The Impressor The Barcol Impressor Hand-Held Portable Hardness Tester Aluminum Aluminum Alloys Soft Metals Plastics Fiberglass Controllers • • • • • Introduction Portable The Impressor is a convenient tool for testing the hardness of aluminum, aluminum alloys, copper, brass and other materials including plastics and fiberglass. The instrument is designed for use on fabricated parts and assemblies as well as on raw stock. Easy to Use No experience required; can be used in any position and in any space that will allow for the operator’s hand. The hardness reading is instantly indicated on the dial, which is divided into one hundred graduations. No waiting, pre-loading or separate measurements. Lightweight The impressor weighs only 1 lb. 2 oz. and comes complete with carrying case, adjusting wrench and two spare indenter points, 2 Ib. 8oz. Applications Four Models Available GYZJ 934-1 for soft metals such as aluminum and its alloys, brass, copper, and some of the harder plastics and fiberglass. Approximate range 25 to 150 BrineIl (10 mm ball 500 kg load). This unit meets American Society for Testing and Materials (ASTM) Standard D2583. GYZJ 934-1-0-1 for ladder testing. Compliant with NFPA 1932, National Fire Protection Association – 1994 Edition; ASTM B648-76, American Society for Testing and Materials – 1984 edition. GYZJ 935 for the softer plastics and very soft metals. GYZJ 936 for extremely soft materials such as lead, linoleum and leather. Barber-Colman engineers will be glad to recommend the most suitable model upon receipt of sample materials. Operating Information The Impressor is best suited for testing homogeneous materials. Materials of granular. fibrous or coarse structure will produce a wide variation in hardness readings because of the small diameter of the indenter point. For accurate readings, material should be at least 1/32" thick and large enough for a minimum distance of 1/8" in any direction from the indenter point to the edge of the specimen. The testing area should be smooth and free from mechanical damage. Simply exert a light pressure against the instrument to drive the spring-loaded indenter point into the material. The indenter point must be perpendicular to the surface being tested. On very soft metals, the highest reading should be used since cold flow permits the springloaded indenter point to continue penetration. 1250-DB-100-0-01 Barber-Colman Company, Loves Park, IL 309 The Impressor Note: Physical characteristics of very soft materials are such that uniform correlation between different hardness measuring systems cannot be established. For this reason, no conversion curves are offered for the 935 and 936 models. We recommend that impressor hardness limits for each material be established by test. Recommended Sample Sizes To equalize the variance of the average (GYZJ 934-1) Homogeneous Material: Hardness Scale 20 30 40 50 60 70 80 Reinforced Plastics: 30 40 50 60 70 Reading Variance Number of Readings Variance of Average 2.47 9 0.27 2.20 8 0.28 1.93 7 0.27 1.66 6 0.28 1.39 5 0.28 1.12 4 0.28 0.85 3 0.28 22.4 17.2 12.0 7.8 3.6 29 22 16 10 5 0.77 0.78 0.75 0.78 0.75 Typical Readings of Aluminum Alloys 5052-0 5052H14 6061T6 2024T3 62 75 80 85 140 130 120 Vic ker s ine ll Approximate Conversion Curves for GYZJ 934-1 1100-0 3003-0 3003H14 2024-0 35 42 56 60 Rockwell "B" (1/16" ball 100 kg load) Rockwell "E" (1/8" ball 100 kg load) Rockwell "F" (1/16" ball 60 kg load) Brinnell (10 mm ball 500 kg load) Vickers Pyramid Numbers Br Alloy and Temper: GYZJ 934-1 reading: Rockwell "H" " ll "E kwe F" c o " R ell ckw o R "B " 100 ck we ll 90 Ro Controllers Operating Information (continued) 80 70 60 50 40 30 20 40 310 50 60 Barber-Colman Company, Loves Park, IL 70 80 90 1250-DB-100-0-01 The Impressor 934-1 Brinnell Vickers Approximate Conversion Chart for GYZJ 934-1 B Rockwell E F H 934-1 Brinnell Vickers 35 23 32 68 60 64 36 37 38 39 40 41 42 43 44 45 46 47 48 25 26 26 27 27 27 28 29 30 23 24 24 25 25 26 27 27 28 20 30 32 33 24 25 33 37 40 43 45 47 49 52 54 56 58 61 63 69 70 71 72 73 74 75 76 77 78 89 80 81 62 64 67 69 71 73 76 80 84 87 90 94 97 67 69 72 74 76 81 85 88 92 95 99 103 108 49 50 51 52 53 54 55 56 57 58 59 60 61 31 32 33 34 35 37 38 39 40 42 44 45 47 34 35 36 38 39 41 42 44 45 47 48 49 51 28 30 33 36 39 42 44 46 48 51 53 55 57 29 33 38 40 43 47 49 51 54 64 66 68 70 72 73 75 76 78 80 81 83 84 82 83 84 85 86 87 88 89 90 91 92 93 94 100 105 109 113 117 122 126 131 135 139 145 111 116 122 127 133 137 142 144 62 63 64 64 66 67 48 50 52 54 55 58 53 55 57 58 60 62 59 62 64 65 67 69 56 58 61 63 65 67 86 88 89 90 91 92 95 96 97 98 99 100 Approximate Conversion Chart GYZJ-935 and GYZJ-936 Type D Durameter GYZJ-935 & 936 GYZJ-935 GYZJ-936 4 64 52 6 8 65 53 10 12 66 54 14 16 55 67 18 56 20 22 68 57 24 58 26 69 28 59 1250-DB-100-0-01 Type D Durameter GYZJ-935 & 936 GYZJ-935 GYZJ-936 30 70 60 32 34 61 71 36 62 38 40 42 44 46 48 50 52 54 56 72 63 73 64 74 75 76 77 65 66 67 68 69 70 71 Barber-Colman Company, Loves Park, IL Rockwell E F H 71 69 94 73 74 76 77 79 81 83 84 86 88 89 90 91 71 73 75 77 79 81 83 84 86 87 88 89 90 95 96 98 99 100 101 102 103 104 105 106 107 108 92 94 95 96 97 98 99 100 101 102 103 103 104 91 92 93 94 95 96 97 97 98 99 100 101 101 108 109 109 110 111 111 112 112 113 113 104 105 106 107 108 108 102 102 103 B 18 19 28 33 39 45 48 52 56 60 63 65 69 72 75 77 80 83 86 89 91 Type D Durameter GYZJ-935 & 936 GYZJ-935 GYZJ-936 58 78 72 60 62 64 66 68 70 72 74 76 78 79 80 81 82 83 84 85 73 74 75 76 77 78 79 80 81 83 80 82 84 86 87 88 84 85 86 86 88 89 n/a 87 89 311 Controllers Operating Information (continued) The Impressor Ordering Information Controllers Hardness Tester Model GYZJ-934-1 GYZJ-934-1-0-1 GYZJ-935 GYZJ-936 Range 25 to 50 Brinell (10 mm ball 500 kg load) For ladder testing (NFTA and ASTM compliant) For softer plastic and very soft metals For extremely soft material Part No. GYZJ-069-100 GYZJ-070-100 GYZJ-078-100 GYZJ-250-100 GYZJ-069 GYZJ-070 GYZJ-078 GYZJ-250 Set of Set of Set of Set of Each Each Each Each Certified Test Disks Non-certified Test Disks 5 5 5 5 Use with Model GYZJ-935 GYZJ-936 GYZJ-934-1 GYZJ-934-1 GYZJ-935 GYZJ-936 GYZJ-934-1 GYZJ-934-1 Barber-Colman Scale 87 – 89 48 – 50 43 – 48 87/89 87 – 89 48 – 50 43 – 48 87/89 The Impressor Repair Parts Item GYZJ-934-1 GYZJ-935 GYZJ-936 1 AYRS-62 AYRS-62 AYRS-62 2 BYRF-3114 BYRF-3114 BYRF-3114 3 BYRF-250 BYRF-250 BYRF-250 4 GYZJ-2 GYZJ-2 GYZJ-2 5 GYZJ-3 AYRS-146-1 AYRS-146-1 6 GYZJ-4-1 GYZJ-4-1 GYZJ-4-1 7 GYZJ-6-5 GYZJ-6-5 GYZJ-67 8 GYZJ-7 GYZJ-7 GYZJ-7 9 GYZJ-8 GYZJ-8 GYZJ-8 10 DYRA-218 DYRA-218 DYRA-218 11 GYZJ-15-2 GYZJ-15-2 GYZJ-15-2 12 GYZJ-16 GYZJ-16 GYZJ-16 GYZJ-17-1 GYZJ-17-1 GYZJ-17-1 GYZJ-19-2 GYZJ-19-2 GYZJ-19-2 13 GYZJ-23-1 GYZJ-23-1 GYZJ-23-1 14 GYZJ-61 GYZJ-61 GYZJ-61 15 GYZJ-62 GYZJ-62 GYZJ-62 16 GYZJ-63 GYZJ-63 GYZJ-63 17 GYZJ-64 GYZJ-64 GYZJ-71 18 GYZJ-65 GYZJ-65 GYZJ-65 18 GYZJ-65-4 For Model GYZJ-934-1-0-1 only 19 GYZJ-79-1 GYZJ-79-2 GYZJ-79-3 † Parts required to convert between models. 312 Description Spring Cover Screw Frame Screw Plunger Upper Guide Nut Spring† Plunger Indenter Point† Lever Pin Pin Indicator (not field servicable) Lock Nut Wrench Carrying Case Case & Frame Assembly Stop Ring Point Sleeve Spring Sleeve Lower Plunger Guide† Leg Leg Label† Barber-Colman Company, Loves Park, IL Qty 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1250-DB-100-0-01