KSAb -----------------------------------------------------------------------------------------------------------------------------KSAb Electronic slave and constant flow regulator for air flow regulation KSAb FUNCTION KSA is an electronic slave controller for air-flow regulation with LONTALK® communications. KSA can also be used as a slave controller for exhaust air in the erimix system. KSA can also be used as a constant flow regulator. Pressure class A and damper (circular design) in class 4 air tightness for shutting off. QUICK FACTS • Static non-fouling flow measurement • Slave control of up to 5 units with air flow as the parameter via LONTALK® or analogue (1 master) • Also available with temperature measurement of the exhaust air for erimix system • Also available in an insulated design • LONMARK®-approved • Available in sizes Ø100 to Ø500 and most rectangular duct sizes up to 2000 x 1200 mm • Enclosure class IP 30 QUICK GUIDE KSAb Size 100 125 160 200 250 315 400 500 FLOW RANGE l/s Min Nom 10 40 16 60 27 100 44 155 69 240 110 390 180 630 286 980 Max 95 160 270 430 680 1100 1700 2800 A flow tolerance of ±10% applies for the minimum air flow. Registered design. The company reserves the right to make design changes without prior notice. 1 Swegon e.r.i.c. 2003 www.swegon.se KSAb ---------------------------------------------------------------- DESIGN KSA is available as standard in a circular design for sizes 100500. A rectangular model is built onto a flap damper and can be provided on most markets in sizes up to 2000 mm x 1200 mm. The circular model is also available in an insulated design to fit silencer CLA/CLB, see figure 1. Circular sizes have a shutoff damper for class 4 air tightness, rectangular in class 3 air tightness, enclosure class conforming to IP30. KSA is supplied as standard completely assembled and configured for its intended purpose as a slave controller or constant flow regulator. KSA has integrated summation of the air flow rate up to 5 master units, only applies with digital transfer of the air flow rate. KSA is supplied with an integrated temperature sensor when used in the erimix system with exhaust air temperature control of the supply air. Figure 1. KSA insulated design and sound attenuator CLA/ CLB. MATERIALS AND SURFACE TREATMENT All sheet metal parts are in galvanized sheet steel. All plastic parts are completely PVC free and are generally made of ABSplastic. ACCESSORIES Operator panel KOP for reading data. Mounting sleeve FSR to aid dismantling when cleaning the duct system. INSTALLATION KSA can be installed in any position in climate-conditioned areas. The pressure sensor position should be arranged so that its diaphragm is always in the vertical position when installed horizontally; this is done by loosening the pressure sensor’s securing screws and changing the position, see figure 3. KSA is connected to the duct system using the mounting sleeve FSR on ducts that must be cleaned. KSA should always be installed with straight sections. Electrical connection is carried out as per the wiring diagram KSA. Figure 2. KSA for rectangular ducts. COMMISSIONING KSA is configured at the factory and receives all data for air flow via the network (alternatively analogue) from the master unit (KZM or KRF). MAINTENANCE Dirty products may be cleaned by wiping or vacuum cleaning only. DECLARATIONS The product is CE marked. CE declaration and Environmental Product Declaration are available from our website. Standard: Conforms to LONMARK® Interoperability Guidelines and LONMARK® Functional Profile: VAV Controller. Figure 3. KSA installation position and changing the flow sensor position. 2 Swegon e.r.i.c. 2003 www.swegon.se KSAb PLANNING A comprehensive planning guide that describes the overall e.r.i.c. concept is given in the technical section. KSA (1) is a slave controller for flow regulation in branch ducts. Also see KZM (2) or KRF (2) which act as the master unit to KSA. The transfer of the air flow rate from the master unit can take place either via LONTALK® or analogue via the flow sensor on the master unit. The slave flow deviations are programmed on the master unit with digital transfer, while with analogue transfer it occurs on the slave controller. Using digital transfer of the slave flow up to 5 master units can be bound to the slave unit, which adds all the sub-flows and regulates against the total flow. KSA can also be used as a constant flow regulator, freestanding or connected to a LON-net, which provides the ability to monitor and change data. Figure 4. Slave regulation of the air flow. 1. Slave flow unit KSA. 2. Master unit KZM or KRF. Figure 5. Installation area requirements Figure 6. Installation. 3 Swegon e.r.i.c. 2003 www.swegon.se KSAb ---------------------------------------------------------------- CONNECTION KSA is connected to a supply voltage of 24 V AC and LONTALK® as set out in the wiring diagram. Wire cross-section requirements Supply voltage (24 V AC) with max fuse 6 A requires ≥1.5 mm2. Signal wiring from connected units max 30 m requires 0.7 mm2. Connection to LONTALK® TP/FT-10 Free Topology Channel should be made using twisted pair cable. Legend to the Wiring diagram Components within the dotted area are permanently installed and connected. Dashed lines indicate factory connected components. 1. Flow regulator KSA 2. Regulator KCP 3. Connecting the operator panel KOP 4. Damper motor 5. Flow sensor 6. Analogue flow signal 2-10 V from master Electrical data Input voltage 24 V AC -10% +20%, 50-60 Hz Operation of KOP connected via the > 23 V AC controller requires Power consumption: KSA with operator panel KOP 8 VA Digital outputs max. 12 VA In total max. 16 VA Ambient temperature: Operation 0 °C – +50 °C Storage –20 °C – +50 °C Humidity max. 90% RH, non condensing Enclosure: Material ABS/PC-plastic Enclosure class IP 30 Inputs for Z2 from master Measurement range 2-10 V DC Accuracy ±0,05 V Output for Y2: Output voltage range 0-10 V DC Maximum amperage 2 mA Accuracy ±0,2 V Network protocol LONTALK® Channel TP/FT-10, 78 kbps Neuron type 3150, 10 MHz Figure 7. Wiring diagram. 4 Swegon e.r.i.c. 2003 www.swegon.se TECHNICAL DATA Air flow capacity The product’s air flow capacity is important in planning when air flow measurement is included in the product, see diagram. The normal working velocity range lies between 1.5-8 m/s in the duct. The upper control limit lies at approx. 13 m/s, but then gives significantly increased pressure losses and sound problems. KSAb 5 Swegon e.r.i.c. 2003 www.swegon.se KSAb ---------------------------------------------------------------- Sound power level The diagram for the different sizes shows the total sound power (LWtotdB), as a function of the air flow and pressure drop across the damper. By correcting LWtot with the correction factors from Table 1 the sound power levels are obtained for respective octave bands (LW = LWtot + KOK). Transmitted sound The sound transmitted from KSA is calculated according to the formula: LWout = LWduct + Ktrans Data refers to non-insulated KSA and is related to the duct length that KSA makes up. Table 1 Correction factor KOK for KSA Table 2 Correction factor KOK for KSA with sound attenuator CLA length 500 mm size 100-125 and 1000 mm and for size 160400. For size 500 the straight section 2 x ØD applies between KSA and CLB. Size KSAb 100 125 160 200 250 315 400 500 Mid-frequency (Octave band) Hz 63 125 250 500 1000 2000 4000 0 -2 -8 -16 -19 -28 -37 1 -2 -8 -17 -20 -28 -36 0 -3 -7 -16 -19 -24 -33 1 -2 -8 -16 -18 -23 -31 1 -4 -6 -12 -17 -20 -28 0 -3 -7 -13 -18 -22 -31 1 -2 -10 -13 -17 -20 -30 1 -4 -6 -10 -14 -17 -26 8000 -42 -42 -40 -38 -36 -37 -36 -31 Table 3 Integral attenuation for KSA with sound attenuator CLA length 500 mm size 100-125 and 1000 mm and for size 160400. For size 500 the straight section 2 x ØD applies between KSA and CLB. Size KSAb 100 125 160 200 250 315 400 500 63 125 7 11 7 10 12 14 11 11 8 9 7 9 3 5 4 4 Mid-frequency (Octave band) Hz 250 500 1000 2000 4000 15 23 39 50 50 12 19 29 38 44 16 31 42 50 50 15 31 44 50 32 13 20 31 45 26 13 21 31 31 17 9 15 17 16 12 14 22 27 22 16 8000 36 24 25 22 27 23 12 13 Size KSAb 100 125 160 200 250 315 400 500 Mid-frequency (Octave band) Hz 63 125 250 500 1000 2000 4000 1 0 -9 -19 -27 -34 -37 1 -1 -11 -22 -29 -35 -39 0 -1 -13 -23 -27 -29 -32 0 -1 -13 -20 -24 -25 -30 1 -1 -12 -19 -22 -23 -28 0 -2 -10 -17 -18 -21 -26 1 -2 -9 -15 -17 -22 -26 0 -4 -9 -12 -14 -17 -24 8000 -40 -42 -36 -34 -35 -33 -33 -32 Table 4 Correction factor Ktrans refers to non-insulated KSA Size KSAb 100 125 160 200 250 315 400 500 6 Swegon e.r.i.c. 2003 www.swegon.se 63 -5 -6 -7 -8 -9 -10 -11 -12 Mid-frequency (Octave band) Hz 125 250 500 1000 2000 4000 8000 -9 -7 -5 -2 0 1 0 -10 -8 -6 -3 -1 0 -1 -11 -9 -7 -4 -2 -1 -2 -12 -10 -8 -5 -3 -2 -3 -13 -11 -9 -6 -4 -3 -4 -14 -12 -10 -7 -5 -4 -5 -15 -13 -11 -8 -6 -5 -6 -16 -15 -12 -9 -7 -6 -7 Engineering graphs - KSA - Duct installation Air flow - Pressure drop - Sound level • Data applies to sound generation in the duct. • Minimum flow according to the air flow capacity diagram should be observed. • Documented sound levels LWtot 50, 55, 60, 65 and 70 dB for the illustrated lines in the diagram. KSAb 100 KSAb 125 500 400 ps Pa ° 40 ° 25 Wtot ° 60 65 300 60 200 500 400 ° 25 ps Pa ° 40 ° 60 60 300 200 5 ° 90 100 50 40 30 20 20 10 30 20 40 30 50 40 10 50 l/s 20 30 3 100 200 m /h 50 100 l/s 200 400 m3/h 300 KSAb 200 ° 25 ps Pa ° 40 500 400 60 300 25 ps Pa 300 200 40 100 KSAb 160 500 400 KSAb 50 40 30 10 ° 90 100 60 55 ° ° ° 40 60 200 60 ° 90 ° 55 100 100 50 40 30 50 40 30 90 ° 20 20 10 20 30 40 100 50 10 100 l/s 200 300 400 m3/h 50 100 200 300 200 l/s 500 m3/h 400 KSAb 315 ° 25 ps Pa ° 40 500 400 300 ps Pa 65 ° 40 ° 25 300 60 200 ° 60 100 50 40 30 50 40 30 ° 90 20 50 100 200 300 400 200 500 300 l/s 400 60 200 100 10 40 40 100 KSAb 250 500 400 30 ° 60 55 20 ° 90 10 3 1000 m /h 100 300 400 200 500 300 1000 400 l/s 500 m3/h 7 Swegon e.r.i.c. 2003 www.swegon.se ---------------------------------------------------------------- KSAb Engineering graphs - KSA - Duct installation Air flow - Pressure drop - Sound level • Data applies to sound generation in the duct. • Minimum flow according to the air flow capacity diagram should be observed. • Documented sound levels LWtot 50, 55, 60, 65 and 70 dB for the illustrated lines in the diagram. KSAb 400 KSAb 500 500 400 ° 40 ° 25 ps Pa 500 400 65 300 60 ° 60 ° 60 60 200 5 55 100 ° 40 65 300 200 ° 25 ps Pa 100 0 50 40 50 40 30 30 20 20 ° 90 ° 90 10 100 200 400 500 300 400 500 1000 2000 l/s 1000 10 200 300 3 m /h 400 1000 500 1000 2000 3000 4000 l/s 2000 3 5000 m /h Engineering graphs - KSA - Duct installation Air flow - Pressure drop - Sound level • Data applies to sound generation in duct with sound attenuator CLA/CLB. • Minimum flow according to the air flow capacity diagram should be observed. • Documented sound levels LWtot 50, 55, 60, 65 and 70 dB for the illustrated lines in the diagram. KSAb 100 + CLAc 100-500 KSAb 125 + CLAc 125-500 500 400 ° 25 ps Pa 4 0° ° 60 60 300 ° 90 ° 25 ° 40 ° 60 60 ° 90 100 50 40 50 40 30 30 20 20 10 30 65 200 100 10 ps Pa 300 55 200 500 400 20 40 50 30 100 40 10 50 l/s 3 200 m /h 20 30 100 8 Swegon e.r.i.c. 2003 www.swegon.se 40 50 100 l/s 200 300 400 m3/h Engineering graphs - KSA - Duct installation Air flow - Pressure drop - Sound level • Data applies to sound generation in duct with sound attenuator CLA/CLB. • Minimum flow according to the air flow capacity diagram should be observed. • Documented sound levels LWtot 50, 55, 60, 65 and 70 dB for the illustrated lines in the diagram. KSAb 160 + CLAc 160-1000 KSAb 200 + CLAc 200-1000 500 400 ° 25 ps Pa ° 40 500 400 55 300 ° 60 ° 90 20 ° 60 50 40 30 ° 90 20 10 20 30 40 50 100 10 100 l/s 200 300 400 m /h 50 100 ° 40 ° 60 55 300 40 100 200 300 200 l/s 3 400 500 m /h KSAb 315 + CLAc 315-1000 ° 25 ps Pa 30 3 KSAb 250 + CLAc 250-1000 500 400 ° 25 ps Pa 40 ° 60 300 55 ° 60 200 50 50 100 100 ° 90 50 40 30 20 50 40 30 ° 90 20 10 50 100 200 300 400 200 300 10 400 l/s 500 500 25 ps Pa 1000 m /h 300 200 200 400 500 300 400 l/s 500 m3/h 1000 KSAb 500 + CLBa 500-1200 ° 40 ° ° 60 55 ° 25 ps Pa 60 300 100 3 KSAb 400 + CLAc 400-1000 500 400 55 50 200 100 50 40 30 200 ° 40 500 400 300 ° 40 60 ° 60 55 200 0 50 100 100 50 40 30 90 20 ° ° 90 50 40 30 20 10 100 400 200 500 300 1000 400 500 2000 l/s 1000 200 m3/h 300 1000 400 500 2000 1000 3000 4000 l/s 2000 5000 m3/h For size 500 the straight section 2 x ØD applies between KSA and CLB. 9 Swegon e.r.i.c. 2003 www.swegon.se KSAb 100 ° 25 60 300 50 200 500 400 ps Pa KSAb ---------------------------------------------------------------- TECHNICAL DATA RECTANGULAR DESIGN Engineering graphs Velocity - Pressure drop - Sound level • Data applies to sound generation in the duct • Minimum flow applies at 1.5 m/s in the duct Calculate the face area velocity across the damper and read off sound data and pressure drop at an appropriate damper position. At 100% the damper is fully open. ∆Ps Pa 500 30% 40% 50% Table 1 Correction factor KOK for KSA 60% 70% 200 70 100 80% 60 Sound power level The diagram shows the total sound power (LWtotdB), as a function of the velocity and pressure drop across the damper. By correcting LWtot with the correction factors from Tables 1 and 2 the sound power levels are obtained for respective octave bands (LW = LWtot + Kok + Kk). 50 90% Size KSAb All Tol. ± Table 2 Correction factor KK for the damper’s face area m2 Area m2 Kk 100% 50 20 10 5 1 40 2 3 4 5 m/s Mid-frequency (Octave band) Hz 63 125 250 500 1000 2000 4000 8000 -1 -5 -7 -8 -13 -22 -31 -30 4 4 3 2 2 2 2 2 10 10 Swegon e.r.i.c. 2003 www.swegon.se 0,1 -3 0,15 -2 0,25 0 0,4 0,6 1,0 1,6 2,5 2 4 6 8 10 Air flow capacity rectangular KSA The product’s air flow capacity is important in planning when air flow measurement is included in the product. The normal working velocity range lies between 1.5-8 m/s in the duct. The upper control limit lies at approx. 13 m/s, but then gives significantly increased pressure losses and sound problems Area m2 0,04 0,06 0,08 0,10 0,12 0,16 0,20 0,09 0,12 0,15 0,18 0,24 0,30 0,16 0,20 0,24 0,32 0,40 0,48 0,56 0,64 0,72 0,80 0,25 0,30 0,40 0,50 0,60 0,70 0,80 0,90 1,00 0,36 0,48 0,60 0,72 0,84 0,96 1,08 1,20 0,56 0,70 0,84 min q l/s 58 86 115 144 173 231 288 132 176 220 263 351 439 236 295 354 472 590 708 826 944 1 062 1 181 371 445 593 741 890 1 038 1 186 1 334 1 483 535 713 892 1 070 1 248 1 427 1 605 1 783 834 1 043 1 251 Approx 8 m/s l/s 280 500 666 833 1 000 1 333 1 666 761 1 015 1 269 1 523 2 030 2 538 1 365 1 706 2 047 2 730 3 412 4 094 4 777 5 459 6 142 6 824 2 143 2 571 3 428 4 285 5 142 5 999 6 856 7 713 8 570 3 092 4 123 5 154 6 185 7 216 8 246 9 277 10 308 4 822 6 027 7 232 max q Motor l/s Nm 566 5 850 5 1 133 5 1 416 5 1 699 5 2 266 5 2 832 5 1 294 5 1 726 5 2 157 5 2 589 5 3 452 5 4 315 5 2 320 5 2 900 5 3 480 5 4 640 5 5 800 6 6 960 6 8 121 6 9 281 7 10 441 7 11 601 8 3 642 6 4 371 6 5 828 6 7 285 7 8 741 7 10 198 7 11 655 8 13 112 8 14 569 8 5 257 7 7 009 7 8 762 8 10 514 8 12 267 9 14 019 9 15 771 10 17 524 10 8 197 8 10 246 9 12 295 9 Size WxH 1400 x 700 1600 x 700 1800 x 700 2000 x 700 800 x 800 1000 x 800 1200 x 800 1400 x 800 1600 x 800 1800 x 800 2000 x 800 1000 x 900 1200 x 900 1400 x 900 1600 x 900 1800 x 900 2000 x 900 1000 x 1000 1200 x 1000 1400 x 1000 1600 x 1000 1800 x 1000 2000 x 1000 1200 x 1100 1400 x 1100 1600 x 1100 1800 x 1100 2000 x 1100 1200 x 1200 1400 x 1200 1600 x 1200 1800 x 1200 2000 x 1200 Area m2 0,98 1,12 1,26 1,40 0,64 0,80 0,96 1,12 1,28 1,44 1,60 0,90 1,08 1,26 1,44 1,62 1,80 1,00 1,20 1,40 1,60 1,80 2,00 1,32 1,54 1,76 1,98 2,20 1,44 1,68 1,92 2,06 2,40 min q Approx 8 m/s l/s l/s 1 460 8 438 1 668 9 643 1 877 10 849 2 085 12 054 954 5 517 1 193 6 896 1 432 8 275 1 670 9 654 1 909 11 034 2 147 12 413 2 386 13 792 1 344 7 767 1 612 9 320 1 881 10 874 2 150 12 427 2 419 13 981 2 687 15 534 1 495 8 640 1 794 10 368 2 093 12 096 2 392 13 824 2 690 15 552 2 989 17 280 1 975 11 418 2 305 13 321 2 634 15 224 2 963 17 127 3 292 19 030 2 157 12 470 2 517 14 549 2 877 16 627 3 236 18 706 3 595 20 784 max q Motor l/s Nm 14 344 9 16 393 10 18 443 11 20 492 11 9 379 9 11 723 10 14 068 10 16 412 11 18 757 11 21 102 12 23 446 12 13 204 11 15 845 11 18 485 12 21 126 13 23 767 13 26 408 14 14 688 12 17 626 13 20 563 13 23 501 14 26 438 14 29 376 16 19 411 14 22 646 14 25 881 16 29 116 17 32 351 17 21 200 16 24 733 17 28 266 17 31 800 18 35 333 19 11 Swegon e.r.i.c. 2003 www.swegon.se KSAb Size WxH 200 x 200 300 x 200 400 x 200 500 x 200 600 x 200 800 x 200 1000 x 200 300 x 300 400 x 300 500 x 300 600 x 300 800 x 300 1000 x 300 400 x 400 500 x 400 600 x 400 800 x 400 1000 x 400 1200 x 400 1400 x 400 1600 x 400 1800 x 400 2000 x 400 500 x 500 600 x 500 800 x 500 1000 x 500 1200 x 500 1400 x 500 1600 x 500 1800 x 500 2000 x 500 600 x 600 800 x 600 1000 x 600 1200 x 600 1400 x 600 1600 x 600 1800 x 600 2000 x 600 800 x 700 1000 x 700 1200 x 700 KSAb ---------------------------------------------------------------- Lonmark objects and network variables The standard object for KSA with regulator KCP is shown in the figure below. Only a few of these network variables are used for the application handled by KSA. Further information about the use of variables can be found in the commissioning instructions for the e.r.i.c. system and in the Technical Manual. All documents are available for download from our website. The regulator is LONMARK®-approved. “xif-files” are available for download from our website. 12 Swegon e.r.i.c. 2003 www.swegon.se DIMENSIONS AND WEIGHT KSAb Non-insulated ∅D 99 124 159 199 249 314 399 499 Size 100 125 160 200 250 315 400 500 Weight,kg 2,5 2,7 3,0 3,6 4,0 4,9 6,2 9,2 Dimensions, mm B H 212 152 242 177 282 212 332 252 392 302 462 367 550 459 650 560 Weight,kg 4,5 5,6 6,1 7,9 9,0 11,2 13,3 16,8 KSAb Dimensions, mm A B 472 382 472 382 472 382 472 382 472 382 472 382 594 504 711 621 KSAb Insulated Size 100 125 160 200 250 315 400 500 ∅D 100 125 160 200 250 315 400 500 L 542 542 542 542 542 542 602 707 Figure 9. KSA non-insulated design. CLAc / CLBa Size 100 125 160 200 250 315 400 500 B 215 245 285 335 395 465 553 682 Dimensions, mm C ∅D H 40 99 155 40 124 180 40 159 215 40 199 255 60 249 305 60 314 370 60 399 462 60 499 580 L 1020 1020 1020 1020 1020 1020 1020 1220 Weight,kg 4,2 5,2 9,7 12,5 18,0 19,0 24,5 33,0 Figure 10. KSA insulated design. 110 19 B CLA applies to sizes 160-400, CLB applies only to size 500. 19 H 470 Figure 11. KSA rectangular design with guide joint. Figure 8. Sound attenuator CLA/CLB. 13 Swegon e.r.i.c. 2003 www.swegon.se KSAb ---------------------------------------------------------------- ORDER KEY Circular design Product designation Flow regulator Size: 100, 125, 160. 200, 250, 315, 400, 500 Design: N = Non-insulated I = Insulated Design: 1 = temperature sensor erimix system 0 = without temperature sensor KSAb -aaa -b -c Ordering example Slave flow regulator size 315 and non-insulated design: KSA 315-N-0 Marking: Branch F2 floor 3 Binding (LON): KZM Branch T2 floor 3 With constant flow regulation state the air flow in l/s. With analogue transfer state the deviation in l/s or %. Rectangular design Flow regulator KSAb Size: See the flow capacity table State W x H Design: 1 = temperature sensor erimix system 0 = without temperature sensor -aaa-bbb -c 1 items SPECIFICATION EXAMPLE Example of the specification text according to VVS AMA. SP XX Swegon slave controller for air flow type KSAb which is included in the e.r.i.c. system with the following functions: • Closable damper in class 4 air tightness • Non-fouling • Insulated design • Temperature sensor for erimix system • Slave control flow with KZM as Master • LONTALK®-connection • LONMARK®-approved Accessories: Mounting sleeve Sound attenuator Accessories FSRc CLAc aaa-bbb etc. xx items xx items KSAb aaa-b-c KSAb aaa-b-c etc. xx items xx items Mounting sleeve FSRc Size: 100, 125, 160, 200, 250, 315, 400, 500 -aaa Size: Sound attenuator CLAc Size: 100, 125, 160, 200, 250, 315, 400 Length: 500, 1000 -aaa -bbb State the following: Marking and air flow in areas of application as constant flow regulator. With analogue transfer from the master, state any flow deviation in l/s or %. Sound attenuator CLBa 500-1200 Operator´s panel KOPa 14 Swegon e.r.i.c. 2003 www.swegon.se