SAFETY ASSOCIATION OF SASKATCHEWAN MANUFACTURERS P.O. Box 4105, Stn. Main Regina, SK S4P 3W5 Phone: 306-522-1658 Meeting Report February 12, 2015 Q1 Safety Meeting – Open Forum Saskatoon Inn, Saskatoon, SK In Attendance: SASM Ken Ricketts Ijaz Chatha Meagan Hallett Cathy Glasser Vince Bell Karla Griffin Members Milt Myers – AGI Envirotank Todd Li – Saputo Inc. Trent Kolbe – Doepker Industries Ltd. Daryl Hurlbert – Saputo Inc. Angela Yanko – Gang-Nail Trusses Darren Maruska – Doepker Industries Ltd. Scott Coghlan – WCB Ron Burwell – Mitsubishi Hitachi Power Systems Canada, Ltd. Scott Glum – Prairie Meats Ryan Coquet – Prairie Meats Frank Blandin – Bourgault Industries Ltd. Rob Sutherland – Supreme Steel Ltd. Debora Lee – Trailtech Inc. Dan Sembalerus – Highline Manufacturing Ltd. Troy Schwan – SJ Irvine Fine Foods Ltd. Glenn Stumborg – Arc Alloy Welding Susanne Babcock – Loraas Disposal Services Ltd. Janet Maier-Denis – Saputo Inc. Guests Mike Gordon – Workplace Engineering Solutions Kristin Petaski – Workplace Engineering Solutions 1. Sign up: 8:45 am – 9:00 am 2. Call to order: Chairman Ken Ricketts called the meeting to order at 9:03 am 3. Introductions: All in attendance introduced themselves 4. Subjects for round table discussion: Addition: a. Management support for safety 5. Executive Director’s Report: - Ken Ricketts a. The Chairman outlined the rate codes currently served by SASM: M41, M72, M91, M94 and other private members in M42, M92, and M62: Any M code can join immediately and others need to be approved by the Board of Directors Approximately 220 firms are currently served (active payroll) about 10,000 workers The Chairman brought everyone up to date on issues affecting the membership in the M41, M72, M91, and M94 rate codes including: i. Number of firms and workers in each rate code ii. Percentage of reduction for Time Lost Claims and number of claims for each rate code iii. Percentage of reduction for Total Claims and number of claims for each rate code iv. Cost/premium ratio for each rate code v. Number of days lost for each rate code o Discussion of possible down turn based on the current state of the economy o Some of the firms in M94 used to be some of the worst, and one firm is now soon to pass SASM’s silver level audit 6. SASM News: - Ken Ricketts a. Online training is being developed (one course is currently ready: Sit-down Counterbalance Forklift Safety Program) and SASM wants member firms to try it and provide feedback b. Staff Project: Development of a course for Athabasca University’s Manufacturing Management Certificate c. 5 day Safety Management Administrator course (intensive) is now being offered: Provides you with every document needed to pass SASM’s Silver Level Audit (comparable to ISO 18001) If you have passed Certificate of Recognition (COR) then you may be able to pass SASM’s Bronze Level Audit Two firms represented at today’s meeting have been certified at the Silver Level Audit and they are seeing reductions from WCB o It is believed that only one company, Bourgualt Industries Ltd., has passed SASM’s Silver Level Audit on the first attempt d. SASM’s Manufacturing Safety Professional Certificate 12 courses and 4 electives, and you must continue to upgrade - more difficult than CSO and NCSO certifications o Presentation of first Manufacturing Safety Professional Certificate to Darren Maruska from Doepker Industries Ltd. (photograph taken) 7. Machine Safeguarding – Workplace Engineering Solutions: - Mike Gordon & Kristin Petaski PowerPoint Presentation a. Introduction to safeguarding i. Why is safeguarding important ii. Saskatchewan Employment Act and CSA standard Z432-04, Safeguarding of Machinery iii. Critical Machine Inventory iv. Safeguarding Assessment b. Machine Safeguarding Process i. Identify Hazards ii. Risk Assessment iii. Safeguarding controls c. Machine Safeguarding during Procurement i. Request for Proposal ii. Quotation and Review iii. Preliminary Risk Assessment iv. Acceptance Criteria v. Purchase Agreement vi. Install and Signoff d. Questions? Mike and Kristin presented a breadth of knowledge regarding machine safeguarding and the steps companies should be aware of when assessing the needs for safeguards and the stages of the procurement process. They specifically drew attention to the fact that new machines do not have to come with guarding and that defining your organization’s safeguarding requirements and acceptance criteria will help to save your company money, time, and the added risk of an incident in the long run. One of the key messages was for organizations to be proactive: make sure that you’ve got a plan as it is good business to be ahead. At the conclusion of the presentation the Chairman provided figures on the largest fine for a nonfatal machine guarding related incident received by a member, and the circumstances surrounding the incident. 2014 statistics were provided regarding the number of “contact with machine” incidences that occurred solely within SASM’s rate codes. Discussion ensued on how the Critical Machine Inventory, introduced during the Machine Safeguarding presentation, could be a great Return to Work activity. 8. Cathy Glasser Presentation: (handout provided) a. Cathy reviewed, New Research: How CEOs Impact Safety, information originally presented at the Industrial Safety Seminar in Regina (February 3, 2015) by Dayle Ehr, Account Manager, SK-WCB (research partnership between the University of Regina and Worksafe Saskatchewan). The key points that Cathy addressed include: Without commitment from top management to safety it is impossible to develop safety climate Statistics from the charter indicate that Time Loss Injury Rates are going down by both charter and non-charter members (a similar trend is seen with Total Injury Rates) from 2008-2013 High supervisory commitment to safety is associated with a decrease in workplace injuries Growing evidence that higher levels of senior management commitment to safety is associated with fewer injuries Having safety included in management performance appraisals helps to improve management’s commitment to safety A positive impact on safety is seen not only in the CEO’s commitment, but also in their ethical decision making: o CEO Ethical Leadership + CEO Commitment to Safety + Top Management Commitment to Safety + Supervisor Commitment to Safety = Less Injuries 9. Introduction of SASM’s Online Operator Training: - Ken Ricketts a. Use of the online courses: If you want to use the program, you must be a member of SASM and you must have a practical evaluator on site (Train-The-Trainer or Practical Evaluator certified) The online course will provide you with the Theory and you will have to do the Practical Evaluation Keeping with SASM’s standard of operations, these courses include everything that legislation and CSA standards require must be in the course The theory course will still take approximately 2 hours to complete b. How the online courses work: You contact SASM and we send you the print file workbook for the course (currently there is a course for Sit-down Counterbalance Forklift Safety Program, and Stand-up Forklift Operator Safety Program is under development) It’s not free - the first course costs $45.00 per book/student There are individual courses, so the second course for a particular operator will be at a reduced cost o Discussion of regulations and operator re-certification requirements ensued c. Demonstration of online course (Sit-down Counterbalance Forklift): Instructions on how the online course corresponds with the workbook Students need to follow along with the course and write down specific information, which applies adult learning theory (application, participation, etc.) The online program allows SASM to know who took the course and which questions they got wrong Throughout the demonstration of the course members raised questions regarding how to obtain the course/program and ways in which to gain access to the course without having to contact SASM for each student. The Chairman clarified that firms send SASM an email or call (pay) and online access is granted; at this time an electronic copy of the workbook is sent. At the moment a 3 hour lead time is needed. The end goal is that eventually SASM wouldn’t need to use the Vocam program and the courses would be hosted on SASM’s site, but that is at least 3 years away. ACTION: K. Ricketts to check if the same email can be used for all employees (more than one employee), or if separate emails are needed for each employee. General discussion continued with further questions and suggestions such as: how certificates would be acquired; the possibility of the courses being completed in multiple languages; what happens if someone fails a course; and do companies have access to the program (i.e. what questions the worker got wrong, etc.)? The Chairman clarified that there are a few courses that may possibly be done in different languages. If a worker fails the course they will have to take the course again; the course will be offered at a discounted rate the second time. SASM will provide companies with the questions that workers got wrong, as well as how long it took for the individual to complete the course. d. Feedback from member audience regarding the online training: Multiple member firms responded positively saying that they would use the online training program, as they currently have computers dedicated to training. The convenience factor was discussed. Members would like to see that access to the program is available on the weekends. ACTION: K. Ricketts to look into pre-buying in blocks so that organizations have access to course seats without having to contact SASM every time. e. Feedback from member audience regarding future online training courses: The Chairman mentioned that SASM’s current plan is to finish off Forklift and then go to Overhead Crane. After that, any course that SASM currently has as a Train-the-Trainer will be developed into an online course. Members would like to see: Fall Protection, Confined Space, and Areal Lift o Discussion ensued regarding practical evaluations for fall protection Entry level requirements, similar to Enform and Safety Construction Orientation Training (SCOT), may also be developed. This is where courses in different languages may be done. General discussion continued with further member questions and comments: How do we handle a failure? How do we re-register workers and at what point do we start re-paying? Will the handbook be emailed? One member commented that the handbook should be sent as a PDF (not a Word Document) so that the document cannot be altered. Another member was quite impressed with SASM’s online course and wants to compare it to their organization’s online training in order to measure the effectiveness of their program against SASM’s program. Reading, writing, and audio hits all levels of learning. However, some members felt that the only problem with the course was the audio; it could be different, especially for ESL learners. Having the opportunity to do a verbal test, instead of a written exam, would be good at some point. The Chairman clarified that the training handbook would be emailed as a PDF and that if a worker failed the course they would have to take it again and it won’t be free. There will be a cost. ACTION: All member firms present will get one free online seat based on the number of members represented here today. 10. Round Table: - open discussion facilitated by Ken Ricketts a. Management support for safety. How do we get management to commit (all levels)? If you can make things tangible through numbers (a bottom line) that sometimes makes a difference Moral Legislation A major incident (death) or major dollars Discussion ensued stemming from a member’s inquiry on how SASM defines commitment by upper level management, and what SASM would like to see? The conversation raised points that included ethically based decisions; there is lots of talk about commitment but it has to be shown; and safety has to work in line with productivity and quality. b. A general inquiry was made by a member regarding fall protection for their company while loading material onto truck beds where there is no loading building to tie off to, and loading often takes place in the yard at multiple locations. Discussion ensued regarding portable frames where retractable fall protection can be attached c. WCB 2015 Compensation Institute (Saskatoon, SK) March 23-24 Reminder about the free annual two-day event and registration, which can be done online d. Procurement Cathy Glasser pointed out that procurement was discussed during the Machine Safeguarding presentation and it is important to note that a Procurement Policy is part of SASM’s Audit certification process, so member firms should ensure that they have this in place e. CSA Standards Formerly, the safety associations in Saskatchewan together shared a membership in the CCOHS, and SASM could provide members with excerpts of CSA Standards (but not the entire document) Last year all of the other Safety Associations dropped out except SASM, so the CCOHS membership will cost SASM more Members find it frustrating that they are expected to follow CSA Standards but it costs so much to obtain them o Discussion ensued 11. Adjournment: The meeting adjourned at 1:57 pm