeling.
KBR
2007
Assessment of cable spans at J-tube exit due to seabed
scour and evaluation of potential mitigation measures.
Finite Element models of cable spans, calibration and
validation of the models using the free span monitoring
data available and present a new prediction of the
loading in and fatigue life of cables.
Newfield
2006
Fitness for purpose assessment of pipeline following
impact by beam trawler.
GUPCO
2006
Fitness-for-purpose assessment for over pressurised
pipeline. Repair engineering and development of a
first stage repair programme for the pipeline in order
to stabilise its condition and reduce the risk of failure
to acceptable levels prior to a more comprehensive
rehabilitation programme being undertaken. Included
subsequent design of remedial measures.
Petroleum Geo-Services
(PGS)
2006
Fitness-for-purpose assessment including performing a
materials review of the existing flexible pipe for operating
at higher H2S levels than the original design basis.
GUPCO
2006
Failure analysis and development of a remediation and
repair plan for the snagged 6" Akhen condensate line
bypass.
BP
2006
Client support in a Peer review and Risk Review Study.
Client support as part of team reviewing external
corrosion failure of 13Cr pipeline due to hydrogen
embrittlement from CP system.
Shell
2006
Analysis of consequences of clamp impact damage on
integrity of Scoter riser. Assessment of integrity of spools
using FE and ECA.
GUPCO
2005
Fitness-for-purpose analysis of main oil export loading
lines from the Ras Shukheir tank farm to the tanker bays.
BP Trinidad and Tobago
(BPTT)
2005
Failure assessment and inspection plan, calliper pig
run evaluation for a dented 26" pipeline; fit-for-purpose
fatigue assessment, FE analysis to investigate reasons
for dent.
GUPCO
2005
Design review and risk assessment of the ESMA II
pipeline configuration and operating conditions to
determine the fitness for purpose for the remaining
operational life.
KW0945
Barrow Windfarm Cable
Spans
North Sea
KW0921
Grove Field Development
North Sea
KW0876
Western Desert to
Dashour Pipeline System
Egypt
KW0837
Banff Gas Injection
Flowline Flexible Pipe
Integrity Assessment
North Sea
KW0820
Akhen Snagged Pipeline
Egypt
KW0790
Tambar Pipeline Incident
Investigation
North Sea
KW0615
Scoter Field Development
North Sea
KW0908
Ras Shukheir Loading
Lines Integrity
Assessment
Egypt
KW0754
Cannonball Project
Trinidad
KW0713
ESMA II Design Review
Egypt
KW0709
t: +44 (0)1483 738 500 e: enquiries@kwltd.com
68
Part of the Petrofac Group
www.kwltd.com
Rev.13 / 02.13
CAPABILITY STATEMENT I TRACK RECORD
Integrity Management Project Highlights
Project
Owner / Client
Date
Scope of work
VTS Integrity Assessment
North Sea
ConocoPhillips
2005
Development of inspection plan for unpiggable VTS
risers considering corrosion location and review of UT
data to predict remaining life.
GUPCO
2005
Client support as provision of technical support services
for remnant life assessment of Gulf of Suez assets.
BP
2005
Assessment of state of stress in Nam Con Son 16" 13Cr
pipeline. Determination of allowable conditions for 13Cr
Pipe, including evaluation of long freespans.
Melrose / Petreco Varni
2004
Failure investigation of a riser, and Fitness for purpose of
welds.
Brown & May
2004
Failure assessment of fibre optic cable under fishing
interaction loading following the loss of soil cover and
subsequent cable exposure.
Kerr McGee
2004
Remnant life assessment, performing span fatigue
assessment for a pipeline operating outside original
allowable freespan design limits.
Total / Subsea7
2004
Repair design solutions for non-stable bundle.
CNR / Technip / Subsea7
2004
Failure analysis and testing of damage that occurred in
sagbend during installation of pipe-in-pipe production
flowlines and gas lift pipeline.
East Gas Company (EGC)
2004
Client support and integrity engineering for the 36"
pipeline system and shore approaches for 2004,
2005 and 2006 surveys; Preparation of Survey specs
and ITT, technical evaluation and recommendation,
Offshore survey co-ordination, survey data analysis,
detailed freespan fatigue analysis, annual integrity
report, recommendations for continued safe operations.
Continued scope for surveys until 2011.
ConocoPhillips
2003
Failure analysis of seabed scour for mid-line spools;
Pipeline Protection evaluation, damage assessment and
subsequent design of remedial measures.
BP / JP Kenny
2002
Material consulting and corrosion management program
of a lined pipe; Liner integrity for cold temperature
seawater corrosion and management of pipeline test
programme.
BP
2002
Material consulting, client support in organisation of test
for Poisson’s ratio.
BP
2002
Failure analysis including review of seismic fault
movement of onshore pipeline, Review of capacity
of Pipeline using Combined Loading Assessment,
evaluation of code formulations.
KW0669
Rehabilitation Project
Egypt
KW0661
Nam Con Son
Assessment
Vietnam
KW0648
Galata Riser Analysis
Bulgaria
KW0549
Power/Fibre-optic Cables
KW0562
Maclure Pipeline
North Sea
KW0556
MCP-01 Pipeline Bundle
North Sea
KW0500
Baobab Field
Development
West Africa
KW0463
Gulf of Aqaba Pipeline
System
Jordan/Egypt
KW0643
Jade Pipeline System
North Sea
KW0438
Rhum Pipeline System
North Sea
KW0391
Material Poisson’s Ratio
Test
KW0337
AGT Pipeline Seismic
Analysis
Azerbaijan/Georgia/
Turkey
KW0360
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CAPABILITY STATEMENT I TRACK RECORD
Integrity Management Project Highlights
Project
Owner / Client
Date
Scope of work
West Delta Deep Marine
(WDDM) Development
Egypt
Burullus / Stolt Offshore
2002
Technical support to design team and perform Strain
Concentration Factor (SNCF) and Engineering Critical
Assessment (ECA) for 36" pipe welds with ovality.
European Marine
Contractors Ltd (EMC)
2002
Finite element modelling of the stinger components,
analysis of original design that failed, and analysis of
proposed replacement.
BP
2001
Material consulting, preparation of CRA-lined pipe test
specification and budget.
Shell / JP Kenny/Allseas
2001
HAZID/Independent Safety Review of the umbilical and
flowline system; protection, dropped object study, fishing
study.
Texaco
2001
Fitness-for-purpose assessment of the Kwanda pipeline;
Dent detected by gauge plate and calliper pig runs,
collapse and fatigue evaluation.
Penspen
2000
Finite element modelling of local manufacturing defects
caused by explosion bonding process. Evaluation of
influence on burst strength.
Noble Denton
2000
Failure analysis of Cantarell buckled pipeline.
Smit Land & Marine
Engineering Limited
(SLME)
2000
Fitness-for-purpose analysis and report to justify use of
spools with very small region of plasticity.
Centrica
1999
The Amethyst pipeline was damaged by an anchor
with subsequent loss of production. Investigation of the
background to the accident and the shipping activities
near the pipeline.
Clyde & Co. Solicitors
1999
Failure investigation report prepared in conjunction with
the Welding Institute.
KW0250
Replacement of C10
failed stinger
UK
KW0324
Tangguh Pipeline
Indonesia
KW0394
Corrib Pipeline
Ireland
KW0275
Kwanda Damaged
Pipelines Assessment
Angola
KW0239
Jade Riser
North Sea
KW0179
Preliminary Pipeline Failure
Analysis
Mexico
KW0143
Elgin-Franklin Spool
North Sea
KW0131
Amethyst Pipeline
Accident Investigation
North Sea
KW0106
Failure Investigation of a
Riser During Hydrotest
KW0104
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CAPABILITY STATEMENT I TRACK RECORD
Mediterranean and North Africa Projects
Project
Owner / Client
Date
Scope of work
Hilal B Platform P/Ls
Engineering Review
ENPPI GUPCO
2011
Design verification of pipelines diversion from old route
to the new Hilal B platform as well as constructability
and installation verification of the new field development.
Fitness for purpose assessment of stored 18" API 5L
PSL-1 grade X52 line pipe for construction of the pipeline
diversion to Hilal B platform.
GUPCO
2009
Bottom roughness analysis for 8’’ EDFU to Saqqara Gas
Lift pipeline.
East Gas Company (EGC)
2009
Integrity assessment of Gulf of Aqaba pipeline as per
annual survey carried out. Scope includes analysing
the survey data, producing an annual integrity report,
highlighting the key operating and in-service factors to
ensure safe appropriate operation.
Burullus / OPEC / Saipem
2009
Structural design of three different types of rigid concrete
reinforced structures to be used for the protection of
the 22" export pipeline of the Burullus West Delta Deep
Marine Phase VI SEQUOIA Development Project at two
exposed crossings. Scope of work included structural
design, trawl beam interaction design, lifting analysis and
site support.
Dubai Petroleum /
Valentine Maritime (Gulf)
L.L.C.
2008
Detailed design of two 10" water injection pipelines
replacing the existing lines between O-ZB and N-B
platforms with lengths of 1.2km and 1.6km.
Petrobel / CTC
2008
Detailed design of two umbilicals: 17km main umbilical
between Barboni Platform and Zaraf well and 7km
infield umbilical between Zaraf and Assad wells in North
Bardawil field. Scope included routing, installation,
crossing and stability.
NOSPCO
2007
Engineering and offshore support for damaged 22"
pipeline; offshore survey co-ordination, damage
evaluation, 3D FE analysis to evaluate failure modes,
repair solution assessment, integrity assessment, repair
procedure FE analysis.
GUPCO
2007
Detailed design of a 5km x 12" replacement pipeline and
2 tie-in spoolpieces between East Tanka and October J
platforms due to failure by internal corrosion.
Agiba / CTC
2007
Detailed design of 8.5km service umbilical for the Ashrafi
field. Scope included routing, freespan, crossing design,
installation analysis and shore pull analysis.
KW1493
OBR for Saqqara Gas Lift
Pipeline
KW1263
Gulf Of Aqaba
Annual Survey
KW0634
Engineering of Protective
Structures
KW1126
O-ZB and N-B Subsea
Water Injection
Replacement Pipeline
Dubai
KW1024
North Bardawil
KW1006
ONS Pipeline Damage
Evaluation and Repair
KW0950
Rehabilitation Phase 1A
East Tanka Pipeline
Replacement
KW0955
West Ashrafi Umbilical
KW0928
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CAPABILITY STATEMENT I TRACK RECORD
Mediterranean and North Africa Projects
Project
Owner / Client
Date
Scope of work
BP Rehabilitation Project
Gulf of Suez
GUPCO / ENPPI
2007
Detailed design of pipes for replacement flowline
including associated tie-in spoolpieces and risers. Sizes
include: (16" x 18km), (12" x 1.4km), (16" x 3km), (20" x
2.2km) and (16" x 2.3km).
BP
2007
Comprehensive integrity management assessment for
the Saqqara 16" production line as well as the 8" gas lift
riser. Scope included risk assessment for each element
of the Saqqara pipeline system which was used to
define an inspection and monitoring plan as part of PIM
scheme.
Botas / Oztas-Peker
2006
Detailed design of the offshore section of the Turkey
to Greece pipeline that crosses the Bosphorus. This is
a 36" gas trunkline, reaching a maximum water depth
of 60m. Scope included burial, stability and protection
design for the shipping channel and the design of the
two shore pipelines.
NIPETCO
2006
Structural design review for Platforms and topsides for
the two main platforms in North Idku field. Scope of work
included a full review and calculation of projected weight
for the four pile jacket and foundation, and assessment
of using a three leg configuration system.
Genesis / NIPETCO
2006
Detailed design of pipelines, 10" line from Platform
NP2 to NP1, and 16" pipeline from NP1 to shore of
Mediterranean sea.
GUPCO
2006
Integrity assessment and developing a remediation and
repair plan for the snagged 6" Akhen condensate line
bypass.
GUPCO
2006
Engineering of a first stage repair programme for the 8"
pipeline to assess integrity and reduce the risk of failure
to acceptable levels prior to a more comprehensive
rehabilitation programme being undertaken.
DNV
2006
Pipeline inspection and supervision on concrete coating
procedure for El-Arish to Ashqelon 26" pipeline at
Petrojet coating yard in Port Said.
BP
2006
Conceptual studies for the BP Raven deepwater
gas development. Work included review of pipeline
installation across deepwater channel soft foundations
for manifolds and assessment of seabed movements.
Petroleum Marine
Services (PMS)
2006
Pipeline engineering technical training course presented
to PMS engineers covering main concepts of pipeline
design.
Petroleum Marine
Services (PMS)
2005
KW0569
Installation engineering for a novel floatover of a new
deck for the offloading platform located on the coastline
of the Persian Gulf. Undertook structural checks for
barge and determined strengthening requirements.
Duba
Petrojet
2005
Pile driveability analysis for Duba Project Onshore section
to ensure appropriate piling technique.
KW0661
Saqqara Pipeline
KW0943
TGPS Turkey to Greece
Pipeline
KW0626
North Idku Pipelines
KW0869
North Idku Pipelines
KW0791
West Akhen Pipeline
KW0790
Western Desert to
Dahshour Pipeline
KW0837
DNV IPIC & Petrojet
Inspection
KW0846
Raven Field
KW0672
Technical Training
Programme
KW0633
Duba
KW0696
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CAPABILITY STATEMENT I TRACK RECORD
Mediterranean and North Africa Projects
Project
Owner / Client
Date
Scope of work
ESMA II
GUPCO
2005
Design review and risk assessment of the ESMA II
pipeline configuration and operating conditions to
determine the fitness for purpose for the remaining
operational life.
GUPCO
2005
Internal corrosion analysis and materials selection study
for temporary early production system for the Gupco
Saqqara project.
GUPCO
2005
Integrity assessment of the main oil export loading lines
from the Ras Shukheir tank farm to the tanker bays.
East Gas Company (EGC)
2005
Technical training course presented to EGC engineers
covering main concepts of pipeline design.
Impresub
2005
Route design engineering for 8" gas lift pipeline
during the pre-engineering survey to choose the most
appropriate route through the Ashtrafi field in the Red
Sea.
ENPPI
2002
Provision of a technical report as part of the overall
feasibility study for a new marine filling station at Sidi
Kerir Terminal, Alexandria in Egypt. Fuel oil and diesel oil
will be offloaded (1,000 to 3,000 tonne/hr) from tankers
(500 to 5,000 tonne) at an existing SBM/PLEM via
replacement 2 x 5.5km long offshore loading lines and
2 x 1km onshore pipelines.
East Gas Company (EGC)
2002
Project management, detailed design, installation and
commissioning supervision for a 15km x 36" pipeline
crossing the Gulf of Aqaba in 900m water depths. The
project presented numerous technical challenges due
to the water depth, the uneven seabed terrain, seismic
conditions and the environmental constraints. It remains
to-date the deepest water 36" installed and the first
pipeline approved by DnV without hydrotesting.
Burullus
2001
Verification of manifold foundation design.
GUPCO
2001
KW provided engineering supervision of design of the 6"
pipeline as well as installation engineering and trenching
supervision.
GUPCO
2000
Management and supervision of alternative trenching
operation and stabilisation of pipe.
KW0709
Saqqara Early Production
System
KW0736
Ras Shukheir Loading
Lines
KW0754
Gulf of Aqaba Inspection
Database and Pipeline
Engineering Training
Course
KW0634
Agiba Ashrafi Field
KW0670
Sidi Krir Pre-QMS
KW0385
Gulf of Aqaba Pipeline
KW0484
Scarab/Saffron
KW0286
West Akhen Pipeline
KW0790
Hap’y
KW0017
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CAPABILITY STATEMENT I TRACK RECORD
Mexico Projects
Project
Owner / Client
Date
Scope of work
Ayatsil Field
GDT Offshore / Pemex
2012
Prequalification for Ayatzil (Heavy Oil) Field Development.
GDT (Cal Dive) / Pemex
2012
OOS analysis.
Pemex
2012
Lakach ITT preparation for Pemex (several contracts).
Supply of OE/PMC personnel for client’s project
execution team. Supply of other PMC services to the
Pemex Lakach project.
Pemex
2012
FEED and conceptual design of 36" x 19.5km pipeline.
SM Proyectos / Pemex
2012
Detailed design verification 36" x 19.5km pipeline.
Pemex / CPI
2012
Reliability and predictive upheaval buckling analysis for a
36" x 77km pipeline.
Pemex / Grupo Diarqco
2011
Design review, OBS analysis and UHB detailed design.
Pemex / Grupo Diarqco
2011
Conceptual UHB design of 36" x 19.5 km pipeline.
Pemex / SACMAG
2011
UHB analysis and design of 16" x 8.6 km pipeline.
Pemex / IMP
2011
Analysis and Conceptual Design of pipelines related to
UHB, operating with maximum temperatures of 140°C
and 150°C.
Pemex / Global
2011
Review of design and undertake UHB analysis for a
HPHT 24" x 16km pipeline.
Pemex / Global
2011
Review of design and undertake UHB analysis for a
HPHT 20" x 3km pipeline.
Pemex / Oceanografia
2010
Offshore survey support and as built OOS analysis for a
HPHT 30" x 1.8km pipeline.
Pemex / Oceanografia
2010
Review of design and undertake UHB analysis for a
HPHT 30" x 21km pipeline. Also provided offshore
survey support and as built OOS analysis.
Pemex
2010
Bespoke course developed and presented to PEMEX
engineers covering aspects of HPHT pipelines and
specifically analysis and mitigation of upheaval buckling.
KW1606
Onel-A to Ixtal-A 20
KW1612
Lakach Field
KW1616
Tsimin A to Enlace Litoral
Pipeline
KW1520
Tsimin A to Enlace Litoral
KW1557
Enlace Litoral to TMDB
KW1573
Tsimin-A to Enlace Litoral
Pipeline
KW1557
Tsimin-A to Enlace Litoral
Pipeline
KW1557
Etkal 101 & Submarine
Trip in Che-1
KW1516
Tsimin-A to Tsimin-B and
May-A
KW1524
Homol-A to Chuc-A
KW1452
Kuil-A to Homol-A
KW1448
Ixtal-B to Ixtal-A
KW1372
Ixtal-A to Abkatun-A
KW1156
Upheaval Buckling Course
BD
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CAPABILITY STATEMENT I TRACK RECORD
Mexico Projects
Project
Owner / Client
Date
Scope of work
PICLM Development
Pemex / SACMAG
2009
Review of design and undertake UHB analysis for a
HPHT 12" x 5km pipeline.
Pemex / Condux
2009
Review of design and undertake UHB analysis for a
HPHT 24" x 6km pipeline.
Pemex / Sacmag
2009
Review of design and undertake UHB analysis for a
HPHT 20" x 15km pipeline.
Pemex / Sacmag
2009
Review of design and undertake UHB analysis for a
HPHT 12" x 5.5km pipeline.
Pemex
2009
Bespoke course developed and presented to PEMEX
engineers covering aspects of deepwater design of
pipelines.
KW0616
Alux Pipeline
KW1133
Xanab-A – Yaxhe-A
KW1675
Sinan-F
KW1224
Deepwater Pipeline
Course
KW1190
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CAPABILITY STATEMENT I TRACK RECORD
Norway Projects
Project
Owner / Client
Date
Scope of work
Mariner/Bressay
Subsea7
2013
Tender support for SSIV umbilical and control system.
Eni Norge / Tideway
2012
Routing optimisation of the 106 km power cable from
shore to Goliat FPSO. Scope includes seabed slopes
stability analysis, rock berm design, as laid analysis and
cable route optimisation.
BG Norge / Allseas
2012
Detailed design of the 12" x 106km gas export line from
a tie-in PLET in the Norwegian North Sea to the FLAGS
subsea hub located in the UK sector. Scope included
routing, mechanical design, on-bottom stability, UHB,
crossings design, CP design and pipeline protection.
Lundin
2011
Conceptual study to assess tie-back of the Krabbe Field
to the Blane subsea system including a review of the
existing Blane Field facilities to evaluate the implications
of exposing it to the full Krabbe shut-in pressure; as well
as an assessment of HIPPS requirements.
Det Norske
2011
Conceptual study for tie-back of single well to Froy,
approximately 20km in a water depth of 107m.
Det Norske
2011
Prepare easy to use development costing tool and
database for subsea developments.
BP Norge
2010
Out of straightness analysis of 2 pipelines approximately
7.1km and 6km long and offshore support during
installation.
BP Norge
2009
Conceptual study for replacement of a gas lift pipeline
between Valhall Flanks and the Hod Platform.
Total Norge
2009
Conceptual study to establish feasible pipeline design
solutions for various development options. Determine
procurement and construction requirements and prepare
development schedules and cost estimates.
Det Norske
2009
Conceptual study to establish feasible design solutions,
determine procurement and construction requirements
and prepare development schedules and cost estimates.
BP Norge
2008
Independent verification for the Valhall Redevelopment
Project – Gas Lift Pipeline System comprising of
pipelines, spools, riser caisson, PLETs and diverless
connections.
Det Norske
2008
Prepare cost estimate for the pipelines and riser systems.
KW1758
Goliat Development
Project
KW1640
Knarr Gas Export Pipeline
KW1578
Krabbe Development
KW1360
Storklakken Development
KW1445
Subsea Cost Data Base
KW1345
Valhall Flanks Gas Lift
Project
KW1384
Hod Gas Lift Pipeline
Replacement Study
KW1288
Hild Development
KW1210
Draupne Development
KW1172
Valhall Redevelopment
Project
KW1129
Goliat Development
Project
KW1127
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CAPABILITY STATEMENT I TRACK RECORD
Norway Projects
Project
Owner / Client
Date
Scope of work
Krabbe Development
Skeie Energy
2008
Engineering assistance for preparation of inquiry
documentation including a tie-back of Krabbe.
Det Norske
2008
Conceptual study for 14" production line, 10" test
line, 12" water injection, 6" gas injection, 140/160mm
umbilical and 12" gas export. Establish feasible design
solutions for the system, determine procurement and
construction requirements and prepare development
cost estimates.
Talisman / Technip
2008
UHB design of the 10" Production Line, 6" Water
Injection Line, and 4" Service Line.
Marathon / Acergy
Norway
2008
KW1022
Review of the project design premise, reliability analysis
and OOS analysis performed for the 12" rigid Production
pipeline and the 4" rigid Gas Lift pipeline.
Rev Development
Talisman
2007
Upheaval buckling and out of straightness analysis of a
12" pipeline.
BP Norge
2006
Review preliminary design of 26" x 80km gas export
pipeline. Provision of an independent analysis of
upheaval buckling due to temperature and pressure, and
provision of trawl pullover analysis.
Norsk Hydro / Acergy
Norway
2006
Upheaval buckling and out of straightness analysis of the
12" pipeline running 40.3km from the Njord ‘A’ Floating
Production Unit into the gas export pipeline.
Marathon / Technip
2006
Upheaval buckling and out of straightness analysis of
two 12" rigid (2.2km), 12" rigid (4.5km), 10" (5.3km), 14"
(36.5km) and 14" (3.6km) pipelines.
Norsk Hydro / Technip
2006
Upheaval buckling and out of straightness analysis of 12"
rigid (19km) and offshore 6" rigid (21km) pipelines.
TOTAL / Stolt
2003
Upheaval buckling and out of straightness analysis of
subsea 12" pipeline (25.1km).
BP Norge
2001
Represented BP on Span Technical Committee.
Norsk Hydro / Stolt
2001
Upheaval buckling and out of straightness analysis of
subsea 8" pipeline (16km).
KW1125
Froy Redevelopment
KW1078
YME Field Development
KW1053
Volund Field Development
KW0931
Skarv Export Line
KW0906
Njord Field Development
KW0657
Alvheim Development
Project
KW0772
Vilje Development Project
KW0801
Skirne Byggve Field
Development
KW0409
Ormen Lange
Norwegian Sea
KW0289
Vale Field Development
KW0220
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