- 249 - REFERENCE REFERENCE & PIPING DESIGN Guide for the Selection, Installation and Maintenance of Pipeline Strainers Prepared by PIPELINE STRAINER SECTION FLUID CONTROLS INSTITUTE, INC. FCI 89-1-1992 REFERENCE CONTENTS 1 – Pipeline Strainers – Definition, Purposes and Types 2 – End Connections 3 – Materials of Construction 4 – Corrosion Resistance – Selection of Materials 5 – Perforations and Mesh Sizing 6 – Capacity 7 – Pressure Loss 8 – Specifications and Manufacturer Testing 9 – Shock – Hydraulic and Thermal 10 – Conclusion PREFACE Experience has proven the need for strainers in the protection of pumps, compressors, turbines, meters, automatic valves, sprinkler heads, burner nozzles, steam traps and other pipeline equipment This guide has been established as a technical reference for project engineers and managers responsible for specifying and using pipeline strainers. While strainers remain a relatively low cost item, when specified properly, the protection they provide is invaluable. It is the intent of this guide to provide the background and information necessary to make knowledgeable and sound engineering decisions in the specification of pipeline strainers. The Pipeline Strainer Section of the Fluid Controls Institute, Inc. acknowledges and appreciates the assistance of those people who have made the creation and updating of this technical resource possible. Chapter 1 Definition A pipeline strainer is a device which provides a means of mechanically removing solids from a flowing fluid by utilizing a perforated, mesh or wedge wire straining element. The most common range of strainer particle retention is 1 inch to 40 micron (.00156 inch). Purpose Strainers are employed in pipelines to protect downstream mechanical equipment such as condensers, heat exchangers, pumps, compressors, meters, spray nozzles, turbines, steam traps, etc. from the detrimental effect of sediment, rust, pipe scale or other extraneous debris. Types of Strainers Two frequently specified strainers are the “Y” strainer and the basket strainer. While there is primarily one type of “Y” strainer (Fig. 1A), there are several variations of basket strainers (Figs. 1B through 1E). FIGURE 1A FIGURE 1C FIGURE 1B FIGURE 1D Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 250 - FIGURE 1E There seems to be a general misconception among engineers and contractors concerning “Y” strainers and basket strainers used in steam service. In many instances, basket and “Y” strainers will perform comparably in steam service. It is essential in ordering strainers for steam service that the manufacturer be so advised. As mentioned above, the housings may be furnished without a bottom, allowing the accumulated debris to be blown out by opening the blowdown valve (Fig. 4). FIGURE 4 FIGURE 2 Tee type strainers, suction diffusers and several variations of basket strainers can also be used in a right angle flow application (Fig. 3). While there are some high pressure applications for basket strainers, (Fig. 5), due to the required thickness and subsequent high cost, basket strainers are not normally constructed for pressures above 1,500 psi. “Y” strainers, on the other hand, are readily available for working pressures up to 6,000 psi and higher. In addition to “Y” and basket types, other strainers are available such as duplex/twin, geometric, washdown/back-flushing, automatic self cleaning, plate or expanded cross section type, scraper, and magnetic screen types. Descriptions of these as well as miscellaneous options available with them, follow. FIGURE 3 “Y” strainers and most variations of basket strainers can be self-cleaning. With the addition of a blowdown valve and some modification of the straining element of a basket strainer, the element can be flushed out by opening and closing the blowdown valve. This can be done without flow shut down or disassembling any piping. In sizes above 4”, a single basket strainer will generally create less pressure drop than a “Y” type. Basket strainers are normally installed in a horizontal pipe with the cover over the basket at the top. Cleaning of the strainer is generally simple and no draining is required. Cover flanges for basket strainers are relatively easy to remove and servicing is simplified. Replacement of covers on “Y”-type strainers is facilitated by some manufacturers through the use of studs, rather than bolts, which help to align the cover during the replacement operations. Hinged covers and screen locking devices can also make servicing easier. FIGURE 5 Duplex/Twin Strainers For applications where continuous operation is required and the line cannot be disassembled for cleanout, duplex or twin basket strainers can be used. Refer also to Automatic Strainers for continuous service applications. Examples are fuel oil strainers for industrial or marine oil burners, lubricating lines on board ships, cooling towers, continuously running chemical operations, and many industrial water intake and service lines. Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 251 - REFERENCE Vertical piping, frequently found at pump inlets, necessitates the use of a “Y” strainer or a tee type basket strainer. Most basket strainers are intended for horizontal or slightly inclined piping. Special attention must be given, however, to maintaining the position of the debris collection chamber and the drain (blowdown) connection in their lowest position (Fig. 2). A “Y” strainer in vertical piping must be placed with its screen in the downward position to trap the sediment in the debris collection chamber. REFERENCE When one basket becomes full, the flow is switched to the other basket. The first basket is removed, cleaned and replaced. For smaller sizes the “plug”type duplex basket strainer (Fig. 6) is generally used since it is less costly to make and simpler to operate and maintain than other types. It is basically a plug valve with two integral basket wells into which flow can be diverted by rotating the plug. In larger sizes the plug design becomes unwieldy, and an individual valving arrangement is used (Fig. 7). Here, flow is shifted from one basket to the other by integral sliding gate valves. These strainers are frequently furnished with an interlocking chain-drive mechanism so the two valves work in unison (one basket compartment opens while the other is being valved off). This prevents accidental shutoff of the line. FIGURE 8 Geometric (Temporary) Strainers (Fig. 9A through 9C) Where cost is of prime importance, a geometric strainer may be installed between flanges in a pipe line. Variations of geometric strainers include cone (Fig. 9A), truncated cone (Fig. 9B) and flat geometries (Fig. 9C). The design considerations with these types of strainers are: 1. They have a lower net open area than basket strainers. 2. The pipe line must be disassembled to inspect, clean or remove these strainers. 3. Structural strength can be difficult to achieve, particularly in larger sizes, and in the case of wire mesh. FIGURE 6 FIGURE 9A FIGURE 9B FIGURE 7 This type strainer can be furnished with individual globe valves instead of gate valves. Globe valves give more positive shutoff, but since these strainers are not normally used for high pressures they are generally not needed. The globe- valve-type duplex strainer is usually more expensive than the gate-valve type. Twin strainers, two single basket strainers connected in parallel with individual control valves are also available (Fig. 8). Where continuous operations is required, however, a duplex strainer is generally preferred. It occupies less space and is a “one-piece unit”. However, because of the more circuitous path the liquid must take through a duplex strainer, pressure drop is higher than through the equivalent size single basket strainer. FIGURE 9C While these strainers were once called temporary or startup strainers, more frequently than not, they are now left in the line during operation. As with all types of strainers, periodic maintenance must be carried out to ensure efficient operation. Washdown, Manual, Fixed or Rotary Spray, BackFlushing Strainers (Figure 10) These strainers are fitted with side inlets or other devices for the introduction of high velocity liquid (the same as being strained – usually water). The turbulence created back-flushes the strainer basket and opening a drain valve evacuates the debris. Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 252 - FIGURE 10 Automatic Self-Cleaning Strainers An automatic self-cleaning strainer is a unit which goes through a complete cleaning cycle, using some of the fluid flowing through the strainer to flush out the collected debris, with little or no attention by the plant personnel. There are numerous styles of automatic strainers produced and each has its desirable features; however, only a limited discussion is presented in this particular article to discuss these differences. Figures 11 and 12 are examples of basic types of automatic self-cleaning strainers. Automatic strainers are normally more expensive than the manually cleaned units but their extra cost can often be justified for one or more of the following reasons: 1. The frequency of cleaning of a manual unit and the cost of labor for doing this. 2. If there is any danger that the strainer or the equipment that it is protecting may be damaged by the strainer not being cleaned when required. 3. The strainer is necessarily located in a place where it is not readily accessible for cleaning. 4. Plugging of the strainer is unpredictable due to a variable loading rate such that manual cleaning cannot be properly scheduled. 5. Insufficient available personnel to perform the manual cleaning. FIGURE 11 There are many types of automatic and semiautomatic controls for the strainer and among these are: 1. Differential pressure switch which senses the pressure drop through the strainer and initiates a cleaning cycle at a preset pressure differential. 2. Timer which initiates cleaning cycle of strainer are preset intervals of time. 3. Pushbutton start for which an operator pushes a button to initiate a cleaning cycle (semi-automatic). 4. Differential pressure switch alarms which signal the operator that the strainer needs cleaning (semiautomatic). 5. Any combination of the above controls. All of the above control systems are normally used with strainers that clean intermittently. Some automatic strainers also clean continuously so that a control to initiate the cleaning cycle is not required. For intermittent cleaning strainers, the differential pressure switch control is normally preferred, because it will initiate a cleaning cycle when required regardless of strainer plugging rate. If a fairly constant strainer plugging rate occurs, the timer control can be utilized. Also, if the strainer may go through long periods of slow plugging during which it may not clean, a timer control may be desired to make certain the strainer operates periodically to keep it from binding. Normally, because of its automatic cleaning characteristic, an automatic strainer is cleaner for longer periods of time, than a manually cleaned strainer. When used in process or inplant service water systems, it is not normally necessary to prescreen the liquids handled by self-cleaning strainers. It is essential, however, that any self-cleaning strainer be protected from logs, long sticks, and heavy concentrations of large fish when the strainer is installed in intake systems where water is being taken from a river, lake or other surface water source. When very fine process straining is desired, two selfcleaning strainers in series – one coarse and one fine – should be considered. Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 253 - REFERENCE FIGURE 12 REFERENCE Automatic strainers are most commonly used on water service, the primary reason being the difficulty of disposing of the fluid which flushes the debris from the strainer. However, most automatic strainers can work on other fluids if the fluid can be disposed of satisfactorily. Many successful applications have been made with such fluids as black liquor, white water, starch, fuel oils (including Bunker C), lubricating oils, machine coolants, gasoline, ammonia flushing liquor, caustic solutions and cooking oils. Magnetic Strainers (Fig. 15) An effective solution to the problem of excessive and premature wear of plump seals and wear rings has been the magnetic screen assembly. A standard strainer is fitted with magnets which are removable for cleaning. These magnets are so spaced and arranged as to create a magnetic field around the interior of the screen and attract fine ferrous particle which could damage downstream equipment. Plate or Expanded Cross Section Strainers (Fig. 13) Where short face-to-face dimensions are essential, the plate strainer may be used (a flat geometric strainer is also an option). Only low net open areas are available with this type of strainer. In addition, operating pressure drops are normally higher and maximum allowable pressure drops lower than with other types of strainers. FIGURE 15 Engineers have specified this type of strainer in pilot jobs and, after evaluation, have standardized this specification for all pump strainers. Magnets can be incorporated in almost any of the “Y”, basket or geometric type strainers. FIGURE 13 Scraper Strainers (Fig. 14) For applications where continuous operation is required. A scraper strainer provides removal of solids without interrupting flow and disassembly is not required for cleaning. Examples are straining of industrial cooling water (chemical, petroleum, power, and steel), cooling towers, water intake, and marine. Industrial and marine fuel filtration and deluge fire protection systems. Screens are of the peripheral inflow design. Rotation of hand wheel rotates the screen against a scraper bar or brush removing collected debris from the screen’s outer surface. Debris moves to the sump area where it is removed by periodic flushing. Scraper strainers can normally be converted from manual to automatic self-cleaning operation. Special Application Strainers A. High Differential Strainers There is an increasing demand for strainers with screens which can withstand full line pressure when clogged. While the types of strainers already discussed can be structurally enhanced to withstand fairly high pressures (Fig. 16A and 16B), cases where extremely high differentials exist may call for special design. These screens are frequently constructed of very heavy wire mesh or welded to ensure complete structural integrity. A few manufacturers can supply these strainers over a wide range of pressure requirements. FIGURE 16A FIGURE 16B FIGURE 14 Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 254 - C. High Capacity (Volume) Basket Strainers These strainers are designed for viscous fluids, gasoline and fuel oil service where fine straining has to be combined with a large basket which will not clog after extended periods. A gasketed seat or close tolerance metal-to-metal fit for the baskets insures that no bypassing of fine particles will occur. FIGURE 18 Quite frequently line sizes are reduced following a strainer prior to temperature control valves or heating and cooling coils (Fig. 19). A reducing strainer can eliminate joints, reduce pressure loss, and still provide the same offset produced by the reducer. Of course, the reducer is also eliminated. Miscellaneous Strainer Options Strainers can be incorporated into a piping system in a variety of ways. Mechanical equipment can incorporate a strainer in the body. This can be economical and can reduce pipe connections and labor (Fig. 17). FIGURE 19 Special processes may warrant special strainer housings. Steel or stainless steel strainers may be fitted with a fabricated or cast outer jacket with connections for the introduction of steam or other heating or cooling medium (Fig. 20). These types of strainers are used in applications mainly in process piping where the liquid handled must be maintained at other than ambient temperatures. FIGURE 17 In some cases a strainer is required at the inlet of a pump or meter which is extremely close to the ground. An offset strainer (Fig. 18) with a high inlet and low outlet will satisfy this need. Other designs may use a tee type basket strainer (Fig. 3) in an angle flow application. FIGURE 20 Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 255 - REFERENCE B. Micronic Strainers Strainers are available with extremely fine wire mesh which will remove particles as fine as 5 microns. These strainers, though expensive, are more economical than the disposable cartridge-type filters in that the straining elements can be cleaned and reused. Corrosion resistance is also better in most cases. Baskets must be supplied with a gasket, “O” ring, or close tolerance metal-to-metal seal to eliminate bypassing. Oil separation can be accomplished with cotton or fiber-filled screens. Water can be separated from gasoline using a fine mesh. Bronze or stainless steel wool-packed straining elements also serve certain filter requirements. REFERENCE In addition to special process needs, there may be special maintenance needs. Simplifying the handling of strainers during cleanings or inspections reduces maintenance costs. Strainers are available with many types of quick-opening covers to reduce the length of time and labor involved in cleaning operations (Fig. 21). Among these are swing eye bolts, yoke covers, pinwheel covers and “C” washers. The variety of closures are too numerous to mention, but consideration should be given to them where reduction of downtime is important. Additionally, many of these closures can be operated without the use of tools, which enables operators to service the strainer where Union contracts require only maintenance personnel to use tools. Weld Ends Butt weld end strainers are generally available in all sizes, and although many forms of end preparations can be used, the standard 37-1/2" beveled end is most common. ANSI B16.25 illustrates the various types of weld joint preparations available. It is very important that the purchaser specify the bore of pipe being used so that the manufacturer can provide a matching bore in the strainer. Socket weld end strainers are usually available in sizes through 3”, and again, it is important to specify the bore of the pipe used. In ordering weld end strainers of any type, consider whether you desire a welded blowdown connection. Special Ends Grooved ends are available on many strainers, and a detail of this end should be supplied to the manufacturer. Other special ends such as “O” ring and union ends are also available on special order, and complete details should be furnished. FIGURE 21 CHAPTER 2 End Connections Strainers are available in a variety of end connections. Iron strainers are most commonly furnished in either threaded or flanged ends. Steel, stainless steel and bronze are supplied in any of the types discussed below. The four most common groups of end connections are listed and described below. Threaded Usually a tapered female pipe thread, although male connections are also available. Flanged ANSI (American National Standards Institute) and MSS (Manufacturer’s Standardization Society) standard flange ratings 25, 125, 150, 250, 300, 400, 600, 900, 1500 and2500 pounds can be supplied. Ring-type joints (male and female), and tongue and groove joints are also available. The U.S. Navy also has some flange standards which are quite different from the commercial standards. Among these are B176, B177, and MIL-F-20042C. Most “Y”-type and certain other types of small strainers are designed according to the fitting standards for full pressure ratings and therefore can be subjected to higher working pressures at lower temperatures. It should be clearly understood, however, that most of the larger types and many of the smaller strainers are designed for the working pressure requested and should not be operated above that pressure without consulting the manufacturer. It is important to note that the flange rating is not necessarily the same as the pressure rating of the vessel. A fabricated carbon steel strainer, for example, may be operated at 40 psig at 500∞F, designed for 100 psig at 650∞F, and have 150-lb ANSI flanges. The maximum safe pressure at any temperature (650∞F and below) for this vessel is 100 psig, even though the flange can be taken to 170 psig at 500∞F. It is important, at the time of initial design, to specify working pressure, working temperature, design pressure, design temperature, required flange rating and any operating conditions affecting vessel loading. CHAPTER 3 Materials of Construction Strainer components can include a body, flanges, cover, perforated plate, mesh, wedge wire, gasket and cover fasteners. Listed below are some materials of construction for these components. Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 256 - A – Housing/Body Description Iron Castings Ductile Iron Castings Iron-Austenitic Castings Carbon Steel Castings Carbon Steel Castings Carbon Steel Pipe Carbon Steel Plate Carbon Steel Forgings Carbon Moly Castings Chrome Moly Forgings Stainless Steel Castings Chrome Moly Plate Chrome Moly Pipe Stainless Steel Pipe Stainless Steel Plate Stainless Steel Forgings Aluminum Castings Bronze Castings Monel Nickel 200 Plate Hastelloy B Castings Hastelloy B Plate Hastelloy C Plate Hastelloy C Pipe Titanium Pipe Titanium Castings ASTM Specification A 126, A 278 A 395, A 536 A 436 A 216 A 27 A 53, A 106 A 20, A 285, A 515, A 516 A 105 A 217, A 352 A 182 A 743, A 744, A 351 A 387 A 335 A 312 A 240 A 182 B 26 B 61, B 62 B 164, B 127 B 160, B 162 A 494 B 333 B 575 B 619 B 337 B 367 B – Perf. Plate/Mesh/Wedge Wire Carbon Steel S.S. (Various Grades Available) Monel Hastelloy B Hastelloy C Alloy 20 Nickel Brass Copper Galvanized Steel Incoloy Inconel Titanium Aluminum C – Gaskets Red Rubber Teflon Neoprene Graphite D – Fasteners Carbon Steel Silicon Bronze 316 S.S. Compressed Nonasbestos Buna-N, O Ring S.S. – Jacketed S.S. – Spiral Wound Alloy Steel 304 S.S. Monel Corrosion Resistance – Selection of Materials Almost every strainer operating in a pipe line is subject to some degree of corrosion or erosion. It is therefore very important that corrosion/erosion resistance is considered when selecting materials and/or coatings. The selection of the material or coating used is also usually based on economic considerations and should be made by the customer and/or consulting engineer after some discussion with the strainer manufacturer. It is important that the type of fluid, the pressure and temperature conditions, type of adjacent piping, desired service life, and the customer’s prior experience with similar fluid conditions be known. Corrosion resistance charts offer some assistance in the selection of materials or coatings. (See Corrosion Data Survey – Metals Solution, 6th Edition, NACE). Electrolytic corrosion is also a consideration in some services and the manufacturer should be advised. Sometimes the inclusion of magnesium or zincconsumable bars in the body will retard this action. Most types of strainers can be lined with various coatings to retard corrosion, and some of these are listed below: Epoxy Asphalt Teflon Vinyl Kel-F Rubber Neoprene Baked Phenolic Penton (Plating: Zinc, Cadmium, Nickel,Galvanizing, etc.) CHAPTER 5 Perforations and Mesh Sizing An extremely important consideration in the selection of a strainer is the size of the perforations, mesh or wire opening used in the making of the straining element. A tendency exists to select smaller holes than those actually needed, leading to too-frequent cleaning, excessive pressure drops, and screens constructed of thinner metal which will withstand less pressure differential. Generally, stainless steel perforated metal can only be obtained in a thickness which is one gage thickness less than the diameter of the punched holes. Carbon steel and brass can be obtained in approximately the same thickness as the hole diameter. These limitations are important considerations. For example, a strainer made with stainless steel plate perforated with 1/64” diameter holes in a 16” line would be impractical, as the plate Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 257 - REFERENCE CHAPTER 4 REFERENCE would be about 17” in diameter and only .014” thick, and would have a very low maximum allowable differential pressure. The most common way to accomplish fine straining in large strainers is by mesh lining a larger hole, heavier gage perforated plate. The following table illustrates available perforations, mesh, and wedge wire and their respective straining capability. The main criteria for choosing hole and mesh size is the size and quantity of particles which can pass through downstream equipment without causing damage. PERFORATED METAL** Hole Diameter x Hole Spacing Percent Open Area .020 x .043 20 .027 x .066 17 *.033 x .077 20 *.045 x .086 28 *.057 x .121 25 *.062 x 3/32 41 *.094 x 5/32 33 .100 x 5/32 37 *1/8 x 3/16 40 *5/32 x 3/16 63 3/16 x 1/4 51 *1/4 x 3/8 40 5/16 x 7/16 47 3/8 x 1/2 51 7/16 x 19/32 49 1/2 x 11/16 48 5/8 x 13/16 54 3/4 x 1 51 1 x 1-3/8 48 *These are standards as they appear in the Designers, Specifiers and Buyers Handbook for Perforated Metals published by the Industrial Perforators Association. **Perforated plate listed is for staggered pattern only. MESH Mesh Wire (Openings Diameter (Inches) (Inches) 2 .063 2 .092 3 .063 4 .47 4 .063 5 .041 6 .035 7 .035 8 .028 10 .025 11 .018 12 .023 14 .020 16 .018 18 .017 20 .016 30 .013 40 .010 50 .009 60 .007 80 .005 24 x 115 .0056 100 .0045 120 .0037 30 x 160 150 .0026 40 x 200 170 .0024 30 x 260 200 .0021 250 .0016 50 x 250 .0024 28 x 480 300 .0015 325 .0014 400 .0010 80 x 700 125 x 600 165 x 800 165 x 1400 200 x 1400 250 x 1400 25 x 2300 5 x 2400 400 x 2800 Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 258 - Percent Open Micron Area 11100 76.4 10360 66.6 6860 65.6 5160 65.9 4750 56.0 4040 63.2 3350 62.7 2740 57.2 2460 60.2 1910 56.3 1850 64.5 1520 51.8 1300 51.0 1130 50.7 980 48.3 872 46.2 513 37.1 384 36.0 282 30.3 231 33.9 180 36.0 Opening Inches .437 .407 .270 .208 .187 .159 .132 .108 .097 .075 .073 .060 .051 .044 .038 .034 .020 .015 .011 .009 .0075 .0055 .0046 .0046 .0041 .0033 .0035 .0029 .0029 .0024 .0023 .0018 .0017 .0015 .0012 141 118 118 105 85 79 75 74 62 62 59 46 44 39 40 30 28 17 10 83 53 4 3 30.3 30.1 37.4 35.1 33.6 36.0 29.7 30.0 36.0 Opening Micron .003” 75 .005” 127 7.7 .010” 254 14.3 .015” 381 25 .020” 500 25 .031” 775 34 .034” 864 20 .062” 1550 51 .063” 1600 50 .094” 2350 44 .125” 3175 66 .156” 3962 71 As an example, fuel oils are generally strained to a fine degree to protect small orifices in burner nozzles. This requires a fine woven mesh be used in series with a reinforcing perforated plate. Due to the fact that the perforated plate may have a 50% open area and the mesh 30%, the resultant combined open area may be considered to be only 15% if there is not flow path other than line of sight through the two elements in series. This, of course, would mean that to have a OAR of 250%, a high capacity, large bodied strainer is required. % Open This same strainer using only the perforated plate would have an OAR more than three times as great. So, it may be seen that in any given strainer, the OAR may be varied by using various perforations or meshes having different open areas. Thus, it is essential to specify not only the OAR desired, but the straining element opening size and the method for calculating OAR. CHAPTER 6 Capacity The capacity ratio, or open area ratio (OAR) of a strainer influences such operating characteristics as the length of time it can operate without cleaning and the created pressure loss. The ratio/OAR is the relationship between internal cross sectional area (flow area) of the pipe and the open flow area of the material which makes up the straining element. A 100% OAR, or 1-to-1 ratio would give an unrestricted flow area equal to that of the pipe while the element was clean. As clogging occurs, however, flow would be inhibited. A 200% OAR, or 2-to-1 ratio would provide full flow, after the element became 50% clogged. A 250% OAR is a good standard for general heating and air conditioning service. However, larger OAR’s or ratios would be appropriate for flow in which much debris is expected to be strained or where very viscous fluids are being handled. When considering the OAR of a straining element, there are two accepted methods of analysis used by various specifying agencies and manufacturers. One method maintains a “line of sight” reasoning and uses the multiple of the open areas for elements in series. In this method, a 60% open area material in series with a 40% open area material has a resultant combined open area of 24% (i.e. as in accordance with military standards). An alternative method allows the open area of the more restrictive element in series to be used. This would be 40% for the example above (i.e. as in accordance with Underwriter Laboratories’ Standards). The method used influences the estimated operating pressure drop, as well as design decisions such as sizing. CHAPTER 7 Pressure Loss Because strainers are made with various dimensions and configurations, most reputable manufacturers have tested and published pressure drop results. Most pump installations designed for reasonable velocities will permit approximately a 2-psi drop across the strainer. When a screen becomes clogged, the pressure drop varies with the clogging pattern experienced and the type of strainer being used. While some manufacturers speculate as to the change in head loss at different percentages of clogging, it should be recognized that this type of testing is very difficult to relate to actual line performance. This is because of differences in strainer clogging characteristics — a 1/4” perforated basket two-thirds full of 1/2” stones will be less affected than a small amount of fine leaves on a large 100-mesh basket. If large amounts of solids are expected, use a strainer with a high net open area as discussed in Chapter 6. As a strainer becomes clogged to the point where the OAR of the strainer approaches the pipe area, the pressure drop across the strainer increases very rapidly and unpredictably. It is at this point, therefore that it is recommended the strainer be cleaned. Otherwise, a large differential pressure will develop. The maximum differential pressure a strainer can withstand varies widely with strainer type, line size and material used. Always consult the manufacturer for maximum differential pressure a straining element can withstand. Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 259 - REFERENCE WEDGE WIRE REFERENCE From the foregoing discussion, it is obvious that periodic cleaning is essential in any strainer installation. Once the rate of clogging is established, a cleaning schedule can be set up. Pressure gauges on each side of the strainer can be valuable to determine when the strainer requires cleaning. Differential pressure switches can be set up to operate warning lights or alarms if so desired. Some manufacturers have related their strainers’ pressure drop to equivalent feet of pipe at various turbulent flow rates, and this can simplify the computation of head loss for an entire system. However, varying field conditions and fluid properties can affect the accuracy of general type pressure drop estimations. Further, operating viscous fluids under laminar flow conditions requires analysis different from that for fluids under turbulent conditions. Accordingly, the manufacturer should always be consulted for the most specific and accurate estimated pressure loss. (a) Voltage and frequency of power supply; (b) Air supply pressure if available; (c) Type of controls desired; (d) Type of motor, switch and control panel enclosure required. B - Flow data 1 – Liquid: (a) Description of fluid. (b) Rate of flow – gallons per minute (gpm) or pounds per hour (lbs/hr). (c) Viscosity – SSU. (d) Specific gravity/density. (e) Temperature. (f) Concentration (if acid or other corrosive). 2– Gas: (a) Description of Gas (b) Rate of flow – standard cubic feet per minute (scfm). - actual cubic fee per minute (cfm). (c) Specific gravity. (d) Temperature and pressure. (e) Molecular weight. 3– Steam: (a) Flow-pounds per hour. (b) Temperature. (c) Pressure. (d) Density. (e) State of flow. CHAPTER 8 Specifications and Manufacturer Testing Needless to say, the more information provided to the manufacturer when ordering strainers, the better the chance of obtaining a strainer which is appropriately suited for a particular job. It is for this reason that considerable space is devoted to the preparation of specifications. Specification To allow the manufacturer to make selection or recommendations for a particular strainer, as much as possible, the following information should be provided: A– 1 2 3 4 5 Physical characteristics – Pipe size and schedule. – Strainer type requires. – End connections. – Material (body, screen, studs, gaskets). – Pressure rating (design/operating — including shock). 6 – Temperature rating (design, operating, minimum). 7 – Straining element opening size. 8 – Capacity: (a) Net effective open area required. (b) Method of net open area calculation. 9 – Special requirements (hinged cover, vent tapping, jacketed, etc.). 10 – Applicable specifications (military specifications, special nondestructive tests or other QC Requirements). 11 – For automatic self-cleaning strainers, specify the following: C - Solids to be removed Specify the nature and relative size of the sediment. Parts per million (ppm) or percent by volume or cubic inches per hour or percent by weight can also be specified. NOTE: If strainer is to be steam jacketed, the following information for the heat transfer fluid or steam must be given: (a) Type of fluid. (b) Rate of flow. (c) Temperature. (d) Pressure. (e) Type and size connections desired. (f) Material for jacket construction. (g) Whether strainer end flanges are oversized to match jacketed pipe. D – Allowable pressure drop (psi): 1 – Clean. 2 – 50% clogged. NOTE: Operating pressure drop is a function of operating conditions, fluid characteristics and strainer geometry. Consequently, if specifying a strainer type and geometry, a desired pressure drop may not be obtainable if fluid Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 260 - opening valve on the outlet flange is rapidly opened to determine that no damage is sustained by the basket. Normally, a military requirement. Available Types of Manufacturer Testing A - Hydrostatic: Most common test – usually 1-1/2 times working pressure to determine that a strainer body, cover gaskets, etc., are sound. J – Helium leak test: A very stringent test where the strainer is pressurized with helium and leaks are checked with sensitive instruments. A maximum leak rate is usually specified. Used mostly for nuclear plants for radioactive water piping. B – Radiographic examination: To determine if the casting or welded joint has any slag or sand inclusions, gas pockets or subsurface defects. This type of test is quite expensive and usually specified only for high pressure strainers. K – Ferroxyl: A test to detect free iron in stainless steel strainers where the iron would contaminate the product. C – Magnetic Particle: A reasonably low cost examination to reveal relatively shallow subsurface cracks, gas pockets, etc. Iron dust is sprinkled on the surface of the casting/weld and a magnetic force is induced electrically, causing the dust to align over defects and cracks showing their location and size. Can be used only on iron and steel. D – Dye penetrant: Equivalent to magnetic particle testing, except used mainly with nonmagnetic castings/welds to reveal surface defects, cracks, depressions, etc. E – Air test: Either under water or with part covered with soap solution. This is a more stringent test for porosity and gasket leakage than hydrostatic, and leaks often are more obvious. Sometimes not done, due to relative danger involved. F – Hydrostatic burst test: Sometimes done to establish manufacturer’s maximum working pressure rating, or at the request of purchaser. G – Shock: Usually a government requirement where strainers will remain operative or intact in the event of a nearproximity explosion. Test normally conducted on a machine where weighted hammer strikes plate on which strainer is mounted. H – Vibration: Normally a government requirement where strainers must withstand a vibration test which involves a number of frequencies. This usually simulates shipboard vibrations, earthquake, etc. I – Surge test: A strainer is pressurized with water and a quick- NOTE: Many tests by their very nature can be more or less stringent. Acceptance standards should be included in any inquiry calling for such tests. Naturally, the more stringent the test requirements, the more costly the ultimate strainer becomes. CHAPTER 9 Shock-Hydraulic and Thermal Any liquid being transmitted in a pipe line possesses a certain amount of energy (weight times velocity). A rapid change in velocity results in a momentary shock wave. In the case of a quick-closing valve, the energy of the flowing fluid must be used up in some way, and the resulting shock, or “water hammer”, is clearly audible. A pressure wave, in some cases, travels at over 3,000 feet per second and traverses the pipeline in one direction, then the other, until it dissipates. A theoretical figure of 54 psi for each foot per second that is stopped by the valve may be used. A 12 foot per second velocity could produce a shock wave having a peak of 648 psi; therefore, consideration should be given to the shock and nonshock rating of the strainer. No attempt will be made here to go into the highly technical field of hydraulic shock, and it is covered briefly to point out that even if your system can produce only a specific head, if the possibility of shock is present, tremendous overpressures may result. Commonly known is the phenomenon of pouring hot tea into a glass and watching the glass crack. This is an example of thermal shock. Rapid changes of temperature in piping systems can have the same effect, and in selecting strainers consideration must be given to this possibility. In improperly trapped steam lines, condensate can collect in low points and subsequently become a slug of water traveling at high velocity down the line. Almost all strainers cause a change in direction of Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 261 - REFERENCE parameters are fixed. The “trade-off” relationship between fluid conditions, strainer geometry and operating pressure drop establishes what compromises must be made. REFERENCE flow due to their configuration, and the result can be obvious if the strainer cannot absorb this type of shock. In considering this situation, it is important to remember that steam velocities of 4,000 to 20,000 feet per minute are quite common. steam jackets, cover lifting davits, magnets, motorized cleaning devices and automatic vent valves. They are supplied with screwed, flanged, socket weld, butt weld, ring joint and silver brazing end connections. CHAPTER 10 Accordingly, the implementation of a strainer needs to be well thought out and engineered. While it is good practice to use a strainer to protect downstream equipment, it is very important to carefully consider the options available. Choosing the correct strainer can save money not only by protecting equipment, but also by keeping operations and maintenance costs at a minimum. Conclusion Strainers are no longer confined to a simple cast body with a wire mesh screen, but are a technical, highly refined, carefully designed piece of equipment. Sometimes they operate at 1,500ºF and 10,000 psig or at cryogenic temperatures. They are modified with List of Figures Fig. 1A “Y” type strainer, cast Fig. 1B Basket type strainer, slant entry, cast Fig. 1C Tee type basket strainer Fig. 1D Basket type strainer, side entry Fig. 1E Basket type strainer, top entry Fig. 2 Self-cleaning “Y” strainer fitted with a blowdown valve Fig. 3 Tee type basket strainer, right angle flow Fig. 4 Basket strainer with blowdown assembly Fig. 5 High pressure fabricated basket strainer Fig. 6 Plug type duplex basket strainer Fig. 7 Sliding gate type duplex basket strainer Fig. 8 By-pass twin basket straining assembly with individual control valves Fig. 9A Geometric strainer, cone Fig. 9B Geometric strainer, truncated cone Fig. Fig. Fig. Fig. Fig. Fig. Fig. Fig. 9C 10 11 12 13 14 15 16A Geometric strainer, flat plate Wash down strainer Automatic self-cleaning strainer Automatic (motorized) strainer Plate or expanded cross-section strainer Manual type scraper Magnetic screen strainer assembly Structurally stiffened tee type basket straining element Fig. 16B Structurally stiffened wire cone geometric strainer Fig. 17 Steam trap with integral strainer Fig. 18 Offset basket strainer Fig. 19 Reducing basket strainer Fig. 20 Strainer housing equipped with steam jacket Fig. 21 Example of a quick-opening cover Reprinted from FCI 89-1-1992 by permission of the Fluid Controls Institute - 262 - REFERENCE NOTES: - 263 - FLANGE STANDARDS CAST IRON 125 lb. CAST IRON 34 1 Diameter of Flange — Thickness of Flange (min)a — — 14 4/ 4/ 5 6 7 7/ 8/ 9 10 11 13 / 16 19 — 7 16 / 12 / 9 16 / 58 / 11 16 / 34 / 13 16 / 15 16 / 15 16 / 1 11/8 13/16 11/4 Diameter of Bolt Circle — — 31/8 31/2 37/8 43/4 51/2 6 7 71/2 81/2 91/2 113/4 141/4 17 Number of Bolts — — 4 4 4 4 4 4 8 8 8 8 8 12 12 12 / 12 / 12 58 58 58 58 58 34 34 34 78 78 1 1 Pipe Size REFERENCE ANSI STANDARD B16.1 12 / / Diameter of Bolts — — a 125 lb. cast iron flanges have plain faces. 11/4 58 11/2 / 21/2 2 / / 250 lb. CAST IRON 3 12 / 31/2 12 / 4 / 5 / 6 / 8 12 / 10 / 12 / ANSI STANDARD B16.1 Pipe Size 1 /2 34 / 1 1 /4 1 /2 2 21/2 3 31/2 4 5 6 8 10 12 Diameter of Flange — — 47/8 51/4 61/8 61/2 71/2 81/4 9 10 11 121/2 15 171/2 201/2 Thickness of Flange (min)b — — 11 34 Diameter of Raised Face — / 13 16 / 78 / 1 11/8 13/16 11/4 13/8 17/16 15/8 17/8 2 — 11 2 /16 1 3 /16 9 3 /16 3 4 /16 15 4 /16 11 5 /16 5 6 /16 15 6 /16 5 8 /16 11 15 1 167/16 1 7 1 7 5 1 7 1 9 /4 5 10 /8 13 1 15 /4 173/4 8 12 12 16 16 34 34 78 / 1 11/8 /16 Diameter of Bolt Circle — — 3 /2 3 /8 4 /2 5 5 /8 6 /8 7 /4 7 /8 Number of Bolts — — 4 4 4 8 8 8 8 8 5 5/8 3/4 5/8 3/4 3/4 3/4 3/4 Diameter of Bolts — — /8 b 250 lb. cast iron flanges have a 1/16" raised face which is included in the flange thickness dimensions. / 9 /16 11 /16 14 /16 / BRONZE 150 lb. BRONZE ANSI STANDARD B16.24 /2 34 / 1 11/4 11/2 2 21/2 3 31/2 4 5 6 8 10 12 Diameter of Flange 31/2 37/8 41/4 45/8 5 6 7 71/2 81/2 9 10 11 131/2 16 19 Thickness of Flange (min)c 5 /16 11 32 / 38 / 13 32 / 7 16 12 / 9 16 58 11 16 / 11 16 / 34 / 13 16 15 16 1 11/16 3 2 /8 3 2 /4 1 3 /8 1 3 /2 7 3 /8 3 4 /4 1 5 /2 6 7 1 7 /2 1 8 /2 1 9 /2 4 4 4 4 4 4 4 4 8 8 8 8 Pipe Size 1 / / / / / 11 /4 1 14 /4 17 8 12 12 1 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 Diameter of Bolts /2 c 150 lb. bronze flanges have plain faces with two concentric gasket-retaining grooves between the port and the bolt holes. 78 / 78 8 10 12 — — Diameter of Bolt Circle Number of Bolts 300 lb. BRONZE Pipe Size /2 Diameter of Flange 3 /4 Thickness of Flange (min)d 1/2 Diameter of Bolt Circle / ANSI STANDARD B16.24 1 3 Number of Bolts 3 /4 1 11/4 11/2 2 21/2 3 5 7 1 1 1 1 1 3 4 /8 4 /8 17 19 25/8 31/4 31/2 37/8 4 4 4 4 /32 /32 5 /4 5 /8 6 /2 5 6 1 7 /2 8 /4 10 11 12 /2 15 /4 13 29 31 /32 11/16 11/8 13/16 13/8 41/2 5 57/8 65/8 71/4 77/8 91/4 105/8 13 4 8 8 8 8 8 8 12 12 /16 /16 /32 9 4 3 11 6 /2 31/2 5 5 5 3 5 3 3 3 3 3 3 7 1/2 /8 /8 /8 /4 /8 /4 /4 /4 /4 /4 /4 /8 Diameter of Bolts d 300 lb. bronze flanges have plain faces with two concentric gasket-retaining grooves between the port and the bolt holes. - 264 - FLANGE STANDARDS STEEL Pipe Size ANSI STANDARD B16.5 1 /2 34 / 1 11/4 4 5 11/2 4 /8 5 /16 12 / 9 16 / 21/2 3 31/2 6 7 1 7 /2 1 8 /2 9 10 11 13 /2 16 19 58 / 11 16 / 34 / 13 16 / 15 16 / 15 16 / 1 11/8 13/16 11/4 2 4 5 6 8 1 10 12 Diameter of Flange — Thickness of Flange (min)e — — Diameter of Raised Face — — 2 21/2 27/8 35/8 41/8 5 51/2 63/16 75/16 81/2 105/8 123/4 15 Diameter of Bolt Circle — — 31/8 31/2 37/8 43/4 51/2 6 7 71/2 81/2 91/2 113/4 141/4 17 — 7 Number of Bolts — — 4 4 4 4 4 4 8 8 8 8 8 12 12 Diameter of Bolts — — 1 12 12 58 58 58 58 58 34 34 34 78 78 /2 / / / / / / / / / / / / e 150 lb. steel flanges have a 1/16" raised face which is included in the flange thickness dimensions. 300 lb. STEEL Pipe Size Diameter of Flange ANSI STANDARD B16.5 1 /2 — 1 1 1 /4 1 1 /2 2 21/2 3 31/2 4 5 6 8 10 12 7 1 5 /4 1 6 /8 1 1 7 /2 1 8 /4 9 10 11 121/2 15 171/2 201/2 34 / — 4 /8 11 6 /2 Thickness of Flange (min)f — — 34 / 13 16 / 78 / 1 11/8 13/16 11/4 13/8 17/16 15/8 17/8 2 Diameter of Raised Face — — 2 21/2 27/8 35/8 41/8 5 51/2 63/16 75/16 81/2 105/8 123/4 15 Diameter of Bolt Circle — — 31/2 37/8 41/2 5 57/8 65/8 71/4 77/8 91/4 105/8 13 151/4 173/4 Number of Bolts — — 4 4 4 8 8 8 8 8 8 12 12 16 16 Diameter of Bolts — 5 58 34 58 34 34 34 34 34 34 34 78 1 11/8 /8 /16 / / / / / / / / / / / f 300 lb. steel flanges have a 1/16" raised face which is included in the flange thickness dimensions. 400 lb. STEEL Pipe Size Diameter of Flange ANSI STANDARD B16.5 12 / 33/4 Thickness of Flange (min)g 9/16 Diameter of Raised Face Diameter of Bolt Circle 1/38 25/8 34 / 1 58 78 14 1/ 14 12 2 18 12 6/ 7/ 8/ 1/ 12 3 14 31/2 4 5 6 8 10 12 9 10 11 121/2 15 171/2 201/2 4/ 4/ 5/ 58 / 11 16 / 13 16 / 78 / 1 11/8 11/4 13/8 13/8 11/2 15/8 17/8 21/8 21/4 111/16 2 21/2 27/8 35/8 41/8 5 51/2 63/16 75/16 81/2 105/8 123/4 15 78 12 14 78 14 14 3/ 12 3/ 3/ 6/ 21/2 4/ 5 78 5/ 58 6/ 7/ 7/ 58 9/ 10 / 13 14 15 / 173/4 Number of Bolts 4 4 4 4 4 8 8 8 8 8 8 12 12 16 16 Diameter of Bolts 12 58 58 58 34 58 34 34 78 78 78 78 1 11/8 11/4 12 / / / / / / / / / / / / g 400 lb. steel flanges have a 1/4" raised face which is included in the flange thickness dimensions. 600 lb. STEEL Pipe Size ANSI STANDARD B16.5 1 /2 /4 1 1 /4 1 /2 2 21/2 3 31/2 3 1 1 4 5 6 8 10 Diameter of Flange 33/4 45/8 47/8 51/4 61/8 61/2 71/2 81/4 9 103/4 13 14 161/2 20 22 Thickness of Flange (min)h 9 16 / 58 / 11 16 / 13 16 / 78 / 1 11/8 11/4 13/8 11/2 13/4 17/8 23/16 21/2 25/8 Diameter of Raised Face 13/8 111/16 2 21/2 27/8 35/8 41/8 5 51/2 63/16 75/16 81/2 105/8 123/4 15 78 12 14 12 12 17 191/4 Diameter of Bolt Circle 58 2/ 14 3/ 12 3/ 3/ 4/ 5 78 5/ 58 6/ 7/ 12 8/ 10 / 11 / 34 13 / Number of Bolts 4 4 4 4 4 8 8 8 8 8 8 12 12 16 20 Diameter of Bolts 1 5 5 5 3 5 3 3 7 7 1 1 11/8 11/4 11/4 /2 /8 /8 /8 /4 /8 /4 /4 /8 h 600 lb. steel flanges have a 1/4" raised face which is included in the flange thickness dimensions. - 265 - /8 REFERENCE 150 lb. STEEL PIPE DATA TABLES REFERENCE Pipe Outside Size Diameter (in.) (in.) 1/8 .405 1/4 .540 3/8 .675 1/2 .840 3/4 1.050 1 1.315 11/4 1.660 11/2 1.900 2 2.375 21/2 2.875 Weight Class Carbon Steel Sched. — STD XS — STD XS — STD XS — — STD XS — XXS — — STD XS — XXS — — STD XS — XXS — — STD XS — XXS — — STD XS — XXS — — STD XS — XXS — — STD XS — XXS — 40 80 — 40 80 — 40 80 — — 40 80 160 — — — 40 80 160 — — — 40 80 160 — — — 40 80 160 — — — 40 80 160 — — — 40 80 160 — — — 40 80 160 — Stainless Wall Inside Circum. Circum Steel Thickness Diameter (Ext.) (Int.) Sched. (in.) (in.) (in.) (in.) 10S 40S 80S 10S 40S 80S 10S 40S 80S 5S 10S 40S 80S — — 5S 10S 40S 80S — — 5S 10S 40S 80S — — 5S 10S 40S 80S — — 5S 10S 40S 80S — — 5S 10S 40S 80S — — 5S 10S 40S 80S — — .049 .068 .095 .065 .088 .119 .065 .091 .126 .065 .083 .109 .147 .187 .294 .065 .083 .113 .154 .219 .308 .065 .109 .133 .179 .250 .358 .065 .109 .140 .191 .250 .382 .065 .109 .145 .200 .281 .400 .065 .109 .154 .218 .344 .436 .083 .120 .203 .276 .375 .552 .307 .269 .215 .410 .364 .302 .545 .493 .423 .710 .674 .622 .546 .466 .252 .920 .884 .824 .742 .612 .434 1.185 1.097 1.049 .957 .815 .599 1.530 1.442 1.380 1.278 1.160 .896 1.770 1.682 1.610 1.500 1.338 1.100 2.245 2.157 2.067 1.939 1.687 1.503 2.709 2.635 2.469 2.323 2.125 1.771 1.27 1.70 2.12 2.64 3.30 4.13 5.22 5.97 7.46 9.03 - 266 - .96 .85 .68 1.29 1.14 .95 1.71 1.55 1.33 2.23 2.12 1.95 1.72 1.46 .79 2.89 2.78 2.59 2.33 1.92 1.36 3.72 3.45 3.30 3.01 2.56 1.88 4.81 4.53 4.34 4.02 3.64 2.81 5.56 5.28 5.06 4.71 4.20 3.46 7.05 6.78 6.49 6.09 5.30 4.72 8.51 8.28 7.76 7.30 6.68 5.56 Flow Area (sq. in.) Weight of Pipe (lbs/Ft.) .074 .057 .036 .132 .104 .072 .233 .191 .141 .396 .357 .304 .234 .171 .050 .665 .614 .533 .433 .296 .148 1.103 .945 .864 .719 .522 .282 1.839 1.633 1.495 1.283 1.057 .630 2.461 2.222 2.036 1.767 1.406 .950 3.958 3.654 3.355 2.953 2.241 1.774 5.764 5.453 4.788 4.238 3.546 2.464 .19 .24 .31 .33 .42 .54 .42 .57 .74 .54 .67 .85 1.09 1.31 1.71 .69 .86 1.13 1.47 1.94 2.44 .87 1.40 1.68 2.17 2.84 3.66 1.11 1.81 2.27 3.00 3.76 5.21 1.28 2.09 2.72 3.63 4.86 6.41 1.61 2.64 3.65 5.02 7.46 9.03 2.48 3.53 5.79 7.66 10.01 13.69 Weight Gallons of Water of Water Section (lbs/Ft.) per Ft. Modulus .032 .025 .016 .057 .045 .031 .101 .083 .061 .172 .155 .132 .102 .074 .022 .288 .266 .231 .188 .128 .064 .478 .409 .375 .312 .230 .122 .797 .708 .649 .555 .458 .273 1.066 .963 .882 .765 .608 .420 1.72 1.58 1.45 1.28 .97 .77 2.50 2.36 2.07 1.87 1.54 1.07 .004 .003 .002 .007 .005 .004 .012 .010 .007 .021 .019 .016 .012 .009 .003 .035 .032 .028 .022 .015 .008 .057 .049 .045 .037 .027 .015 .096 .085 .078 .067 .055 .033 .128 .115 .106 .092 .073 .049 .206 .190 .174 .153 .116 .092 .299 .283 .249 .220 .184 .128 .00437 .00523 .00602 .01032 .01227 .01395 .01736 .0216 .0255 .0285 .0341 .0407 .0478 .0527 .0577 .0467 .0566 .0706 .0853 .1004 .1103 .0760 .1151 .1328 .1606 .1903 .2136 .1250 .1934 .2346 .2913 .3421 .4110 .1662 .2598 .3262 .4118 .5078 .5977 .2652 .4204 .5606 .7309 .9790 1.1040 .4939 .6868 1.064 1.339 1.638 1.997 Pipe Size (in.) 1/8 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2 PIPE DATA TABLES CONT’D. 3 3.500 4 4.500 5 5.563 6 6.625 8 8.625 10 10.750 Weight Class Carbon Steel Sched. — — STD XS — XXS — — STD XS — — XXS — — STD XS — — XXS — — STD XS — — XXS — — — — STD — XS — — — XXS — — — — — STD XS — — — XXS — — — 40 80 160 — — — 40 80 120 160 — — — 40 80 120 160 — — — 40 80 120 160 — — — 20 30 40 60 80 100 120 140 — 160 — — 20 30 40 60 80 100 120 140 160 Stainless Wall Inside Circum. Circum Steel Thickness Diameter (Ext.) (Int.) Sched. (in.) (in.) (in.) (in.) 5S 10S 40S 80S — — 5S 10S 40S 80S — — — 5S 10S 40S 80S — — — 5S 10S 40S 80S — — — 5S 10S — — 40S — 80S — — — — — 5S 10S — — 40S 80S — — — — — .083 .120 .216 .300 .438 .600 .083 .120 .237 .337 .438 .531 .674 .109 .134 .258 .375 .500 .625 .750 .109 .134 .280 .432 .562 .719 .864 .109 .148 .250 .277 .322 .406 .500 .594 .719 .812 .875 .906 .134 .165 .250 .307 .365 .500 .594 .719 .844 1.000 1.125 3.334 3.260 3.068 2.900 2.624 2.300 4.334 4.260 4.026 3.826 3.624 3.438 3.152 5.345 5.295 5.047 4.813 4.563 4.313 4.063 6.407 6.357 6.065 5.761 5.501 5.187 4.897 8.407 8.329 8.125 8.071 7.981 7.813 7.625 7.437 7.187 7.001 6.875 6.813 10.482 10.420 10.250 10.136 10.020 9.750 9.562 9.312 9.062 8.750 8.500 11.00 14.14 17.48 20.81 27.10 33.77 10.47 10.24 9.64 9.11 8.24 7.23 13.62 13.38 12.65 12.02 11.39 10.80 9.90 16.79 16.63 15.86 15.12 14.34 13.55 12.76 20.13 19.97 19.05 18.10 17.28 16.30 15.38 26.41 26.17 25.53 25.36 25.07 24.55 23.95 23.36 22.58 21.99 21.60 21.40 32.93 32.74 32.20 31.84 31.48 30.63 30.04 29.25 28.47 27.49 26.70 - 267 - Flow Area (sq. in.) Weight of Pipe (lbs/Ft.) 8.730 8.347 7.393 6.605 5.408 4.155 14.75 14.25 12.73 11.50 10.31 9.28 7.80 22.44 22.02 20.01 18.19 16.35 14.61 12.97 32.24 31.74 28.89 26.07 23.77 21.15 18.84 55.51 54.48 51.85 51.16 50.03 47.94 45.66 43.46 40.59 38.50 37.12 36.46 86.29 85.28 82.52 80.69 78.86 74.66 71.84 68.13 64.53 60.13 56.75 3.03 4.33 7.58 10.25 14.32 18.58 3.92 5.61 10.79 14.98 19.00 22.51 27.54 6.36 7.77 14.62 20.78 27.04 32.96 38.55 7.60 9.29 18.97 28.57 36.39 45.35 53.16 9.93 13.40 22.36 24.70 28.55 35.64 43.39 50.95 60.71 67.76 72.42 74.69 15.19 18.65 28.04 34.24 40.48 54.74 64.43 77.03 89.29 104.13 115.64 Weight Gallons of Water of Water Section (lbs/Ft.) per Ft. Modulus 3.78 3.62 3.20 2.86 2.35 1.80 6.39 6.18 5.50 4.98 4.47 4.02 3.38 9.72 9.54 8.67 7.88 7.09 6.33 5.61 13.97 13.75 12.51 11.29 10.30 9.16 8.16 24.06 23.61 22.47 22.17 21.70 20.77 19.78 18.83 17.59 16.68 16.10 15.80 37.39 36.95 35.76 34.96 34.20 32.35 31.13 29.53 27.96 26.06 24.59 .454 .434 .384 .343 .281 .216 .766 .740 .661 .597 .536 .482 .405 1.17 1.14 1.04 .945 .849 .759 .674 1.68 1.65 1.50 1.35 1.24 1.10 .978 2.88 2.83 2.69 2.66 2.60 2.49 2.37 2.26 2.11 2.00 1.93 1.89 4.48 4.43 4.29 4.19 4.10 3.88 3.73 3.54 3.35 3.12 2.95 .744 1.041 1.724 2.225 2.876 3.424 1.249 1.761 3.214 4.271 5.178 5.898 6.791 2.498 3.029 5.451 7.431 9.250 10.796 12.090 3.576 4.346 8.496 12.22 14.98 17.81 20.02 6.131 8.212 13.39 14.69 16.81 20.58 24.51 28.14 32.58 35.65 37.56 38.48 11.71 14.30 21.15 25.57 29.90 39.43 45.54 53.22 60.32 68.43 74.29 Pipe Size (in.) 3 4 5 6 8 10 REFERENCE Pipe Outside Size Diameter (in.) (in.) PIPE DATA TABLES CONT’D. REFERENCE Pipe Outside Size Diameter (in.) (in.) 12 12.750 14 14.000 16 16.00 18 18.00 Weight Class — — — — STD — XS — — — XXS — — — — — — STD — XS — — — — — — — — — — STD XS — — — — — — — — — — STD — XS — — — — — — — Carbon Steel Sched. — — 20 30 — 40 — 60 80 100 120 140 160 — 10 20 30 40 — 60 80 100 120 140 160 — — 10 20 30 40 60 80 100 120 140 160 — — 10 20 — 30 — 40 60 80 100 120 140 160 Stainless Wall Inside Circum. Circum Steel Thickness Diameter (Ext.) (Int.) Sched. (in.) (in.) (in.) (in.) 5S 10S — — 40S — 80S — — — — — — 5S 10S — — — — — — — — — — — 5S 10S — — — — — — — — — — 5S 10S — — — — — — — — — — — — .156 .180 .250 .330 .375 .406 .500 .562 .688 .844 1.000 1.125 1.312 .156 .188 .250 .312 .375 .438 .500 .594 .750 .938 1.094 1.250 1.406 .165 .188 .250 .312 .375 .500 .656 .844 1.031 1.219 1.438 1.594 .165 .188 .250 .312 .375 .438 .500 .562 .750 .938 1.156 1.375 1.562 1.781 12.438 12.390 12.250 12.090 12.000 11.938 11.750 11.626 11.374 11.062 10.750 10.500 10.126 13.688 13.624 13.500 13.376 13.250 13.124 13.000 12.812 12.500 12.124 11.812 11.500 11.188 15.670 15.624 15.500 15.376 15.250 15.000 14.688 14.312 13.938 13.562 13.124 12.812 17.67 17.62 17.50 17.38 17.25 17.12 17.00 16.88 16.50 16.12 15.69 15.25 14.88 14.44 40.06 43.98 50.27 56.55 - 268 - 39.08 38.92 38.48 37.98 37.70 37.50 36.91 36.52 35.73 34.75 33.77 32.99 31.81 43.00 42.80 42.41 42.02 41.63 41.23 40.84 40.25 39.27 38.09 37.11 36.13 35.15 49.23 49.08 48.69 48.31 47.91 47.12 46.14 44.96 43.79 42.61 41.23 40.26 55.51 55.37 54.98 54.59 54.19 53.80 53.41 53.02 51.84 50.66 49.29 47.91 46.73 45.36 Flow Area (sq. in.) Weight of Pipe (lbs/Ft.) Weight Gallons of Water of Water Section (lbs/Ft.) per Ft. Modulus 121.50 120.57 117.86 114.80 113.10 111.93 108.43 106.16 101.64 96.14 90.76 86.59 80.53 147.15 145.78 143.14 140.52 137.88 135.28 132.73 128.96 122.72 115.49 109.62 103.87 98.31 192.85 191.72 188.69 185.69 182.65 176.72 169.44 160.92 152.58 144.50 135.28 128.96 245.22 243.95 240.53 237.13 233.71 230.30 226.98 223.68 213.83 204.24 193.30 182.66 173.80 163.72 20.98 24.17 33.38 43.77 49.56 53.52 65.42 73.15 88.63 107.32 125.49 139.67 160.27 23.07 27.73 36.71 45.61 54.57 63.44 72.09 85.05 106.13 130.85 150.79 170.28 189.11 27.90 31.75 42.05 52.27 82.58 82.77 107.50 136.61 164.82 192.43 233.64 245.25 31.43 35.76 47.39 58.94 70.59 82.15 93.45 104.87 138.17 170.92 207.96 244.14 274.22 308.50 52.65 52.25 51.07 49.74 49.00 48.50 46.92 46.00 44.04 41.66 39.33 37.52 34.89 63.77 63.17 62.03 60.89 59.75 58.64 57.46 55.86 53.18 50.04 47.45 45.01 42.60 83.57 83.08 81.74 80.50 79.12 76.58 73.42 69.73 66.12 62.62 58.64 55.83 106.26 105.71 104.21 102.77 101.18 99.84 98.27 96.93 92.57 88.50 83.76 79.07 75.32 70.88 6.31 6.26 6.12 5.96 5.88 5.81 5.63 5.51 5.28 4.99 4.71 4.50 4.18 7.64 7.57 7.44 7.30 7.16 7.03 6.90 6.70 6.37 6.00 5.69 5.40 5.11 10.02 9.96 9.80 9.65 9.49 9.18 8.80 8.36 7.93 7.50 7.03 6.70 12.74 12.67 12.49 12.32 12.14 11.96 11.79 11.62 11.11 10.61 10.04 9.49 9.03 8.50 19.2 22.0 30.2 39.0 43.8 47.1 56.7 62.8 74.6 88.1 100.7 109.9 122.6 23.2 27.8 36.6 45.0 53.2 61.3 69.1 80.3 98.2 117.8 132.8 146.8 159.6 32.2 36.5 48.0 59.2 70.3 91.5 116.6 144.5 170.5 194.5 220.0 236.7 40.8 46.4 61.1 75.5 89.6 103.4 117.0 130.1 168.3 203.8 242.3 277.6 305.5 335.6 Pipe Size (in.) 12 14 16 18 PIPE DATA TABLES CONT’D. 20 20.00 22 22.00 24 24.00 30 30.00 Weight Class Carbon Steel Sched. — — — — STD XS — — — — — — — — — STD XS — — — — — — — — STD XS — — — — — — — — — — STD XS — — — 10 20 30 40 60 80 100 120 140 160 — — 10 20 30 60 80 100 120 140 160 — 10 20 — 30 40 60 80 100 120 140 160 — 10 — 20 30 Stainless Wall Inside Circum. Circum Steel Thickness Diameter (Ext.) (Int.) Sched. (in.) (in.) (in.) (in.) 5S 10S — — — — — — — — — — 5S 10S — — — — — — — — — 5S 10S — — — — — — — — — — 5S 10S — — — .188 .218 .250 .375 .500 .594 .812 1.031 1.281 1.500 1.750 1.969 .188 .218 .250 .375 .500 .875 1.125 1.375 1.625 1.875 2.125 .218 .250 .375 .500 .562 .688 .969 1.219 1.531 1.812 2.062 2.344 .250 .312 .375 .500 .625 19.62 19.56 19.50 19.25 19.00 18.81 18.38 17.94 17.44 17.00 16.50 16.06 21.62 21.56 21.50 21.25 21.00 20.25 19.75 19.25 18.75 18.25 17.75 23.56 23.50 23.25 23.00 22.88 22.62 22.06 21.56 20.94 20.38 19.88 19.31 29.50 29.38 29.25 29.00 28.75 62.83 69.12 75.40 94.25 61.65 61.46 61.26 60.48 59.69 59.10 57.73 56.35 54.78 53.41 51.84 50.46 67.93 67.75 67.54 66.76 65.97 63.62 62.05 60.48 58.90 57.33 55.76 74.03 73.83 73.04 72.26 71.86 71.08 69.31 67.74 65.78 64.01 62.44 60.67 92.68 92.29 91.89 91.11 90.32 - 269 - Flow Area (sq. in.) Weight of Pipe (lbs/Ft.) Weight Gallons of Water of Water Section (lbs/Ft.) per Ft. Modulus 302.46 300.61 298.65 290.04 283.53 278.00 265.21 252.72 238.83 226.98 213.82 202.67 367.25 365.21 363.05 354.66 346.36 322.06 306.35 291.04 276.12 261.59 247.45 436.10 433.74 424.56 415.48 411.00 402.07 382.35 365.22 344.32 326.08 310.28 292.98 683.49 677.71 671.96 660.52 649.18 39.78 46.06 52.73 78.60 104.13 123.11 166.40 208.87 256.10 296.37 341.09 379.17 43.80 50.71 58.07 86.61 114.81 197.41 250.81 302.88 353.61 403.00 451.06 55 63 95 125 141 171 238 297 367 430 483 542 79 99 119 158 196 131.06 130.27 129.42 125.67 122.87 120.46 114.92 109.51 103.39 98.35 92.66 87.74 159.14 158.26 157.32 153.68 150.09 139.56 132.76 126.12 119.65 113.36 107.23 188.98 187.95 183.95 179.87 178.09 174.23 165.52 158.26 149.06 141.17 134.45 126.84 296.18 293.70 291.18 286.22 281.31 15.71 15.62 15.51 15.12 14.73 14.44 13.78 13.13 12.41 11.79 11.11 10.53 19.08 18.97 18.86 18.42 17.99 16.73 15.91 15.12 14.34 13.59 12.85 22.65 22.53 22.05 21.58 21.35 20.88 19.86 18.97 17.89 16.94 16.12 15.22 35.51 35.21 34.91 34.31 33.72 57.4 66.3 75.6 111.3 145.7 170.4 225.7 277.1 331.5 375.5 421.7 458.5 69.7 80.4 91.8 135.4 117.5 295.0 366.4 432.6 493.8 550.3 602.4 96.0 109.6 161.9 212.5 237.0 285.1 387.7 472.8 570.8 652.1 718.9 787.9 172.3 213.8 255.3 336.1 414.9 Pipe Size (in.) 20 22 24 30 REFERENCE Pipe Outside Size Diameter (in.) (in.) CONVERSION TABLES CONVERSIONS of PRESSURE AND HEAD LIQUID WEIGHTS and MEASURES REFERENCE To Convert Gallons Gallons Gallons Gallons Gallons Liters Liters Liters Liters Liters Cu. Inches Cu. Inches Cu. Inches Cu. Inches Cu. Inches Cu. Feet Cu. Feet Cu. Feet Cu. Feet Cu. .Feet Cu. Meters Cu. Meters Cu. Meters Cu. Meters Cu. Meters. Lbs. of Water Lbs. of Water Lbs. of Water Lbs. of Water Lbs. of Water Inches Inches Inches Feet Feet mm mm cm cm Meters Sq. Inches Sq. Inches Sq. Feet Sq. Feet Sq. Feet Sq. cm Sq. cm Sq. cm Sq. Meter Sq. Meter To Liters Cu. Inches Cu. Feet Cu. Meters Lbs. of Water Gallons Cu. Inches Cu. Feet Cu. Meters Lbs. of Water Gallons Liters Cu. Feet Cu. Meters Lbs. of Water Gallons Liters Cu. Inches Cu. Meters Lbs. of Water Gallons Liters Cu. Inches Cu. Feet Lbs. of Water Gallons Liters Cu. Inches Cu. Feet Cu. Meters LINEAL MEASURES mm cm Meters cm Meters Inches Feet Inches Feet Feet AREA Sq. Feet Sq. cm Sq. Inches Sq. cm Sq. Meters Sq. Inches Sq. Feet Sq. Meters Sq. Inches Sq. Feet Multiply By 3.7853 231 0.1337 0.00379 8.339 0.26418 61.025 0.0353 0.001 2.202 0.00433 0.01639 0.00058 0.000016 0.0362 7.48052 28.316 1728 0.0283 62.371 264.17 999.972 61023.74 35.3145 2202.61 0.11992 0.45419 27.643 0.01603 0.000454 25.4 2.54 0.0254 30.48 0.3048 0.03937 0.00328 0.3937 0.03281 3.28 0.006944 6.4516 144 929.03 0.0929 0.155 0.00108 0.0001 1550 10.76 To Convert Lbs .per Sq .In. Lbs. per Sq. In. Lbs. per Sq. In. Lbs. per Sq. In. Lbs. per Sq. In. Lbs. per Sq. In. Lbs. per Sq. In. Lbs. per Sq. In. Lbs. per Sq. In. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Lbs. per Sq. Ft. Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Ins. of Water Ins. of Water Ins. of Water Ins.of Water Ins. of Water Ins. of Water Ins. of Water Ins. of Water Ins. of Water Ft. of Water Ft. of Water Ft. of Water Ft. of Water Ft. of Water Ft. of Water Ft. of Water Ft. of Water Ft. of Water To Lbs. per Sq. Ft. Atmospheres Ins. of Water Ft. of Water Ins. of Mercury mm of Mercury Bar kg per Sq. cm kg per Sq. M Lbs. per Sq. In. Atmospheres Ins. of Water Ft. of Water Ins. of Mercury mm of Mercury Bar kg per Sq. cm kg per Sq. M Lbs. per Sq. In. Lbs. per Sq. Ft. Ins. of Water Ft. of Water Ins. of Mercury mm of Mercury Bar kg per Sq. cm kg per Sq. M Lbs. per Sq. In. Lbs. per Sq. Ft. Atmospheres Ft. of Water Ins. of Mercury mm of Mercury Bar kg per Sq. cm kg per Sq. M Lbs. per Sq. In. Lbs. per Sq. Ft. Atmospheres Ins. of Water Ins. of Mercury mm of Mercury Bar kg per Sq. cm kg per Sq. M - 270 - Multiply By To Convert 144 0.06805 27.728 2.3106 2.03602 51.715 0.06895 0.070307 703.070 0.0069445 0.000473 0.1926 0.01605 0.014139 0.35913 0.000479 0.000488 4.88241 14.696 2116.22 407.484 33.957 29.921 760 1.01325 1.0332 10332.27 0.03609 5.1972 0.002454 0.08333 0.07343 1.8651 0.00249 0.00253 25.375 0.432781 63.3205 0.029449 12 0.88115 22.3813 0.029839 0.03043 304.275 Ins. of Mercury Ins. of Mercury Ins. of Mercury Ins. of Mercury Ins. of Mercury Ins. of Mercury Ins. of Mercury Ins. of Mercury Ins. of Mercury mm of Mercury mm of Mercury mm of Mercury mm of Mercury mm of Mercury mm of Mercury mm of Mercury mm of Mercury mm of Mercury kg per Sq. cm kg per Sq. cm kg per Sq. cm kg per Sq. cm kg per Sq. cm kg per Sq. cm kg per Sq. cm kg per Sq. cm kg per Sq. cm To Multiply By Lbs. per Sq. In. Lbs. per Sq. Ft. Atmospheres Ins. of Water Ft. of Water mm of Mercury Bar kg per Sq. cm kg per Sq. M Lbs. per Sq. In. Lbs. per Sq. Ft. Atmospheres Ins. of Water Ft. of Water Ins. of Mercury Bar kg per Sq. cm kg per Sq. M Lbs. per Sq. In. Lbs. per Sq. Ft. Atmospheres Ins. of Water Ft. of Water Ins. of Mercury mm of Mercury Bar kg per Sq. M 0.491154 70.7262 0.033421 13.6185 1.1349 25.40005 0.033864 0.03453 345.316 0.019337 2.7845 0.001316 0.53616 0.04468 0.03937 0.00133 0.00136 13.59509 14.2233 2048.155 0.96784 394.38 32.865 28.959 735.559 0.98067 10000 Note: All weights and measures of water are based on temperature of 60°F. Note: Temperature of Water and Mercury is 68°F and 32°F respectively. TEMPERATURE To convert Fahrenheit to Celsius: °F - 32 1.8 To convert Celsius to Fahrenheit: (1.8 x °C) + 32 VELOCITY 1 Ft per Sec. = 0.3048 M Per Sec. 1 M per Sec. = 3.2808 Ft. per Sec. Gage Indicated PROPERTIES OF WATER Absolute Pressure PSIG Inches of Hg PSIA -14.70000 -14.69998 -14.69996 -14.69994 -14.69992 -14.69990 -14.69981 -14.69961 -14.69942 -14.69923 -14.69903 -14.69806 -14.69613 -14.69449 -14.69226 -14.69032 -14.68066 -14.66698 -14.64197 -14.62262 -14.60329 -14.50658 -14.40980 -14.31320 -14.21840 -14.20870 -14.11970 -13.75700 -12.28300 -10.31800 -8.84400 -7.37000 -5.89600 -4.91300 -3.93000 -2.94800 -1.96500 -0.98300 -0.49100 -0.24600 29.92000 29.91996 29.91992 29.91988 29.91984 29.91980 29.91961 29.91921 29.91882 29.91843 29.91803 29.91606 29.91212 29.90818 29.90424 29.90030 29.88063 29.84126 29.80189 29.76252 29.72315 29.52630 29.32940 29.13260 28.93570 28.920 28.740 28.000 25.000 21.000 18.000 15.000 12.000 10.000 8.000 6.000 4.000 2.000 1.000 0.500 0.0 0.00002 0.00004 0.00006 0.00008 0.00010 0.00019 0.00039 0.00058 0.00077 0.00097 0.00194 0.00387 0.00551 0.00774 0.00968 0.01934 0.03302 0.05803 0.07738 0.09671 0.19342 0.29020 0.38680 0.48160 0.49130 0.58030 0.94330 2.41700 4.38200 5.85600 7.320 8.804 9.787 10.770 11.752 12.735 13.732 14.209 14.454 Inches of Hg Torricelli 0.0 0.00004 0.00008 0.00012 0.00016 0.00020 0.00039 0.00079 0.00118 0.00157 0.00197 0.00394 0.00788 0.01182 0.01576 0.01970 0.03937 0.07874 0.11811 0.15748 0.19685 0.39370 0.59060 0.78740 0.98430 1.000 1.181 1.920 4.920 8.920 11.920 14.920 17.920 19.920 21.920 23.920 25.920 27.920 28.920 29.420 0.0 0.001 0.002 0.003 0.004 0.005 0.010 0.020 0.030 0.040 0.050 0.100 0.200 0.300 0.400 0.500 1.000 2.000 3.000 4.000 5.000 10.000 15.000 20.000 25.000 25.400 30.000 48.770 124.970 226.570 302.770 378.970 455.770 505.970 556.770 607.570 658.370 709.170 733.570 747.270 Water Saturation Temp. Pressure Deg. F PSIA 32 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 212 220 240 260 280 300 350 400 450 500 550 600 650 700 0.0886 0.1216 0.1780 0.2561 0.3629 0.5068 0.6981 0.9492 1.2750 1.6927 2.2230 2.8892 3.7184 4.7414 5.9926 7.5110 9.340 11.526 14.123 14.696 17.186 24.968 35.427 49.200 67.005 134.604 247.259 422.55 680.86 1045.43 1543.2 2208.4 3094.3 + 0.30 + 1.00 + 2.00 + 10.00 0.0 14.700 29.920 760.000 15.000 15.700 16.700 24.700 30.540 31.970 34.000 50.290 775.720 811.910 863.630 277.35 Weight Density lbs/Gallon lbs/Cu.Ft. 8.344 8.345 8.343 8.338 8.329 8.318 8.304 8.288 8.270 8.250 8.228 8.205 8.180 8.154 8.126 8.097 8.067 8.035 8.002 7.996 7.969 7.898 7.823 7.743 7.661 7.431 7.172 6.880 6.543 6.143 5.655 4.999 3.651 62.414 62.426 62.410 62.371 62.305 62.220 62.116 61.996 61.862 61.713 61.550 61.376 61.188 60.994 60.787 60.569 60.343 60.107 59.862 59.812 59.613 59.081 58.517 57.924 57.307 55.586 53.648 51.467 48.948 45.956 42.301 37.397 27.307 Specific Volume Cu.Ft./lb 0.016022 0.016019 0.016023 0.016033 0.016050 0.016072 0.016099 0.016130 0.016165 0.016204 0.016247 0.016293 0.016343 0.016395 0.016451 0.016510 0.016572 0.016637 0.016705 0.016719 0.016775 0.016926 0.017089 0.017264 0.01745 0.01799 0.01864 0.01943 0.02043 0.02176 0.02364 0.02674 0.03662 NOTE: Weight of water per gallon is based on 7.48052 gallons per cubic foot. Specific gravity of water @ 60°F = 1.00 ATMOSPHERIC 0.0 Weight - 271 - REFERENCE PRESSURE TO VACUUM STEAM TABLE* h = Total heat of steam, Btu per pound v = Specific volume, cubic feet per pound REFERENCE Pres- Tempersure ature psi F° (gage) (sat.) TOTAL TEMPERATURE, °F Saturated Liquid Saturated Vapor 220 240 260 280 300 1154.4 27.15 1164.2 28.00 1173.8 28.85 1183.3 29.70 1192.8 30.53 1162.3 20.48 1172.2 21.11 1182.0 21.74 320 340 360 380 400 420 440 460 1202.3 31.37 1211.7 32.20 1221.1 33.03 1230.5 33.85 1239.9 34.68 1249.3 35.50 1258.8 36.32 1268.2 37.14 1191.6 22.36 1201.2 22.98 1210.8 23.60 1220.3 24.21 1229.7 24.82 1239.2 25.43 1248.7 26.04 1258.2 26.65 1267.6 27.25 0 212 h v 180.1 0.0167 1150.4 26.80 5 228 h v 196.2 0.0168 1156.3 20.089 10 240 h v 208.4 0.0169 1160.6 16.303 1170.7 16.819 1180.6 17.330 1190.5 17.836 1200.2 18.337 1209.8 18.834 1219.4 19.329 1229.0 19.821 1238.5 20.31 1248.1 20.80 1257.6 21.29 1267.1 21.77 15 250 h v 218.8 0.0170 1164.1 13.746 1169.1 13.957 1179.3 14.390 1189.3 14.816 1199.1 15.238 1208.9 15.657 1218.6 16.072 1228.3 16.485 1237.9 16.897 1247.5 17.306 1257.0 17.714 1266.6 18.121 20 259 h v 227.9 0.0171 1167.1 11.898 1167.5 11.911 1177.9 12.288 1188.1 12.659 1198.1 13.025 1208.0 13.387 1217.8 13.746 1227.5 14.103 1237.2 14.457 1246.8 14.810 1256A 15.162 1266.1 15.512 25 267 h v 236.0 0.0171 1169.7 10.498 1176.5 10.711 1186.8 11.040 1197.0 11.364 1207.0 11.684 1216.9 12.001 1226.7 12.315 1236.5 12.628 12462 12.938 1255.9 13.247 1265.5 13.555 30 274 h v 243.4 0.0172 1172.0 9.401 1175.0 9.484 1185.6 9.781 1195.9 10.072 1206.0 10.359 1216.0 10.643 1225.9 10.925 1235.8 11.204 1245.6 11.482 1255.3 11.758 1265.0 120033 40 287 h v 256.3 0.0173 1175.9 7.787 1183.0 7.947 1193.6 8.192 1204.0 8.432 1214.3 8.668 1224.4 8.902 1234.3 9.134 1244.3 9.364 1254.1 9.592 1263.9 9.819 50 298 h v 267.5 0.0174 1179.1 6.655 1180.3 6.676 1191.3 6.889 1202.0 7.096 1212.5 7.300 1222.7 7.501 1232.9 7.700 1242.9 7.896 1252.9 8.091 1262.8 8.285 60 308 h v 277.4 0.0175 1181.9 5.816 1188.9 5.9321 1199.9 6.116 1210.6 6.296 1221.1 6.473 1231.4 6.648 1241.6 6.820 1251.7 6.991 1261.7 7.161 70 316 h v 286.4 0.0176 1184.2 5.168 1186.4 5.200 1197.7 5.366 1208.7 5.528 1219.4 5.687 1229.9 5.843 1240.2 5.997 1250.4 6.150 1260.6 6.301 80 324 h v 294.6 0.0177 1186.2 4.652 1195.5 4.773 1206.7 4.921 1217.7 5.065 1228.3 5.207 1238.8 5.347 1249.2 5.485 1259.4 5.621 90 331 h v 302.1 0.0178 1188.1 4.232 1193.2 4.292 1204.7 4.429 1215.9 4.562 1226.7 4.693 1237.4 4.821 1247.9 4.947 1258.2 5.071 100 338 h v 309.1 0.0178 1189.7 3.882 1190.8 3.895 1202.7 4.022 1214.1 4.146 1225.2 4.267 1236.0 4.385 1246.6 4.502 1257.1 4.617 125 353 h v 324.8 0.0180 1193.0 3.220 1197.3 3.258 1209.4 3.365 1211.1 3.468 1232.3 3.569 1243.3 3.667 1254.1 3.764 150 366 h v 338.5 0.0182 1195.6 2.752 1204.5 2.818 1216.7 2.910 1228.4 2.998 1239.8 3.085 1251.0 3.169 175 378 h v 350.8 0.0183 1197.6 2.404 1199.3 2.414 1212.2 2.498 1224.5 2.577 1236.3 2.655 1247.8 2.730 200 388 h v 361.9 0.0185 1199.3 2.134 1207.4 2.180 1220.3 2.253 1232.6 2.324 1244.5 2.393 225 397 h v 372.1 0.0186 1200.6 1.9183 1202.5 1.9276 1216.0 1.9964 1228.8 2.062 1241.1 2.126 250 406 h v 381.6 0.0187 1201.7 1.7422 1211.5 1.7870 1224.9 1.8488 1237.6 1.9081 275 414 h v 390.5 0.0188 1202.6 1.5954 1206.8 1.6130 1220.8 1.6717 1234.0 1.7277 300 422 h v 398.8 0.0190 1203.2 1.4711 1216.5 1.5222 1230.3 1.5755 350 436 h v 414.1 0.0192 1204.1 1.2720 1207.5 1.2831 1222.4 1.3326 400 448 h v 428.1 0.0194 1204.6 1.1194 450 460 h v 440.9 0.0196 1204.6 0.9985 500 470 h v 452.9 0.0198 1204.2 0.9004 550 480 h v 464.1 0.0200 1203.7 0.8191 600 489 h v 474.7 0.0202 1203.0 0.7503 1214.0 1.1468 *Adapted with permission from “Thermodynamic Properties of Steam”, Keenan and Keyes, published by John Wiley & Sons, Inc. - 272 - STEAM TABLE* h = Total heat of steam, Btu per pound v = Specific volume, cubic feet per pound TOTAL TEMPERATURE, °F Temp- Preserature sure °F psi (sat.) (gage) 480 500 520 540 560 580 600 620 640 660 680 700 720 740 750 1277.6 37.96 1287.1 38.78 1296.6 39.60 1306.2 40.41 1315.7 41.23 1325.3 42.04 1334.8 42.86 1344.5 43.68 1354.2 44.49 1363.8 45.31 1373.5 46.12 1383.2 46.94 1393.0 47.75 1402.8 48.56 1407.7 48.97 h v 212 0 1277.1 27.86 1286.6 28.46 1296.2 29.06 1305.7 29.67 1315.3 30.27 1324.8 30.87 1334.4 31.47 1344.1 32.07 1353.8 32.67 1363.5 33.27 1373.2 33.87 1382.9 34.47 1392.7 35.07 1402.6 35.67 1407.5 35.96 h v 228 5 1276.6 22.26 1286.2 22.74 1295.8 23.22 1305.3 23.71 1314.9 24.19 1324.5 24.68 1334.1 25.16 1343.8 25.64 1353.5 26.12 1363.2 26.60 1372.9 27.08 1382.6 27.56 1392.5 28.04 1402.3 28.52 1407.2 28.76 h v 240 10 1276.2 18.528 1285.7 18.933 1295.3 19.337 1304.9 19.741 1314.5 20.144 1324.2 20.547 1333.8 20.95 1343.5 21.35 1353.2 21.75 1362.9 22.15 1372.6 22.56 1382.4 22.96 1392.3 23.36 1402.1 23.76 1407.0 23.96 h v 250 15 1275.7 15.862 1285.3 16.210 1294.9 16.558 1304.5 16.905 1314.1 17.251 1323.8 17.597 1333.5 17.943 1343.2 18.288 1352.9 18.633 1362.6 18.977 1372.3 19.322 1382.1 19.666 1391.9 20.01 1401.8 20.35 1406.7 20.52 h v 259 20 1275.2 13.862 1284.8 14.168 1294.5 14.473 1304.1 14.778 1313.8 15.082 1323.4 15.385 1333.1 15.688 1342.8 15.990 1352.5 16.293 1362.3 16.595 1372.1 16.896 1381.9 17.198 1391.7 1401.6 17.499 17.8001 1406.5 7.951 h v 267 25 1274.7 12.307 1284.4 12.580 1294.0 12.852 1303.7 13.123 1313.4 13.394 1323.1 13.665 1332.8 13.935 1342.5 14.204 1352.2 14.473 1362.0 14.742 1371.8 15.011 1381.6 15.279 1391.5 15.547 1401.4 15.815 1406.3 15.949 h v 274 30 1273.7 10.044 1283.4 10.269 1293.2 10.493 1302.9 10.717 1312.6 10.940 1322.4 11.162 1332.1 11.384 1341.9 11.605 1351.7 11.826 1361.5 12.047 1371.3 12.268 1381.1 12.488 1391.0 12.708 1400.9 12.927 1405.8 13.037 h v 287 40 1272.7 8.478 1282.5 8.670 1292.3 8.861 1302.1 9.051 1311.9 9.240 1321.7 9.429 1331.5 9.618 1341.3 9.806 1351.1 9.993 1360.9 10.181 1370.8 10.368 1380.6 10.555 1390.5 10.741 1400.4 10.928 1405.4 11.021 h v 298 50 1271.6 7.329 1281.5 7.496 1291.4 7.663 1301.3 7.829 1311.1 7.994 1321.0 8.159 1330.8 8.323 1340.6 8.486 1350.5 8.649 1360.3 8.812 1370.2 8.975 1380.1 9.138 1390.0 9.300 1399.9 9.462 1404.9 9.543 h v 308 60 1270.6 6.450 1280.6 6.599 1290.5 6.747 1300.5 6.894 1310.4 7.041 1320.2 7.187 1330.1 7.332 1340.0 7.477 1349.9 7.622 1359.8 7.766 1369.7 7.910 1379.6 8.054 1389.6 8.198 1399.5 8.341 1404.5 8.413 h v 316 70 1269.5 5.756 1279.6 5.891 1289.6 6.024 1299.6 6.156 1309.6 6.288 1319.5 6.419 1329.4 6.550 1339.4 6.680 1349.3 6.810 1359.3 6.940 1369.2 7.069 1379.1 7.199 1389.1 7.327 1399.0 7.456 1404.0 7.520 h v 324 80 1268.5 5.195 1278.6 5.317 1288.7 5.439 1298.8 5.559 1308.8 5.679 1318.8 5.799 1328.7 5.918 1338.7 6.036 1348.7 6.154 1358.6 6.272 1368.6 6.389 1378.5 6.506 1388.5 6.623 1398.5 6.740 1403.5 6.798 h v 331 90 1267.4 4.730 1277.7 4.843 1287.8 4.955 1297.9 5.066 1308.0 5.176 1318.0 5.285 1328.1 5.394 1338.1 5.503 1348.0 5.611 1358.0 5.719 1368.0 5.827 1378.0 5.934 1388.1 6.041 1398.1 6.148 1403.1 6.201 h v 338 100 1264.7 3.860 1275.2 3.954 1285.5 4.047 1295.8 4.140 1306.0 4.232 1316.2 4.323 1326.4 4.413 1336.5 4.503 1346.6 4.593 1356.6 4.683 1366.7 4.772 1376.8 4.861 1386.9 4.949 1397.0 5.038 1402.0 5.082 h v 353 125 1261.9 3.252 1272.6 3.334 1283.2 3.414 1293.6 3.494 1304.0 3.573 1314.3 3.652 1324.6 3.730 1334.8 3.807 1345.0 3.884 1355.2 3.960 1365.3 4.037 1375.4 4.113 1385.6 4.188 1395.8 4.264 1400.8 4.301 h v 366 150 1259.0 2.804 1270.0 2.877 1280.8 2.948 1291.4 3.019 1302.0 3.089 1312.4 3.157 1322.8 3.226 1333.2 3.294 1343.5 3.361 1353.7 3.429 1363.9 3.495 1374.2 3.562 1384.4 3.628 1394.6 3.694 1399.7 3.727 h v 378 175 1256.0 2.460 1267.3 2.525 1278.3 2.590 1289.2 2.653 1299.9 2.716 1310.5 2.777 1321.0 2.839 1331.4 2.900 1341.8 2.960 1352.2 3.019 1362.5 3.079 1372.8 3.139 1383.1 3.198 1393.3 3.256 1398.5 3.286 h v 388 200 1253.0 2.187 1264.5 2.247 1275.8 2.306 1286.9 2.364 1297.8 2.421 1308.5 2.477 1319.2 2.533 1329.8 2.587 1340.3 2.642 1350.7 2.696 1361.1 2.750 1371.5 2.804 1381.9 2.857 1392.2 2.910 1397.3 2.936 h v 397 225 1249.9 1.9654 1261.7 2.021 1273.2 2,076 1284.5 2.129 1295.6 2.181 1306.5 2.233 1317.3 2.284 1328.0 2.334 1338.7 2.384 1349.2 2.434 1359.7 2.483 1370.2 2.532 1380.6 2.580 1391.0 2.629 1396.2 2.653 h v 406 250 1246.6 1.7816 1258.8 1.8338 1270.6 1.8846 1282.1 1.9342 1293.4 1.9829 1304.5 2.031 1315.5 2.078 1326.3 2.125 1337.0 2.171 1347.7 2.217 1358.3 2.262 1368.8 2.307 1379.3 2.352 1389.8 2.396 1395.0 2.418 h v 414 275 1243.3 1.6266 1255.8 1.6759 1267.9 1.7237 1279.7 1.7703 1291.2 1.8159 1302.5 1.8607 1313.6 1.9048 1324.5 1.9483 1335.4 1.9912 1346.1 2.034 1356.8 2.076 1367.4 2.118 1378.0 2.159 1388.6 2.200 1393.8 2.220 h v 422 300 1236.4 1.3795 1249.6 1.4243 1262.4 1.4675 1274.7 1.5094 1286.6 1.5501 1298.2 1.5900 1309.7 1.6291 1320.9 1.6676 1332.0 1.7056 1343.0 1.7430 1353.9 1.7801 1364.7 1.8168 1375.4 1.8531 1386.1 1.8892 1391.4 1.9071 h v 436 350 1229.0 1.1908 1243.2 1.2325 1256.6 1.2724 1269.4 1.3108 1281.8 1.3480 1293.9 1.3842 1305.7 1.4196 1317.2 1.4544 1328.6 1.4885 1339.8 1.5222 1350.9 1.5554 1361.9 1.5883 1372.8 1.6207 1383.6 1.6529 1389.0 1.6689 h v 448 400 1221.2 1.0416 1236.3 1.0811 1250.5 1.1186 1264.0 1.1544 1276.9 1.1889 1289.4 1.2224 1301.6 1.2550 1313.5 1.2868 1325.1 1.3180 1336.5 1.3488 1347.8 1.3789 1359.0 1.4088 1370.1 1.4382 1381.1 1.4675 1386.5 1.4819 h v 460 450 1212.8 0.9204 1229.0 0.9584 1244.0 0.9941 1258.3 1.0280 1271.8 1.0604 1284.8 1.0917 1297.3 1.1221 1309.6 1.1516 1321.5 1.1805 1333.2 1.2088 1344.7 1.2367 1356.1 1.2641 1367.3 1.2913 1378.4 1.3180 1384.0 1.3313 h v 470 500 1221.4 0.8565 1237.4 0.8909 1252.4 0.9234 1266.5 0.9542 1280.0 0.9838 1293.0 1.0124 1305.6 1.0401 1317.8 1.0671 1329.8 1.0935 1341.6 1.1195 1353.2 1.1449 1364.6 1.1700 1375.8 1.1947 1381.4 1.2070 h v 480 550 1213.2 0.7703 1230.3 0.8040 1246.1 0.8353 1261.0 0.8649 1275.1 0.8931 1288.5 0.9203 1301.5 0.9465 1314.1 0.9720 1326.3 0.9968 1338.3 1.0211 1350.2 1.0450 1361.8 1.0684 1373.2 1.0916 1378.9 1.1030 h v 489 600 *Adapted with permission from “Thermodynamic Properties of Steam”, Keenan and Keyes, published by John Wiley & Sons, Inc.