JOB ORDER COST ACCOUNTING Chapter 19 © 2009 The McGraw-Hill Companies, Inc., All Rights Reserved C1 COST ACCOUNTING SYSTEMS Process Costing Job Costing Chapter 20 Used for production of large, unique, or high-cost items. Built to order rather than mass produced. Many costs can be directly traced to each job. McGraw-Hill/Irwin Slide 2 JOB ORDER PRODUCTION C2 Process Costing Job Costing Chapter 20 Typical job order cost applications: Special-order printing Building construction Also used in service industry Hospitals Law firms McGraw-Hill/Irwin Slide 3 C2 EVENTS IN JOB ORDER COSTING Receive order from customer Predict cost to complete job McGraw-Hill/Irwin Schedule the job Negotiate a sales price and decide whether to pursue the job. Slide 4 C2 JOB ORDER PRODUCTION ACTIVITIES Indirect Materials Direct Indirect Factory Allocate Overhead Labor McGraw-Hill/Irwin Direct Goods in Process Finished Goods Cost of Goods Sold Slide 5 C3 JOB ORDER COST DOCUMENTS The primary document for tracking the costs associated with a given job is the job cost sheet. sheet Let’s investigate McGraw-Hill/Irwin Slide 6 JOB COST SHEET C3 Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/09 Date started 3/3/09 Date completed Direct Materials Date Req. Cost Total Total Remarks McGraw-Hill/Irwin Direct Labor Date Ticket Cost Factory Overhead Date Rate Cost Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost Slide 7 JOB COST SHEET C3 Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/09 Date started 3/3/09 Date completed Direct Materials Date Req. Cost Total A materials requisition is used the Direct Labor to authorize Factory Overhead Date Ticket Cost Date Rate use of materials on aCost job. Total Remarks Total Cost Summary Let’s see one Direct Materials Direct Labor Factory Overhead Total Cost McGraw-Hill/Irwin Slide 8 MATERIALS REQUISITION P1 Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-09 M-347 Material Description Alarm system wiring Quantity Requested 1 Quantity Provided Filled By 1 M. Bateman Requested By Date Provided Received By C. Luther 3-7-09 C. Luther Remarks McGraw-Hill/Irwin Slide 9 MATERIALS REQUISITION P1 Proper authorization Cost of material is charged to Job B15. Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-09 M-347 Material Description Alarm system wiring Quantity Requested 1 Quantity Provided Filled By 1 M. Bateman Requested By Date Provided Received By C. Luther 3-7-09 C. Luther Remarks McGraw-Hill/Irwin Slide 10 MATERIALS REQUISITION P1 Type and quantity of material charged to Job B15. Pre-printed, sequentially numbered form Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-09 M-347 Material Description Alarm system wiring Quantity Requested 1 Quantity Provided Filled By 1 M. Bateman Requested By Date Provided Received By C. Luther 3-7-09 C. Luther Remarks McGraw-Hill/Irwin Slide 11 MATERIALS REQUISITION P1 Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-09 M-347 Material Description Alarm system wiring Quantity Requested 1 Requested By C. Luther The materials Quantity Provided 1 requisition also3-7-09 serves as Dateform Provided Filled By source By the M. Bateman document Received for recording C. material Luther usage in the accounting records. Remarks McGraw-Hill/Irwin Slide 12 MATERIALS LEDGER CARD P1 Road Warriors Materials Ledger Card Item Alarm sys. wiring Maximum Qty. 5 units Stock No. M-347 Minimum Qty. 1 unit Location Bin137 Reorder Qty. 2 units Received Issued Balance Rec. Unit Total Req. Unit Total Unit Total Date Rep. Units Cost Cost No. Units Cost Cost Units Cost Cost 1 $225 $225 3/4/09 C7117 2 $225 $450 3 $225 $675 3/7/09 R4705 1 $225 $225 2 $225 $450 McGraw-Hill/Irwin Slide 13 JOB COST SHEET P1 Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/09 Date started 3/3/09 Date completed Direct Materials Date Req. Cost 3/7/09 R4705 $ 225 Total Total Remarks McGraw-Hill/Irwin Direct Labor Date Ticket Cost Factory Overhead Date Rate Cost Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost $ 225 Slide 14 JOB COST SHEET P2 Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Accumulate Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition direct labor Date promised 3/15/09 Date started 3/3/09 Date completed costs by Direct Materials Date Req. Cost 3/7/09 R4705 $ 225 Total Total Remarks McGraw-Hill/Irwin Direct Labor Date Ticket Cost Factorymeans Overheadof Date Rate Cost Total a work record, such as a time ticket, for each employee. Cost Summary Direct Materials $ 225 Direct Labor Let’s see one Factory Overhead Total Cost Slide 15 LABOR TIME TICKET P2 Road Warriors Time Ticket No. L-3479 Job No. B15 Date Employee Name T. Zeller 3/8/09 Employee Number 3969 TIME AND RATE INFORMATION: Start Time Elapsed Time Approved By 9:00 3.0 Finish Time 12:00 Hourly Rate $20.00 Total Cost $60.00 C. Luther Remarks McGraw-Hill/Irwin Slide 16 JOB COST SHEET P2 Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/09 Date started 3/3/09 Date completed Direct Materials Date Req. Cost 3/7/09 R4705 $ 225 Total Total Remarks McGraw-Hill/Irwin Direct Labor Date Ticket Cost 3/8/09 L3479 $ 60 $ Factory Overhead Date Rate Cost 60 Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost $ 225 60 Slide 17 JOB COST SHEET P3 Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/09 Date started 3/3/09 Date completed Direct Materials Date Req. Cost 3/7/09 R4705 $ 225 Total Direct Labor Date Ticket Cost 3/8/09 L3479 $ 60 Total $ Factory Overhead Date Rate Cost 60 Total Allocate manufacturing overhead to jobs using Remarks Cost Summary a predetermined overhead rate Direct Materials $ 225 Direct Labor Factory Overhead Total Cost McGraw-Hill/Irwin 60 Let’s do it Slide 18 JOB COST SHEET P3 Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/09 Date started 3/3/09 Date completed Direct Materials Date Req. Cost 3/7/09 R4705 $ 225 Total Total Remarks McGraw-Hill/Irwin Direct Labor Factory Overhead Date Ticket Cost Date Rate Cost 3/8/09 L3479 $ 60 3/08/09 160% $ 96 $ 60 Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost $ 96 $ 225 60 $ 96 $ 381 Slide 19 P3 PREDETERMINED OVERHEAD RATE Road Warriors uses a predetermined overhead rate (POHR) based on direct labor cost to apply overhead to jobs. POHR = POHR = McGraw-Hill/Irwin Estimated total manufacturing overhead cost for the coming period Estimated total direct labor costs for the coming period $200,000 $125,000 = 160% of direct labor $ Slide 20 JOB ORDER COST FLOWS AND REPORTS Let’s summarize the document flow we have been discussing in a job-order costing system. McGraw-Hill/Irwin Slide 21 P1 Material Cost Flows and Documents The materials requisition indicates the cost of direct materials to charge to jobs and the cost of indirect materials to charge to overhead. McGraw-Hill/Irwin Direct materials JobCost Cost Job Job Cost Sheets Job Cost Sheets Sheets Sheets Materials Materials Ledger Cards Materials Ledger Cards Materials Ledger Cards Requisition Indirect materials Factory Overhead Account Slide 22 P2 Labor Cost Flows and Documents Direct Employee time Labor tickets indicate the cost of Employee Time direct labor Employee Time Ticket Employee Time to charge to Employee Ticket Time Ticket jobs Ticket and the cost of indirect labor to charge to Indirect Labor overhead. McGraw-Hill/Irwin JobCost Cost Job Job Cost Sheets Job Cost Sheets Sheets Sheets Factory Overhead Account Slide 23 Summary of Cost Flows Let’s examine the cost flows in a job order system. We will use T-accounts and start with materials. McGraw-Hill/Irwin Slide 24 Summary of Cost Flows P1 Dr Cr Raw Materials Material Direct Purchases Material Indirect Material Dr Cr Goods in Process Direct Material Dr Cr Factory Overhead Actual Overhead Costs McGraw-Hill/Irwin Slide 25 Summary of Cost Flows Next let’s add labor costs and applied factory overhead to the job order cost flows. McGraw-Hill/Irwin Slide 26 P2 Summary of Cost Flows P3 Dr Cr Factory Payroll Incurred Direct Labor Indirect Labor Dr Cr Factory Overhead Actual Overhead Overhead Applied to Costs Work in Process McGraw-Hill/Irwin Dr Cr Goods in Process Direct Material Direct Labor Overhead When Actual Applied factory = factory overhead overhead an adjustment is needed. We will look at how to accomplish this later. / Slide 27 Summary of Cost Flows Now let’s complete the goods and sell them. McGraw-Hill/Irwin Slide 28 Summary of Cost Flows P3 Dr Cr Dr Goods in Process Direct Material Direct Labor Overhead Cr Finished Goods Cost of Goods Mfd. Cost of Goods Mfd. Dr Cost of Goods Sold Cr Cost of Goods Sold Cost of Goods Sold McGraw-Hill/Irwin Slide 29 P4 OVERHEAD APPLICATION Tell me again how we use the POHR to assign overhead to jobs. McGraw-Hill/Irwin We multiply the POHR times the number of activity units (direct labor cost for Road Warriors) incurred for the job. Slide 30 OVERHEAD APPLICATION P4 Reasons for using a predetermined overhead rate Overhead is not incurred uniformly during the year. Actual overhead rate might vary from month to month. Predetermined rate makes it possible to estimate job costs sooner. McGraw-Hill/Irwin Slide 31 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD The POHR is based on estimates. What happens if actual results differ from the estimates? McGraw-Hill/Irwin The result will be either underapplied or overapplied overhead and we will adjust Cost of Goods Sold at the end of the period. Here, let me show you. Slide 32 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD Overhead is overapplied. Actual overhead costs incurred Overhead applied to Work in Process (POHR × Activity) McGraw-Hill/Irwin Slide 33 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD Overhead is underapplied. Overhead applied to Work in Process Actual overhead costs incurred McGraw-Hill/Irwin (POHR × Activity) Slide 34 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD Adjusting Cost of Goods Sold for underapplied or overapplied overhead Cost of Goods Overhead is: Sold is: Adjustment will: Actual overhead > applied overhead Underapplied Too low Increase Cost of Goods Sold Actual overhead < applied overhead Overapplied Too high Decrease Cost of Goods Sold McGraw-Hill/Irwin Slide 35 ENTRIES FOR JOB ORDER PRODUCTION COSTS Let’s look at summary accounting journal entries for the job order cost system at Road Warriors. The dollar amounts are from Exhibit 19.12 in your textbook. McGraw-Hill/Irwin Slide 36 ENTRIES FOR JOB ORDER PRODUCTION COSTS P1 Date Description Raw Materials Inventory Debit Credit 2,750 Accounts Payable 2,750 Acquired materials on credit for factory use. Goods in Process Inventory Raw Materials Inventory 1,800 1,800 To record use of material on Jobs McGraw-Hill/Irwin Slide 37 ENTRIES FOR JOB ORDER PRODUCTION COSTS P1 P2 Date Description Factory Overhead Debit Credit 550 Raw Materials Inventory 550 To record use of indirect materials. Factory Payroll Cash 5,300 5,300 To record employee wages and salaries. McGraw-Hill/Irwin Slide 38 ENTRIES FOR JOB ORDER PRODUCTION COSTS P2 Date Description Goods in Process Debit Credit 4,200 Factory Payroll 4,200 To assign costs of direct labor to jobs. Factory Overhead Factory Payroll 1,100 1,100 To record indirect labor costs as overhead. McGraw-Hill/Irwin Slide 39 P3 Date ENTRIES FOR JOB ORDER PRODUCTION COSTS Description Factory Overhead Debit Credit 5,070 Cash (and other accounts) 5,070 To record factory overhead costs such as insurance, utilities, rent, and depreciation. Goods in Process Inventory Factory Overhead 6,720 6,720 To apply factory overhead. McGraw-Hill/Irwin Slide 40 ENTRIES FOR JOB ORDER PRODUCTION COSTS P3 Date Description Finished Goods Inventory Debit Credit 8,940 Goods in Process Inventory 8,940 To record completion of jobs. Cost of Goods Sold Finished Goods Inventory 5,580 5,580 To record the sale of jobs. McGraw-Hill/Irwin Slide 41 END OF CHAPTER 19 McGraw-Hill/Irwin Slide 42