Capability Statement CAPABILITY STATEMENT I INTRODUCTION Who we are… • Subsea systems • Pipelines and flowlines • Subsea structures KW was founded in 1999 as a niche high-technology consultant solving problems associated with subsea pipelines. Over the years we have grown our capability and services across the broader subsea sector providing design engineering at all phases Flow assurance Architecture layout of projects, whilst also enhancing our reputation as a leading consultant. Execution and installation schedules Project cost estimates Upheaval buckling and OOS Lateral buckling and pipeline walking Pipe-in-pipe Manifolds, RBS, SSIV, PLET and FLET Controls and umbilicals Geotechnical engineering, soils and foundations We often engage in projects that are situated in extreme environmental areas, in deep waters, challenging seabed terrains and soils as well as high pressure, high temperature reservoirs and corrosive fluids. We strive to challenge and extend the traditional design approaches, enabling marginal projects, but always with safety as a priority and through solutions that are designed for installation and construction economically. Trenching and burial In 2012 KW became part of the Petrofac Group – one of the major Installation engineering oil services companies in the world. We continue to operate as an Survey and routeing independent company with the vision of being ‘the engineer of choice for Riser design and reassessment global subsea developments’. Component qualifications Advanced engineering: FE analysis We can also integrate our services with the larger engineering resource Carbon capture and gas storage and skills base of Petrofac to jointly undertake larger and more complex oil and gas developments which involve other offshore facilities such as Covering… jackets, topsides, FPSO’s as well as onshore plants. We believe that this is • Conceptual design a unique offering that also draws upon the wider Petrofac experience and • FEED feedback from EPC projects undertaken in the field. • Detailed design • Project execution • Pipeline integrity management An impressive track record serving oil and gas majors and independents t: +44 (0)1483 738 500 e: enquiries@kwltd.com 2 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I INTRODUCTION What we do… Design Capability and Consulting Services Engineering Personnel KW’s Greenfield Design services range from conventional Our strength comes from a very experienced and long subsea architecture associated with North Sea Tie-Backs to serving staff based resource pool, who manage, consult Deep Water SURF projects and standalone large diameter and transfer experience from project to project and also long distance export lines. Our services start from the early participate in training and developing our younger graduate engineering select phase through to concept, pre-FEED, engineers. A significant number of our engineering workforce FEED, Detailed Design, and Execution Phase. Consulting have PhDs in specialist areas a such as fluids, structures and forms an important part of our day to day problem solving soils, including specialisation in FE modelling. service to our clients, often on a 24/7 basis supporting offshore operations or helping them resolve critical design, Track Record installation or failure problems helping to re-mobilise We have an extensive track record with Oil and Gas majors, construction or re-start production. NOC’s, mid-size and smaller independents as well as all of the major installation contractors, survey contractors, rock Providing design engineering and consulting services at all phases of projects t: +44 (0)1483 738 500 e: enquiries@kwltd.com 3 and burial contractors and subsea equipment suppliers. Our projects are global, from the North Sea, North Africa and the Mediterranean to the Middle East, Asia, West Africa, Canada, US GoM and Mexico. Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I INTRODUCTION Contents This document represents an overview of the capabilities, services and track record of KW Ltd. Section 1 provides information on KW’s key personnel, QMS and how to contact us. Section 2 details our technical expertise. Section 3 contains a series of maps showing a selection of engineering projects completed worldwide. Section 4 provides a track record of a selection of KW’s projects. 1 Corporate Information Key Personnel Quality Management System (QMS) Contact KW 2 Services Design of Subsea Pipelines Design of Subsea Structures Installation Engineering Survey and Routeing Upheaval Buckling and Out-of-straightness Analysis Lateral Buckling and Pipeline Walking High Pressure and High Temperature Systems Pipe-in-Pipe Advanced Engineering: FE Analysis Geotechnical Engineering and Soils Inspection, Repair and Maintenance Services (IRM) Pipeline Integrity Management Flow Assurance Mooring Analysis Riser Systems Subsea Umbilical and Cable Systems Subsea Control Systems Riser Design and Reassessment Research and Development Training Courses, Seminars and Publications 3 Project Experience Global Experience North Sea and Norway Mediterranean and North Africa 4 Track Record Conceptual and FEED Detailed Design Structural Design Owner Engineer Upheaval Buckling and Out-of-straightness Analysis Lateral Buckling and Pipeline Walking High Pressure High Temperature and Pipe-in-Pipe Deepwater Project Highlights Integrity Management Project Highlights Mediterranean and North Africa Projects Mexico Projects Norway Projects t: +44 (0)1483 738 500 e: enquiries@kwltd.com 4 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT Corporate Information 5 1 CAPABILITY STATEMENT I CORPORATE INFORMATION Key Personnel Andreas Kyriacou Andreas has over 20 years’ offshore oil and gas experience and four years’ research related experience. He has spent most of his career in corporate positions within major contractors Saipem and Brown and Root, working as Engineering Manager, Commercial Manager and Business Development Manager within the field of construction of offshore pipelines and more recently in floating LNG facilities. Andreas joined KW in the summer of 2006 and is now Managing Director of the group. Kevin Williams Kevin has over 25 years’ offshore pipelines engineering, design and consulting experience and three years’ research related experience. He has worked in senior technical and operations positions within JP Kenny, Advanced Mechanics and Engineering (AME) and Andrew Palmer Associates (APA) before joining KW in 2000 where he is the group Technical Director and Chief Engineer. Kevin has been involved in review and development of design codes and guidelines and is often called to act in peer review and audit capacity and as a technical authority for BP on specialist pipelines projects. Khaled Kamhawi Khaled has over 20 years’ offshore pipelines engineering, design and consulting experience and five years’ research related experience. He has worked within the engineering groups of major contractors such as EMC (Saipem/Brown and Root), Pirelli and engineering houses such as JP Kenny and Mentor. His technical expertise lies in subsea geotechnics and pipe-soil interaction, an area that he further developed during his time at SAGE Engineering before eventually setting up KW Ltd in 1999. He now acts as a consultant in specialist work related to geotechnics as applied to foundation design pipe burial and trenching, out of straightness and general subsea pipeline engineering. Dave Bennett Dave has over 26 years’ experience in the offshore and subsea engineering sector, working for major engineering companies such as John Brown Engineers, Brown and Root Vickers, Kvaerner Oilfield Products and more recently in Mentor and Genesis Oil and Gas before moving to KW in 2003. He is KW’s Corporate QHSE Manager and is also one of our senior project managers. His expertise lies in detailed design of subsea structures and is discipline Head of our Structures design group. t: +44 (0)1483 738 500 e: enquiries@kwltd.com 6 Knut Dahl-Stamnes Knut has 30 years’ professional engineering and project management experience in the international Oil and Gas industry working for BP, a major integrated operating company. He is experienced in conceptual FEED, and project execution/delivery with a focus on planning, design, procurement of services and materials, construction, and installation of subsea/topsides oil and gas infrastructure and facilities. Knut joined KW in October 2011. Narendra Katechia (Nandy) Nandy has over 20 years’ experience in Subsea FEED, engineering design, manufacturing, testing, installation and commissioning support experience in shallow/ deepwater, Electro /Hydraulic /Multiplex, FPSO and Workover Instrumentation / Control & Umbilical Systems. Main projects worked on include: Agip-Toni, Phillips JudyJoanne, Conoco McCulloch and Amerada Hess Durward/ Dauntless, BP East Foinaven, Bruce Phase II, Shell Malampaya, Saffron Scarab Project, ENI K2 Gulf of Mexico development, Block 17 Gas gathering System, Moho Bilondo, Total Akpo, South Cost Gas Development and Don West & Southwest, Kashagan EPC2/3, Phase II FEED, BP Balakhany development, BP block31PSVM, Addax Wori extension and Hess South. Liam Finch Liam has 20 years’ experience in practical and supervisory roles as Flow Assurance consultant and Lead Engineer on many challenging detail design projects, FEEDs and studies with major clients. He is an experienced Lead Flow Assurance engineer on offshore shallow/deep water and HPHT field development projects, managing project teams of up to 20 specialists. He typically achieves integration of key sub-surface and surface-level data by using industrystandard simulation tools such as: OLGA, Pipesim and Gap/Prosper and North Sea oil projects include Bentley EP and Stella Ithaca. Over the last few years he has utilised his skills in Flow Assurance to resolve complex problems such as heavy viscous, problematic emulsions and skin effect heat tracing mitigations. Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I CORPORATE INFORMATION Key Personnel (cont.) Michael Pray Michael has more than 40 years’ industrial experience including 30 years within Oil and Gas pipelines, working on all aspects of management and pipeline engineering both in the UK and abroad. Michael’s key strengths are business development, project directorship and management both in the UK and abroad. He has experience in all aspects of pipeline design, construction, operation and integrity. Michael uses system asset integrity management that is based on operational experience, to provide lower through life costs. He has also had experience in all aspects of pipeline design (both onshore and offshore) including value engineering enhancing traditional techniques with the latest technical advances, challenging of standards and the use of current best practise. Ian Gardiner Ian is a professionally qualified upstream oil and gas facilities engineer with over thirty years worldwide industry experience; the majority of this experience gained in offshore developments, with some in onshore gas plant and associated onshore pipeline developments. Since 1998 he has been involved in deepwater offshore oil and gas developments in West Africa (Nigeria and Angola), Gulf of Mexico, Israel and Australia – from project Definition and Concept select through FEED to Execution phases. t: +44 (0)1483 738 500 e: enquiries@kwltd.com 7 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I CORPORATE INFORMATION Quality Management Systems (QMS) KW Ltd is fully committed to the application of quality to provide services and products of excellence that achieve our client’s satisfaction. KW operates a Quality Management System that has been independently assessed and is accredited to BS EN ISO 9001:2008. Top management are responsible for ensuring that the requirements of the Quality Management System are implemented and maintained. KW ensures that team members at all levels of the company are fully informed of the quality requirements and our aim to provide a quality service and customer satisfaction. All personnel are encouraged to be involved in the development and application of the Quality Management System and to provide benefit to our clients through continual improvement. ® KW is registered with First Point Assessment Limited where performance indicators are established and monitored. We are also included in the Achilles Joint Qualification System. Contact KW KW Ltd Chester House 76-86 Chertsey Road Woking GU21 5BJ United Kingdom Contact: Andreas Kyriacou Managing Director T: +44 (0)1483 738 500 F:+44 (0)1483 738 501 KW Ltd is registered in England no. 03764131 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 8 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT Services 9 2 CAPABILITY STATEMENT I SERVICES Design of Subsea Pipelines Founded to pioneer new standards of engineering excellence, KW is now firmly established as a premier force in international pipeline engineering. Our rapid ascent and enviable track record of success are driven by technical expertise, innovative vision and sharp customer focus. Our highly experienced team of pipeline engineers is supported by industry-leading technical specialists in structural mechanics, FEA, geotechnics and materials technology. A rigorous approach to project management, strict quality control and our exceptional CAD team complete the picture. Seamless integration of key technical disciplines allows innovation to flourish in our approach to complex design challenges. This enables us to deliver fresh, effective and economical design solutions within the tight schedules required by today’s fast-track developments. KW understands design projects from the viewpoint of both pipelay contractors (as part of EPC projects) and operators. In the North Sea we have significant experience in the design of subsea tie-backs, especially those associated with HPHT reservoirs. Away from the North Sea we are working with clients in North Africa and the Mediterranean for both shallow and deep water field developments, encompassing flowlines, intrafield and trunklines, subsea structures, manifolds, risers and shore works. Pipeline over stringer with buoyancy Technical excellence delivered safely and with innovative thinking KW undertakes projects in deepwater locations including West Africa and are continuously enhancing our deep and ultra deepwater capability, where again we see particular added value through our technology edge. Subsea architecture t: +44 (0)1483 738 500 e: enquiries@kwltd.com 10 • • • • • • • • • • • Traditional subsea pipeline systems Manifolds and other subsea structures Risers and spools Shore approach Subsea tie-backs HPHT fields Pipe-in-pipe and insulated pipelines Deep and ultra-deep waters Exotic materials Highly undulating seabeds Challenging environments and soil conditions Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Design of Subsea Structures Key assets The continuing trend towards subsea developments places ever greater emphasis on the need for cost-effective and practical subsea structures. These structures must support and protect critical piping and equipment for the life of the field, whilst providing easy diver/ROV access for critical intervention tasks. Reliable performance of these assets is critical to the success of a development, requiring great care and attention to detail in design. Our comprehensive design service covers conceptual, FEED, preliminary and detailed engineering of subsea structures, supported by our team of experienced subsea engineers. We work closely with client, installation contractor and fabricator throughout the project to ensure suitability of final design and compressed schedule. Structure types Our design team has experience of all types of subsea structures in deep and shallow water, including manifolds, templates, SSIV protection, PLEM, subsea distribution assemblies, wellhead protection, drill centres, dynamic riser bases, tether clump weights, subsea PLR modules, PLET and in-line wye/tee assemblies. Layout Use of modern 3D CAD tools to define layout of piping, valves, actuators, flanges, tie-ins and equipment. Size and weight optimised to suit installation vessel and fabrication facility. Designs tailored to suit diver or ROV IRM philosophies (tie-in, valve operation, equipment installation/ retrieval). Petrofac Don South West and West Don Riser Base Structure Foundations Our geotechnical specialists have wide experience in soil characterisation and subsequent design of piled, gravity or suction pile foundations. Rigorous seismic analysis and design can be provided when required. P-Y curve and limit equilibrium methods are backed up by sophisticated numerical modelling when appropriate. Design package preparation Our design team can provide preliminary, conceptual and detailed design drawings (2D and 3D), material take-off, weight take-off, specifications, design reports, procedures, philosophy documents and studies. Preliminary drawings and MTO are provided as early as possible to expedite procurement of long lead items. Structural analyses State of the art structural design software is used to develop efficient structure designs in accordance with either limit state or permissible stress codes. Global analysis may cover or involve load-out, transportation, marine lifting, installation and in-place analysis including hydrodynamic and earthquake loading. External loads from dropped object impacts, trawl snag and pipeline tie-ins can be addressed. Piping assemblies are designed in conjunction with adjoining spools and foundations, and can be combined in the global structural analysis to capture critical interaction effects. We have experience in the design of structures, piping, fitting analysis and design to the range of commonly applied codes and standards. t: +44 (0)1483 738 500 e: enquiries@kwltd.com 11 Petrofac Don South West and West Don Riser Base Structure 3D CAD Model Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Installation Engineering Engineering and support for offshore operations The installation phase of an offshore project inevitably carries substantial cost and risk. Successful installation campaigns require thoroughly engineered offshore operations, with the utmost attention to detail. KW has a strong record of working closely with contractors to optimise cost and quantify risk of offshore operations. Our specialist engineering skills and broad experience complement the capabilities of offshore contractors, enabling fully engineered solutions to be prepared within fast-track project schedules. We provide a range of installation engineering solutions for pipelay, trenching/burial, T&I, survey and rock dump contractors, including: • Full rigid and flexible pipelay analysis (reeling, S-lay, J-lay, bundle tow, shore pulls) • Riser installation and J-tube pull-in • Vessel mooring and station keeping • Trenching and ploughability analysis • Installation of subsea structures and spools • Installation of fixed structures (including float-over analysis) Platform float-over Project highlights Conoco Mimas and Tethys pipelay Detailed simulation of pipelay operations using S-lay with floating stinger (start-up, normal lay, A&R), including rigorous analysis of vessel motions and wave-current effects. ECA to determine AUT defect size limits. Detailed design of pipe stacking and sea-fastening arrangements. Specification and supervision of lay barge mooring analysis. Detailed FEA of stinger hitch arrangement, and design of strengthening modifications. Saudi Aramco Duba offloading platform float-over Concept and detailed design of unique ‘skid and floatover’ installation of 1000 te offloading platform onto piles. Detailed design of all installation systems, including barge strengthening, bespoke hydraulic skidding system and extended tilt beams. Sea-keeping, ballasting, stability and longitudinal strength analysis of barge. Design of adjustable pile installation guide frames to accurately locate permanent piles. Preparation of detailed drawings and procedures. Spool installation t: +44 (0)1483 738 500 e: enquiries@kwltd.com 12 Talisman Tweedsmuir spools Comprehensive installation engineering services to support deployment of numerous spools in extensive North Sea development. Lifting analysis and design of rigging, deck layouts, sea-fastening design and ad-hoc support to offshore operations. Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Survey and Routeing Critical up-front task Optimal route selection at the outset of an offshore pipeline project has the potential to minimise subsequent design challenges and dramatically reduce construction costs. The critical importance of routeing decisions is recognised in our approach, which combines extensive experience with rapid and effective analysis tools to screen candidate routes. Whilst these specialist skills are often generally available to office-based desk studies and detailed engineering, our ability to perform rapid analysis onboard the offshore survey vessel is unique within the industry. In many cases we are able to avoid geohazards, eliminate spanning, and minimise installation difficulties even before completion of the survey. Where routeing challenges cannot be resolved offshore, we ensure that the survey data acquired is adequate for rigorous assessment during FEED and detailed design. Crossing existing pipelines and cables (Goliat Development) Project highlights Gulf of Aqaba Crossing: Egypt, 2003 The 36" pipeline passes from Taba in Egypt to Aqaba in Jordan, crossing the 860m deep Gulf of Aqaba: a depth record for a large diameter pipeline. Both sides of the gulf are extremely steep, with numerous gullies and unstable slopes, and delicate corals at the shore approaches. Any pre- or post-lay intervention would have been very costly, with no scope for trenching or rock cover. Identifying a suitable route was particularly challenging, requiring sophisticated numerical analysis to minimise span lengths and avoid landslide run-out zones. KW supported the owner, EGC, at every stage of the project, with routeing specialists present on all offshore surveys. The final selected route eliminated all intervention requirements, in spite of extremely challenging seabed terrain. Agiba Project: Gulf of Suez, 2005 Offshore and Onshore Support for pipeline routed in shallow waters with extensive reefs and rocky areas off the east coast of Egypt. Pipeline route optimised to avoid excessive spanning, relax installation tolerances, and avoid severe cross slopes to ensure lateral stability. Routeing through steep slopes (ENI’s Goliat Development) North Idku Project: Offshore Egypt, 2006 Pipeline route optimised to avoid reef and pass through flat seabed to improve trenching conditions. Pipeline route length minimized. Offshore support was provided to acquire firsthand data and perform real time route selection. Survey operations were adjusted in the field to suit selected route. The critical importance of routeing decisions is recognised in our approach Avoiding pock marks (Goliat Development) t: +44 (0)1483 738 500 e: enquiries@kwltd.com 13 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Upheaval Buckling and Out-of-straightness Analysis Out-of-straightness (OOS) analysis is one of KW’s main strengths that enables the company to remain at the leading edge of upheaval buckling (UHB) analysis. Unique analysis package KW has developed an accurate and consistent OOS analysis methodology, which is based on the use of the SAGE Profile FE package combined with the Download Monitoring System (DMS) to calculate the download requirement to prevent upheaval buckling in pipelines. KW assurance A dedicated, proactive, and responsive engineering team with extensive experience of advanced structural mechanics and pipeline engineering can be assigned to respond to the project’s demands. KW’s ability to perform the OOS analysis quickly and thoroughly can be demonstrated by reference to our track record in this field over the past years. Rock dump schedules can be provided as swiftly as within 24 hours, if required, from the receipt of raw OOS survey data. The KW OOS analysis method is combined with a reliabilitybased approach in order to capture the uncertainty in design input parameters. ABAQUS non-linear FEA is used to calibrate the OOS analysis models for HPHT and PIP applications. The DMS analysis tool, pioneered and developed by KW staff, has been used on almost all the pipelines installed in the North Sea since 1999. The analysis method has been subject to DnV, Lloyds and Bureau Veritas scrutiny and verification on several projects. Download Monitoring System – KW analysis tool In the past, assessment of the amount of rock cover has incorporated a large degree of conservatism, resulting in excessive cost to the installation contractor. Thus, KW’s main OOS analysis objectives are: • To provide an adequate level of safety in the operating pipeline to ensure that upheaval buckling will not occur during the operating life of the pipeline. • To minimise the volume of rock required to eliminate upheaval buckling, commensurate with the requirements for adequate safety. KW is a pioneer in this field and continues to lead the way t: +44 (0)1483 738 500 e: enquiries@kwltd.com 14 Pipeline stabilisation (courtesy of Tideway) Pipeline stabilisation (courtesy of Tideway) Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Lateral Buckling and Pipeline Walking KW has been at the forefront of developments in this specialist field, with a substantial track record of lateral buckling and walking studies for leading international contractors and operators worldwide. The mitigation measures required to control walking and lateral buckling can be very costly. KW has wide experience in the design of fully integrated solutions, designed to guarantee pipeline integrity for minimum overall cost. Lateral displacement (m) Hydrotest First operating Last operating 10 5 0 1800 1900 2000 2100 2200 Distance from model end (m) Evolution of buckle shape Effective axial force (kN) Lateral buckle Laterally restrained -3000 Feed-in spacing -2000 0 2 4 6 8 Kp Buckled and unbuckled force profiles t: +44 (0)1483 738 500 e: enquiries@kwltd.com 15 Analytical solution -3000 -2000 -1000 0 0 2 4 6 8 10 12 Lateral displacement at the buckle crown (m) Buckle initiation force Specialist services KW can deploy a wide range of analysis tools and techniques, suitable for preliminary concept studies, tender design/validation, FEED and detailed design. Typical tasks include: • Review of soil parameters and estimate of pipe/soil interaction forces. Specification of additional in-situ and laboratory soil tests. • Rapid screening assessment using analytical methods (Hobbs, Taylor and Gan). • Advanced non-linear FEA of buckle initiation and post-buckling response, including non-linear pipe/soil interaction modelling. • Numerical analysis of interaction of trawl gear with buckled pipelines. • Detailed FEA of strain localisation effects at field joints, forgings and weak joints. • Analytical and FE analysis of walking (including effects of slope, thermal transients and curve pull-out). • Global analysis of the interaction between walking and lateral buckling. • Fracture mechanics and low cycle fatigue assessments (girth weld ECA). • Reliability analyses, to optimise buckle spacing. Practical, optimised designs are developed, in full compliance with chosen design codes and either SAFEBUCK or DNV RP-F110 guidance. -1000 0 FE solution -4000 Driving force (kN) A recent requirement in pipeline engineering The move to deep water and higher temperatures and pressures in recent years has introduced lateral buckling and walking as new problems in the pipeline design process. Where practical and economic considerations prevent burial of pipelines, the potential to ‘snake’ and ‘walk’ is often unavoidable. Advanced design and analysis methods, often coupled with special construction measures, are then needed to ensure a safe and reliable system containing ‘engineered’ lateral buckles. 10 12 Guaranteeing pipeline integrity at minimal cost Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES High Pressure and High Temperature Systems At temperatures above about 120°C several factors become pertinent which are not significant for pipelines transporting lower temperature contents. These factors include: • The effect of elevated temperatures on the mechanical properties of the pipeline steel, including carbon steel, corrosion resistant alloys (CRA) and CRA lined carbon steel pipe. • Practical problems encountered when designing pipeline systems that can conform to current codes based on limiting stress conditions and the relevance of limit state codes to high temperature pipelines. • The requirement to adopt a strain-based design methodology. The adjective ‘strain-based’ is used here to describe pipelines where the traditional limit on the equivalent stress in the pipeline is replaced by a limit on the strain experienced by the material. These factors must be resolved in order to ensure that HPHT pipelines can be operated with suitable levels of safety. 180 Jade 160 Temperature (°C) New design challenges in marginal fields The feasibility of constructing pipelines to transport high temperature and pressure contents has become central to the development of marginal fields. Pipeline systems with fluid temperatures of 160°C or more have been, and are currently, being designed. Erskine Jasmine Teal Elly/Luke West Don 120 Tangguh Starling 100 Gt Plutonia 140 Sinan-F 80 60 Lundin Broom 0 100 200 Howe Mallard Wage Orlando Devenick Braemar Rhum Block 31 Baobab 300 400 500 600 700 800 Pressure (barg) KW projects for HPHT systems HPHT design experience Since its inception, KW Ltd has been at the forefront of HPHT pipeline technology. Our work has ranged from conceptual design through to development of detailed design and assessment of operating pipelines. To provide a sound technical base for these activities, KW has been involved in research and development via JIPs, extensive testing, technical development and input to guidelines and standards. Technical capability • Detailed analysis of single pipe and PIP systems transporting high temperature and/or high pressure, including interaction with HIPPS. • Detailed Finite Element Analysis and design of pipelines susceptible to lateral buckling. • Limit state and strain-based analysis and assessment, including analysis of cyclic loading conditions and fatigue limit states. • Experience of trenching and burial of pipelines, including expertise in incorporating the effects of strain-based analysis into the upheaval buckling calculations. End bulkhead limit state design Reeling residual curvature test Pushing the boundaries of HPHT design t: +44 (0)1483 738 500 e: enquiries@kwltd.com 16 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Pipe-in-Pipe (PIP) Design experience Since its inception, KW has worked on the design of PIP systems. The range of projects includes design assurance, support to operators, conceptual and detailed design. We have analysed and designed numerous PIP systems, from bonded systems to sliding reeled systems. Detailed design projects have included HPHT and deep water pipeline systems. An in-depth knowledge of insulated pipelines KW can demonstrate a first class technical capability coupled with an unrivalled track record in the field of detailed design and analysis of PIP systems. We believe that this background ensures KW provides the service and support required for the successful completion of PIP projects. Technical capability Detailed analysis of PIP systems, including: • Determination of flowline material properties. • Detailed design of end and midline bulkheads. • Evaluation of requirements for water stops and optimised spacing. • Detailed design of field joints. • Thermal analysis for PIP, bulkheads and field joints. • Analysis of sliding pipe systems and effect of reeling residual strains on in-place behaviour. Limit state and strain-based analysis and assessment, including: • Preparation of assessment limits for the required forms of strength limit states. • The use of finite element modelling for strain-based analysis. • The preparation of limiting strain levels relating to the flowline and outer pipe materials. • Evaluation of strain limits for fracture and application of ECA methodologies. • Analysis of cyclic loading conditions and fatigue limit states. In addition, upheaval buckling/OOS and lateral buckling solutions have been developed as part of detailed design. t: +44 (0)1483 738 500 e: enquiries@kwltd.com 17 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Advanced Engineering: Finite Element Analysis (FEA) Key technology Advanced numerical analysis is central to developing effective solutions to today’s engineering challenges. Our staff includes a team of technical specialists with extensive advanced FEA experience gained largely in the oil and gas sector. This specialist knowledge, combined with a responsive and proactive approach to problem solving and sound practical engineering skills, underpins the full range of our technical services. Application Our state of the art ABAQUS FEA system is deployed on a wide range of projects, ranging from detailed 3D analysis of forgings to global models of entire pipeline systems. A few application areas are highlighted below. Studies Pipeline lateral buckling and walking analysis, ultimate load assessments, impact analysis, fishing gear interaction analysis, failure investigations, and fitness for purpose assessments to justify use of outwith-code equipment. Strengthening study for an FPSO Concept, FEED and detailed design Appropriate FE methods are fully integrated into the design of subsea facilities, ensuring accurate performance predictions for pipelines, spools and structures. Pipe/soil interaction, reeling deformations, and post-yield response of HPHT systems are all modelled using advanced non-linear FEA techniques. Seismic and dynamic response Application of dynamic FEA to seismic design. Pipeline span assessments routinely use FE methods to accurately model non-linear effects. Computational geomechanics Conventional P-Y curves and limit equilibrium methods are supplemented by non-linear FEA as required for foundation design. Analysis of ultimate capacity, stiffness, consolidation, settlement and seismic performance are all routinely performed by our FE team. Installation engineering Marine lifting studies, barge modification, deck float-over simulation, static and dynamic pipelay analysis are performed. Pipeline local buckling analysis t: +44 (0)1483 738 500 e: enquiries@kwltd.com 18 Understanding and modelling the fundamental system behaviour is a key strength Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Geotechnical Engineering, Soils and Foundations Subsea geotechnics plays a vital role in many aspects of offshore engineering design. In-depth knowledge of soil mechanics, especially soil/structure interaction, is essential for efficient design of pipelines and subsea structures. KW, with its extensive experience and track record in subsea pipeline design, has the technical knowledge of subsea soils and understands the complex issues of pipe/soil and structure/soil interaction in problematic areas, such as the soft clays of West Africa or the carbonate sands in the Gulf of Mexico. We can deliver specialist geotechnical services tailored to project requirements and client needs. KW’s wealth of offshore experience combined with our stateof-the-art research knowledge enables us to deliver frontier designs. Suction caisson and FE model for seismic design in seabed Effective stiffening v = 1+e Technical capability KW’s geotechnical capabilities include: • Geotechnical survey and in-situ and lab testing specification. • Ploughing and backfilling assessment. • Review of site/soil conditions and soil classification for pipeline design. • Foundation feasibility study for subsea structures and wind farm foundations. • Cable burial and protection assessment. • Design of pile foundations. • Finite Element Analysis for detailed geotechnical designs. • Out-of-straightness analysis, upheaval buckling and uplift resistance in soil. • Seabed mobility and scour assessment. • Submarine slope stability assessment. • Soil liquefaction assessment – earthquake or wave induced. • Seismic design and stability assessment of pipelines and subsea structures. • Specialist R&D services: seismic design verification by dynamic centrifuge testing, experimental testing of axial, lateral and uplift resistance of pipelines. Research and Development KW’s research and development programme enables us to tackle project-specific geotechnical problems with state-ofthe-art research knowledge. KW is actively involved in many R&D projects; some of these are in collaboration with the University of Cambridge and include the following: • Uplift resistance of buried pipelines – investigating some of the complex issues of pipe/soil interaction behaviour. • Cyclic behaviour of monopile foundations – aimed at understanding the long-term behaviour of large diameter monopiles subject to axial and cyclic lateral loading. κ-line Plastic yielding Plastic hardening λ-line σc σv Effective stress Soil compressibility Thermal image of a model hot pipe buried in clay t: +44 (0)1483 738 500 e: enquiries@kwltd.com 19 A service tailored to project requirements and client needs Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Inspection, Repair and Maintenance Services (IRM) Background KW’s background as a leading pipeline engineering design house and consultancy has given us knowledge of all pipeline system integrity issues. Services KW’s knowledge of design and integrity engineering come together in projects where we support the pipeline operator in planning and assessing pipeline inspections. Every design project involves hazard identification and risk assessment as well as development of operating and inspection philosophies and plans. Our services include: • System hazard identification and risk assessment • Inspection philosophy and strategy development • Inspection work package development • Inspection tendering • Inspection and repair management • Data collection and validation • Assessment of inspection data • Condition evaluation • Remaining life assessment Annual Risk Assessment Hazard Identification Probability & Consequence Estimation Risk Estimation Risk Evaluation Risk Mitigation Review All of these services were combined in the Gulf of Aqaba Pipeline Project. KW has been involved in this project from the detailed design phase and subsequently undertaking the integrity management of the pipeline. We have also been involved in consultancy work involving development of inspection and repair schemes and assessment of: • Pipelines damaged by anchors and fishing gear • Pipeline spans longer than design allowable • Upheaval and lateral buckles • Internal and external corrosion • Pipeline remnant life KW’s IRM model for the management of this project is shown below. A complete knowledge of pipeline integrity issues We have access to specialist assessment and analysis tools which allow us to perform quick and reliable assessments as and when required. Authorities Management Customers Public EGC (East Gas Company) KW Ltd: Integrity Management Provider Integrity Philosophy Operation & Monitoring Inspection Detailed design Flow conditions Planning Risk assessment Environment Tendering Inspection strategy Change in usage Client rep Integrity Engineering Repair & Maintenance Inspection Subcontract Condition assessment None required Fitness for service Span correction ROV Survey Damage assessment Rock dump Remaining lifetime Data Management and Control IRM model for the EGC Gulf of Aqaba Pipeline Project t: +44 (0)1483 738 500 e: enquiries@kwltd.com 20 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Pipeline Integrity Management Background Pipeline integrity management aims to ensure that each subsea pipeline is managed in a cost-effective manner, with a focus on maintaining safety and protecting the environment throughout the operational lifetime. Technology focus KW provides impartial advice for operational support and integrity management of pipeline systems. This allows the operator to optimise operating costs while reducing the risk of pipeline failure. KW’s background enables us to address pipeline system integrity with a focus on the important technical challenges caused by: • Ageing pipeline systems. • Optimised designs requiring strict monitoring. • Novel designs producing new challenges. • National authority requirements regarding the operator’s implementation and monitoring of a sound pipeline integrity management system. Our experience and in-house capabilities ensure high quality performance and the right technical emphasis in the following areas: • Identifying potentially critical issues during design and construction. • Evaluating inspection findings. • Specifying appropriate remedial action. • Recommending suitable preventative measures. We have experience with subsea pipelines, both piggable and unpiggable, which transport natural gas and other hydrocarbon liquids from the early design phase through to the operational phase. Our focus is on using technology to lead the way We also have access to specialist assessment and analysis tools which allow us to perform quick and reliable assessments as and when required. Our services include: • IRM services • Hazard identification and risk assessment • Remaining life assessment • Fitness-for-purpose assessment • Corrosion studies Authorities Management Analysis and Re-design Customers Design, Fabrication and Installation Operations and Monitoring Integrity Management Maintenance Inspections Public Repairs Emergency Response The Pipeline Integrity Management System (PIM) t: +44 (0)1483 738 500 e: enquiries@kwltd.com 21 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Flow Assurance In offshore field developments, the successful operation of multiphase subsea production systems needs robust and cost-effective engineering solutions to ensure fluid transport from reservoir to the processing facilities over field life. KW’s flow assurance team delivers this through its thorough understanding of flow assurance basics, such as well behaviour, fluid chemistry, seabed topology, environmental conditions and the potential risks of solids deposition. Capability KW’s FA capabilities include: • Steady state and transient multiphase modelling of single pipelines/networks. • Dynamic modelling of integrated facilities (subsea/ topsides). • Slugging assessment, mitigation and control. • Hydrate risk management (prediction, inhibition and remediation). • Wax risk management (wax chemistry and deposition). • Production chemistry e.g. emulsions, scaling. • Corrosion and erosion analysis. • Compositional tracking analysis e.g. inhibitor effectiveness. • Solids transport assessment. • Development of operating philosophies and strategies into practical operating procedures. Process engineering for subsea to ensure reliable and safe fluid transportation from reservoir to the process facility over field life Slugging Hydrates Sand Wax System Operability Emulsions & Soaps Asphaltenes Scale Corrosion t: +44 (0)1483 738 500 e: enquiries@kwltd.com 22 Areas of expertise KW can provide expertise in the following areas: • Production optimization • Hydraulic stability (slugging mitigation/liquid handling) • Artificial lift • Heavy oil • Hydrate, wax, scale and corrosion control • Blow-down/depressurization • CO2 injection/storage • Subsea processing • Troubleshooting on operational issues • Technical audits and consultancy services Process Facility: • Separator pressure • Minimum arrival temperature Flowlines & Risers: • Number • Size • Insulation • Capacity • Length Reservoir: • Pressure • Temperature • Productivity Fluids: • API • GOR • Viscocity • Emulsions • Solids Surroundings: • Bathymetry • Temperature • Current • Winds Flow assurance analysis of integrated subsea/topsides Flow assurance in practice KW’s FA team has been involved in a variety of projects that include: • Nigeria OML 137 Udele and Ofrima Oil Field Conceptual engineering-Artificial lift, hydrate formation, liquids management and potentially wax deposition issues. • North Sea Bentley Oil Field Concept engineering-Heavy oil, fluid gelling, thermal management and down-hole ESPs. • Malaysia Berantai Field Detailed design-Wax deposition, liquids management of wet gas flowlines to FPSO, surge analysis of oil flowline/ riser system. • Malaysia Sepat Field Detailed design-Viscous crude, wax deposition, restart options and thermal management. • UK Offshore Facility CO2 Capture and Storage FEED–Flow assurance risks prior to drying out of salt (storage) caverns. Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Mooring Analysis KW can aid in the design of mooring systems, and can conduct fully coupled, time domain mooring analysis of floating structures, for: •FPSOs: – Spread mooring – Single point mooring • Semi-Submersible Platforms • Tendon Leg Platforms •Drillships •SPARs KW can derive vessel motions from vessel stability information and drawings to simulate vessel behaviour fully coupled to mooring line and riser systems to industry standard. Capability KW can provide expertise in the following areas: • Wire-Chain Catenary System Design • Taut Polymer Mooring Studies • Pile/Anchor Specification • Air Gap Assessment • Coupled Mooring-Riser-Vessel Analysis • Mooring Fatigue Assessment • Derivation of Hydrodynamic Vessel Motion Data Semisubmersible mooring analysis in Orcaflex Industry standard mooring system design and vessel behaviour analysis FPSO single point mooring with coupled riser system t: +44 (0)1483 738 500 e: enquiries@kwltd.com 23 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Riser Systems KW has extensive experience in the design and analyses of a wide range of riser systems. KW employs validated and verified finite element package ORCAFLEX to conduct time domain simulation of riser systems. • Flexible Riser Systems: – Buoyant Wave Designs (Lazy, Steep, Pliant) – Mid Water Arch • Fixed Platform Risers: – Caisson and Riser Analysis • Drilling Riser Systems: – Surface BOP – Subsea BOP • TLP Riser Array • Completion and Work-over Systems • Steel Catenary Riser Systems • Free Standing Hybrid Riser Systems • Custom Riser Connection Analysis and Design KW leverages parallel expertise in the design of fixed platform risers, including design of spools and pipelines, providing a turnkey single point of contact for ‘platform to platform’ pipeline design. In deepwater, KW can perform sophisticated analysis to meet project requirements. This includes fully coupled, time domain vessel-mooring-riser analysis to verify the integrity of critical subsea infrastructure. Fixed platform riser integrity survey data KW provides a turnkey single point of contact for all line design PEMEX Ayatsil-Tekel flexible riser analysis: Steep-S configuration t: +44 (0)1483 738 500 e: enquiries@kwltd.com 24 Capability KW can provide expertise in a wide range of riser related disciplines, ranging from feasibility studies to EPCI management capability. Some examples of services that KW can provide are: • Third Party Verification • Conceptual Designs • Pre-FEED and FEED Studies • Installation Analysis • Independent Integrity Assessment • Specification of Fatigue Sensitive Weld Details • ECA Fatigue Assessment • Specialist Site Quality Surveillance • Authoring of Technical Specifications • Riser Monitoring System Specification and Integration Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Subsea Umbilical and Cable Systems The subsea umbilical and cable system, including fibre optic cables, provides a combination of hydraulic control power, electrical power and communications and injection chemicals from the topsides to subsea structures and wells. KW provides independent knowledge of umbilical/cable supplier designs/issues/interfaces and a wealth of involvement in management of single or multiple umbilical/cable supplier work at all levels. A key aspect is the end termination and interfaces; KW umbilical team have vast experience in managing interfaces with onshore plant, platform, FPSO, Installation and drilling contractors and can make interface management efficient, in particularly where there are competitive contractors involved. Capability KW can provide experienced personnel in a wide area of work with in the umbilical/cable discipline, ranging from feasibility studies to full EPIC management ability. The main capabilities within the umbilical/cable discipline are the following: • Carry out feasibility studies • Generation, evaluation and selection of options • Prepare conceptual designs • Obtain budgetary costs • FEED preparation • Input to ITT and cost estimates • Carry out tender evaluation • Supplier detail design management • Interface management • Supplier integration and testing management • Specialist site quality surveillance • Installation support • Hook-up and commissioning support • Operations support (start up, integrity management, etc.) Cable steel tube jumper pull-in arrangement Typical Umbilical Cross Section 2 off 10mm TP 2 off 6mm TSP 2 off 7500psi HP 3/8” NB 2 off LP 3000psi ½” NB 1 off SSIV 7500psi ½ “ NB 3 Chemical 7500psi 3/4 “ NB 1 Spare 7500psi 3/4 “ NB 1 SSIV 6mm TSP EJB 1 EJB 2 TUTU Host Platform J-Tube HDU SUT EDU SSIV Platform End Subsea Manifold t: +44 (0)1483 738 500 e: enquiries@kwltd.com 25 Experience KW personnel have worked at all the major operators and contractors and are very familiar with Aker Kvaerner, Duco, Nexens, Oceaneering, Scan Rope, JDR, Cortlands and Centelsa umbilical/cable suppliers. Our personnel are able to provide the best independent umbilical/cable solutions to their clients. KW’s umbilical/cable system experience can aide the client with the following: • Reduce umbilical/cable configuration complexity • Reduce risk • Reduce cost • Increase flexibility • Equipment standardisation • Increase choice of all suppliers • Identify and reduce lead times for the umbilical hardware • Reduce issues arising with lessons learned Providing the best umbilical independent options evaluation Projects KW are able to cater for UK and international projects, due to working familiarity with main design standards (American, British, Norwegian, European and International). Our completed/ongoing projects include the following: • Ayatsil PLEM: umbilical and cable study work • Hess South Arne: steel tube jumpers and fibre optic and power cable engineering, procurement, manufacture, assembly, testing and load out • North Bardawill: conceptual design of two 17km main umbilicals • Petrofac Don West/South West: umbilical FEED and EPC KW have personnel with experience in the following umbilical/cable system areas: • Umbilical configuration selection studies • Umbilical core size estimating and optimisation • Thermoplastic umbilical systems • Steel tube umbilicals • LV/MV power cables • Fibre optic cables • Static/dynamic umbilicals • Umbilical termination designs • Umbilical pulling-in systems • J-tube/umbilical seal system • Umbilical/hang off system • Umbilical topsides termination system • Umbilical/cable ancillary equipment • Cigre testing Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Subsea Control Systems Subsea Control Systems (SCS) provide the monitoring and control of the subsea wells and structures. SCS is the heart of any subsea production/injection system and plays a critical part in the production of oil and gas. KW provides independent knowledge of SCS supplier designs, issues and interfaces and a wealth of involvement in management of single or multiple SCS supplier work at all levels. A key aspect is interfaces; the KW SCS team has vast experience in managing interfaces with onshore plant, platform, FPSO, Installation and drilling contractors and can make interface management efficient, particularly where there are competitive contractors involved. Capability KW can provide experienced personnel in a wide area of work within the SCS discipline, ranging from feasibility studies to full EPIC management ability. The main capabilities within the SCS discipline are the following: • Carry out feasibility studies • Generation, evaluation and selection of options • Prepare conceptual designs • Obtain budgetary costs • FEED preparation • Input to ITT and cost estimates • Carry out tender evaluation • Supplier detail design management • Interface management •Procurement • Supplier integration and testing management • Specialist site quality surveillance • Installation support • Hook-up and commissioning support • Operations support (start up, integrity management, etc.) Controls room t: +44 (0)1483 738 500 e: enquiries@kwltd.com 26 Experience KW personnel have worked at the major operators and SCS suppliers and are very familiar with Aker Kvaerner, Camerons, FMC Kongsberg and Vetco equipment designs. They are able to provide the best independent solutions to their clients. KW’s experience can aide the client with the following: • Reduce SCS complexity • Reduce risk • Reduce cost • Increase flexibility • Equipment standardisation • Increase choice of all suppliers • Identify and reduce lead times for hardware • Reduce issues arising with lessons learned The SCS team is able to provide clients with the best independent solutions Projects KW are able to cater for UK and international projects due to a working familiarity with main American, British, Norwegian, European and International design standards. We have completed and ongoing projects including the following: • Ayatsil: PLEM SCS Study Work • South Arne: steel tube jumpers and fibre optic and power cable engineering and procurement support • Don West and South West: SCS and umbilical FEED and EPC KW’s personnel have SCS experience in the following technical disciplines: • Equipment selection studies • Hydraulic, electrical and signal analysis • Electro-hydraulic multiplex systems • Electrical actuated systems • Direct hydraulic control systems • Buoy control system • SSIV systems • Work-over systems • Subsea intervention systems • Subsea instrumentation • Riser monitoring systems • Topsides SCS (HPU, EPU, TUTU) • New technologies (IWIS, ISIIS, HIPPS, etc.) • Subsea test equipment Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES J-tube Pull-in, Riser Design and Reassessment Riser assessment KW has experience in the design, verification and assessment of steel riser systems including J-tube pull-in design. Our experience includes: • Retrofit riser design • Verification of new risers designed by platform supplier • Development of inspection plans • Review of inspection data • Assessment of reuse of risers • Riser support design • Flexible pipe and umbilical pull-in to J-tubes Example projects Project experience includes: • ATP Helvellyn – design of retrofit riser in caisson. • Texaco Erskine – assessment of strength of clad riser, including testing of materials. • ConocoPhillips – design verification of Saturn, Munro and Kelvin Risers and VTS retrofit risers. – development of inspection plan for unpiggable VTS risers considering corrosion location and review of data to predict remaining life. • GUPCO Rehabilitation Project – design of five risers (16"-20"). – assessment of risers as part of rehabilitation project. • Dubai Petroleum Fateh – design of two replacement pipelines and design and assessment of risers to allow for re-use as replacement pipelines. • RWE Topaz – assessment of existing 14-year-old riser for new tie- back with 15 year life. • BG Maria – design of flexible riser and umbilical pull-in. • Shell Gannet – detailed design of J-tube extension. Independent, high-end specialist services Damaged riser Riser interface arrangement at seabed t: +44 (0)1483 738 500 e: enquiries@kwltd.com 27 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Research and Development KW’s success is assured by its ability to provide engineering solutions to projects which are technically challenging and situated in regions that are renowned for being environmentally challenging. These include deep water, highly undulating seabeds, very soft soils and seismically active areas, as well as reservoirs which are high pressure and high temperature. These factors alone, or in combination, require KW to stretch and often work beyond the limits of existing engineering methods, codes and technologies. In order to achieve this capability we supplement our experience and knowledge with specific research and development projects, both internally and externally. As an example we currently have a number of internal development projects, examining areas such as assessment methods for induction bends and new methods for assessment of upheaval buckling of rigid pipelines. We are also in the process of developing a JIP aimed at assessing the behaviour of flexible pipelines during operation under varying temperatures and pressures. KW has developed a close relationship with Cambridge University where one of the benefits is access to their high tech laboratory facilities. The following projects are ongoing: • Uplift Resistance of Buried Pipelines This three year project is investigating some of the complex issues of pipe/soil interaction behaviour with regard to uplift resistance, such as mobilisation displacement and soil ratcheting. • Cyclic Behaviour of Monopile Foundations for Offshore Wind Farms This three year project is aimed at understanding the long-term behaviour of large diameter monopiles subject to axial and cyclic lateral loading. KW is collaborating with Cambridge University, together with Dong Energy and Renewable Energy Systems. The project is funded by EPSRC. KW is also collaborating with the University of Dundee and co-supervising research focussed on pipe/soil axial friction formulation for granular materials. This entails carrying out experimental investigations to understand the axial resistance of buried pipelines in sand. Laboratory testing Enhancing KW’s experience of technically challenging engineering projects t: +44 (0)1483 738 500 e: enquiries@kwltd.com 28 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I SERVICES Training Courses, Seminars and Publications Bespoke external training courses KW provides training courses for external organisations. These range from generic courses on subsea pipeline engineering to more specific courses on deep water pipelines, the use of FE in pipeline engineering and upheaval buckling of HPHT pipelines. These courses are customised to suit the requirements of our clients. Courses presented in 2009 and 2010 include: • General Introduction to Offshore Subsea Development for Saipem, presented in Nigeria in collaboration with CSL. • Subsea Engineering Course for Saipem, presented in Nigeria in collaboration with CSL. • Deepwater Discovery Pre-FEL and the FEL Methodology for Pemex, presented in Mexico in collaboration with PDI. • Deepwater and Pipeline Engineering for Pemex, presented in Mexico. • Upheaval Buckling and Mitigation Course for Pemex, presented in Mexico. • Survey Data and Out of Straightness Analysis Course for Subsea7, presented in Aberdeen. Seminars and publications In addition to providing external courses, KW regularly takes part in oil and gas seminars. In particular, we are annual presenters at the Offshore Pipeline Engineering Course and HPHT seminars arranged by IBC. As one of the leading consultancy firms in the field of subsea engineering, KW engineers regularly publish and present at the major conferences, such as OPT, OTC and DOT. KW is currently a member of the OPT panel. Recent publications include: • Uplift Resistance of Buried Pipelines and DNV Guidelines Dr N I Thusyanthan, Dr S Mesmar, Mr J Wang and Dr S K Haigh: OPT (Offshore Pipeline Technology), Amsterdam, February 2010. • Uplift Resistance of Buried Pipelines at Low Cover-diameter Ratios J Wang, R Ahmed, Dr S K Haigh, Dr N I Thusyanthan, Dr S Mesmar: OTC (Offshore Technology Conference), Houston, Texas USA, May 2010. • Design of HPHT Pipelines Dr K Williams, Dr C Sicilia: Subsea Engineering Conference, Institution of Mechanical Engineers, London, June 2010. • Design Options for HPHT Subsea Pipelines Dr C Sicilia, Dr K Williams, Dr M Mansour: World Pipelines (Magazine) 2009. • Uplift Resistance of Buried Pipelines in Blocky Clay Backfill Dr N I Thusyanthan, J Wang, S K Haigh: The Nineteenth International Offshore and Polar Engineering Conference, Osaka, Japan, June 2009. • Gulf of Aqaba Pipeline Crossing: A Story of Success Dr K Williams: MOC (Mediterranean Offshore Conference and Exhibition), May 2008. • Upheaval Buckling Resistance of Pipelines Buried in Clayey Backfill Dr N I Thusyanthan, S A Ganesan, M B Bolton and P Allan: The Eighteenth International Offshore and Polar Engineering Conference, Vancouver, Canada, July 2008. Subsea Engineering Course for Saipem, Nigeria Sharing our extensive knowledge of all aspects of subsea engineering t: +44 (0)1483 738 500 e: enquiries@kwltd.com 29 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT Project Experience 30 3 CAPABILITY STATEMENT I PROJECT EXPERIENCE Design (detailed, conceptual and FEED) 31 3 2 Owner engineer and design support Lateral buckling / pipeline walking 1 KW London 4 (Head Office) 29 28 26 24 22 21 25 23 19 17 20 18 HPHT and pipe-in-pipe 30 Inspection, repair and maintenence 27 5 6 Deepwater Carbon capture/gas storage 16 7 15 8 9 10 11 Global Snapshot 14 12 13 (Selected projects) Rev.8 02.13 1 North Sea (UK and Norway) See ‘detailed’ map 11 Gabon Setanta Rousette Field 20 Saudi Arabia Aramco Arabiyah/Hasbah 2 Irish Sea Stag Gateway Gas Storage EOG Conwy East 12 Angola BP Greater Plutonio Total Girassol ExxonMobil Block 15 Total Block 17/18 Total Clov 21 Kuwait KOC Calm Buoy KJO GFD Project 13 Australia Inpex Icthys 23 Jordan EGC Gulf of Aqaba Pipeline 14 Indonesia BP Tangguh Petronas Carigali Kodeco Energy Poleng Field 24 Israel PEI Haifa Bay Loading Line 3 Ireland Shell Corrib 4 Canada Petro-Canada Terra Nova Encana Deep Panuke 5 Gulf of Mexico BP King Field BP Thunder Horse 6 Mexico Various Pemex Projects Pemex Lakach Pemex Ayatsil 7 Trinidad BP Cannonball 8 Ivory Coast CNR Baobab 9 Ghana Tullow TEN (ex-Tweneboa) 10 Nigeria Addax Okporo Total Akpo ExxonMobil Erha North ExxonMobil EPC2B t: +44 (0)1483 738 500 e: enquiries@kwltd.com 31 15 Vietnam TGT Field 16 India Reliance Block KG-D6 17 Dubai Dubai Petroleum Fateh Development Jarn Japhour WT Dubai Petroleum O-ZB/N-B 18 U.A.E. Nasr and Umm Lulu Phase 1 EPC Zirku Facilities Project 19 Qatar ExxonMobil Qatar II Pipeline 22 Iraq SOC ICOEEP 25 Mediterranean and North Africa See ‘detailed’ map 26 Cyprus EDT/Technip Pipeline Spool Base 27 Italy ENEL Porto Tolle Carbon Capture 28 Turkey Botas Marmara Crossing 29 Caspian Sea BP Azeri Field 30 Kazakhstan KPJV Tengiz Field 31 Norway Goliat Development Krabbe Development Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I PROJECT EXPERIENCE North Sea and Norway Shell Penguin Petrofac Don West & Southwest Shell Brent Bypass Lundin Broom MPX Orlando Total Hild BG Knarr BP Rhum Det Norske Storklakken BHP Keith Det Norske Froy Maersk Gryphon Maersk Leadon BP Devenick Marathon Crawford Marathon Braemar Nor way Taqa Falcon Det Norske Draupne Talisman Claymore Nexen Golden Eagle Ithaca Beatrice Chevron Alder Nexen Buzzard Shell Howe P1 & P2 Talisman WaGE BP Mungo Total Franklin Ludin Krabbe Shell Teal Shell Pierce ChevronTexaco Erskine Shell Starling Shell Mallard ConocoPhillips Jade Shell Curlew C UK ConocoPhillips Jasmine Talisman Auk North RWE Breagh B BP Norge Valhall BP Norge Hod ConocoPhillips Saturn & Munro ConocoPhillips Katy ConocoPhillips CMS-III ConocoPhillips Kelvin Encore Cobra CH4 Chiswick ATP Helvellyn Centrica Rose RWE Topaz ConocoPhillips Mimas & Tethys ConocoPhillips VTS ConocoPhillips Viscount Tullow Oil Horne & Wren Detailed pipeline design Conceptual design and FEED Owner engineer and design support HPHT and pipe-in-pipe Inspection, repair and maintenance KW London (Head Office) Rev.8 02.13 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 32 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I PROJECT EXPERIENCE Mediterranean and North Africa Burullus Simian & Sapphire Burullus Scarab & Saffron Burullus Simian & Sapphire Burullus Scarab & Saffron BP Raven BP Raven GUPCO West Aken OPEC Protective Structure RWE North Idku Petrobel North Bardawil GUPCO West Aken OPEC Protective Structure RWE North Idku GUPCO North Sinai GUPCO ONS Pipeline Petrobel North Bardawil GUPCO North Sinai GUPCO ONS Pipeline ISRAEL ISRAEL JORDAN JORDAN GUPCO Dahshour GUPCO Dahshour EGC Gulf of Aqaba EGC Gulf of Aqaba Gu lf Gu ba of A qa ba SAUDI ARABIA Gulf GUPCO GUPCO East TankaEast Tanka of A qa GUPCOA October A to P GUPCO October to P GUPCOCOctober C to P GUPCO October to P Gulf ez ez Su Su of of lf EE GG YYP PT T GUPCOGUPCO July 37 to July July 3710to July 10 GUPCO OBR for Saqqara GUPCOGUPCO July 10 to Ras GUPCO OBR for Saqqara July 10Shukheir to Ras Shukheir BP Saqqara BP Saqqara GUPCO Esma II GUPCO Esma II GUPCO Morgan GUPCO Morgan GUPCO Ras Shukheir GUPCO Ras Shukheir GUPCO Hilal B Platform GUPCO Hilal B Platform Agiba West Ashrafi Agiba West Ashrafi Rev.6 02/13 Rev.5 08/11 Design Designengineer and design support Owner Owner engineer andmaintenence design support Inspection, repair and Deepwater Inspection, repair and maintenence Deepwater t: +44 (0)1483 738 500 e: enquiries@kwltd.com 33 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 SAUDI ARABIA CAPABILITY STATEMENT Track Record 34 4 CAPABILITY STATEMENT I TRACK RECORD Conceptual and FEED Project Owner / Client Date Scope of work Tangiz Field Kazakhstan KPJV / Flour 2013 Conceptual design of eight onshore Sour Gas Injection Pipelines by KPJV (Kazakh Project JV). The proposed development is in a congested area of existing pipelines in the Tengiz field in Western Kazakhstan. The lines are High Pressure/High Temperature (HPHT), thick walled (600bar and 110°C) and in a corrosive soil environment. The fatigue design of these pipelines is one of the many challenges on the project which will be carried out on a fast track basis. Chevron Upstream Europe (CUE) 2012 Chevron Upstream Europe (CUE) were undertaking a concept design to develop the Rosebank Development located approximately 175km west of the Shetland Islands, in a water depth of about 1100m. Gas production, less fuel gas, is to be exported to market via the new Shetland Islands Regional Gas Export (SIRGE) pipeline. Four potential routes for gas export route from the FPSO to SIRGE were under consideration. The objective of the KW Ltd role was to provide engineering support to Chevron, including a review of the wall thickness requirement for the Gas Export pipeline for the proposed options. Tullow Oil 2012 Initial scope included working as part of Tullow Oil’s in-house team providing concept and pre-FEED engineering of the pipelines and flowline scope of the subsea development; undertaking specialist studies including geohazards and SCR concept. Following on, KW was retained as the subsea management team to oversee the Subsea FEED contractor. The subsea/ FPSO development is located in offshore Ghana in approximately 1500m of water, encompassing three drill centres with manifolds, production and injection flowlines, umbilicals and riser systems. Pemex 2012 Conceptual design for 36" x 19.5km pipeline. Defining the preliminary pipeline route and approaches; investigating design criteria to account for the presence of hydrogen sulphide and carbon dioxide. Rialto Energy Ltd 2012 FEED for the offshore and onshore 50km long 16" gas and 10" liquid export pipelines, as part of an integrated team for the project development. Included determining alternative landfalls and pipe routes, offshore bathymetry and soil survey routes selection, pipeline mechanical design, pipeline philosophy development, procurement support with linepipe requisition, pipeline onshore and offshore routing. KW1727 Rosebank Development North Sea KW1601 T.E.N. (ex Tweneboa) Ghana KW1398 Tsimin to Enlace Litoral Mexico KW1520 Gazelle Field Development Cote d’Ivoire KW1633 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 35 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Conceptual and FEED Project Owner / Client Date Scope of work Breagh ‘B’ Field Development North Sea RWE Dea UK 2012 FEED of a 5km long 20" wet gas and 3" MEG/CI circulation pipeline between the existing Breagh A and the proposed Breagh A platforms. Work included pipeline and tie-in spool design, review and development of project specification, management of subcontracted flow assurance and sphering studies, input to contracting philosophy. MPX North Sea Ltd 2012 Conceptual design and FEED for subsea tie back development comprising of a 6" or 8" production line from the Orlando Field in the North Sea to the Ninian Central platform. Preparation of specifications, scopes of work and tender packages for the materials purchase and the construction activities. Support in negotiations with tenderers and tender evaluations. National Petroleum Construction Company (NPCC) 2011 Verification and endorsement of engineering documents, drawings, specifications and MTO’s for two 12" flexible pipelines located between the oily water treatment facilities at Zirku Island and the offshore disposal well platform ZWDP, with provision of an additional 12" line for future use. Identification of technical inconsistencies as well as cost benefit measures to be implemented during the EPC phase of the project. Nexen Petroleum UK Ltd 2011 Review of the FEED for a 4.5km production, gas lift and water injection, 17km gas export and 70km oil export pipelines. Additionally the review included associated tie-in spoolpieces and subsea structures including infield SSIV’s, export SSIV’s, gas export PLEM and production manifold. Ludin Petroleum 2011 Conceptual study to assess tie-back of the Krabbe Field to the Blane subsea system including a review of the existing Blane Field facilities to evaluate the implications of exposing it to the full Krabbe shut-in pressure; as well as an assessment of HIPPS requirements. TAQA / Technip 2011 Conceptual design for 3.8km pipeline with 4" and 6" flexible flowlines and one control umbilical. The scope also included material selection, route selection assessment, crossing design, soil insulation design, and detailed design of gas lift and production tie-in spools. ENEL 2011 Provision of technical assistance, consulting services and FEED supervision associated with the CO2 compression, pipelines, and offshore CO2 injection platform. The project involves the replacement of 4 existing oil fired 660 MW units with advanced technology coal fired units and an associated post combustion carbon capture unit (CCU). The CO2, captured by the CCU, will be dehydrated, compressed and transported via an onshore and offshore pipeline system to be injected and geologically stored in a subsea reservoir in the Adriatic Sea. Det Norske 2011 Conceptual study for tie-back of single well to Froy, approximately 20km in length at a water depth of 107m. KW1586 Orlando Development North Sea KW1459 Zirku Facilities Project U.A.E. KW1538 Golden Eagle Project North Sea KW1571 Krabbe Development Norwegian Sector KW1360 Falcon Development North Sea KW1483 Porto Tolle Carbon Capture System Project Italy KW1428 Storklakken Development Norwegian Sector KW1445 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 36 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Conceptual and FEED Project Owner / Client Date Scope of work Crawford Tie-in Project North Sea Marathon Oil 2010 Pre-FEED and FEED engineering of two caisson risers for the tie-back of the Crawford Field to the East Brae platform, a 12" production flowline, 4" gas lift flowline, production umbilical, MPP Power Cable and SSIV umbilical. During the Pre-FEED study, potential combinations of risers and umbilical I-tubes were evaluated with a single technical solution being selected and further developed within the FEED scope. Encore 2010 Conceptual study for an offshore development to review and design the feasibility of three different options for tieback to Babbage Platform, West Sole Platform and CMS Pipeline. All located in the Southern Gas Basin in the UK North Sea. The options include costing and scheduling for 8" x 20km long pipeline, skids at the tie-ins to the existing platforms and hot tap tee at the CMS pipeline tie-in. Aramco Gulf Operation Company Ltd / Khafji Joint Operations (KJO) 2010 Conceptual design of infield and export pipeline schemes for the transportation of severely sour and corrosive wellstream fluids over 100km in length. Studies comprised routeing, wall thickness, on-bottom stability, installation, internal corrosion and corrosion management, material selection (carbon steel with inhibition and carbon steel lined/clad with CRA material, landfall construction, management of flow assurance studies, cost estimates and onshore transportation without dehydration. Stag Energy 2010 Conceptual completed and FEED to start for an offshore salt cavern gas storage facility with a pipeline system linking the underground caverns to a landfall site in the Irish Sea close to Barrow. KW concept and FEED scope includes pipeline systems and subsea structures infrastructure; 36" trunklines from shore to offshore cavern locations, including ring main linking caverns, subsea structures, T’s and smaller diameter link lines. EoG Resources 2010 FEED study for an offshore development, 11km tie-back to the Douglas platform in the Irish sea. Preparation of specifications, scopes of work and tender packages for the materials purchased and the construction activities. BP Norge 2009 Conceptual feasibility study for a 4" replacement gas lift pipeline system between Valhall Flanks and the Hod Platform, at a depth of 67m. Total Norge 2009 Conceptual study to establish feasible pipeline design solutions for various development options to Alwyn, Oseberg and Heimdal. Determined procurement and construction requirements and prepared development schedules and cost estimates. Multiphase, partly processed and processed medium scenarios were included in the study. KW1383 Cobra Field Development North Sea KW1362 KJO Green Field Development Middle East Saudi Arabia/Kuwait KW1378 Gateway Project Irish Sea KW1331 Conwy Development Irish Sea KW1480 Hod Gas Lift Pipeline Replacement Study Norwegian Sector KW1288 Hild Development North Sea Norwegian Sector KW1210 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 37 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Conceptual and FEED Project Owner / Client Date Scope of work Draupne Development North Sea Norwegian Sector Det Norske 2009 Conceptual study to establish feasible design solutions, to a discovery in the Norwegian Continental Shelf, aiming to design a standalone development with a tie-in to the Hanz Discovery. The study also determined procurement and construction requirements, and prepared development schedules and cost estimates. Hoang Long JOC 2008 FEED study for an offshore development, TGT field, located in the Cuu Long Basin, Vietnam. Establish feasible pipelines system design solutions for different development options, including 2 platforms, PIP multiphase system, flexible risers to the FPSO and a gas export line. The project consisted of 10 lines of 60km overall length. ConocoPhillips 2008 The Jasmine Field (nominally HPHT) is a rich gas condensate field located approximately 9km west of the existing Judy platform in ConocoPhillips J-Block operating unit. Key is experience of scour and fishing in the area and previous work on the Jade pipeline project. KW provided CoP with some of the Pipeline Concept Engineering Services by considering different pipeline options (i.e. single insulated pipeline and pipe-in-pipe options) and insulation coatings. Different pipeline configuration options were considered such as cooling spools with pipeline trenching and backfilling, shallow burial with intermediate spools and surface snake lay option. The vulnerability of different pipeline options to upheaval buckling and lateral buckling were all assessed. Fluor 2008 FEED design of an onshore Sulphur Transportation System, in the UAE. The system consists of a series of insulated PIP pipelines (adding up to a total of over 800km), in which molten sulphur is transported on the inner pipe. In the annulus of the PIP system, superheated water is circulated to maintain the sulphur temperature within the range at which it can be transported in liquid format, (125° to 150°C). The design also includes single, insulated water return pipelines to circulate the superheated water. Det Norske 2008 Conceptual design for a redevelopment pipeline system including 14" production line, 10" test line, 12" water injection, 6" gas injection, 140/160mm umbilical and 12" gas export. The project team established feasible design solutions for the system, determined procurement and construction requirements and prepared development cost estimates. Shell 2008 Conceptual design of one 7" x 3.5km pipeline and two manifolds required for the Shell Pierce Field Gas Lift Development. Nexen Inc. 2007 FEED design of 16" x 4km oil export lines and NGL export options from the Buzzard platform to 2 buoys, including SSIV and tie-in structures. KW1172 TGT Field Development Vietnam KW1115 Jasmine Field North Sea KW1028 Shah Gas Development U.A.E. KW1110 Froy Redevelopment North Sea Norwegian Sector KW1078 Pierce Development North Sea KW1036 Nexen Buzzard North Sea KW0994 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 38 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Conceptual and FEED Project Owner / Client Date Scope of work Topaz North Sea Vision Oil and Gas 2007 FEED of a 6" x 15km subsea tie-back development in Southern North Sea. The included preliminary design and ITT Support. Addax 2006 FEED study for the Okporo field which encompasses a two-well subsea development tied back via flexible to an existing FPSO. RWE Dea 2006 FEED of 10" x 7km infield and 16" x 33km export pipelines and tie-in spools including shore approach design. BP 2005 Conceptual design of a subsea deepwater field that has geological hazards and a history of landslides. BP 2004 Pre-FEED engineering of 10" x 12km system transporting corrosive fluids, identification and assessment of suitable pipe materials at acceptable costs. BP 2004 Pre-FEED to determine the requirements of the pipe and seabed preparation for a production in the Tao Reservoir. ConocoPhillips 2004 FEED and conceptual design of an extensive pipeline system in areas of high environmental loading. ATP Oil and Gas 2003 FEED and route selection in mobile sand wave areas. Detailed design of 8" x 16km pipeline, associated subsea structures and riser. Petro-Canada 2003 Concept design of insulated 10" single pipe and 16"/10" high temperature PIP options for infield flowlines. East Gas Company 2003 Pre-FEED and FEED engineering for a large diameter technically challenging project (36" x 15km), including deepwater (900m), rough seabed terrain and seismic hazards. Specified and supervised survey and interpretation of survey results. Retains record to-date for largest diameter pipeline installed in 900m water depth and the first pipeline approved by DnV without hydrotesting. BP 2002 Conceptual design for the twin CRA internally clad pipelines, 24" x 16km, carrying corrosive fluid in an environment of very high environmental loading. The Pre-FEED included the application of limit state methods to the assessment of the pipeline during operation, to determine requirements for measures to prevent spans. KW0877 Okporo Nigeria KW0888 North Idku Egypt KW0791 Raven Egypt KW0672 Devenick Field Development North Sea KW0623 Offshore North Sinai Egypt KW0581 Saturn Field Development (Saturn & Munro pipelines) North Sea KW0609 Helvellyn Field Development North Sea KW0376 Terra Nova Newfoundland KW0374 Gulf of Aqaba Pipeline Jordan KW0406 Tangguh Indonesia KW0284 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 39 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Detailed Design Project Owner / Client Date Scope of work West Franklin North Sea Total / Subsea 2013 Engineering support for the umbilical detailed design documentation. Tideway 2012 Routing optimisation of 106km power cable, rock-berm design and seabed slope stability analysis. With fibre optics for communication purposes, this is the world’s longest and highest output AC power cable to an offshore installation. This project includes rerouting of the subsea cable where needed to maintain a safe and workable route. Allseas / BG Norge 2012 Detailed design of a 101km, 12" export gas pipeline from Knarr Development FPSO, connected into an existing subsea tie-in facility at the Far North Liquids and Associated Gas Systems (FLAGS). EOG / Conwy 2011 Detailed design of an 8" production and 8" WI subsea pipelines tie-back to Douglas Platform and the design of a Caisson and Riser. Shell 2011 Detailed design of three structures, seven spoolpieces and 1.4km 16" pipeline for the subsea bypass of Brent A upon decommissioning. Modification of the infrastructure includes the 20" NLGP, 16" WLGP, and 36" FLAGS pipelines. ConocoPhillips / Saipem 2011 Detailed design of 14km 10" gas production and 2" methanol piggyback pipelines, associated tie-in spoolpieces, 100T Kelvin Pigging Manifold Assembly and Katy Future 60T Tie-in Assembly. Taqa / Technip 2011 Detailed design of subsea tieback of Falcon and Kestrel wells to Tern Platform which is located in the UK Northern North Sea at 160m water depth. This was a fast track project involving material selection, CP design, route selection assessment for 3.8km of 4" and 6" flexible flowlines and one controls umbilical, crossing design, soil insulation design as well as the detailed design of gas lift and production tying spools. RWE / Vision Oil 2008 Detailed design of a 6" 15km subsea pipeline tie-back to the Schooner Platform in Southern North Sea. Scope included design of subsea tie-in and riser modification. ConocoPhillips / Saipem 2008 Detailed design of a 16" 27km gas export pipeline and 3" methanol piggyback system in the Southern North Sea. KW1741 Goliat Cable Installation Norway KW1640 Knarr Gas Pipeline – Detailed Design Norway KW1578 Conwy Detailed Design Irish Sea KW1480 Brent Bypass Reconfiguration North Sea KW1440 Katy Development Southern North Sea KW1432 Falcon Development North Sea KW1483 Topaz North Sea KW1119 VTS North Sea KW1041 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 40 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Detailed Design Project Owner / Client Date Scope of work Pierce Development North Sea Shell 2008 Detailed design of the Shell Pierce Gas Lift and B5 gas injection subsea infrastructure, comprising new gas lift manifolds at MDS and SDS, 6" 3.4km gas injection pipeline, 3" 3.4km gas lift pipeline, 6" gas injection and 3" blowdown pipework installed at the existing SDS manifold, and rigid MDS cross-over spool and flexible tie-in jumpers. Dubai Petroleum / Valentine Maritime (Gulf) L.L.C. 2008 Detailed design of two 10" water injection pipelines replacing the existing lines between O-ZB and N-B platforms with lengths of 1.2km and 1.6km. Petrobel / CTC 2008 Detailed design of two umbilicals: 17km main umbilical between Barboni Platform and Zaraf well and 7km infield umbilical between Zaraf and Assad wells in North Bardawil field. Scope included routing, installation, crossing and stability. EnCana / Allseas 2008 Detailed design of 22" 173km gas export pipeline from tie-in at the production field centre offshore to tie-in at landfall in Nova Scotia, Canada, including shore approach and crossing. Petrofac 2007 Detailed design of the Don southwest and West Don infield pipelines, export pipelines and tie-in spools. Detailed design of riser base manifold and two Subsea distribution assembly protection structures with lengths of 2.25 and 45km and diameters of 8" and 3" (piggybacked). Shell / Technip 2007 Detailed design of 6km 8" production pipeline, 3" gas lift piggyback system, tie-in spoolpiece, control umbilical and pliant wave thether base. GUPCO 2007 Detailed design of 5km 12" replacement pipeline and two tie-in spoolpieces between East Tanka and October J platforms due to failure of internal corrosion. Agiba / CTC 2007 Detailed design of 8.5km service umbilical for the Ashrafi field. Scope included routing, freespan, crossing design, installation analysis and shore pull analysis. Petroleum & Energy Infrastructures Ltd (PEI) 2006 Detailed design of a 3km heated oil loading line including design of offshore PLEM. GUPCO 2006 Detailed design of five replacement pipelines, 18km 16" trunkline, 1.5km 12" flowline, 3.2km 16" flowline, 2.2km 20" flowline, 2.7km 16" flowline and associated tie-in spoolpieces, risers and shore approach. CH4 / Technip 2006 Detailed design of a 12km 10" with 1.5" piggy back from platform to platform including tie-in spool. KW1355 O-ZB and N-B Subsea Water Injection Replacement Pipeline UAE KW1024 North Bardawil Egypt KW1006 EnCana Deep Panuke Development Project Canada KW0964 Don Southwest and West Don Development Project North Sea KW0953 Curlew C Development North Sea KW0879 Rehabilitation Phase 1A East Tanka Pipeline Replacement Egypt KW0903 West Ashrafi Umbilical Routeing Egypt KW0928 Haifa Bay Loading Line Israel KW0773 GUPCO Rehabilitation Project Egypt KW0872 Chiswick North Sea KW0819 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 41 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Detailed Design Project Owner / Client Date Scope of work Teal North Sea Shell / Technip 2006 Detailed design of a 1.5km 8" super duplex infield pipeline in Central North Sea. Shell / Technip 2006 Detailed design of high pressure / high temperature pipe (3.6km of 6" with 3" piggyback). Botas / Oztas-Peker 2006 Detailed design of 17km 36" pipeline with two landfall crossings. Paladin/Technip 2006 Detailed design of pipelines (2", 6", 10" x 11km) and associated subsea structures. ConocoPhillips 2006 Detailed design of pipeline (twin 10" x 12km and 4km) and associated subsea structures. Shell / Allseas 2006 Detailed design of 33km of 12"/20" production pipein-pipe and tie-in spools from Starling manifold to Shearwater platform. Tullow Oil / Saipem 2005 Detailed design of 20km 10" gas export and 2" hydrate inhibitor piggy back pipelines and associated tie-in spools. BP / Genesis 2004 Detailed design (60km, 22" pipeline) interfaced with onshore pipeline engineering. ConocoPhillips 2004 Detailed design of pipeline and associated subsea structures (14" x 42km and 10" x 6km, with 3" methanol) and tie-in spools. CNR / Technip / Subsea 7 2004 Detailed design of a 1500m deep 12/16" pipe- in-pipe and 6" single pipe, and associated in-line Wye and Tee structures plus the provision of installation support and fitness for purpose assessment. Shell / Technip 2004 Detailed design of high pressure / high temperature pipein-pipe (14km of 12/8" with 3" piggyback). Centrica / Subsea7 2004 Detailed design of 10"/30" caisson riser installed in vacant drill slot. Specialist support to design of associated 10" pipeline. East Gas Company (EGC) 2003 15km long offshore section of 36" trunk line. Carried out detailed design, interfaced with onshore pipeline engineering, provided management and specialist engineering for Owner. Contracted to supervise annual IRM. Retains record to-date for largest diameter pipeline installed in 900m water depth. ATP Oil and Gas 2002 Detailed design of a 16km 8" pipeline, spools and retrofit caisson riser. Follow-on construction support services. KW0854 Howe P2 Development North Sea KW0768 Marmara Crossing Turkey KW0626 WaGE North Sea KW0694 Saturn Field Development (Mimas and Tethys pipelines) North Sea KW0674 Starling North Sea KW0739 Horne and Wren North Sea KW0547 Offshore North Sinai Egypt KW0581 Saturn Field Development (Saturn & Munro pipelines) North Sea KW0609 Baobab Field Development West Africa KW0601 Howe Field PI Development North Sea KW0501 Rose Development North Sea KW0435 Gulf of Aqaba Pipeline Jordan KW0406 Helvellyn Development North Sea KW0460 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 42 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Structural Design Project Owner / Client Date Scope of work Orlando Development North Sea MPX / Vision Oil 2011 Concept design of options for a manifold and SSIV structure for the Orlando field in the Northern North Sea proposed to be tied back to the Ninian Central platform. Preparation of specifications, scopes of work and tender packages for the materials purchase and the construction activities. Support in negotiations with tenders and tender evaluations. Shell 2011 Design of three gravity based structures for the tie-in and isolation of pipelines, utilising a combination of 36", 20", 16" and 12" headers, in 140m water depth. ConocoPhillips / Saipem 2011 Design of 100T Kelvin Pigging Manifold Assembly and Katy Future 60T Tie-in Assembly. STAG / AMEC 2010 Provision of assistance to the AMEC Gateway FEED project on the subsea scope. Shell 2010 Design of new skid supporting 10" + 6" piping plus 6" valve and HDU post installed into an existing subsea manifold. GMC / PDI 2010 Non-linear Dynamic analyses of various stinger configurations for pipelay and transit conditions. Limassol Water Company (LWC) / EDT Marine 2010 Foundation and assembly design of a 5m diameter reinforced concrete seawater intake structure in 17m water depth. BG / CSL 2010 Concept/FEED design of distribution manifold and piping for tie-in to the NW Seymour well and future tie-back of satellite well including concrete block protection and conventional piled solutions. Burullus / Acergy 2009 Concept/FEED including structure and piping layouts, preliminary weights and foundation designs for deepwater manifolds in water depths ranging between 400 and 750m, SDAs, suction piles and PLETs. PDi 2009 Installation analyses for two manifolds (56 and 48 te) through the splash zone. Burullus / OPEC 2009 Engineering of concrete structures for protection of three different pipeline crossing arrangements. KW1353 Brent Bypass Reconfiguration North Sea KW1440 Katy Development Southern North Sea KW1432 Gateway Gas Storage Project Irish Sea KW1378 Pierce Gas Lift North Sea KW1057 Stinger Design Verification Onboard Vessel KW1354 Episkopi Desalination Project Cyprus KW1340 NW Seymour Sidetrack Project North Sea KW0961 Burullus Phase 8a Egypt KW1303 Aseng Manifolds Lifting Analyses KW1284 Sequoia development Egypt KW1015 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 43 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Structural Design Project Owner / Client Date Scope of work Nexen Buzzard North Sea Nexen / CSL 2007 FEED for structure and piping designs of gravity based SSIV structure (30 te) and piled or gravity based tie-in Manifold with 6" piping and valves (24 te). Petrofac 2007 Detailed design of 73 te riser base manifold and piping; two 53 te subsea distribution assembly protection structures, pin piled and SSIV structure and piping. Shell / Technip 2007 Detailed design of gravity based pliant wave tether base 7.5m x 3m with a 42 te submerged weight in 92m water depth. Talisman / Technip 2006 Detailed design of PLEM and gravity base 29 te submerged weight SSIV (4.6m x 6.35m, 2 x 6" and 1 x 2") in 60m water depth; plus Tee with four pin piles 610mm OD, 35 te submerged weight, 8 x 8m, 20" and 6" piping with valves and pig trap connections. ConocoPhillips 2006 Detailed design of subsea protection structures and piping for 10" and 3" in-line double block isolation valves. The assembly was installed as part of a tie-in spool and was over-laid with concrete mattresses in 30m water depth. PEI 2006 Detailed design of offshore PLEM, 32" pipe with pig trap connection and two 16" diameterbranches and valves connected to flexible loading hoses. The 22 te dry weight structure was piled to the seabed through soft rock in 17m water depth with four 20" OD pin piles. BP / Stolt Offshore SA 2004 In-place, upending, installation and retrieval structural design of 5m diameter, 16 long suction pile anchors weighing 80 te each in water depths ranging between 1200m and 1450m to prevent pipeline walking. ConocoPhillips 2004 Detailed design of subsea protection structure and piping for 10" and 3" in-line tee tie-ins complete with double block isolation valves. The assembly was installed over the stinger and was protected with surrounding concrete blocks on the seabed in 28m water depth. CNR / Technip / Subsea 7 2004 Detailed design of a 1500m deep in-line Wye (28 te submerged weight, ROV lockable fold-out mud mats, 11" valve and wye piece) and Tee structure (7.2 te submerged weight, 6" valve and tee) installed through the moon-pool in J-lay configuration, stability by buoyancy and yoke. ATP / CDS 2002 Detailed design of 8" x 16km pipeline, associated subsea structures and riser. KW0994 Don Southwest and West Don Development North Sea KW1009 Curlew C Development North Sea KW0879 Paladin WaGE North Sea KW0694 Saturn Field Development (Mimas & Tethys pipelines) North Sea KW0674 Haifa Bay Loading Line Mediterranean KW0328 BP Greater Plutonio Development Offshore Angola KW0700 Saturn Field Development (Saturn & Munro pipelines) North Sea KW0609 Baobab Field Development West Africa KW0463 Helvellyn Development North Sea KW0376 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 44 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Owner Engineer Project Owner / Client Date Scope of work Rousette Field Pipeline System Review Gabon Setanta Energy / Procyon Oil & Gas 2011 Identification of feasible options for installing and trenching the 10" production pipeline for the Rousette Field, located approximately 12km offshore Gabon in 46m of water. The project entails installation of a minimum facilities well head platform, subsea pipelines connecting to shore and an onshore processing facility, to be completed in three phases. South Oil Company (SOC) / Leighton International 2011 Review of the available options for dredging backfill methodology for the Shore Approach and Offshore, in light of the available soils and metocean data. Preliminary assessment of what the backfill condition will be, and how changes to the methodology could improve the situation. The potential effect of the operation on the lines, given the proposed schedule and contents of the lines, is key. Consideration is given to how the potential methods affect the condition of the backfill and thus its suitability for the proposed stabilisation. Selection of the preferred solution for detailed review. Kodeca Energy / OIS 2011 Detailed engineering assessment for the pipeline integrity and slope stability during the lowering of a 16" live gas pipeline from a burial depth of 3m to 6m in two locations, with a combined length of 1.5km. The existing 16" submarine pipeline is located 70km from PPP to ORF, located in the Poleng Field off East Java, Indonesia. Inpex / Leighton International 2011 Review of the FEED data, pipeline stability, rock berm stability, global buckling screening and assessment, OBR and optimization as well as the trenchability assessment. EPC / NPCC 2011 Verification and endorsement of the basic engineering documents, drawings, specifications and MTO’s for the two 12" flexible pipelines located between the oily water treatment facilities at Zirku Island and the offshore disposal well platform ZWDP, with provision of an additional 12" line for future use. Identification of technical inconsistencies as well as cost benefit measures to be implemented during the EPC phase of the project. KW1601 International Crude Oil Export Expansion Project (ICOEEP) Iraq KW1501 Poleng Field Indonesia KW1403 Inpex Icthys Pipeline Optimisation Project Australia KW1473 Zirku Facilities Project U.A.E. KW1538 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 45 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Owner Engineer Project Owner / Client Date Scope of work T.E.N (ex-Tweneboa) Ghana Tullow Oil 2011 Initial scope included working as part of Tullow’s in-house team providing concept and pre-FEED engineering of the pipelines and flowline scope of the subsea development undertaking specialist studies including geohazards and SCR concept. Following on, KW Ltd were retained as the subsea management team to oversee the Subsea FEED contractor. The subsea/FPSO development is offshore Ghana in approximately 1500m of water, encompassing three drill centres with manifolds, production and injection flowlines, umbilicals and riser system. Nexen 2011 Review of the FEED for the 4.5km production, 4.5km gas lift, 4.5km water injection, 17km gas export and 70km oil export pipelines, associated tie-in spoolpieces and subsea structures including infield SSIV’s, export SSIV’s, gas export PLEM and production manifold. ENPPI / GUPCO 2011 Design verification of pipelines diversion from old route to the new Hilal B platform as well as constructability and installation verification of the new field development. Fitness for purpose assessment of stored 18" API 5L PSL-1 grade X52 line pipe for construction of the pipeline diversion to Hilal B platform. ENEL 2011 Provision of technical assistance, consulting services and FEED supervision associated with the CO2 compression, pipelines, and offshore CO2 injection platform. The project involves the replacement of 4 existing oil fired 660 MW units with advanced technology coal fired units and an associated post combustion carbon capture unit (CCU). The CO2, captured by the CCU, will be dehydrated, compressed and transported via an onshore and offshore pipeline system to be injected and geologically stored in a subsea reservoir in the Adriatic Sea. Petroleum & Energy Infrastructures Ltd (PEI) 2010 Bid preparation, tender support, project cost estimate updates and technical evaluation including review of contractor’s submitted construction documentation. Technical assistance in support of severing a previous contract. Technical evaluation of the partially constructed temporary and permanent works. Support as above provided for a second construction contract. EOG / Vision Oil 2010 Provide support for the preparation and review of the pipeline, diving and linepipe tenders. Provide support during Tender Evaluation of the Pipeline Installation and Diving and Tie-in contracts. Lundin / CSL 2010 Technical review of detailed design and installation engineering documentation for PIP pipeline, spools, SSIV and towhead manifold piping. BP Norge 2010 Independent verification services for the Valhall Redevelopment Project – Gas Lift Pipeline System comprising of pipelines, spools, riser caisson, PLETs and diverless connections. KW1398 Golden Eagle Project North Sea KW1571 Hilal B Platform P/Ls Engineering Review Egypt KW1493 Porto Tolle Carbon Capture System Project Italy KW1428 Haifa Bay Pipeline Israel KW0773 Conwy East Irish Sea KW1282 Lundin Broom Augmentation Project North Sea KW1281 Valhall Redevelopment Project North Sea – Norway KW1129 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 46 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Owner Engineer Project Owner / Client Date Scope of work Xanab-A Gulf of Mexico (Mexican Sector) PEMEX / Sacmag 2009 Review of the design of a 20" pipeline with a design temperature of 140°C and performance of the upheaval buckling analyses. PEMEX / Sacmag 2009 Review of the design of a 12" pipeline with a design temperature of 140°C and advising on how to deal with the aspects of the design affected by the HPHT conditions. ConocoPhillips 2009 Review and verification of Saipem activities and pipeline detailed design. RWE / Vision Oil 2008 Provide support for the preparation and review of the pipeline, diving and linepipe tenders. Provide support during Tender evaluation of the Pipeline Installation and Diving and Tie-in contracts. Talisman 2007 Independent verification services for the Auk North subsea tie-back. Scope included manifold piping, pipeline and caisson riser design and installation aspects. Encana 2007 Review of Saipem detailed pipeline design. Verification of subsea Wye and Tee forgings using 3D FE methods. Critical review of six sub-sea structure designs. ConocoPhillips / Subsea7 2007 Review and verification of Subsea7 Design. Installation analysis review and verification. Out-of-straightness analysis for installed pipeline. BP 2006 Review of Detailed Design Documentation. Development of a Pipeline Management Plan and Strategy. BP 2006 Represent BP on repair of a buckled pipeline. ConocoPhillips 2006 Design review and verification. Installation analysis review and verification. Out-of-straightness analysis for installed pipeline. BP 2005 Supervision and review of detailed design of high temperature pipeline system, transporting highly corrosive fluids. Supervision and review of detailed design of gas export pipeline. BP 2005 Supervision of detailed design of high temperature pipeline system, transporting highly corrosive fluids. Preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation. Independent verification of ultimate strength and upheaval bucking response of reeled PIP system using non-linear FEA. KW1206 Sinan-F Gulf of Mexico (Mexican Sector) KW1224 VTS IVB North Sea KW1104 Topaz North Sea KW0877 Auk North North Sea KW1102 Buzzard Field Development North Sea KW0509 Kelvin Field Development North Sea KW0920 Saqqara Egypt KW0884 Cannonball Trinidad KW0751 Mimas and Tethys Field Developments North Sea KW0904 HAGP and Devenick North Sea KW1147 Rhum Field Development North Sea KW0336 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 47 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Owner Engineer Project Owner / Client Date Scope of work Saturn and Munro Field Developments North Sea ConocoPhillips 2004 Design supervision/review and verification. Installation Analysis review and verification. Out-of-straightness analysis for installed pipeline. Conoco / CDS 2002 Review of Saipem pipeline and sub-sea structures detailed design. East Gas Company (EGC) 2002 Client’s Project Manager. Supervision of detailed pipeline design. Client’s representative during installation of pipeline and shore crossing. On-going supervision of annual surveys, and interpretation of survey data. Conoco 2001 Design supervision/review and verification. Out-of-straightness analysis for installed pipeline. Stolt Offshore 2001 Independent safety review/HAZID. Design supervision. Upheaval buckling analysis of flexible flowline. BP 2001 Preliminary design and route selection. Support to BP in the analysis of route data and selection of optimum route. Review of DnV design guidelines. Preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation limits. Assurance of JPK (Perth) FEED and Saipem Detailed Design Activities, especially upheaval buckling. BP 2001 Represented BP on Span Technical Committee. Phillips 2001 Acted as the pipeline engineer for Phillips UK supervising and assessing pipe-in-pipe design work by JPK and EMC. Acted as the pipeline engineer for Phillips UK supervising and assessing the spool design work by APA. Review and verification of complete Jade pipeline design. Detailed verification of lateral snaking analysis performed by JPK and EMC. Support to PPCo for assessment of operating pipeline and pipeline protection measures. Texaco 2000 Verification of the design work being performed by JPK, EMC and CSOL, plus support to Texaco. Provide specialist engineering support to JPK on the design of the Erskine pipeline, including strain based design, limit state design, upheaval buckling and review of reports from the design team. Design and supervision of testing and analysis of CRA lined (metallurgically bonded) riser. BHP Billiton 2000 Review of documents, assessment of design analysis methods, and support of client at meetings. KW0609 Viscount Field Development North Sea KW0334 Gulf of Aqaba Pipeline Development Egypt KW0406 CMS-III Development North Sea KW0214 Corrib Field Development Ireland KW0276 Tangguh Field Development Indonesia KW0184 Ormen Lange Norwegian Sea KW0289 Jade Field Development North Sea KW0177 Erskine Replacement Pipeline North Sea KW0277 Keith Bundle North Sea KW0122 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 48 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work ETKAL-101 and CHE-1 Submarine Sacmag / Pemex 2012 UHB on a hot pipeline, 16" x 8.6km. Subsea7 / Dana Petroleum Ltd 2012 OOS analysis of water injection, 10" x 12.7mm x 60 water injection line, approximately 25.4km long. Design temperature is 40°C, pressure 200barg. SM Proyectos / Permaducto S.A. de C.V. 2012 OOS analysis for a 24" x 2.25km and 24" x 8.8km pipeline. SM Proyectos / Global Offshore Mexico 2012 OOS analysis for a 24" x 3.3km and 24" x 2.6km pipeline. Subsea7 / Dana Petroleum Ltd 2012 OOS analysis for 8" x 4.4km and 8" x 8km pipelines. Nexen 2012 OOS analysis for two pipelines both measuring 8" x 1.4km. Talisman 2012 Predictive UHB of a range of pipes of up to 17km. Design pressures between 296 and 524 bar, with temperatures averaging 100°C. Inelectra (Petrotiger) / Total E&P Bolivie 2012 Predictive UHB of 10" flowlines and a 103km gas export pipeline. GDT (Cal-Dive) / PEMEX 2012 OOS analysis for 20" x 7.8km pipeline. Subsea 7 2012 Predictive UHB analysis for pipe-in-pipe (21km), water injection (32km), gas line (25km). Subsea7 / Centrica 2012 OOS analysis 6" flexible pipeline, 3 km long. Design temperature of 40°C with 315 barg design pressure. Subsea 7 / TAQA 2012 UHB assessment for one 20km production flowline and one 20km water injection flowline. Petrex Ltd / Ithaca 2012 OOS analysis of a flexible 2km pipelines (7" and 8"). Design temperature 80°C with 35 barg design pressure. SM Proytectos (CPI) / Pemex 2011 UHB for 36" x 77km pipeline. BP / Technip 2011 16"/10" PIP (~33.2km) OOS Analysis in addition to 2 offshore 14"/8" PIP with ~1.2km approximate length. KW1516 Triton Umbilical and Water Inject Project KW1523 Tsimin A to Tsimin B and May A Platforms KW1524 Pipelines Maloob-A to Maloob-D; Maloob-B to Maloob-D Platforms KW1530 Medway Project KW1540 Ettrick Nexen Development KW1584 Shaw and Cayley Development KW1592 Incahuasia Field Development KW1603 Onel-A to Ixtal-A 20 KW1612 Boyla Development KW1630 Centrica KEW Flexible KW1654 TAQA Otter KW1658 UHB Athena Flowlines KW1661 Enlace Litoral to TMDB KW1573 Devenick Field Development KW1506 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 49 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work Maria Pipeline Assessment BG 2011 12" Pipeline approximately 11km long assessed for higher temperature 24" Homol-A to Chuc-A KW1452 Pemex / Global Offshore Mexico 2011 24" Pipeline approximately 16km long 20" Kuil-A to Homol-A Pemex / Global Offshore Mexico 2011 20" Pipeline approximately 3km long Nexen / Subsea7 2011 10" Pipeline approximately 12km long 20" Hot Pipeline KW1411 IMP 2011 20" Pipeline approximately 8.8km long UHB conceptual design Ensign Field Development Centrica / Subsea7 2011 10" Pipeline with 2" piggyback ~ 22km long with 10" pipeline step-out well ~1.8km long Nexen / Subsea7 2011 10" Pipeline approximately 4km long BP 2010 2 offshore pipelines approximately 7.1km and 6km long Nexen / Subsea7 2010 7" and 3" flexible pipelines (6km) Encana / Allseas 2010 22" Gas Export trunkline ~ 70km offshore section Encana / Acergy 2010 4 offshore 8" infield lines together (total length ~15km) with 3" Acid Gas Injection Line (1.7km) OOS analysis Agip / KCO 2010 OOS Analysis Verification for EP phase for trunklines and infield lines BP / Foster Wheeler 2010 UHB study for 16" onshore pipeline Talisman / Stolt 2010 8" Pipeline 13.1km OOS Verification Pemex / Oceanografia 2010 30" Pipeline 1.8km Pemex / Oceanografia 2010 30" Pipeline 21km TOTAL / Subsea7 2010 10"/3" Piggybacked Pipeline (15.2km) Lundin / Technip 2010 16"/10" PIP (7km) OOS Analysis KW1453 KW1448 Telford WI Replacement Pipeline KW1424 KW1377 Telford TAB/TAC Development KW1292 Valhall Flanks Gas Lift Project KW1384 Blackbird Development Project KW1412 Encana Deep Panuke Development Project KW0964 Encana Deep Panuke Development Project KW1357 Kashagan Field Development Phase 1 KW1294 In-Salah Field Development KW1361 Hannay Field Development KW1426 Ixtal-B to Ixtal-A KW1372 Ixtal-A to Abkatun-A KW1156 K5CU Field Development KW1373 Lundin Broom Project KW1316 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 50 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work Talisman Burghley Field Development – Hydrotest Talisman / Technip 2009 10"/4" piggybacked pipeline (10km) VPC / Subsea7 2009 10" Gas Pipeline (23km) OOS verification Centrica / CSL 2009 6" (1.6km) and 8" (8.2km) UHB study Pemex / Sacmag 2009 12" (5.5km) UHB Study Delta Hydro / CSL 2009 8" (24km) UHB Study ConocoPhillips 2009 16"/3" Piggybacked Pipeline (~27km) Dong / Acergy 2009 8" Water Injection (7km) + 4" GL (7km) + 8" Pipeline (9km) + 10" Water Injection (32km) Wintershall 2009 1 offshore 10" 13%Cr (5.3km) + 1 offshore 8" CS (16.7km) Pemex / Sacmag 2009 1 offshore 20" Pipeline (15km) Shell 2009 1 offshore 6"/3" Piggybacked Pipeline (1.85km) RWE / Technip 2009 1 offshore 6" Pipeline (15.5km) Condux 2009 1 offshore 24" Pipeline (6km) Global Offshore 2009 1 offshore 24" Pipeline (6km) Dana / EonRuhrgas / CNR / Penspen 2009 12" Gas Pipeline (28km) Petrofac 2008 8"/3" Piggybacked (2.3km, 4km) + 8" GE (5km, 10.1km) + 8" Water Injection (2.3km, 5.1km) Ithaca 2008 8" Pipeline (4.7km, 5.2km, 0.8km) + 8" Water Injection (4.7km, 5.3km, 0.8km) Bridge Resources / ADIL 2008 8" (15km) Pipeline Shell 2008 16" (20km) Pipeline KW1138 Venture F3-FA Development KW1301 Seven Seas and Grove West Development KW1258 12" pipeline between Sinan-F and Tee to 20" Existing pipeline KW1224 Amstel Field Development KW1225 VTS Replacement Project KW1070 Nini East and Siri to Nini Field Development KW1188 Wintershall E18 and P9 Field Development KW1220 Xanab Development KW1206 Shell Bardolino Development KW1209 TOPAZ Field Development KW1110 Alux Pipeline – SM Proyectosy consultoria KW1133 Replacement Pipeline KW1174 Babbage Field Development KW1192 West Don Development KW1009 Jacky Field Development KW1123 Durango Field Development KW1054 L09 Shell Development KW1134 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 51 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work TCO Asset Development TCO / Fluor 2008 7 offshore 8" (1.4-4.0km) Shell / Technip 2008 8"/3" Piggybacked Pipeline (5.7km) Talisman / Technip 2008 10" Pipeline, 6" Water Injection + 4" Service Line (12km each) Marathon / Acergy Norway 2008 12" Pipeline + 4" Gas Lift Line (8.9km each) KW1022 Rita Development E.On Ruhrgas / Penspen 2008 8" Pipeline (14km) Silverstone / ADIL 2008 6" Gas Line (3.7km) Nexen 2008 10"/4" + 2x8 flexibles (1.4km) + 6" flexible (6.5km) 10"/4" + 2x8" offshore flexible pipelines (1.4km) + 6" flexible pipelines (0.23km and 6km) ConocoPhillips 2007 12" (12.5km) Pipeline VPC / Subsea7 2007 10" (32.3km) Pipeline Shell / Allseas 2007 20"/12" PIP (33km) Talisman 2007 8"/3" Piggybacked Line (8km) Gaz de France / Acergy 2007 8" (15.1km) Pipeline ConocoPhillips 2007 10"/3" Piggybacked Line (3km) 10"/3" Piggybacked Line (14km) Talisman 2007 12" (9.2km) Pipeline Maersk / Technip 2007 12"/8" PIP (28km) Talisman / Technip 2006 6" (11km) + 10"/6" PIP & 2" Piggybacked Pipeline (10.5km) Talisman / Technip 2006 10"/4" Piggybacked Line(52.8km) 10" pipeline (5.94km) Talisman / Subsea7 2006 8"/3" Piggybacked Pipeline (15km) Talisman 2006 10" (33km), 8" (33km) Pipelines Talisman 2006 10" (23.5km) Pipeline KW1020 Curlew Development KW0879 YME Field Development KW1053 Volund Field Development KW1097 Silverstone Development KW1040 Ettrick Nexen Field Development KW0916 Kelvin Development KW0920 GKA Development KW0959 Starling Field Development KW0739 Duart Field Development KW0956 Minke Field Development KW0730 Mimas and Tethys Field Development KW0904 Rev Field Development KW0931 Affleck Field Development KW0926 Wood and Gas Export (WaGE) KW0694 Tweedsmuir Field Development KW0728 Paladin Enoch Development KW0797 Blane Development KW0787 Galley Redevelopment KW0892 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 52 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work Maria Field Development BG/Technip 2006 12" (11km) Pipeline AT & Bluewater / Pegasus 2006 6" (5.7km), 8"/3" Piggybacked Pipeline (36km) Shell / Technip 2006 8" (1.34km) Pipeline Norsk Hydro / Acergy Norway 2006 12" (40.3km) Pipeline Marathon / Technip 2006 2 offshore 12" rigid (2.2km), 1 offshore 12" Rigid (4.5km), 1 offshore 10" (5.3km), 1 offshore 14" (36.5km), 1 offshore 14" (3.6km) Pipelines ExxonMobil / Pegasus 2006 8" flexible pipeline (2.7km) Norsk Hydro / Technip 2006 1 offshore 12" rigid (19km), 1 offshore 6" rigid (21km) Pipelines Wintershall / Subsea7 2006 1 offshore 10" 13%Cr (8.1km) Pipeline Shell / Technip 2006 8" (3.8km) Pipeline Newfield 2006 10" (13.3km) Pipeline TOTAL / Stolt 2005 8" rigid (2.2km) and 8" rigid (0.5km) Pipelines TOTAL / Subsea7 2005 6" rigid (10.6km) and 10"/3" piggyback (6.7km) Pipelines Petro-Canada UK / Technip 2005 12"/4" (18.9km) & 6" (18km) Piggybacked Pipelines GUPCO / Technip 2005 4" x 4 pipelines (113.6km, 45.6km, 83.3km, 16.1km) Maersk / Stolt 2005 12" rigid pipeline (18.3km) Shell 2005 12"/8" PIP & 4" piggybacked pipeline (14km) Maersk / Stolt 2005 8" flexible (3.6km) - Ex Gawain flexible 8" flexible pipeline (3.6km) – Ex -Gawain flexible ATP / Pegasus 2005 8" rigid (20km) and 12" rigid (20km) Pipelines Norsk Hydro / Stolt 2004 12" (4.4km) & 12" (4.3km) & 12" (9.2km) & 10" flexible (4.9km) Pipelines KW0838 Wenlock and Davy East Development KW0882 Teal P2 Development KW0854 Njord Field Development KW0657 Alvheim Development Project KW0772 Arthur III Development Project KW0793 Vilje Development Project KW0801 WINZ L5C Field Development KW0810 Merganser Field Development KW0734 Grove Development KW0876 Forvie Development Project KW0600 L4G Development KW0605 PICT Field Development KW0616 Simian and Sapphire Field Development KW0630 Valdemar B to Tyra West B KW0606 Howe P1 Field Development KW0501 Mobile Arthur II – Flexible KW0687 Tors Development Project KW0705 Vigdis Field Development KW0420 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 53 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work Stine Segment-I Field Location DONG / Subsea7 2004 8"/3" (8.9km) Piggybacked Pipeline CNR / Subsea7 2004 10" (5.6km) Pipeline Shell / Technip 2004 12"/8" PIP & 4" Piggybacked Pipeline (14km) TOTAL / Technip 2004 10" (8km) Pipeline Wintershall / Stolt 2004 8" (14km) Pipeline Paladin / Stolt 2004 10" (8.3km) Pipeline Wintershall / Subsea7 2004 10" (4.9km) Pipeline VPC / Subsea7 2004 10" (17.73km) Pipeline ExxonMobil / Stolt 2004 12" (29.2km) Pipeline PGS 2004 8" flexible pipeline (1.7km) Shell / Technip 2003 12" (11.7km) Pipeline BG & BP / Technip 2003 8" (6.3km) & 6" (3.4km) & 6" (4.4km) & 16" (12.9km) & 3" (7.1km) & 8" (5.4km) & 12" (14.8km) Pipeline ConocoPhillips/ Stolt 2003 12" (12.8km) & 12"/3" (21.5km) & 10"/3" (8.4km) & 10"/3" (8.4km) & 10"/3" (5.5km) Pipelines Marathon / Technip 2003 10"/6" PIP (12km), 16" (8.5km) Pipeline TOTAL / Stolt 2003 12" (25.1km) Pipeline Marathon / Technip 2003 10" (6.9km) Pipeline TOTAL / Technip 2003 8"/4" (13.1km) Piggybacked Pipeline KW0447 Ninian Field Development KW0485 Howe Field Development KW0681 K4BE-K4A KW0503 Q5-A to Q8-B Development Project KW0528 10" WI Replacement Project KW0537 D12A Field Development KW0546 Annabel Field Development KW0579 Camelot Arthur Field Development KW0585 Banff FPSO to Banff Manifold Development Project KW0607 Scoter Field Development KW0312 Juno Field Development KW0329 CMS III Field Development KW0363 Brae B - Miller and Braemar Field Development KW0379 Skirne Byggve Field Development KW0409 Greensand Field Development KW0415 Nuggets NGE-N3 Development Project KW0426 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 54 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work Seven Heads Field Development Ramco / Technip 2003 8" x 5 pipelines (1.44km, 4.6km, 6.2km, 5.7km, 7.4km) CNR / Subsea7 2003 10" (9.1km) Pipeline Wintershall / Subsea7 2003 10" (6.4km) Pipeline NAM / Stolt 2003 12" (16.8km) Pipeline GUPCO / BP 2002 14"/3" (20.6km) & 6" (20.5km) Pipelines ChevronTexaco / Technip 2002 12"/8" PIP (5.9km) & 4" Piggybacked Pipeline ATP / CDS 2002 8" (15.5km) Pipeline ConocoPhillips 2002 12"/3" (11.3km) Piggybacked Pipeline Amerada Hess / Technip 2002 4" (13.6km) Pipeline BP / Stolt 2002 10"/4" (19.6km) & 10" (12.8km) & 10" (2.2km) Pipelines BP/Stolt 2001 7.5" flexible pipeline (7.4km) Talisman / Stolt 2001 6"/2" (5.2km) Piggybacked Pipeline VPC 2001 10" (13.7km) Post Buckling Analysis Maersk / Technip 2001 12" (17km) Pipeline TOTAL / Technip 2001 12" (39.5 km) & 12" (14.4km) & 6" (4.3km) Pipelines Marathon / Technip 2001 12" (7km) Pipeline Norsk Hydro / Stolt 2001 8" (16km) Pipeline BG / Technip 2001 16"/12" PIP (9km) & 12" (8.9km) & 12" (8.8km) Pipelines KW0432 Rose Field Development KW0435 L5-B Field Development KW0457 K7 Field Development KW0461 West Akhen Field Development KW0147 Caledonia-Britannia Field Development KW0309 Helvellyn Field Development KW0325 Viscount Field Development KW0334 Guillemot Field Development KW0357 ETAP Satellite Development Project KW0367 South Everest Field Development KW0140 Beauly Field Development KW0146 Birch Field Development KW0183 Kyle Field Development KW0196 Nuggets Phase-I Field Development KW0197 Kinsale Area Gas Fields Reprofiling Development KW0263 Vale Field Development KW0220 Blake Field Development KW0226 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 55 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Upheaval Buckling and Out-of-straightness Analysis Project Owner / Client Date Scope of work North Davy Field Development BP / Technip 2001 8" (10.2km) Pipeline BP / Technip 2001 8" (11.6km) Pipeline TOTAL / Technip 2001 10" (21km) & 10" (21km) Pipelines Talisman / Stolt 2001 8"/3" (13.2km) – OOS Analysis; however DnV design was adopted ExxonMobil / Technip 2001 14"/8" PIP (7km) Amerada Hess 2001 8"/3" (15.6km) Piggybacked Pipeline Marathon / Technip 2001 12" (5km) & 12" (1.2km) Pipelines Maersk / Stolt 2000 12" (8.6km) & 12" (8.7km) & 14" (16.7km) Pipelines Enterprise Oil / Technip 2000 12"/8" PIP & 4" Piggybacked Pipeline (11.7km) ConocoPhillips / Technip 2000 10" (8.5km) Pipeline Wintershall / Stolt 2000 6" (10.2km) & 12" (2.9km) Pipelines Amerada Hess / Stolt 1999 8" (22km) & 10" (22km) & 12" (22km) & 4" (22km) Pipelines Talisman / Stolt 1999 10" (15.4km) Pipeline ConocoPhillips / Mentor 1999 12"/4" (4.5km) Piggybacked Pipeline BG / Mentor 1999 10" (26.4km) Pipeline Marathon / Technip 1999 12" (6.9km) Pipeline Amaco / APA 1999 6" (9.3km) Pipeline KW0228 Hotton Field Development KW0229 Otter Field Development KW0230 Hannay Field Development KW0240 Lewis-I Field Development KW0241 Angus Field Development KW0257 Kinsale Area Gas Fields Reprofiling Development (interplatform) KW0112 Halfdan Field Development KW0120 Cook Enterprise Field Development KW0125 Vixen Field Development KW0141 L8 Field Development KW0202 Bittern Field Development KW0101 Orion Field Development KW0102 Jupiter Phase II Development Project KW0107 ECA Development Project KW0108 Kinsale-Bravo Development Project KW0263 North West Bell Development Project KW0114 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 56 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Lateral Buckling and Pipeline Walking Project Owner / Client Date Scope of work CLOV Project Angola Total / Subsea7 2011 Lateral buckling and pipeline walking assessment and mitigation design for pipeline systems associated with the CLOV development, which is located in the north-western part of Block 17, deep offshore Angola, approximately 40km north-north-west of the Girassol Development and 200km to shore. It consists of four reservoirs in water depths ranging from 1050m to 1410m. ConocoPhillips / Subsea7 2011 Review of Subsea 7 Bundle Design Report, with particular reference to the flowline combined load checking and identification of applicable limit states. Commenting on the suitability of the approach taken to check the combined stress within the bundle system used to demonstrate acceptability to PD8010, i.e. FE modelling, application of forces, design inputs (i.e. props). Demonstrating that the design of the bundle does not require pre tensioning. Saudi Aramco / NPCC 2011 Global buckling and pipeline walking assessment and mitigation design for pipeline systems associated with the Saudi Aramco’s Arabiyah and Hasbah Development. ADMA-OPCO / NPCC 2011 Global buckling and pipeline walking assessment and mitigation design for pipeline systems associated with ADMA-OPCO: NASR Phase 1 and UMM LULU Phase 1 Field Development. TOTAL / Acergy 2010 Perform non-linear finite element analyses to assess the acceptability of the current design and conclude on whether additional mitigation measures are required. The assessments were based on DNV-OS-F101 and DNVRP-F110 and considered the interaction between lateral buckling and fishing gear interaction. The scope included the assessment of the sections of pipeline on the seabed, on the rocky outcrop region where free spans were expected and at the crossings along the pipeline. ExxonMobil / Acergy 2009 Review of the phase II lateral buckling analyses for a 12" Gas Export flowline and completion of the detailed phase III assessments to establish the lateral buckling mitigation measure. Assessment of the pipeline response at uncontrolled, on-bottom buckles and at multi-crossings location using detailed non-linear FEA to ensure strains remain acceptable and the maximum pipe displacement at crossings within the supports. Assessment of the VIV response of the pipeline at the multiple crossing. KW1522 Jasmine Development North Sea KW1441 Arabiyah & Hasbah Offshore Facilities Project Saudi Arabia KW1439 Nasr Phase-I & Umm Lulu Phase-I UAE KW1425 Block 17/18 Gas Export Pipeline Phase 2 Angola KW1371 Block 15 Angola KW1191 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 57 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Lateral Buckling and Pipeline Walking Project Owner / Client Date Scope of work Greater Plutonio Angola BP / Stolt Offshore 2008 Verification and assessment of the condition of the asinstalled production and water injection pipelines, with regards to their lateral buckling behaviour. This included assessment of mitigation measures to correct/trigger unformed lateral buckles and assess the effects of, and solution for, the vertical vibration of the pipelines at the buckle initiators, due to unexpected transient changes to the contents density. BP 2008 Assessment of the integrity of a laterally buckled 12" condensate evacuation pipeline installed in the desert and therefore exposed to severe daily temperature variations. ConocoPhillips 2008 The Jasmine Field is a rich gas condensate field located approximately 9km west of the existing Judy platform in ConocoPhillips J-Block operating unit. Concept design of the lateral buckling mitigation measures for the HPHT pipeline. As part of the concept design, different pipeline configuration options were considered, such as cooling spools with pipeline trenching and backfilling, shallow burial with intermediate spools and surface snake lay option. Reliance / Bechtel 2007 Verification of the lateral buckling and pipeline walking assessment of several 8", 10", 16" and 24" infield pipelines in deep water. The scope also included in the review of the design of the pipeline walking mitigation measures. Total / Saipem SA 2007 Verification of contractor’s lateral buckling and walking analysis for 10" infield deep water flowlines using detailed non-linear ABAQUS FE models. ExxonMobil / Technip 2006 Analysis of lateral buckling response of 34" and 38" concrete coated pipelines using detailed non-linear FEA. Design of robust mitigation measures to ensure reliable buckle initiation, and maximum strains and stress ranges within acceptable limits. Petroleum & Energy Infrastructures Ltd (PEI) 2006 Detailed analysis of lateral buckling response of 32" oil loading pipeline, required to replace existing line damaged due to lateral buckling in operation. Design of lateral buckling mitigation measures, including analysis and assessment using DNV RP-F110 methodology. NIPETCO / Genesis 2006 Detailed analysis of lateral buckling and trawling response of exposed 16" gas export and 10" infield flowlines. Developed mitigation measures to ensure strains remain acceptable, taking account of strain concentration at field joints. Construction costs minimised by avoidance of trenching. KW0700 In Amenas Algeria KW1071 Jasmine North Sea KW1028 Reliance Block KG-D6 India KW0982 Akpo Development Nigeria KW0981 Qatar II Pipelines Gulf KW0750 Haifa Bay Pipeline Israel KW0773 North Idku Pipeline North Egypt KW0791 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 58 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Lateral Buckling and Pipeline Walking Project Owner / Client Date Scope of work Erha North Development Nigeria ExxonMobil / Acergy Services SA 2005 Analysis of lateral buckling and walking response of 10" production, 6" test and 10" WI deep water flowlines using detailed non-linear FEA. Detailed 3D FEA of strain localisation at J-Lay collars. Design of robust mitigation measures (sleepers) to ensure reliable buckle initiation, with maximum strains and stress ranges within acceptable limits. Elimination of walking by optimal placement of lateral buckles. ExxonMobil / Acergy Services SA 2005 Analysis of lateral buckling response of 20" gas import and 18" gas export flowlines using detailed non-linear FEA. Modification of crossing design to provide reliable buckle initiation feature, with maximum strains and stress ranges within acceptable limits. BP / Stolt Offshore SA 2004 Analysis of lateral buckling and walking response of production, gas lift and service deep water flowlines. Development of range of mitigation measures required to ensure robust design solution. Optimisation of mitigation based on better defined soil friction parameters from tests. Structural design of suction pile anchors to prevent walking. BP / McDermott 2004 Detailed FEA of lateral buckling response for 30" oil export and 16" WI pipelines. Use of as-laid OOS survey data to assess likely locations of on-bottom buckles. Evaluation of various mitigation strategies, including in-line expansion spools, sleepers and snake-lay. Final solution was a single additional 30" in-line spool, with no mitigation required for 16" line. CNR / Technip / Subsea7 2003 Non-linear FEA of lateral buckling and slope walking response of deep water PIP system, as part of detailed design activity. Structural design of suction pile anchors to prevent walking. Burullus / Genesis 2003 Lateral buckling analysis of 10" deep water gas flowlines using detailed non-linear ABAQUS FE models. Assessment of effects of trawl board impact/pullover, and its interaction with lateral buckling. Assessment of integrity in accordance with DNV OS-F101. Assessment of walking potential due to thermal transients and seabed slopes. Petro-Canada / Technip 2003 Preliminary lateral buckling assessment of insulated 10in single pipe and 16"/10" high temperature PIP options. Concept design of mitigation measures. Shell / JP Kenny 2001 Verification of JPK lateral buckling analysis. Specification and assistance in procurement of pipe-soil interaction geotechnical tests. Phillips 2000 Detailed non-linear FEA of lateral buckling of very high temperature PIP system, to assess potential for snake lay design option and verify results from JPK design team. KW0711 EPC2B Development Nigeria KW0731 BP Greater Plutonio Development Angola KW0641 Azeri Field Development Caspian Sea KW0494 Baobab Field Development Cote d’Ivoire KW0463 Simian-Sapphire Pipeline System Egypt KW0453 Terra Nova FEED Newfoundland KW0374 Penguin Pipeline UK North Sea KW0258 Jade Pipeline UK North Sea KW0137 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 59 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD High Pressure High Temperature Systems and Pipe-in-Pipe Project Owner / Client Date Scope of work Shaw and Cayley Talisman 2012 UHB Assessment of HPHT Pipelines ranging from 10km to 17km which included insulated pipes with a design pressure at 296 bar and design inlet temperature of 110°C and outlet temperature of 90°C; a piggyback pipeline with a design pressure at 524 bar and design inlet temperature of 112°C. MPX / Vision Oil 2011 Concept and FEED for subsea tie back development comprising of a 6" or 8" production line from the Orlando field in the Northern North Sea to the Ninian Central Platform. A 10km line will be insulated and operate at 375 bar and 110°C. Different material and configuration options were considered, including PIP. Technip 2010 Assessment of reeling of the 12/16" PIP and effect of reeling on operation and UHB. Pressure was 207 barg and temperature 80°C. GASCO / Fluor 2008 FEED design of an onshore Sulphur Transportation System, in the UAE. The system consists of a series of insulated PIP pipelines (adding up to a total of over 800km), in which molten sulphur is transported on the inner pipe. In the annulus of the PIP system, superheated water is circulated to maintain the sulphur temperature within the range at which it can be transported in liquid format, i.e. between 125° and 150°C. The design also includes single, insulated water return pipelines to circulate the superheated water. ConocoPhillips 2008 The Jasmine Field (nominally HPHT) is a rich gas condensate field located approximately 9km west of the existing Judy platform in ConocoPhillips J-Block operating unit. Key is experience of scour and fishing in the area and previous work on Jade pipeline project. KW provided CoP with some of the Pipeline Concept Engineering Services by considering different pipeline options (i.e. single insulated pipeline and pipe-in-pipe options) and insulation coatings. Different pipeline configuration options were considered such as cooling spools with pipeline trenching and backfilling, shallow burial with intermediate spools and surface snake lay option. The vulnerability of different pipeline options to upheaval buckling and lateral buckling were all assessed. BP 2007 Review of detailed design of high temperature 8"/14" and 10"/16" PIP systems, transporting highly corrosive fluids. Pressure was 580 barg and temperature 140°C. KW1592 Orlando Development North Sea KW1459 Lundin Broom North Sea KW1316 Shah Gas Development U.A.E. KW1110 Jasmine Field North Sea KW1028 Devenick North Sea KW1506 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 60 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD High Pressure High Temperature Systems and Pipe-in-Pipe Project Owner / Client Date Scope of work Starling North Sea Shell / Allseas 2006 KW undertook the detailed design the 12"/20" x 33km PIP and tie-in spools from Starling manifold to Shearwater platform. Pressure was 265 barg and temperature 110°C. Shell / Technip 2006 KW undertook the detailed design of the 8" x 1.5km super duplex wet insulated infield pipeline. Pressure was 272 barg and temperature 130°C. Shell / Subsea7 2006 KW undertook the in place analysis of the 8"/16" x 15km anchor-damaged PIP pipeline and design of the repair/ reinstatement. Pressure was 475 barg and temperature 125°C. Shell / Technip 2006 KW undertook the detailed design of the 6" x 3.6km wet insulated pipeline. Pressure was 324 barg and temperature 128°C. Paladin / Technip 2006 KW undertook the detailed design of the 6/10" x 11km PIP pipeline and other wet insulated pipelines as well as the subsea structures. Pressure was 379 barg and temperature 120°C for the PIP. BP 2007 KW undertook the pre-FEED engineering of the 10" x 12km wet insulated pipeline transporting corrosive fluids. KW also reviewed the detailed design for BP and assessed the provision of suitable pipe materials / costs. Pressure was 620 barg and temperature 135°C. Shell / Technip 2004 KW undertook the detailed design of the 8/12" x 14km PIP system. Pressure was 324 barg and temperature 128°C. Baobab Field Development Cote d’Ivoire KW0463 CNR / Technip / Subsea7 2004 KW undertook the detailed design of a 12/16" x 11km long PIP and and 6" single pipe, and associated in-line Wye and Tee structures. KW also provided installation support and fitness for purpose assessment. Pressure was 235 barg and temperature 65°C. Water depths reached 1500m offshore West Africa. Terra Nova Newfoundland Petro-Canada 2003 KW undertook the concept design of 10/16" PIP system and two single wet insulated infield flowlines. Pressure was 320 barg and temperature 100°C. BP 2006 KW undertook the supervision of the detailed design of the 8/14" PIP system, transporting highly corrosive fluids. KW also undertook the preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation. KW provided independent verification of ultimate strength and upheaval bucking response of reeled PIP system using non-linear FEA. Pressure was 709 barg and temperature 120°C. Marathon 2003 KW undertook the assessment of reeling of the 6/10" PIP and effect of reeling on operation. Pressure was 586 barg and temperature 115°C. KW0940 Teal North Sea KW0854 Mallard KW0828 Howe P2 Development North Sea KW0768 WaGE North Sea KW0694 Devenick Field Development North Sea KW1147 Howe Field PI Development North Sea KW0770 KW0374 Rhum Field Development North Sea KW0336 Braemer North Sea KW0495 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 61 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD High Pressure High Temperature Systems and Pipe-in-Pipe Project Owner / Client Date Scope of work Tangguh Field Development Indonesia BP 2007 KW undertook the preliminary design of the wet insulated 20km pipeline considering various outer diameters (26", 22", 18", 16"). Pressure was 132 barg and temperature 110°C. KW also undertook the preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation limits. In addition, KW undertook FEED review and review of Saipem detailed design and UHB design. Phillips 2005 KW acted as owner engineer for Phillips UK supervising and assessing the 16/20" x 18km pipe-in-pipe design work by JPK and EMC, and the spool design work by APA. In addition, KW undertook the review and verification of complete Jade pipeline design, the detailed verification of lateral snaking analysis performed by JPK and EMC. KW also supported Phillips for the assessment of the pipeline during the operating phase including the pipeline protection measures. Pressure was 160 barg and temperature 160°C. Texaco 2000 KW performed the verification of the 16/24" x 30km PIP and provided specialist engineering including strain based design, limit state design, upheaval buckling and review of reports from the design team. KW also performed the design and supervised the testing and analysis of CRA lined (metallurgically bonded) riser. Pressure was 118 barg and temperature 150°C. KW0231 Jade Field Development North Sea KW0177 Erskine Replacement Pipeline North Sea KW0277 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 62 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Deepwater Project Highlights Project Owner / Client Date Scope of work Deep Water Tano (ex Twenaboa) Ghana Tullow Oil 2011 Initial scope included working as part of Tullow’s in-house team providing concept and pre-FEED engineering of the pipelines and flowline scope of the subsea development undertaking specialist studies including geohazards and SCR concept. Following on, KW was retained as the subsea management team to oversee the Subsea FEED contractor. The subsea/FPSO development is offshore Ghana in approximately 1500m of water, encompassing three drill centres with manifolds, production and injection flowlines, umbilicals and riser system. Total / Subsea7 2011 Lateral buckling and pipeline walking assessment and mitigation design for pipeline systems associated with the CLOV development, which is located in the north-western part of Block 17, deep offshore Angola, approximately 40km north-north-west of the Girassol Development and 200km to shore. It consists of four reservoirs in water depths ranging from 1050m to 1410m. Burullus / Acergy 2010 Design and installation methodology input to Acergy for the tender submission for the next phase of the West Delta Deep Concession comprising of 10-wells tied back through the existing export infrastructure in water depths ranging between 400 and 750m. KW were responsible for developing the field architecture; design of the production manifolds; control/chemical distribution manifolds; PLEM’s and association suction piles; PLET’s and other utility structures. The scope included the validation of the flowline design and design of the rigid vertical jumper and flexible flowline connections. A key element of the work involved provision of an optimised field architecture and alternative, equipment optimization/ standardization, operability and construction reviews. Total / Subsea7 2008 Design of a pioneering repair system for Subsea7 for deep water pipelines, for use in the repair of a 12" water injection pipeline in 1360m water depth. Responsible for the design of the spoolpiece introduced to accommodate the expected expansions and for the analysis of the installation and deployment operations of the repair system. Reliance / Bechtel 2007 Third Party review and verification of lateral buckling and pipe walking issues. KW1398 CLOV Project Angola KW1522 Burullus Phase 8 Tender Support Eqypt KW1303 Girassol Angola KW0925 KG-D6 Development India KW0982 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 63 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Deepwater Project Highlights Project Owner / Client Date Scope of work Akpo Development Nigeria Total / Saipem SA 2007 Verification of contractor’s lateral buckling and walking analysis for 10" infield deep water flowlines in 1300m water depth, using detailed non-linear ABAQUS FE models. Burullus / Subsea7 2006 Lateral buckling, pipe walking, freespan, bottom roughness and routing analysis and buckle arrestor design for a 10" flowline in up to 780m water depth. Intec Engineering 2006 Definition of seismic design requirements for manifold foundations. East Gas Company (EGC) 2005 Inspection Database and Pipeline Engineering Technical Training Course presented to PMS engineers. BP 2005 Conceptual studies, review of pipeline routing, installability, freespanning, pipe walking/creep across the deepwater channel and evaluation of geohazards – soft foundations for subsea facilities, seismicity/seabed movements. Burullus / Stolt Offshore 2005 Supervision and assistance to Stolt Offshore in the detailed design of the first phase of the Burullus Scarab Saffron Development. ExxonMobil / Acergy Services SA 2005 Analysis of lateral buckling and walking response of 10" production, 6" test and 10" WI deep water flowlines using detailed non-linear FEA. Detailed 3D FEA of strain localisation at J-Lay collars. Design of robust mitigation measures (sleepers) to ensure reliable buckle initiation, with maximum strains and stress ranges within acceptable limits. Elimination of walking by optimal placement of lateral buckles. Burullus / Technip 2005 Review of suction pile design inline with previous suction pile design performed by KW for first phase in which suction pile length was reduced significantly. East Gas Company (EGC) 2004 Production of survey specification, acting as owner representative during annual survey, integrity assessment of pipeline as per annual survey data evaluated, including detailed freespan fatigue assessment. BP / Stolt Offshore SA 2004 Analysis of lateral buckling and walking response of production, gas lift and service deep water flowlines. Development of a range of mitigation measures required to ensure robust design solution. Optimisation of mitigation based on better defined soil friction parameters from tests. Structural design of suction pile anchors to prevent walking. CNR / Technip / Subsea7 2004 Detailed design of a 1500m deep 12/16" pipe in pipe and 6" single pipe, and associated in-line Wye and Tee structures. Installation support and fitness for purpose assessment. KW0981 West Delta DM-IV Development Egypt KW0250 / KW0384 West Delta DM-IV Development Egypt KW0384 Gulf of Aqaba Pipeline Egypt KW0634 Raven Field Egypt KW0672 Scarab Saffron Development Egypt KW0286 Erha North Development Nigeria KW0711 Simian Field Egypt KW0554 Gulf of Aqaba Pipeline Egypt KW0484 BP Greater Plutonio Development Angola KW0700 Baobab Field Development Cote d’Ivoire KW0463 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 64 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Deepwater Project Highlights Project Owner / Client Date Scope of work Baobab Field Development Cote d’Ivoire CNR / Technip / Subsea7 2003 Non-linear FEA of lateral buckling and slope walking response of deep water PIP system, as part of detailed design activity. Structural design of suction pile anchors to prevent walking. Burullus / Genesis 2003 Lateral buckling analysis of 10" deep water gas flowlines using detailed non-linear ABAQUS FE models. Assessment of effects of trawl board impact/pullover, and its interaction with lateral buckling. Assessment of integrity in accordance with DNV OS-F101. Assessment of walking potential due to thermal transients and seabed slopes. Burullus / Genesis 2003 Assessment of effect of manifold settlement on spools under operating conditions. East Gas Company (EGC) 2003 Project management, detailed design and installation and commissioning supervision for the pipeline system. Client’s representative during installation of pipeline and shore crossing. East Gas Company (EGC) 2003 Pre-FEED and FEED engineering for this large diameter (36" x 15km) technically challenging pipeline project, including deepwater (900m), rough seabed terrain and seismic hazards. Specify and supervise pre-engineering survey and interpretation of survey results. Retains record to-date for largest diameter pipeline installed in 900m water depth. Burullus 2001 Redesign of suction pile for manifold foundation. Reduce suction pile length from 27m to 11m. Centrifuge tests at Cambridge University to demonstrate soil response. LR approved. Penspen 2001 Preliminary buckling design for the Thunder Horse (exCrazy Horse) subsea flowline system. BP / Aker 2000 Preliminary buckling design. KW0514 Simian-Sapphire Pipeline System Egypt KW0453 Simian-Sapphire Pipeline System Egypt KW0453 Gulf of Aqaba Pipeline Egypt KW0649 Gulf of Aqaba Pipeline Egypt KW0484 Scarab/Saffron Development Egypt KW0286 Thunder Horse Gulf of Mexico KW0209 King Field Gulf of Mexico KW0170 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 65 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Integrity Management Project Highlights Project Owner / Client Date Scope of work Intelligent Pigging for Petronas Sko Pipelines, Poleng Field Indonesia Kodeco Energy / OIS 2010 Detailed engineering assessment for the pipeline integrity and slope stability during the lowering of a 16" live gas pipeline from a burial depth of 3m to 6m in two locations, with a combined length of 1.5km. The existing 16" submarine pipeline is located 70km from PPP to ORF, located in the Poleng Field off East Java, Indonesia. Nexen 2009 Fitness-for-purpose assessment of existing risers for reuse for new conditions, and assessment of Over Pressure Protection System (OPPS). Maersk / PDI 2009 Study for decommissioning of the Leadon Flowline Bundle. The study assessed the risks and design solution for safe abandonment of the two bundle sections in-situ. Talisman / CAN 2009 Remnant life assessment of Claymore pipelines, based on assessment of freespans identified during the 2008 survey. BP 2009 Remnant life assessment of Mungo pipelines based on detailed fatigue assessment of freespans. BP Norge 2009 Review and assessment of a cable crossing protection design. Assessment of the crossing design with regards to the interaction with local fishing activities, and design of a solution that ensures a sufficient level of protection whilst limiting the intrusion upon the fishing activities. Total 2009 Fitness-for-purpose and remnant life assessment of 4 pipelines in the Frigg & Vesterled Transportation System, including freespan and lateral buckling assessment using the data from a General Visual Inspection Survey. RWE 2009 Fitness-for-purpose assessment of existing riser on Schooner platform for use with new Topaz pipeline. NOSPCO / Perenco 2009 Engineering and offshore support for damaged 22" pipeline; offshore survey co-ordination, damage evaluation, 3D FE analysis to evaluate failure modes, repair solution assessment, integrity assessment, repair procedure FE analysis, pre-commissioning support by perform a risk assessment for leak detection by gas pressurisation. KW1403 Scott Riser Study North Sea KW1275 Leadon Subsea Equipment Decommissioning North Sea KW1323 Claymore Pipelines Freespan Assessment North Sea KW1229 Mungo Pipelines Freespan Assessment North Sea KW1201 Cable Crossing Protection Assessment North Sea KW1248 Frigg & Vesterled Transportation system North Sea KW1159 Topaz Field Development North Sea KW1119 ONS Pipeline Damage Inspection and Repair Egypt KW0950 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 66 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Integrity Management Project Highlights Project Owner / Client Date Scope of work Beatrice Alpha to Bravo Pipeline Integrity North Sea ITHACA 2008 Assessment of the acceptability of defects within the 5.7km operational pipeline between Alpha to Bravo platform. Petrofac 2008 Review of corrosion assessment for the 18-inch Jarn Yapour transfer line and determine the maximum allowable operating pressure as per ASME B31.8. Kuwait Oil Company (KOC) 2008 Client support on damage assessment and repair for calm buoy swivel damage. BP 2008 PIMS Pipeline Integrity Management System development for the 16" production pipeline; review of IM philosophy, review of detailed design documents, comprehensive risk assessment for each element of the pipeline system and subsequent definition of the inspection and monitoring plan. BP / Stolt Offshore 2008 Independent verification of a proposed solution for lateral buckling mitigation of three water injection pipelines. ECA for production, service and gas injection pipelines subjected to high strains due to lateral buckling design. Included assessment of effect of insulation and J-lay collars. Total / DNV 2008 Fitness-for-purpose assessment through determination of the maximum allowable internal pressure for a corroded riser. Failure analysis of damaged riser system. ChevronTexaco / Java Projects 2008 Client support by provide technical assistance in connection with Smart Plug retrieval. Design and supervision of testing and analysis of CRA lined (metallurgically bonded) riser. Maersk Oil 2007 Engineering assistance in determine remaining life and need for correction of freespans for the Gryphon Gas Export Pipeline. Rimkus Consultants 2007 Client support including witnessing of mechanical and laboratory testing and dissection of hose to establish failure mechanism. BP / Penspen 2007 Failure assessment of the CATS damaged pipeline, dragged sideways and dented by dragged anchor. Development of loads and stress conditions during the dragging event and evaluation of the effect of repair clamps. Reliance / Cormon Ltd 2007 Finite element modelling for Corrosion Monitoring Spools forgings to confirm feasibility for installation and operation. KW1085 Jarn Japhour WT assessment Arabian Gulf KW1063 Calm Buoy System Arabian Gulf KW1043 Saqqara Pipeline System Egypt KW0943 Greater Plutonio Development Angola KW0641 Elgin Riser Assessment North Sea KW0222 Erskine Pipeline Replacement North Sea KW1012 Gryphon Gas Export Pipeline North Sea KW0910 Testing of Failed Hose Section KW0992 Central Area Transmission System (CATS) Pipeline Repair North Sea KW0978 Dhirubhai Development Project India KW0966 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 67 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Integrity Management Project Highlights Project Owner / Client Date Scope of work Kelvin Field Development North Sea ConocoPhillips 2007 Verification and design modification of the Murdoch Pigging Skid subject to the additional loading from the Kelvin tie-in spool. Third-party review of complete Kelvin pipeline and structures design, including review of ECA for reeling. KBR 2007 Assessment of cable spans at J-tube exit due to seabed scour and evaluation of potential mitigation measures. Finite Element models of cable spans, calibration and validation of the models using the free span monitoring data available and present a new prediction of the loading in and fatigue life of cables. Newfield 2006 Fitness for purpose assessment of pipeline following impact by beam trawler. GUPCO 2006 Fitness-for-purpose assessment for over pressurised pipeline. Repair engineering and development of a first stage repair programme for the pipeline in order to stabilise its condition and reduce the risk of failure to acceptable levels prior to a more comprehensive rehabilitation programme being undertaken. Included subsequent design of remedial measures. Petroleum Geo-Services (PGS) 2006 Fitness-for-purpose assessment including performing a materials review of the existing flexible pipe for operating at higher H2S levels than the original design basis. GUPCO 2006 Failure analysis and development of a remediation and repair plan for the snagged 6" Akhen condensate line bypass. BP 2006 Client support in a Peer review and Risk Review Study. Client support as part of team reviewing external corrosion failure of 13Cr pipeline due to hydrogen embrittlement from CP system. Shell 2006 Analysis of consequences of clamp impact damage on integrity of Scoter riser. Assessment of integrity of spools using FE and ECA. GUPCO 2005 Fitness-for-purpose analysis of main oil export loading lines from the Ras Shukheir tank farm to the tanker bays. BP Trinidad and Tobago (BPTT) 2005 Failure assessment and inspection plan, calliper pig run evaluation for a dented 26" pipeline; fit-for-purpose fatigue assessment, FE analysis to investigate reasons for dent. GUPCO 2005 Design review and risk assessment of the ESMA II pipeline configuration and operating conditions to determine the fitness for purpose for the remaining operational life. KW0945 Barrow Windfarm Cable Spans North Sea KW0921 Grove Field Development North Sea KW0876 Western Desert to Dashour Pipeline System Egypt KW0837 Banff Gas Injection Flowline Flexible Pipe Integrity Assessment North Sea KW0820 Akhen Snagged Pipeline Egypt KW0790 Tambar Pipeline Incident Investigation North Sea KW0615 Scoter Field Development North Sea KW0908 Ras Shukheir Loading Lines Integrity Assessment Egypt KW0754 Cannonball Project Trinidad KW0713 ESMA II Design Review Egypt KW0709 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 68 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Integrity Management Project Highlights Project Owner / Client Date Scope of work VTS Integrity Assessment North Sea ConocoPhillips 2005 Development of inspection plan for unpiggable VTS risers considering corrosion location and review of UT data to predict remaining life. GUPCO 2005 Client support as provision of technical support services for remnant life assessment of Gulf of Suez assets. BP 2005 Assessment of state of stress in Nam Con Son 16" 13Cr pipeline. Determination of allowable conditions for 13Cr Pipe, including evaluation of long freespans. Melrose / Petreco Varni 2004 Failure investigation of a riser, and Fitness for purpose of welds. Brown & May 2004 Failure assessment of fibre optic cable under fishing interaction loading following the loss of soil cover and subsequent cable exposure. Kerr McGee 2004 Remnant life assessment, performing span fatigue assessment for a pipeline operating outside original allowable freespan design limits. Total / Subsea7 2004 Repair design solutions for non-stable bundle. CNR / Technip / Subsea7 2004 Failure analysis and testing of damage that occurred in sagbend during installation of pipe-in-pipe production flowlines and gas lift pipeline. East Gas Company (EGC) 2004 Client support and integrity engineering for the 36" pipeline system and shore approaches for 2004, 2005 and 2006 surveys; Preparation of Survey specs and ITT, technical evaluation and recommendation, Offshore survey co-ordination, survey data analysis, detailed freespan fatigue analysis, annual integrity report, recommendations for continued safe operations. Continued scope for surveys until 2011. ConocoPhillips 2003 Failure analysis of seabed scour for mid-line spools; Pipeline Protection evaluation, damage assessment and subsequent design of remedial measures. BP / JP Kenny 2002 Material consulting and corrosion management program of a lined pipe; Liner integrity for cold temperature seawater corrosion and management of pipeline test programme. BP 2002 Material consulting, client support in organisation of test for Poisson’s ratio. BP 2002 Failure analysis including review of seismic fault movement of onshore pipeline, Review of capacity of Pipeline using Combined Loading Assessment, evaluation of code formulations. KW0669 Rehabilitation Project Egypt KW0661 Nam Con Son Assessment Vietnam KW0648 Galata Riser Analysis Bulgaria KW0549 Power/Fibre-optic Cables KW0562 Maclure Pipeline North Sea KW0556 MCP-01 Pipeline Bundle North Sea KW0500 Baobab Field Development West Africa KW0463 Gulf of Aqaba Pipeline System Jordan/Egypt KW0643 Jade Pipeline System North Sea KW0438 Rhum Pipeline System North Sea KW0391 Material Poisson’s Ratio Test KW0337 AGT Pipeline Seismic Analysis Azerbaijan/Georgia/ Turkey KW0360 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 69 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Integrity Management Project Highlights Project Owner / Client Date Scope of work West Delta Deep Marine (WDDM) Development Egypt Burullus / Stolt Offshore 2002 Technical support to design team and perform Strain Concentration Factor (SNCF) and Engineering Critical Assessment (ECA) for 36" pipe welds with ovality. European Marine Contractors Ltd (EMC) 2002 Finite element modelling of the stinger components, analysis of original design that failed, and analysis of proposed replacement. BP 2001 Material consulting, preparation of CRA-lined pipe test specification and budget. Shell / JP Kenny/Allseas 2001 HAZID/Independent Safety Review of the umbilical and flowline system; protection, dropped object study, fishing study. Texaco 2001 Fitness-for-purpose assessment of the Kwanda pipeline; Dent detected by gauge plate and calliper pig runs, collapse and fatigue evaluation. Penspen 2000 Finite element modelling of local manufacturing defects caused by explosion bonding process. Evaluation of influence on burst strength. Noble Denton 2000 Failure analysis of Cantarell buckled pipeline. Smit Land & Marine Engineering Limited (SLME) 2000 Fitness-for-purpose analysis and report to justify use of spools with very small region of plasticity. Centrica 1999 The Amethyst pipeline was damaged by an anchor with subsequent loss of production. Investigation of the background to the accident and the shipping activities near the pipeline. Clyde & Co. Solicitors 1999 Failure investigation report prepared in conjunction with the Welding Institute. KW0250 Replacement of C10 failed stinger UK KW0324 Tangguh Pipeline Indonesia KW0394 Corrib Pipeline Ireland KW0275 Kwanda Damaged Pipelines Assessment Angola KW0239 Jade Riser North Sea KW0179 Preliminary Pipeline Failure Analysis Mexico KW0143 Elgin-Franklin Spool North Sea KW0131 Amethyst Pipeline Accident Investigation North Sea KW0106 Failure Investigation of a Riser During Hydrotest KW0104 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 70 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Mediterranean and North Africa Projects Project Owner / Client Date Scope of work Hilal B Platform P/Ls Engineering Review ENPPI GUPCO 2011 Design verification of pipelines diversion from old route to the new Hilal B platform as well as constructability and installation verification of the new field development. Fitness for purpose assessment of stored 18" API 5L PSL-1 grade X52 line pipe for construction of the pipeline diversion to Hilal B platform. GUPCO 2009 Bottom roughness analysis for 8’’ EDFU to Saqqara Gas Lift pipeline. East Gas Company (EGC) 2009 Integrity assessment of Gulf of Aqaba pipeline as per annual survey carried out. Scope includes analysing the survey data, producing an annual integrity report, highlighting the key operating and in-service factors to ensure safe appropriate operation. Burullus / OPEC / Saipem 2009 Structural design of three different types of rigid concrete reinforced structures to be used for the protection of the 22" export pipeline of the Burullus West Delta Deep Marine Phase VI SEQUOIA Development Project at two exposed crossings. Scope of work included structural design, trawl beam interaction design, lifting analysis and site support. Dubai Petroleum / Valentine Maritime (Gulf) L.L.C. 2008 Detailed design of two 10" water injection pipelines replacing the existing lines between O-ZB and N-B platforms with lengths of 1.2km and 1.6km. Petrobel / CTC 2008 Detailed design of two umbilicals: 17km main umbilical between Barboni Platform and Zaraf well and 7km infield umbilical between Zaraf and Assad wells in North Bardawil field. Scope included routing, installation, crossing and stability. NOSPCO 2007 Engineering and offshore support for damaged 22" pipeline; offshore survey co-ordination, damage evaluation, 3D FE analysis to evaluate failure modes, repair solution assessment, integrity assessment, repair procedure FE analysis. GUPCO 2007 Detailed design of a 5km x 12" replacement pipeline and 2 tie-in spoolpieces between East Tanka and October J platforms due to failure by internal corrosion. Agiba / CTC 2007 Detailed design of 8.5km service umbilical for the Ashrafi field. Scope included routing, freespan, crossing design, installation analysis and shore pull analysis. KW1493 OBR for Saqqara Gas Lift Pipeline KW1263 Gulf Of Aqaba Annual Survey KW0634 Engineering of Protective Structures KW1126 O-ZB and N-B Subsea Water Injection Replacement Pipeline Dubai KW1024 North Bardawil KW1006 ONS Pipeline Damage Evaluation and Repair KW0950 Rehabilitation Phase 1A East Tanka Pipeline Replacement KW0955 West Ashrafi Umbilical KW0928 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 71 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Mediterranean and North Africa Projects Project Owner / Client Date Scope of work BP Rehabilitation Project Gulf of Suez GUPCO / ENPPI 2007 Detailed design of pipes for replacement flowline including associated tie-in spoolpieces and risers. Sizes include: (16" x 18km), (12" x 1.4km), (16" x 3km), (20" x 2.2km) and (16" x 2.3km). BP 2007 Comprehensive integrity management assessment for the Saqqara 16" production line as well as the 8" gas lift riser. Scope included risk assessment for each element of the Saqqara pipeline system which was used to define an inspection and monitoring plan as part of PIM scheme. Botas / Oztas-Peker 2006 Detailed design of the offshore section of the Turkey to Greece pipeline that crosses the Bosphorus. This is a 36" gas trunkline, reaching a maximum water depth of 60m. Scope included burial, stability and protection design for the shipping channel and the design of the two shore pipelines. NIPETCO 2006 Structural design review for Platforms and topsides for the two main platforms in North Idku field. Scope of work included a full review and calculation of projected weight for the four pile jacket and foundation, and assessment of using a three leg configuration system. Genesis / NIPETCO 2006 Detailed design of pipelines, 10" line from Platform NP2 to NP1, and 16" pipeline from NP1 to shore of Mediterranean sea. GUPCO 2006 Integrity assessment and developing a remediation and repair plan for the snagged 6" Akhen condensate line bypass. GUPCO 2006 Engineering of a first stage repair programme for the 8" pipeline to assess integrity and reduce the risk of failure to acceptable levels prior to a more comprehensive rehabilitation programme being undertaken. DNV 2006 Pipeline inspection and supervision on concrete coating procedure for El-Arish to Ashqelon 26" pipeline at Petrojet coating yard in Port Said. BP 2006 Conceptual studies for the BP Raven deepwater gas development. Work included review of pipeline installation across deepwater channel soft foundations for manifolds and assessment of seabed movements. Petroleum Marine Services (PMS) 2006 Pipeline engineering technical training course presented to PMS engineers covering main concepts of pipeline design. Petroleum Marine Services (PMS) 2005 KW0569 Installation engineering for a novel floatover of a new deck for the offloading platform located on the coastline of the Persian Gulf. Undertook structural checks for barge and determined strengthening requirements. Duba Petrojet 2005 Pile driveability analysis for Duba Project Onshore section to ensure appropriate piling technique. KW0661 Saqqara Pipeline KW0943 TGPS Turkey to Greece Pipeline KW0626 North Idku Pipelines KW0869 North Idku Pipelines KW0791 West Akhen Pipeline KW0790 Western Desert to Dahshour Pipeline KW0837 DNV IPIC & Petrojet Inspection KW0846 Raven Field KW0672 Technical Training Programme KW0633 Duba KW0696 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 72 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Mediterranean and North Africa Projects Project Owner / Client Date Scope of work ESMA II GUPCO 2005 Design review and risk assessment of the ESMA II pipeline configuration and operating conditions to determine the fitness for purpose for the remaining operational life. GUPCO 2005 Internal corrosion analysis and materials selection study for temporary early production system for the Gupco Saqqara project. GUPCO 2005 Integrity assessment of the main oil export loading lines from the Ras Shukheir tank farm to the tanker bays. East Gas Company (EGC) 2005 Technical training course presented to EGC engineers covering main concepts of pipeline design. Impresub 2005 Route design engineering for 8" gas lift pipeline during the pre-engineering survey to choose the most appropriate route through the Ashtrafi field in the Red Sea. ENPPI 2002 Provision of a technical report as part of the overall feasibility study for a new marine filling station at Sidi Kerir Terminal, Alexandria in Egypt. Fuel oil and diesel oil will be offloaded (1,000 to 3,000 tonne/hr) from tankers (500 to 5,000 tonne) at an existing SBM/PLEM via replacement 2 x 5.5km long offshore loading lines and 2 x 1km onshore pipelines. East Gas Company (EGC) 2002 Project management, detailed design, installation and commissioning supervision for a 15km x 36" pipeline crossing the Gulf of Aqaba in 900m water depths. The project presented numerous technical challenges due to the water depth, the uneven seabed terrain, seismic conditions and the environmental constraints. It remains to-date the deepest water 36" installed and the first pipeline approved by DnV without hydrotesting. Burullus 2001 Verification of manifold foundation design. GUPCO 2001 KW provided engineering supervision of design of the 6" pipeline as well as installation engineering and trenching supervision. GUPCO 2000 Management and supervision of alternative trenching operation and stabilisation of pipe. KW0709 Saqqara Early Production System KW0736 Ras Shukheir Loading Lines KW0754 Gulf of Aqaba Inspection Database and Pipeline Engineering Training Course KW0634 Agiba Ashrafi Field KW0670 Sidi Krir Pre-QMS KW0385 Gulf of Aqaba Pipeline KW0484 Scarab/Saffron KW0286 West Akhen Pipeline KW0790 Hap’y KW0017 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 73 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Mexico Projects Project Owner / Client Date Scope of work Ayatsil Field GDT Offshore / Pemex 2012 Prequalification for Ayatzil (Heavy Oil) Field Development. GDT (Cal Dive) / Pemex 2012 OOS analysis. Pemex 2012 Lakach ITT preparation for Pemex (several contracts). Supply of OE/PMC personnel for client’s project execution team. Supply of other PMC services to the Pemex Lakach project. Pemex 2012 FEED and conceptual design of 36" x 19.5km pipeline. SM Proyectos / Pemex 2012 Detailed design verification 36" x 19.5km pipeline. Pemex / CPI 2012 Reliability and predictive upheaval buckling analysis for a 36" x 77km pipeline. Pemex / Grupo Diarqco 2011 Design review, OBS analysis and UHB detailed design. Pemex / Grupo Diarqco 2011 Conceptual UHB design of 36" x 19.5 km pipeline. Pemex / SACMAG 2011 UHB analysis and design of 16" x 8.6 km pipeline. Pemex / IMP 2011 Analysis and Conceptual Design of pipelines related to UHB, operating with maximum temperatures of 140°C and 150°C. Pemex / Global 2011 Review of design and undertake UHB analysis for a HPHT 24" x 16km pipeline. Pemex / Global 2011 Review of design and undertake UHB analysis for a HPHT 20" x 3km pipeline. Pemex / Oceanografia 2010 Offshore survey support and as built OOS analysis for a HPHT 30" x 1.8km pipeline. Pemex / Oceanografia 2010 Review of design and undertake UHB analysis for a HPHT 30" x 21km pipeline. Also provided offshore survey support and as built OOS analysis. Pemex 2010 Bespoke course developed and presented to PEMEX engineers covering aspects of HPHT pipelines and specifically analysis and mitigation of upheaval buckling. KW1606 Onel-A to Ixtal-A 20 KW1612 Lakach Field KW1616 Tsimin A to Enlace Litoral Pipeline KW1520 Tsimin A to Enlace Litoral KW1557 Enlace Litoral to TMDB KW1573 Tsimin-A to Enlace Litoral Pipeline KW1557 Tsimin-A to Enlace Litoral Pipeline KW1557 Etkal 101 & Submarine Trip in Che-1 KW1516 Tsimin-A to Tsimin-B and May-A KW1524 Homol-A to Chuc-A KW1452 Kuil-A to Homol-A KW1448 Ixtal-B to Ixtal-A KW1372 Ixtal-A to Abkatun-A KW1156 Upheaval Buckling Course BD t: +44 (0)1483 738 500 e: enquiries@kwltd.com 74 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Mexico Projects Project Owner / Client Date Scope of work PICLM Development Pemex / SACMAG 2009 Review of design and undertake UHB analysis for a HPHT 12" x 5km pipeline. Pemex / Condux 2009 Review of design and undertake UHB analysis for a HPHT 24" x 6km pipeline. Pemex / Sacmag 2009 Review of design and undertake UHB analysis for a HPHT 20" x 15km pipeline. Pemex / Sacmag 2009 Review of design and undertake UHB analysis for a HPHT 12" x 5.5km pipeline. Pemex 2009 Bespoke course developed and presented to PEMEX engineers covering aspects of deepwater design of pipelines. KW0616 Alux Pipeline KW1133 Xanab-A – Yaxhe-A KW1675 Sinan-F KW1224 Deepwater Pipeline Course KW1190 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 75 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Norway Projects Project Owner / Client Date Scope of work Mariner/Bressay Subsea7 2013 Tender support for SSIV umbilical and control system. Eni Norge / Tideway 2012 Routing optimisation of the 106 km power cable from shore to Goliat FPSO. Scope includes seabed slopes stability analysis, rock berm design, as laid analysis and cable route optimisation. BG Norge / Allseas 2012 Detailed design of the 12" x 106km gas export line from a tie-in PLET in the Norwegian North Sea to the FLAGS subsea hub located in the UK sector. Scope included routing, mechanical design, on-bottom stability, UHB, crossings design, CP design and pipeline protection. Lundin 2011 Conceptual study to assess tie-back of the Krabbe Field to the Blane subsea system including a review of the existing Blane Field facilities to evaluate the implications of exposing it to the full Krabbe shut-in pressure; as well as an assessment of HIPPS requirements. Det Norske 2011 Conceptual study for tie-back of single well to Froy, approximately 20km in a water depth of 107m. Det Norske 2011 Prepare easy to use development costing tool and database for subsea developments. BP Norge 2010 Out of straightness analysis of 2 pipelines approximately 7.1km and 6km long and offshore support during installation. BP Norge 2009 Conceptual study for replacement of a gas lift pipeline between Valhall Flanks and the Hod Platform. Total Norge 2009 Conceptual study to establish feasible pipeline design solutions for various development options. Determine procurement and construction requirements and prepare development schedules and cost estimates. Det Norske 2009 Conceptual study to establish feasible design solutions, determine procurement and construction requirements and prepare development schedules and cost estimates. BP Norge 2008 Independent verification for the Valhall Redevelopment Project – Gas Lift Pipeline System comprising of pipelines, spools, riser caisson, PLETs and diverless connections. Det Norske 2008 Prepare cost estimate for the pipelines and riser systems. KW1758 Goliat Development Project KW1640 Knarr Gas Export Pipeline KW1578 Krabbe Development KW1360 Storklakken Development KW1445 Subsea Cost Data Base KW1345 Valhall Flanks Gas Lift Project KW1384 Hod Gas Lift Pipeline Replacement Study KW1288 Hild Development KW1210 Draupne Development KW1172 Valhall Redevelopment Project KW1129 Goliat Development Project KW1127 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 76 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 CAPABILITY STATEMENT I TRACK RECORD Norway Projects Project Owner / Client Date Scope of work Krabbe Development Skeie Energy 2008 Engineering assistance for preparation of inquiry documentation including a tie-back of Krabbe. Det Norske 2008 Conceptual study for 14" production line, 10" test line, 12" water injection, 6" gas injection, 140/160mm umbilical and 12" gas export. Establish feasible design solutions for the system, determine procurement and construction requirements and prepare development cost estimates. Talisman / Technip 2008 UHB design of the 10" Production Line, 6" Water Injection Line, and 4" Service Line. Marathon / Acergy Norway 2008 KW1022 Review of the project design premise, reliability analysis and OOS analysis performed for the 12" rigid Production pipeline and the 4" rigid Gas Lift pipeline. Rev Development Talisman 2007 Upheaval buckling and out of straightness analysis of a 12" pipeline. BP Norge 2006 Review preliminary design of 26" x 80km gas export pipeline. Provision of an independent analysis of upheaval buckling due to temperature and pressure, and provision of trawl pullover analysis. Norsk Hydro / Acergy Norway 2006 Upheaval buckling and out of straightness analysis of the 12" pipeline running 40.3km from the Njord ‘A’ Floating Production Unit into the gas export pipeline. Marathon / Technip 2006 Upheaval buckling and out of straightness analysis of two 12" rigid (2.2km), 12" rigid (4.5km), 10" (5.3km), 14" (36.5km) and 14" (3.6km) pipelines. Norsk Hydro / Technip 2006 Upheaval buckling and out of straightness analysis of 12" rigid (19km) and offshore 6" rigid (21km) pipelines. TOTAL / Stolt 2003 Upheaval buckling and out of straightness analysis of subsea 12" pipeline (25.1km). BP Norge 2001 Represented BP on Span Technical Committee. Norsk Hydro / Stolt 2001 Upheaval buckling and out of straightness analysis of subsea 8" pipeline (16km). KW1125 Froy Redevelopment KW1078 YME Field Development KW1053 Volund Field Development KW0931 Skarv Export Line KW0906 Njord Field Development KW0657 Alvheim Development Project KW0772 Vilje Development Project KW0801 Skirne Byggve Field Development KW0409 Ormen Lange Norwegian Sea KW0289 Vale Field Development KW0220 t: +44 (0)1483 738 500 e: enquiries@kwltd.com 77 Part of the Petrofac Group www.kwltd.com Rev.13 / 02.13 www.kwltd.com www.petrofac.com