SimaPro 8 Live Training Day www.simapro.co.uk What is LCA? The product life cycle Material extraction Emissions Component manufacture Waste Product manufacture Energy Product sale Water Product use Product disposal 2 Resource use www.simapro.co.uk SimaPro 8 and Ecoinvent 3 • SimaPro 8 incorporating Ecoinvent 3 has recently been released • SimaPro 8 comes with Ecoinvent 3 included in the price (SimaPro 7 users with current service contracts can upgrade at no extra cost) • Ecoinvent 3 contains over 10,000 processes (compared to 4000 in Ecoinvent 2) • Processes are more up-to-date and more global • There are new waste scenarios for EU countries • Water footprinting is now implemented • There are new allocation methods such as for recycling • There are now Transformation processes and Market processes • A consequential LCA database has been added • Method updates include CML, ReCiPe, BEES • New support documents have been produced (Introduction to LCA, SimaPro Tutorial etc) 3 www.simapro.co.uk LCA in SimaPro The basic structure in SimaPro Life Cycle Assembly Waste Scenario Processes 4 www.simapro.co.uk LCA in SimaPro Of course it can be much more complex… Life Cycle Assembly Waste Scenario Re-use Process Process Process 5 Process Process Process Process Process Process Waste Process Waste Process Disassembly Recycling Waste Process www.simapro.co.uk LCA in SimaPro SimaPro does not look like a flow diagram at first SimaPro process for the production of 1 kilogram of dolomite: Product produced Dolomite Amount Inputs from the technosphere Blasting Electricity, medium voltage Diesel, burned in building machine Light fuel oil, burned in boiler 100kW Heat, light fuel oil, at industrial furnace 1MW Industrial machine, heavy, unspecified, at plant Conveyor belt, at plant Recultivation, limestone mine Mine, limestone Amount 7.73E-05 0.0325 0.018 0.00359 0.0898 0.000231 2.78E-08 6.52E-06 5.25E-11 Unit kg kWh MJ MJ MJ kg m m2 p Resource use Water, well, in ground Occupation, mineral extraction site Transformation, to mineral extraction site Transformation, from forest Dolomite, in ground Amount 2.93E-05 8.48E-05 6.52E-06 6.52E-06 1 Unit m3 m2a m2 m2 kg 6 Unit 1 kg Emissions to air Heat, waste Particulates, < 2.5 um Particulates, > 10 um Particulates, > 2.5 um, and < 10um Amount Emissions to soil X Amount X Unit X Emissions to water X Amount X Unit X 0.117 0.00000887 0.000121 0.0000478 Unit MJ kg kg kg www.simapro.co.uk LCA in SimaPro The flow diagram is an output at the end This figure shows a network tree for the production of 1kg of chipboard. Identifies large impacts that can be targeted for improved measurement or reduction. Where do the impacts come from? Is this an important factor and should we spend more time measuring it? 7 www.simapro.co.uk The functional unit What is the functional unit? “A measure of the function of the products or services being studied” Therefore the functional unit of a construction I-beam might not be “The production of one I-beam” as this probably wouldn’t measure its true comparative function. The Functional Unit could be “the support of 5 tonnes of ceiling for 30 years”. The Reference Flow is the amount of a product required to achieve that functional unit. Usually an Assembly is one item (one product), and the Reference Flow (defined in the Life Cycle stage) is the number of items required to achieve the Functional Unit. 8 www.simapro.co.uk Installing SimaPro • The latest version can be downloaded from www.simapro.co.uk (today we have it on a USB key) • During installation add in the name exactly as written and cut/paste in the registration code • The full version can also be downloaded by anyone, but is only fully functional when the registration code is added • The computer specs are not too challenging but to work with complex LCA models a reasonably powerful computer is best: • Any modern processor • 4Gb RAM or more (2Gb will work but will be slower) • 8GB hard disk space (1 GB for program plus 7GB for database and temporary calculation files) • Monitor resolution of 1280 x 1024 or more • Windows XP or later (Windows 7 or 8 recommended) 9 www.simapro.co.uk Installing SimaPro Registration name: Training SP UK Registration code: UAAAAAIASSxaiAAIAAAA# hJinZXzAHFX7N8opymCUU3fWvqFafs1eGIjcJkl1xMYGwm akZU2ZO2e0RYeVKD4o+JP6KtdBlhnQfpRxQhkkbdj+JwxX +31jaCr7wGgVoc0v1hywBCETkT2rxidG0KDDhP6Sdkb9Bn 1TNsxDwLkkSLZ5kx9vRpM1N4laYL2nN2M= 10 www.simapro.co.uk Opening SimaPro The opening screen provides information on the version use and service contract expiry. Click on ‘OK’ to continue. Select the database you wish to open – often there is only one database named Professional – choose that. Open an existing project or create a new project – in this case create a new project called Training. 11 www.simapro.co.uk Opening SimaPro Click on “Libraries” on the left and untick them all except these two: Ecoinvent 3 – allocation, default – system Methods 12 www.simapro.co.uk SimaPro Structure SimaPro is based on the use of windows: 13 www.simapro.co.uk The key area of the screen 14 www.simapro.co.uk The LCA Explorer Category selection is normally shown as a tree menu, with a plus and minus option button. When a category is selected it populates the other sections of the LCA explorer. 15 www.simapro.co.uk Product stages There are 5 different categories available in the Product Stages section: • Assembly è • Life cycle • Disposal Scenarios • Disassembly • Reuse First we are going to focus on the product stage called Assembly Product stages 16 www.simapro.co.uk An Assembly is a Product Think of an Assembly as an Assemblage è or Item or Product stages 17 Product www.simapro.co.uk Creating an Assembly So how do you create an Assembly? To create an Assembly, select ‘Product stages’ on the LCA Explorer menu. Then select ‘Assembly’ and ‘Others’ in the category section. The ‘New’ category/data option button on the right will then become available. Selecting ‘New’ will open the ‘New assembly’ window. 18 www.simapro.co.uk Creating an Assembly You will notice “(Insert line here)”. This is a common feature to all SimaPro processes. Double clicking on this allows you to add a link to another process or assembly. You can then specify how much of that process/assembly you require. 19 www.simapro.co.uk Creating an Assembly Double clicking ‘(Insert line here)’ under ‘materials/assemblies’ will automatically open another window called ‘Select a material process or an assembly’ This window allows you to select from any of the materials available in the database (or any existing assemblies you may have already created). Category /data options It is split into the same sections as the LCA explorer Category section 20 Data filter Data section Data background section www.simapro.co.uk Creating an Assembly The ‘New assembly” window is used to create an assembly. The three key inputs in this window are: Name – The name you want to give to your Assembly. Materials/Assemblies – The physical “bits and pieces” that make up your product: materials (and perhaps other assemblies) that are linked to this Assembly. Processes – The “non-material stuff” that goes into making your product: energy and transportation processes that are linked to this Assembly. 21 www.simapro.co.uk Creating an Assembly In the category section you have an Assembly and materials option. The Assembly section contains all of the Assemblies that you may have already created in your project. The materials section contains all of the material processes in the SimaPro database and contains a number of sub-categories. 22 www.simapro.co.uk Creating an Assembly To the right of the window you have the data/category options buttons. The most essential of these buttons are Select and Find. ‘Select’ allows you to link your Assembly to the process you’ve selected in the data section. ‘Find’ allows you to search for a specific process within the database. Once you’ve hit select or double clicked on the process you want to select, the window will close and the name of the process will appear in your new Assembly window. 23 www.simapro.co.uk Creating an Assembly Double clicking ‘(insert line here)’ under ‘Processes’ automatically opens a similar window called ‘Select a process’. In the categories section you have “Process” and sub-categories called Energy, Transport Processing and Use. These are processes within the database that cannot be described as materials. However, the same method is applicable for selecting the process you want to link to your assembly. 24 www.simapro.co.uk Creating an Assembly Now we’ve created a link to another process you need to specify how much of the material or process you require for your assembly. This can be done in the ‘amount’ and ‘unit’ cells next to the name of the process you’ve selected. The unit option relates directly to the process you’ve selected so if it represents a material you'll be allowed to select from a range of physical units relating to its mass or volume. To change the unit simply double click on the cell. 25 www.simapro.co.uk Creating an Assembly Once you’ve finished creating your Assembly, click on the disk icon at the top of the page and the Assembly will appear in data section of the LCA Explorer window. You can then shut the New assembly window. 26 www.simapro.co.uk Creating a Life Cycle Life cycles are created in a very similar way to assemblies. To create a life cycle, select ‘Product stages’ on the LCA Explorer menu. Then select ‘Life cycle’ and ‘Other’ in the category section. The ‘New’ category/data option button on the right will then become available. Selecting ‘New’ will open the ‘New life cycle’ window. 27 www.simapro.co.uk Creating a Life Cycle The ‘New life cycle” window used to create the Life Cycle of the Assembly. The three key inputs in this window are: Name – The name you want to give to your Life Cycle. Assembly – The Assembly that you want to feed into the Life Cycle. Waste/Disposal scenario – The Waste Scenario you want the Life Cycle to feed into. 28 www.simapro.co.uk Creating a Life Cycle Double click on the empty cells to link the Life Cycle to the Assembly and Waste Scenario of your product. If you double click under Assembly you’ll find that the ‘Select an assembly’ window that appears only allows you to select from the Assembly category in the category section. 29 www.simapro.co.uk Parts of an Assembly Once you’ve selected an Assembly you can only quantify it in the unit ‘P’ (you cannot specify a unit). The ‘P’ stands for ‘Parts’ and represents the number of Assemblies you require to achieve the reference flow of the Life Cycle. (You don’t specify an amount because the number of ‘Parts’ will automatically decide how much of your Assembly flows into the Life Cycle.) 30 www.simapro.co.uk Waste scenarios A Waste scenario is what it says: a scenario. Dictionary definition of scenario: “a postulated set of options or events” “a plot of a story” “a situation involving various aspects” So a waste scenario involves various materials going through various routes to various treatments. A Waste treatment is one of those specific routes/treatments. Think of a waste treatment plant. 31 www.simapro.co.uk Waste scenarios If you double click under Waste/disposal scenario the “Select a disposal scenario or a waste scenario process” window will appear. In this window, options in the category section are limited to disposal scenarios or waste scenarios. Waste scenarios are processes within the existing database which automatically split the physical materials in your assembly to specific waste treatment processes. Often you will want to choose a Waste England scenario. 32 (Disposal scenarios are specialised user-built models of disassembly and reuse.) www.simapro.co.uk Remember … PAWS PAWS: Processes > Assembly > Waste Scenario 33 www.simapro.co.uk Remember … PAWS PAWS: Processes > Assembly > (via Life Cycle to) > Waste Scenario 34 www.simapro.co.uk Impact assessment Impact assessment turns a Life Cycle Inventory into a Life Cycle Assessment 35 www.simapro.co.uk Impact assessment An impact assessment is conducted by using the ‘Calculation setups’ on the LCA Explorer menu. If you select calculation setups you are again presented with a screen that is split into sections. Category /data options The data section shows the names of any saved impact assessments within that category. To create a new setup click on the “New” button in the category/data options. Category section Data section 36 Data background section www.simapro.co.uk Impact assessment A new window will then appear entitled “New calculation setup”. This is where the impact assessment is created. It allows you to specify which Life Cycle you want to assess and how you want to assess it. The key inputs are: Name – The name you want to give to the calculation setup. Calculation function – Allows you to specify the outputs of the assessment (this time leave as is). Method – The impact assessment method you wish to use. Product – The material, assembly or life cycle you wish to assess or compare. 37 www.simapro.co.uk Impact assessment You can select which impact assessment method you wish to use by double clicking on the cell under ‘methods’. This will open the “select a method and a normalisation/ weighting set” window. 38 www.simapro.co.uk Impact assessment The calculation function has a number of options available: Analyse – Allows you to analyse a single process/assembly/life cycle Compare – Allows you to compare a number of processes/assemblies/ life cycles Tree – Shows the analysis of a single process/assembly/life cycle in the form of a tree diagram Network – Shows the analysis of a single process/assembly/life cycle in the form of an amalgamated tree diagram Uncertainty analysis – Allows you to conduct an uncertainty analysis on a process/assembly/life cycle or a comparison. 39 www.simapro.co.uk Impact assessment methods Which method? The short answer: ReCiPe Endpoint (H) Europe ReCiPe (H/A) The long answer is very long … 40 www.simapro.co.uk Impact assessment methods The categories section splits the methods into European (CML, ReCiPe), North American, Other single issue (IPCC GWP, LIC results) and superseded. In the data section you can see the name of the impact assessment method. To select a method click on it and then click on select. In the data information section you can see details of the impact assessment including any normalisation and weighting selection options associated with it. 41 www.simapro.co.uk Impact assessment You can select the material/ assembly/life cycle you want to assess by double clicking on the cell under ‘Products’. This will open the “Select a product/process or product stage” window. 42 www.simapro.co.uk Impact assessment In the category section two main categories are available: processes and product stages. Within Processes you can select any of the existing database processes on the production of materials, use of energy, transportation etc. Within Product stages you can select any of the assemblies or life cycles you have created. (Often you will be assessing a life cycle under Product stages.) 43 www.simapro.co.uk Impact assessment Once we’ve finished creating the calculation setup, click on the disk icon at the top of the page and the setup will appear in data section of the LCA Explorer window. Then click on Calculate and your impact assessment will be conducted. 44 www.simapro.co.uk Impact assessment The impact assessment window will then open with the following tabs. Impact assessment results Inventory of the materials and substances used Which materials and substance have impacted on each category Flow diagrams Result type Which substances have not been included Table form Graphical form 45 www.simapro.co.uk Impact assessment Results! 46 www.simapro.co.uk Discussion and Data Investigation Transport Electricity 47 www.simapro.co.uk Open another Library Project Click on “Libraries” on the left and tick a third library project: Ecoinvent 3 – allocation, default – unit (Why are we not opening more libraries? – a discussion about old databases, the new consequential database etc) 48 www.simapro.co.uk Unit Processes versus System Processes What are Unit Processes and System processes? The short answer: Unit processes show everything, System processes are summaries The long answer … 49 www.simapro.co.uk Processes Practical Find a thermoplastic, open the unit process (U) and see what is in there: (Select “Processes”, find thermoplastics in Plastics/Thermoplastics/Transformation, open a plastic, look under the Input/Output tab): What inputs? What outputs? ç What materials and energy are used? What wastes occur? What waste type is it defined as? (We will discuss “Polypropylene, granulate {RER} / production / Alloc Def, U”) 50 www.simapro.co.uk Processes It is often easiest to model your own material by making a copy of an existing one and modifying it. Find a unit process in Ecoinvent that is the closest to what you want, select Copy, give it a new name, and adjust as required. (If you start creating a new process from scratch, make sure you define what the waste type is. This controls how the material is disposed of. For instance, if you accidentally define cardboard as a mixed plastic waste type, the impacts at end of life might be higher than they really should be.) 51 www.simapro.co.uk The Philosophy of LCA: Elegant Modelling “The only 100% accurate model of the universe is the universe itself” Albert Einstein No LCA model is 100% accurate. The aim is to create a model that simplifies reality into a useful form. The best LCA practitioners can see how to simplify a system into an elegant model. This takes practice and experience. Novice LCA practitioners often get lost in unnecessary complexity. Complexity should only be added where it adds value. One way to avoid getting bogged down in non-useful complexity is to make a quick, simple model first. This will help to reveal which aspects are worth modelling in more detail. “You have to simplify in a clever way” Mark Goedkoop 52 www.simapro.co.uk Example Drink in glass bottles or bulk plastic bottle: • Glass bottle holds 700ml of drink and weighs 427 grams empty • PET bottle holds 5 litres of drink and weighs 97 grams empty 53 www.simapro.co.uk Example Functional unit is 1 PET bottle equivalent (5 litres of drink): • 7.143 glass bottles are equal to 1 PET bottle (because 700ml x 7.143 = 5000ml) So the fair comparison is: 7.143 glass bottles to 1 PET bottle • Another way of looking at this: 3050 grams of glass is equal to 97 grams of PET (because 7.143 x 427g = 3050g) So another way to achieve a fair comparison is: 3050g of glass to 97g of PET 54 www.simapro.co.uk Let’s get working! We are going to model it this way: 1. A standard PET production process (1kg) going into 1 PET bottle Assembly, of which 1 bottle (plus 600km of transport) go via a Life Cycle into a standard England waste disposal scenario. 2. A standard glass production process (1kg) going into 1 glass bottle Assembly, of which 7.143 bottles (plus 600km of transport) go via a Life Cycle into a standard England waste disposal scenario. 55 www.simapro.co.uk Disposal scenarios and Reuse The Product stages section also includes a number of other product stages in addition to Assembly, Life cycle and Waste scenario. These are: • Disposal scenario • Disassembly • Reuse These are more specialised product stages that you will only have to use if you need create your own specialised disposal, disassembly and reuse models. If your product uses a standard municipal waste route (or any other waste scenario already in Ecoinvent) you will not need these three product stages. 56 www.simapro.co.uk Disposal scenarios and Reuse A Disposal scenario is a more complex version of a Waste scenario. A Disposal scenario allows you model re-use (and, if needed, disassembly). Disposal scenario Life cycle Assembly Processes Materials/Energy Disassembly Reuse Waste scenario Waste treatments Elementary flows 57 www.simapro.co.uk Disposal scenarios and Reuse The creation of a ‘Disposal scenario’ is very similar to the creation of a Life cycle. Go to ‘Disposal scenarios’ and ‘Other’ in the category section and then select ‘new’. The ‘New disposal scenario’ window will appear. A reference Assembly has to define the reuse product stage it can be linked to. Processes can also be added that occur at this stage. You link the disposal scenario to a waste scenario and a reuse product stage and specify the percentage going to each. 58 www.simapro.co.uk Disposal scenarios and Reuse The modelling of Reuse is similar. The reference Assembly acts as an avoided product and must be the same as the reference Assembly in the Disposal scenario You can then define any processes that occurs prior or during the reuse of the Assembly. 59 www.simapro.co.uk Disposal scenarios and Reuse In both cases the amount of disassembly or reuse must match the amount in the Assembly. Usually an Assembly would be 1 item (such as 1 PET bottle or 1 glass bottle), so the amount of disassembly or reuse must also be for 1 item (1 PET bottle or 1 glass bottle). In other words, the amount of disassembly or reuse should not necessarily match the amount in the Life Cycle (the reference flow) but should always match the amount in the Assembly. Disposal scenario Life cycle Assembly Disassembly Reuse The amount here should match the amount here 60 www.simapro.co.uk Formulae and Parameters If you are familiar with using formulae and parameters in Excel or computer programming languages, you will find it easy in SimaPro. If you are not comfortable using these aspects in Excel you might find it not worth the trouble in SimaPro! In SimaPro a formula can be added more or less anywhere a number is required. The only difference from Excel is that it should not start with an equals symbol. Example: Excel: =(5*2)/(100*10) SimaPro: (5*2)/(100*10) 61 www.simapro.co.uk Formulae and Parameters Parameters are the same as variables in computer programming. You can define a name as a certain number or formula, and then refer to that name in other places. Parameters are highly recommended if you are comfortable with the concept. Exercise: In Parameters: Define a parameter called petweight = 97 Define a parameter called glassweight = 427 Then in your Assemblies enter the names petweight and glassweight rather than the numbers The advantage is that you can change the weight once in the Parameters section, and the weight will be updated wherever the names are used. 62 www.simapro.co.uk It’s a wrap 63 www.simapro.co.uk Summary We have covered six key aspects of creating LCAs in SimaPro 8: 1. DATA AND PROCESSES: The use, adaptation and creation of processes. 2. ASSEMBLIES: The creation of Assemblies to bring processes together into products – the “cradle to gate” element. 3. LIFE CYCLES: The creation of Life Cycles to turn Assemblies into complete “cradle to grave” life cycles. 4. END OF LIFE: The development of Waste Scenarios and Disposal Scenarios to model end of life activities and Reuse. 5. IMPACT ASSESSMENT: The use of impact assessment methods to analyse the environmental impact of a life cycle inventory. 6. NEW FEATURES: The main developments in the new versions of SimaPro and Ecoinvent. 64 www.simapro.co.uk End of Day Two websites: www.simapro.co.uk www.pre-sustainability.com Two contact options: UK email: support@simapro.co.uk NL support line: +31 33 450 4010