InfraRail Signal Conditioner/Two-Wire Transmitter Infrared Thermometer The economical, versatile, and technological answer to your temperature measurement requirements. Never before has a noncontact temperature DIN-rail adaptable, mountable, and economical Start with a signal conditioner and a 4 to 20 mA transmitter For the first time, Ircon® has successfully combined a signal conditioner and two-wire transmitter in one modular DIN-rail mountable unit. Now, you can integrate temperature measurement with other relays and signal conditioners already on your process line. The InfraRail system can be wired directly into any existing 24 volt dc power supply or can be supplied by a power supply ranging from 16 to 40 volts. This modular, signal conditioner/ transmitter combination – with analog output – includes onboard signal processing circuitry and controls that make it easy to correct or adjust Emissivity and/or Response Time. In addition the Peak-Picker function allows for accurate temperature measurement when measuring an intermittent target. Select from the most complete range of sensing options With three distinctly different sensor types, the InfraRail system can adapt to virtually any temperature measurement challenge from 700 to 5000°F (375 to 3000°C). All sensors have NEMA 4 (IP66) rated housings. And because these sensors are powered by internal photovoltaic cells, they require no special power sources. 2 measurement system proven so accurate (to 0.75% of full scale), so convenient (DIN-rail mountable), and so adaptable (with your choice of sensors for different temperature ranges and applications). It’s nothing less than what you would expect from the world leader in infrared temperature measurement for 40 years. The InfraRail system is ideal for OEM’s and users in furnaces and induction heating systems as well as steel and glass applications. Choose the Type “E” miniature fixed focus lens sensor for economy and basic sensing requirements. With a non-sighted focus at 30” (762mm), the Type “E” sensors measure temperatures from 1400 to 5000°F (800 to 3000°C). Choose the Type “S” thru-thelens, single lens reflex (SLR) sensor for more discriminating sensing requirements where pinpoint focus and aiming are essential. These sensors are available with InGaAs detectors for lower temperature applications down to 700°F (375°C) or silicon detectors for higher temperature applications from 1000 to 5000°F (550 to 3000°C). Choose the Type “F” miniature fiber optics sensor with focusable reimaging lens (covered by U.S. Patent Nos. 4919505 and 5011296) for maximum mounting flexibility. The fiber optic cable – available in lengths of 10 and 25 feet (3 and 7.6 meters)– allows users to locate the sensor in hard-to-reach areas or environments where sensors cannot be externally cooled. It’s also ideal for electromagnetic fields. Then select from options to suit your application. From the start, the InfraRail system has been designed to meet the broadest range of applications. The system can integrate a wide variety of options: DIN-rail mountable power supplies (110 Vac or 220 Vac with 24 Vdc output) ■ A compact temperature indicator/ process controller with alarms ■ Water-cooled jackets and air purge housings for particularly hostile environments ■ Special housing to mount and protect signal conditioner/ transmitter and complete choice of mounting options for sensor ■ Rugged fiber optic cable assembly with angle bracket and sight tube assembly ■ All-in-all, InfraRail is an all-in-one temperature measurement system that can meet your precise needs – accurately and economically. On the following pages, you’ll find additional specifications and ordering information that allow you to match the InfraRail package to your process. 3 The details of InfraRail technology Type S Sensor Type E Sensor Type F Sensor with cable 4 The basic components of this exceptional system are: ■ The DIN-rail mounted signal conditioner/transmitter ■ Your choice of sensor ■ 16 to 40 Vdc power supply (available as an option) ■ Digital temperature indicator (available as an option) Specifications System accuracy @ 77°F (25°C): System repeatability @ 77°F (25°C): Processor Module Response time: Ambient temperature: Emissivity control: Peak-Picker decay rate: Analog output: Power requirements: Enclosure: Mounting: ±0.75% of full scale ±0.3% of full scale 0.01 to 10 seconds, adjustable 0 to 150°F (-17 to 65°C) from 0.10 to 0.99 in 0.01 increments (digital pot) from 0.01% to 5.0% of span/sec., adjustable two-wire, 4 to 20 mA dc linear with temperature 16 to 40 Vdc Must be shielded from liquid spray or excessive humidity – not dust-tight or drip-tight Requires 35mm Type T Rail Sensor selection depends upon your application The Type “E” miniature fixed focus sensor is an economical, very rugged and watertight sensor ideal for basic temperature sensing needs. This small, aluminum construction sensor provides a simple sighting feature to aid in target alignment. The “E” sensor is fixed focus at 30” (762 mm). The spot size to be measured is determined by how far the sensor is installed from the target area. The schematic at right shows the spot size at various distances from the sensor. Specifications for Type “E” sensor Temperature range: 1400 to 5000°F (800 to 3000°C) Spectral response: 0.7 to 1.0 micron Ambient temperature range:* 0 to 200°F (-17 to 93°C) without cooling Housing rating: NEMA 4, IP66 The formula shown in the diagrams defines the spot size at the focal point. Simply divide the Working Distance (D) by the Resolution Factor (F) to determine the Spot Size (d). “E” Type Optical Characteristics The Type “S” focusable SLR (single lens reflex) sensor provides thru-the-lens sighting and allows greater mounting flexibility with an adjustable focal range, as the diagram at the right shows. This sensor, with its reticle defined measuring area, can measure targets as small as 0.012 inches (0.3mm). When ordered with InGaAs detector, it measures process temperatures, down to 700°F (375°C). When ordered with silicon detector, the Type “S” is ideal for applications up to 5000°F (3000°C). Specifications for Type “S” sensor Temperature range: Silicon: 1000 to 5000°F (550 to 3000°C) **InGaAs: 700 to 1400°F (375 to 800°C) Spectral response: Silicon: 0.7 to 1.0 micron **InGaAs: 1.5 to 1.6 micron Ambient temperature range:* 0 to 200°F (-17 to 93°C) without cooling Housing rating: NEMA 4, IP66 The Type “F” miniature fiber optic sensor affords the greatest mounting flexibility of all the sensor choices, enabling you to locate the sensor in the harshest, most remote, or hard-to-reach places on the process line. Its extremely rugged stainless steel housing is ideal for high ambient conditions. These sensors are available with 10 or 25 foot (3 or 7.6 meter) fiber optic cables and optionally available with a ruggedized version for extremely difficult applications. Select a fiber optic sensor with a focusable reimaging lens for environments where ambient temperatures (without external cooling) may reach 400°F (200°C). For difficult to reach or small openings an extension tip is available for temperatures up to 575°F (300°C). Specifications for Type “F” sensor Temperature range: 1200 to 5000°F (700 to 2000°C) Spectral response: 0.7 to 1.0 micron Ambient temperature range:* 0 to 200°F (-17 to 93°C) – fiber optic sensor 0 to 400°F (-17 to 200°C) focusable reimaging lens 0 to 575°F (-17 to 300°C) – extension tip 0 to 400°F (-17 to 200°C) – fiber optic cable Housing rating: NEMA 4, IP66 “S” Type Optical Characteristics Standard Focal Range: 18” (460 mm) to infinity Optional Close Focal Ranges available See optical resolution factor (F) - page 6 “F” Type Optical Characteristics Standard Focal Range: 10” (250 mm) to Infinity Optional Focal Range: 6” (150 mm) to 10” (250 mm) See optical resolution factor (F) - page 7 Note: * Some models are restricted to sensor ambient of 90 to 150°F (-17 to 80°C) and emissivity setting of 0.30. See ordering information for specific models. ** This model is restricted to ambient temperature range of 0 to 175°F (-17 to 80°F). 5 How to order an InfraRail system In addition to the DIN-rail mountable signal conditioner/ transmitter package below, select one of more than forty sensors listed that will precisely match your application and mounting requirements. ■ For those applications where a power supply is not already in place on your process line, we have also listed two types of power supplies – for 110 and 220 Vac operation. ■ When a direct temperature readout or temperature alarm is required, select the TV-VIEW accessory. ■ A variety of other accessories are listed for special mounting requirements or particularly challenging dusty or high temperature environments where additional protection may be necessary. Decoding the model number sequence A B D N The first two digits of model block “A” identify the InfraRail series – DN. ■ The third digit refers to the sensor- type: Type E, S or F. ■ The fourth and fifth digits of model block “A” describe the optical characteristics of the sensor. ■ The InfraRail noncontact temperature measurement system The central component of the InfraRail system is the 4 to 20 mA, two-wire signal conditioner/ transmitter. ■ Model block “B” indicates the upper temperature limit of the sensor in hundreds of degrees e.g.: 8=800, 24=2400) and the units of measurement (Fahrenheit or Celsius). Sensors Type “E” Miniature Sensor (0.7 to 1.0µm) with Fixed Focus as 30” (762 mm) Model No. DNE31-24F * DNE31-32F DNE31-40F DNE31-50F Optical Resolution Temp Range D/100 D/100 D/100 D/100 1400 to 2400°F 1800 to 3200°F 2000 to 4000°F 2500 to 5000°F Model No Optical Resolution Temp Range DNE31-13C DNE31-16C DNE31-20C DNE31-30C D/100* D/100 D/100 D/100 800 to 1300°C 900 to 1600°C 1100 to 2000°C 1500 to 3000°C Type “S” Sensor (1.5 to 1.6µm) Thru-the-Lens Viewing and Focusing Model No. Optical Resolution Temp Range Model No Optical Resolution Temp Range The basic system consists of one sensor, electronics module, 12 feet (4 meters) of cable and connectors. DNS05-14F ** D/50 700 to 1400°F When ordering, specify one of the sensors listed to the right: Type “S” Sensor (0.7 to 1.0µm) Thru-the-Lens Viewing and Focusing Model No. DNS02-16F * DNS02-18F DNS05-18F * DNS05-20F DNS10-20F * DNS05-22F DNS10-22F * DNS10-25F DNS20-25F * DNS20-32F DNS30-32F * DNS30-40F DNS30-50F Optical Resolution Temp Range D/20 D/20 D/50 D/50 D/100 D/50 D/100 D/100 D/200 D/200 D/300 D/300 D/300 1000 to 1600°F 1100 to 1800°F 1100 to 1800°F 1200 to 2000°F 1200 to 2000°F 1300 to 2200°F 1300 to 2200°F 1500 to 2500° 1500 to 2500°F 1800 to 3200°F 1800 to 3200°F 2000 to 4000°F 2500 to 5000°F DNS05-08C** DNS10-10C DNS10-12C DNS20-15C DNS20-21C DNS20-28C D/50 D/100 D/100 D/200 D/200 D/200 Model No. Optical Resolution Temp Range DNS02-09C* DNS02-10C DNS05-10C* DNS05-11C DNS10-11C* DNS10-13C DNS20-13C* DNS20-16C DNS30-16C* DNS30-20C DNS30-30C D/20 D/20 D/50 D/50 D/100 D/100 D/200 D/200 D/300 D/300 D/300 550 to 900°C 600 to 1000°C 600 to 1000°C 700 to 1100°C 700 to 1100°C 800 to 1300°C 800 to 1300°C 900 to 1600°C 900 to 1600°C 1100 to 2000°C 1500 to 3000°C Note: * Sensing head is restricted to ambient temperatures of 0 to 150 °F (-17 to 65°C) and minimum emissivity setting of 0.3. 6 375 to 800°C 450 to 1000ºC 500 to 1200ºC 600 to 1500ºC 700 to 2100ºC 800 to 2800ºC ** Sensing head is restricted to ambient temperatures of 0 to 175°F (-17 to 80°F). Processor Module Type “F” Sensor (0.7 to 1.0µm) Fiber Optics with Focusable Lens 10 ft (3 m) Fiber Optic Cable with Reimaging Lens Model No. Optical Resolution Temp Range DNFFA-16F* DNFFA-22F* DNFFB-25F DNFFC-25F DNFFB-32F DNFFC-32F DNFFB-40F DNFFC-40F DNFFB-50F DNFFC-50F D/30 D/30 D/60 D/30 x D/150 D/60 D/30 x D/150 D/60 D/30 x D/150 D/60 D/30 x D/150 1200 to 1600°F 1300 to 2200°F 1500 to 2500°F 1500 to 2500°F 1800 to 3200°F 1800 to 3200°F 2000 to 4000°F 2000 to 4000°F 2500 to 5000°F 2500 to 5000°F Model No DNFFA-11C* DNFFB-13C DNFFC-13C DNFFB-16C DNFFC-16C DNFFB-20C DNFFC-20C 16F 22F* 25F 32F 32F 40F 50F D/30 D/30 D/30 D/60 D/30 x D/150 D/60 D/30 x D/150 1200 to 1600ºF 1300 to 2200°F 1500 to 2500°F 1800 to 3200°F 1800 to 3200°F 2000 to 4000°F 2500 to 5000°F D/30 D/60 D/30 x D/150 D/60 D/30 x D/150 D/60 D/30 x D/150 Temp Range 700 to 1100°C 800 to 1300°C 800 to 1300°C 900 to 1600°C 900 to 1600°C 1100 to 2000°C 1100 to 2000°C Type S Sensor 25 ft. (7.6 m) Fiber Optic Cable with Reimaging Lens Model No. Optical Resolution Temp Range Model No DNFFE- DNFFE- DNFFE- DNFFF- DNFFG- DNFFF- DNFFG- Optical Resolution DNFFE-11C DNFFE-13C DNFFF-16C DNFFG-16C DNFFF-20C DNFFG-20C Optical Resolution D/30 D/30 D/60 D/30 x D/150 D/60 D/30 x D/150 Temp Range 700 to 1100ºC 800 to 1300°C 900 to 1600°C 900 to 1600°C 1100 to 2000°C 1100 to 2000°C Type E Sensor Type “F” Sensor (0.7 to 1.0µm) Fiber Optics with Extension Tip 10 ft (3 m) Fiber Optic Cable with Extension Tip Model No. Optical Resolution Temp Range Model No Optical Resolution Temp Range DNFFD-16F* D/3 1200 to 1600°F DNFFD-11C* D/3 700 to 1100°C DNFFD-22F* D/3 1300 to 2200°F DNFFD-13C D/3 800 to 1300°C DNFFD-25F D/3 1500 to 2500°F DNFFD-16C D/3 900 to 1600°C DNFFD-32F D/3 1800 to 3200°F DNFFD-20C D/3 1100 to 2000°C DNFFD-40F D/3 2000 to 4000°F Type F Sensor 25 ft. (7.6 m) Fiber Optic Cable with Extension Tip Model No. Optical Resolution Temp Range Model No Optical Resolution Temp Range DNFFH-16F* D/3 1200 to 1600°F DNFFH-11C* D/3 700 to 1100°C DNFFH-22F* D/3 1300 to 2200°F DNFFH-13C D/3 800 to 1300°C DNFFH-25F D/3 1500 to 2500°F DNFFH-16C D/3 900 to 1600°C DNFFH-32F D/3 1800 to 3200°F DNFFH-20C D/3 1100 to 2000°C DNFFH-40F D/3 2000 to 4000°F Note: *Sensing head is restricted to ambient temperatures of 0 to 150 °F (-17 to 65°C) and minimum emissivity setting of 0.3. 7 Accessory Specifications The InfraRail system is designed to operate with your existing power source that is in the range of 16 - 40 volts dc. However, if this source is not available, we offer optionally DIN-rail mountable power supplies. Model No. Quick Release Air Purge Assembly for Reimaging Lens Input Output PS-1 110 Vac + 10% 24 Vdc + 4% at 100 mA 50mV pk-pk, 125 Ma fast blow fuse PS-2 220 vAC + 10% 24 Vdc + 4% at 100 mA 50mV pk-pk, 125 Ma fast blow fuse Power Supplies DIN-Rail mountable power supply, 110 Vac input DIN-Rail mountable power supply, 220 Vac input Part Number Fiber Optic Accessories Quick release/air purge assembly with reimaging lens adapter Angle bracket Sight tube, Inconel, 12” (305mm) long Sight tube, Inconel, 24” (610mm) long Sight tube, stainless steel, 14” (355mm) long with sight guard PS-1 PS-2 AAQ-1 MB-2 SI-12 SI-24 SS-14 Mounting/Cooling Accessories The Worldwide Leader in Noncontact Temperature Measurement IRCON, Inc. Worldwide Headquarters Santa Cruz, CA USA Tel: 1 800 227 8074 (USA and Canada, only) 1 831 458 3900 info@ircon.com European Headquarters Berlin, Germany United Kingdom Tel: 49 30 4 78 00 80 Tel: +44 1908 630 800 www.ircon.com China Headquarters Beijing, China Tel: 8610 6438 4691 To find an IRCON office near you, please visit www.ircon.com Worldwide Service IRCON offers services, including repair and calibration. For more information, contact your local office or e-mail info@ircon.com © 2010 Ircon, Inc. (3309391 Rev H - online) 8/2010 Ircon and the Ircon logo are registered trademarks of Ircon, Inc. Fluke is a registered trademark of Fluke Corp. Specifications subject to change without notice.