Why does Minnesota’s legislative session always come down to the last minute? More than $373 in coupons inside! NORTHLAND FORUM, PAGE B1 May M ay 1199 SUNDAY, MAY 18, 2008 DULUTHNEWSTRIBUNE.COM $1.50 MINNESOTA SUPERIOR COMPANY DISMANTLING OLD GRAIN ELEVATOR HOW MUCH WOOD CAN WOODCHUCK SALVAGE? Waterfront regulation changes are in the works DEVELOPMENT RULES: The agency will host public meetings in June to gather input for new regulations, which have been ordered by the Legislature. BY JOHN MYERS Why now? NEWS TRIBUNE STAFF WRITER 6,000,000 BOARD FEET. Timber from defunct elevator prized for its high quality 150 Height, in feet, of the Globe grain elevator, which is being dismantled by Wisconsin Woodchuck LLC. 120 Approximate age, in years, of the Globe elevator, which was the largest in the world when it opened in the late 1880s. Pressed by conservation groups to buffer Minnesota lakes against rapid development, and ordered by the Legislature to act, the Department of Natural Resources is slowly working to craft new rules for waterfront construction. The DNR will host public meetings across the state in June and is expected to have some recommendations ready by mid-2009. It would take another year after that to officially change the state regulations through the state’s complex rulemaking process. It would be the first change of statewide lakefront development rules since 1989 and only the second since 1971. The DNR will look at setting new rules for things such as lot size, setback distance from the lake, buffer zones between homes and water, septic tank rules, subdivision limits, forest and agricultural practices and more. Inside For years, the increasing pace of construction along the shores of Minnesota lakes has been a growing problem. Schedule of public meetings. PAGE A7 See WATERFRONT, Page A7 MINNESOTA LEGISLATURE BY NINA PETERSEN-PERLMAN NEWS TRIBUNE STAFF WRITER T In 2007, the Minnesota Legislature ordered the Department of Natural Resources to write new rules governing waterfront development. The agency was ordered to start the process this year. Legislators, governor reach agreement on health care he Globe grain elevator stands 15 stories over St. Louis Bay in Superior. Negotiators reached a compromise that would broaden eligibility for private and state-subsidized insurance, but as of Saturday evening had yet to reach a consensus on key issues including property taxes and the state budget. The fate of a bill capping spending on the Duluth school district’s red plan remained unclear. Decommissioned in 1989, it still carries the pungent scent of its forgotten cargo. Inside, the wooden boards that make up 133 grain bins bear corrugated grooves born of a cen- MORE COVERAGE IN LOCAL NEWS, PAGE C1 tury of grain cascading down them. This structure, the biggest grain elevator in the world when it was built in $7.10 Top price, per board foot, for white oak timbers salvaged from the Globe elevator. White pine timbers are less expensive. the late 1880s, contains the equivalent of an entire forest of antique, oldgrowth white pine in its walls. PHOTOS BY BOB KING / NEWS TRIBUNE Annette Tracy uses a hammer to pull nails out of boards recovered from the massive Globe elevator in Superior (top), in preparation for the old-growth wood being sold for use in new buildings. Now, 120 years after it rose over the Many of the nails pulled by Tracy and others are of the old square-headed variety. bay, the building is being deconstructed as carefully and slowly as it was built. Instead of its parts going into a $9.50 Top price, per board foot, for eastern white pine dimension lumber salvaged from the Globe elevator. landfill, Wisconsin Woodchuck LLC, Online which salvages old-growth lumber, Go to duluthnews tribune.com to view a gallery of more photos of the deconstruction of the Globe elevator in Superior. will recycle 6 million board feet from the Globe elevator and two neighboring structures for use in new homes and other buildings. INSIDE SPORTS Trials, travails of transfers A look at the Minnesota State High School League’s transfer rules — and how those rules affected two Northland prep athletes. PAGE D1 US Crafting caskets Family tradition and a friend in need inspired a Duluth woman to start a side business — making caskets. PAGE F1 See WOOD, Page A8 FORECAST: Sunny, cooler SUNRISE: 5:30 SUNSET: 8:41 HIGH: 58 LOW: 35 COMING MONDAY Strong demand for scrap metal has local salvagers paying more for junked cars. Read more in Business Monday. INDEX Volume 138 No. 15 © 2008 Corrections ......A2 Movies..............C3 Sports ................D Dear Abby........Us Obituaries ........C7 TV ....................Us Local news ........C Opinion ..............B Us.......................F TO REACH US Home delivery: (218) 723-5252, (800) 456-8080 Corrections: Call editor Rob Karwath at (218) 7204177 to report inaccuracies in today’s edition. FROM PAGE ONE A8 Sunday, May 18, 2008 www.duluthnewstribune.com | DULUTH NEWS TRIBUNE WOOD | Company gives old lumber a new lease on life Judy Peres, president of Wisconsin Woodchuck, stands on a stairwell in the area where the trains used to pull in to load grain at the old Globe elevator in Superior. From Page A1 PHOTOS BY BOB KING / NEWS TRIBUNE St. Louis Bay 535 Banks Ave. Wisconsin Woodchuck 2 Duluth Harbor Basin ABOVE: Bill McGrew, a Wisconsin Woodchuck employee, uses a pry bar to pull a board loose from a slab of wood removed from the old Globe elevator. The boards — destined to be reused in new building projects — are separated and de-nailed by hand. BELOW: The Globe elevator, seen in a historical photo, was the largest of its kind in the world when it was built in the late 1880s. 53 Tower Ave. Employees of the Superiorbased business are about halfway done with the painstaking process of dismantling the main building, which they started in July 2006. Woodchuck CEO David Hozza said he originally estimated the takedown of the main building would take a year. He didn’t account for how difficult it would be to remove the metal superstructure and 4,400-pound metal pulley wheels, nor for the vast amount of wood inside the building. The template for the building showed fewer inside walls than there were, Hozza said. “There was much more wood than we anticipated,” he said. “We’re finding bins within bins.” Before taking on this project, Hozza, a former investment banker, said everything he knew about wood came from what he learned in an eighth-grade shop class. In 2004, Gordy Oftedahl, who owns the property, enlisted Hozza to help him find a bank to finance his proposed conversion of the land on which the Globe elevator sits into an RV park and marina; the plan is still in the works. “They all said the same thing — we will not touch the project until the buildings come down,” Hozza said. Sure the wood would have resale value, Hozza jumped into the architectural salvage industry and created Wisconsin Woodchuck. He contracted to do the work with Oftedahl, who still owns the land. The company closed on the main building in April 2007. It purchased one of the two neighboring structures, used for passive grain storage, in December, and will close on the third building soon. On a sunny morning earlier this month, a crew perched on top of the building used chainsaws to cut through 8-by12 and 8-by-24 slabs of nailedtogether boards. A crane carried the slabs to the ground, where another crew separated and pulled nails from the boards, using metal detectors to ensure they found as many as possible. All the wood is kiln-dried to kill any critters that may have made their home in the lumber. Some of the wood is sold as-is, but much of it is handsanded and oiled before it goes to customers. It’s a huge task — one that has Woodchuck’s competitors applauding them for taking it on. “They’re very brave,” said Peter Krieger of Duluth Timber Co., which does similar work salvaging industrial wood across North America. “It’s a lot of work. It makes me tired just thinking about it.” On top of Woodchuck’s challenge of disassembling the building is the challenge of unloading their product onto a shaky housing market. Woodchuck President Judy Peres said the timbers — the long beams that supported the structure — have sold themselves due to their scarcity. Tall specimens of white pine just don’t exist PERES anymore after massive deforestation of the area, she said. But the dimension lumber — boards pancaked and nailed one on top of another to create the bin walls — has been tougher both to get out of the building and to sell. “It’s staggered parts,” crane operator Butch Zillmer said. “You have to take one part off, then the other.” Because the wood is largely being sold to people with expendable income who are building second homes in places such as the Canadian Rockies, though, Peres is confident the housing slowdown won’t affect the company too badly. Phil Bjork, owner of Cam- Belknap St. The Globe elevator, which stands 150 feet high over St. Louis Bay and contains 133 grain bins, was built with thousands of boards — many of them nailed together to form huge slabs of wood. SUPERIOR NEWS TRIBUNE GRAPHICS bridge, Minn.-based Great Northern Woodworks, used Woodchuck wood — he estimated about 40,000 board feet — to build a large timber-frame home for clients from Colorado. “The nature that it is antique and it’s from a timber supply [that] perhaps the world will never see again — the historical impact of what the building was and being able to make it live again is very appealing to people,” he said. Byron G. Ellingson of Minneapolis is using the dimension lumber to remodel the floors of a bedroom and living room in his cabin on Bone Lake, about 7 miles east of Forest Lake, Minn. He also is using slabs of graineroded wood as accent pieces around his fireplace. “I took wood from the old grain chutes so it’s sandblasted across 100 years. I’ve never seen anything quite like it,” he said. Antique wood may be more expensive, he said, but it’s of a much higher quality than what comes out of today’s tree farms. “The grain is much denser in older wood,” Ellingson said. “You don’t get grain structure in a tree that’s fully grown in Duluth Timber also salvages wood Fast facts about the Globe elevator The main grain elevator stands 150 feet high over St. Louis Bay. It has a 20,000-squarefoot footprint. Two neighboring buildings, Elevators 2 and 3, stand 80 feet high, 88 feet wide and 465 feet long. The main elevator and the two other elevators on the property used for passive grain storage have a combined capacity of 5 million bushels. Grain from the Globe Elevator was loaded onto freighters that traveled through the Great Lakes and St. Lawrence Seaway, and went as far as Europe. The complex was originally owned by F. H. Peavey and Co., and later became part of ConAgra Foods. ConAgra decommissioned the Globe elevator in 1989. 20 years.” Woodchuck has formed a subsidiary called Old Globe Wood, which is processing the dimension lumber into planks for flooring and paneling. Old Globe uses penetrating oils and beeswax to finish the wood, which helps to bring out the antique appearance, Peres said. If it gets marred in some way, you can just rub some vegetable oil into it to restore— and possibly enhance—the wood’s finish, she said. “It makes you realize how alive the wood is,” Peres said. “It’s very different from taking a stick of wood and covering it with polyurethane. Then it’s like dead wood, covered with plastic. This is live wood. It’s breathing. You can feel the pores and you can smell it.” Wisconsin Woodchuck isn’t the only wood salvage business in the Twin Ports. Duluth Timber Company has been in the game for about 30 years and operates all across North America. Along with its Duluth facility, where the company does most of its milling, it has another site in Washington state. The company currently is working on deconstructing a 400,000-square-foot sawmill in Oregon, General Manager Peter Krieger said. Reclaimed wood has both environmental and aesthetic appeal, Krieger said. “There’s something about the first cuttings out of the virgin forests that looks different from lumber produced from a tree farm,” Krieger said. “The material is denser because it was slower growing … These are trees that are hundreds of years old.” Krieger estimated his products cost three to four times as much as new wood fresh out of the forest. Duluth Timber’s Web site is www.duluthtimber.com. Salvaged wood prices Woodchuck Web site TIMBERS Eastern white pine: $1.35-3.50 per board foot White oak: $3-7.10 per board foot DIMENSION LUMBER Eastern white pine, unfinished: $69.50 per board foot NEWS TRIBUNE For more information about the company and its operations, go to www.wisconsin woodchuck.net “The grain is much denser in older wood. You don’t get grain structure in a tree that’s fully grown in 20 years.” BYRON G. ELLINGSON of Minneapolis, who has used lumber salvaged from the Globe elevator to remodel his cabin