CS 450 / CS 452 Thermal mass flowmeter The new mass flowmeter series for demanding industrial applications The importance of flow measurement Plant safety, constant product quality, process optimization, environmental protection and energy conservation are some of the reasons why flow measurement is becoming increasingly important in industrial instrumentation. CS Instruments provides practical, state-of-the-art, high-quality thermal mass flowmeters for gas flow applications such as • • • • • • • Compressed air flow and distribution Airflow and distribution of process gases like Carbon dioxide, Argon, Nitrogen, Oxygen Explosive gases like Natural gas, Hydrogen, bio gas Corrosive gases like bio gas Fuel and air supply to burners, boilers, industrial furnaces Air flow in chillers Dosing and gas injection control Basically any gas mixture can be measured as long the mixing ratio and its components are known and constant. In the modern factory world instrumentation need to provide interfaces to factory automation system. CS flowmeters not only support the traditional 4-20 mA outputs and pulse outputs, but also fieldbus interface for HART, Modbus and M-Bus. Since the meters are based on a modular design other fieldbus can be adopted easily. Thermal mass flowmeters are used in almost all industries: • • • • • • • • • • • Chemicals and petrochemicals Petroleum (oil and gas) Fueling with gas Pharmaceuticals Food production Breweries Dairies Power plants Shipbuilding Automotive Mining Website: www.cs-itec.com Email: sales@cs-itec.com Tel: +49 (0) 7631 9387 387 CS 450 / CS 452 HEAVY DUTY INDUSTRY FLOW / CONSUMPTION SENSOR Features 2 conduit ports for separation of power and signal • Direct measurement of mass flow and standard flow without the need of pressure compensation NEMA 4X enclosure (IP67) • Wide range of tube sizes are supported with insertion type for big pipe diameters and in line types for small pipe diameters • No moving parts, non clogging Wireless Blue Tooth interface 2-line display • All parts which come into contact with the measurement medium are made of stainless steel 316L. • Robust metal enclosure suitable for out-door applications in harsh environment • Wireless BlueTooth interface for sensor settings on site • Display showing flow rates, consumption, medium temperature and diagnostic results Rotatable and removable sensor All parts in contact with the medium are of stainless steel 316L, no moving parts, low pressure loss. • 2 analogue outputs (4-20 mA) and 1 pulse output • Available options: - Fieldbus interface: HART, MODBUS, M-BUS - Hazardous approval ATEX: II 2 G Ex d IIC T4 - 2-directional measurement - Flow conditioning Sensor head can be rotated in 90° steps through the screw nut Volumetric flow ranges CS 450 / CS 452 Sensor configuration through wireless Blue Tooth connection 1251.2 m3 /h 23697512 3 m 1251.2 m3 /h 23697512 3 m 1251.2m3 /h 23697512 m3 HART M-BUS MODBUS Inch DN ½” ¾” 1” 1 ¼” 1½” 2” 2½” 3” DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 16.1 21.7 27.3 36.0 41.9 53.1 68.9 80.9 0.2~45.6 0.4~89.1 0.7~147.7 1.3~266.6 1.8~366.7 3.0~600.1 5.0~1027 7.0~1424 0.4~91.0 0.9~177.8 1.5~294.7 2.6~531.5 3.6~731.9 6.0~1198.6 10~2049 14~2843 4” 5” 6” 8” 10” 12” DN100 DN125 DN150 DN200 DN250 DN300 100.3 133.7 162.3 200.0 250.0 300.0 10~2196 20~3912 29~5772 43~8786 69~13744 99~19815 21~4383 38~7807 58~11519 88~17533 137~27429 198~39544 Di(mm) S-Range (m3/h) M-Range (m 3/h) Aspire 5507z F1 Esc ` ~ Tab CapsLook Shift Ctrl in t 1 � Q A Z F2 F3 ·· 2 # W E F5 F4 3 % 5 T D F C V 6 B U H N 78 I M #� 9 L ; > < AltGr * #� 0 F12 — - Prtsc sysrq + = { [ P O K J F11 F10 F9 * 7 Y G F8 F7 F6 � R 4 S X Alt ] ? ? : ? Ctrl } pause Lns Break Backspace Del Home Pgup | | PgDN Enter End Shift $ el SCADA Industrial communication through MODBUS, M-BUS, HART Website: www.cs-itec.com Stated flow values are at standard conditions of Ps=0.1MPa and Ts=20°C with medium air. At other standard conditions and in other gases flow ranges are different and data are available on request. In larger pipe diameters flow can also be measured. Email: sales@cs-itec.com Tel: +49 (0) 7631 9387 387 CS 450 / CS 452 HEAVY DUTY INDUSTRY FLOW / CONSUMPTION SENSOR CS 450 Technical data CS 450/CS 452 130.0(max.) (Ex Version) 95.0(max.) 114.0(max.) L (mm) H(mm) A B C 220 160 300 469 409 549 H(max.) Shaft option Measuring range: 0.4...92.7 sm/s (* standard range calibration) 0.8 ... 185 sm/s (* max range calibration) (refer to table for flow measurement ranges in different tube diameters) * sm/s: standard meter per second Accuracy: ±(1.5% of reading + 0.3% full scale) Stated accuracy at: Ambient/process temperature 23 °C ±3°C Ambient/process humidity < 90 %, no condensation Process pressure at 0.6 MPa L Repeatability: 0.25% of reading Response time t95: CS 452 (Ex Version) 114.0(max.) A A H1(max.) H(max.) Tube diameter: Insertion type: DN25 ... DN1500 In line type: DN15 ... DN80 R(ISO7-1) (Externalthread) R(ISO7-1) (Externalthread) Sampling rate: Display and outputs are refreshed every 200 msec. 130.0(max.) 95.0(max.) <5 seconds Process connection: Insertion type: ½” G type thread(ISO 228-1) In line type: R thread(ISO 7-1), lange EN 1092-1, ANSI / B16.5, JIS B2220 Measuring medium: Any gas where the components and the mixing ration are constant and known. See order information for a list of standard gases. L1 L ØODxthickness/(ID) pipediameter (mm) L total length (mm) L1 inlet length (mm) H total height (mm) H1 from pipe center to casing top (mm) R External Thread A Thread Length (mm) Ø21.3 x 2.6/(Ø16.1) Ø26.9 x 2.6/(Ø21.7) Ø33.7 x 3.2/(Ø27.3) Ø42.4 x 3.2/(Ø36.0) Ø48.3 x 3.2/(Ø41.9) Ø60.3 x 3.6 /(Ø53.1) 300 475 475 475 475 475 210 275 275 275 275 275 210.8 213.6 217.0 221.35 224.3 230.3 200.15 200.15 200.15 200.15 200.15 200.15 R1/2” R3/4” R1” R1¼” R1½” R2” 20 20 25 25 25 30 Pipe nominal size inch/(DN) 1 /2 ” 3/4” 1” 1¼” 1½” 2” (DN15) (DN20) (DN25) (DN32) (DN40) (DN50) Operating -40 ... +150 °C (medium temp. insertion type) temperature: -40 ... +100 °C (medium temp. in line type) -40 ... +65 °C (ambient temperature) Operating pressure: 1.6 MPa (insertion type) 4.0 MPa (in line type) Analogue output: 2 x 4 ... 20 mA, up to 500 R load, active/ passive selectable, measurement channel selectable, scaling programmable Pulse/Alarm output: Either alarm or pulse output. 1 pulse per 1, 10 or 100 consumption units, Alarm programmable 130.0(max.) (Ex Version) Weld-neck flange L1 Weld-neck flange 4 5 ° 45° Power supply: 16-30 VDC, 5 W IP 67 Enclosure: Sensor material: Stainless steel 316L Approvals: CE, RoHS ATEX : II 2 G Ex d IIC T4(Optional) Fieldbus: (Optional) MODBUS HART M-BUS L Pipe nominal size inch/(DN) Outer diameter x thickness/ (inner dia) (mm) 1 /2” 3/4” 1” 1¼” 1½” 2” 2½” 3” Ø21.3 x 2.6 /(Ø16.1) Ø26.9 x 2.6 /(Ø21.7) Ø33.7 x 3.2 /(Ø27.3) Ø42.4 x 3.2 /(Ø36.0) Ø48.3 x 3.2 /(Ø41.9) Ø60.3 x 3.6 /(Ø53.1) Ø76.1 x 3.6 /(Ø68.9) Ø88.9 x 4.0 /(Ø80.9) (DN15) (DN20) (DN25) (DN32) (DN40) (DN50) (DN65) (DN80) 114.0(max.) H1(max.) H(max.) 95.0(max.) L1 L H H1 total length inlet length total height from pipe center (mm) (mm) (mm) to casing top (mm) 300 475 475 475 475 475 475 475 210 275 275 275 275 275 275 275 247.65 252.65 257.65 270.15 275.15 282.65 300.55 314.45 200.15 200.15 200.15 200.15 200.15 200.15 208.05 214.45 Website: www.cs-itec.com Configuration CS-Service kit interface: Bluetooth Email: sales@cs-itec.com Tel: +49 (0) 7631 9387 387 CS 450 / CS 452 HEAVY DUTY INDUSTRY FLOW / CONSUMPTION SENSOR Order form CS 450/ CS 452 * R thread only up to DN 50 Shaft/ Process Gas Calibration Hazardous Fieldbus Display Description area line connection medium approval size 0695 0450 CS 450, flow sensor, insertion type 0695 0452 CS 452, flow sensor, in line type 0695 0450 A1200 220 mm A1201 160 mm A1202 300 mm A B C D E F G ½” PT ½” adapter NPT ½” adapter A B C D A1271 A1272 A1273 A1279 A1280 A1284 A1285 A1286 A1287 A1294 A1295 Order No. 3200 0005 3200 0020 0553 0121 0553 0123 Standard DN32 DN40 DN50 G H A1007 A1008 A1009 A1010 A1011 A1012 A1013 A1014 A1015 A1016 A1017 0695 0452 DN15 DN20 DN25 A B C D E F G H I J K A B C D A B A B C D A B DN65 DN80 R thread(ISO 7-1) * Standard EN-1092-1,PN40 Flange ANSI 16.5 Flange JIS B2220 Standard Air C02 02(oil & grease free cleaned) N2 N20 Ar Natural gas (exact gas mix required) Option flow medium H2 (real gas calibration) Others(please specify the gas or gas mix) Option flow medium He (Real gas calibration) Option flow medium Propane C3H8 Standard range calibration Standard Max range calibration Bi-directional standard range calibration Bi-directional max. range calibration None Standard ATEX / GB3836 None HART MODBUS M-BUS Standard Without display With display Description Oil & grease free cleaned option for flow sensors (for Oxygen it is already included in A 1009) Real gas calibration in selected gas to ensure best accuracy Sensor cable, 6 pole, AWG22, 7.5 mm outer diameter, w/ shielding, black (per meter) RS-485 cable, 2 pole, AWG (per meter) Photos are for reference only. Outlook of products are regulated by real object. Details of this introduction may be subjected to change without further notice. CS-iTEC reserves right of final explaination on above contents. Website: www.cs-itec.com Email: sales@cs-itec.com Tel: +49 (0) 7631 9387 387