OLED: the next-generation display technology Ching W. Tang Institute for Advanced Study Hong Kong University of Science and Technology & Department of Chemical Engineering University of Rochester Human Evolution… From unknown artist FPD Technology – past, present and future • • • • • • • Thin-film Electroluminescent Display Field Emission Display Plasma Display (PDP) Liquid Crystal Display (LCD) Organic Light Emitting Diode (OLED) Electrophoretic Display Others LCD and OLED are both organic electronic devices Evolution of LCD Seiko Epson Pocket TV Blue LED Nakamura/Nichia Williams (RCA) Electro-optic effect Schadt and Helfrich Twisted nematic LC 1960 1970 40” AMLCD/a-Si Samsung IPS LCD Hitachi OLED 1980 1990 a-Si-TFT Active matrix LCD (CdSe-TFT) Brody/Fan Westinghouse Heilmeir (RCA) LCD clock AMLCD/a-Si Matsushita 110” 4K TV TCL, China 2000 2010 Today 50” LCD TVs sell for as little as US$500 Drastic price reduction AMLCD for Laptops LCD or OLED? LCD OLED LED Back Light v ETL HTL Glass Backlight Diffuser Film Backlight Enhancement Film Rear Polarizer Compensation film Glass Substrate Transparent Electrode Alignment Layers Transparent Electrode Glass Substrate Compensation film Front Polarizer anti-scratch, anti-glare, and anti-reflection coatings v LC Performance/Cost LED Point light source III-V crystalline semiconductors Used for backlighting LCD TV screens OLED Diffuse area light source Amorphous organic thin film Used directly as TV screens AMOLED-TVs are getting larger and better… LG's 77" curved UHD (4K) WRGB 2013 AMOLEDs are also used in head-mount micro-displays Google Glass Sony OLED HUD eMagin’s AMOLED/Si Himax CS- LCOS AMOLED offers high resolution and better optics OLED displays are going flexible and wearable… LG Samsung Some numbers: Samsung Wristband Watch/Monitor • Samsung shipped over 200 million Galaxy phones as of 2/2014 • It also produces >90% AMOLED panels 8.4” and 10.5” Samsung AMOLED Tablets – 2560x1600 resolutions June/2014 LG 55”OLED-TV on the market Oct 2013 Hong Kong street price then was: US $10,000 US price now is as low as $4,000 Evolution of OLED Electroluminescence studies in 1960’s Electroluminescence studies in 1960’s Helfrich and Schneider PRL 14, 229 (1965) Cathode + (K /anthracence-) Anode (aqueous KI +I2) ~104 V/cm EL ~5 mm ~10-5 A/cm2 ~2000V Electroluminescence characteristics: • Ohmic injection Helfrich Schadt • Recombination near anode Won 2012 Draper Prize for LCD Development J. Dresner, RCA Review, 30, 223 (1969) Recombination statistics 1/4 Na-K / / Se-Te 3/4 Appl. Phys. Lett. 48, 183 (1986) Appl. Phys. Lett. 51, 913 (1987) Appl. Phys. Lett. 51, 913 (1987) Steve VanSlyke Donor-Acceptor Heterojunction Generation and Recombination at Organic / Organic Interface Donor: Holetransport layer Acceptor: Electrontransport layer LUMOD LUMOA Hole current Anode Φe Cathode Electron current Control injection barriers and charge mobility: HOMOD Φh ~ 0.1µ HOMOA ~ 0.1µ Φe, Φh ~ 0.2 - 0.5 eV µe, µh ~ 10-3 – 10-6 cm2/Vs J. Appl. Phys. 65, 3610 (1989) Tang, VanSlyke, Chen; Times cited: 3109 HTL (60nm) ETL (60nm) • Mg:Ag S C540 N • • Et N O O Et CN DCM1 ° °° ITO CH3 O H3C CH3 N N CH3 O N Al O HTL CH3 N CH3 CN Alq N H3C NC NC O O N Host N Dopants CH3 DCM2 Electrophosphorescence from Ir(ppy)3 Baldo et al, Appl. Phys. Lett. 75, 4 (1999) – Princeton & USC Anode Cathode h+e 1/4 3/4 Singlet exciton Triplet exciton Ground state Baldo Forrest Thompson Watanabe et al. Proc. SPIE Vol. 4105, 175 (2001) Pioneer Corp. Lo = 280 cd/m2 Lo = 450 cd/m2 Blocking layer J. Hwang et al. /Materials Science and Engineering R 64 (2009) 1–31 Multilayer OLED Energy Schemes ∆Εe > 0.3 eV (Y. Cao) e- LUMO Cathode HIL Anode HTL EML ETL EIL EIL HOMO e- LUMO Cathode h+ h+ ∆Εh > 0.3 eV HTL Scheme I EML ETL eHOMO Anode LUMO h+ HIL LG101 Son et al, USP 6720573, 2004 Scheme II HOMO Kim KK etal, APPLIED PHYSICS LETTERS 94, 063305 (2009) Generic single-stack OLED device structure Source LG Chem; http://www.lgchem.com/global/green-energy/oled-lighting Tandem OLED device structures – improved efficacy and lifetime Junji Kido Kido, SID Digest 2003 Liao et al, Appl. Phys. Lett. 84, 167 (2004) Ultra high-efficiency multi-photon emission blue phosphorescent OLEDs with EQE exceeding 40% Sasabe/Kido et al, Organic Electronics 13 (2012) 2615–2619 Highlights: • Highest EQE for blue Flrpic doped OLED • Dual EML • Dual ETL • Tandem structures MPE I MPE II I unit device ηp (lumen/W) 43.2 23.5 28.0 EQE (%) 19.6 32.0 35.4 Drive (V) 3.4 9.0 8.7 Measured at 1000 cd/m2 OLED Life – from < 100 to >10,000 hours? Materials Instability - A major technology hurdle EQE ~ 1% p/e ~ 3 cd/A Half-life ~100 h at 5 mA/cm2 Tang and VanSlyke, APL 51, 913 (1987) TAPC Improved stability with: Hole transport layer: NPB Hole Injection layer: CuPc Half-life ~4000 h at 20 mA/cm2 32 Van Slyke, et al, Appl. Phys. Lett. 69, 2160 (1996) Energetics of Arylamine Degradation N N N N TAPC NPB Bond dissociation energy of C-N and C-C (sp3-sp2) bonds in NPB and TAPC ~3.3 eV (calc.) Lowest singlet excited state energies for TAPC and NPB are ~ 3.3 eV and ~ 2.9 eV, respectively 33 Kondakov, J. Appl. Phys. 104, 084520 (2008) Organic light-emitting diodes with a bipolar transport layer Choong et al, APL 1999; time cited:45 Phosphorescent OLED Performance (From UDC, 2012 Data) Power consumption Samsung OLED-TV Electricity cost: $27 per year @ 5 hour/day Average wall plug power ~ 135 W Average screen efficiency ~ 5 lumen/Watt OLED Key Performance Features: Low-voltage emitter High efficiency / low power consumption RGB colors Fast switching time High contrast (black is black!) Wide-view angle Thin, light, flexible, scalable Practically perfect for display applications! Evolution of OLED Displays OLED Pixel Architecture on Plastic Substrate 29 March 2012, SPIE Newsroom. DOI: 10.1117/2.1201203.004167 “A full-color, low-power, wearable display for mobile applications” Huiqing Pang, Kamala Rajan, Jeff Silvernail, Prashant Mandlik, Ruiqing Ma, Mike Hack and Julie Brown First 20 Years(1980-2000) – Material and Device R&D Phase Segmented OLED Pope Schneider Williams Dresner 1960- 2.4 inch dia AMOLED (EK/Sanyo) Bi-layer structure with hole transport layer Pioneer VIC 100 x 100 PMOLED 1987 APL paper Belljar Coater 64 x 32 PMOLED 5.5 inch dia AMOLED (EK/Sanyo) Pioneer car audio 1975 1980 1985 1990 Motorola Cellphone NPB HTL Solar cell research OLED discovery at EK Doped emitter 2000 1995 TDK AMOLED Polymer Inkjet PLED 15” OLED Stilbenes Optical brighteners AlQ MgAg OLED printhead Integrated shadow mask for PMOLED Triplet emitters Thompson/Forrest 13” Fabrication of passive-matrix OLED displays (typically less than 200 lines) OLED 2” 100x100 dots, Kodak 1990 Simple processes: 1. Pattern ITO anode 2. Deposit organic layers 3. Deposit and pattern cathode But patterning cathode is disruptive! Cathode rows patterned by photolithography OLED Passive Matrix Display Patterning Method C.W. Tang, U.S. Patent 5,276,380 (1994) Metal vapor stream Cathode Pillar Organic layers ITO Anode Cathode Isolation Gap 42 Integrated shadow mask - cathode separator Nagayama, Miyaguchi, US Patent 5701055 Organics /cathode Pillar Base Glass ITO Cathode gap 43 Tiled Passive-Matrix OLED Displays Geo-Cosmos (16’ diameter; 10,362 OLED panels) Mitsubishi Electric / Pioneer Electronics 155” OLED TV, 3mm pitch National Museum of Emerging Science and Innovation Tokyo, Japan Early PMOLED Display Products • Mobile phones • Games • Automobiles • Portable electronics Ted Tohma 45 First 20 Years(1980-2000) – Material and Device R&D Phase Segmented OLED Pope Schneider Williams Dresner 1960- 2.4 inch dia AMOLED (EK/Sanyo) Bi-layer structure with hole transport layer Pioneer VIC 100 x 100 PMOLED 1987 APL paper Belljar Coater 64 x 32 PMOLED 5.5 inch dia AMOLED (EK/Sanyo) Pioneer car audio 1975 1980 1985 1990 Motorola Cellphone NPB HTL Solar cell research OLED discovery at EK Doped emitter 2000 1995 TDK AMOLED Polymer Inkjet PLED 15” OLED Stilbenes Optical brighteners AlQ MgAg OLED printhead Integrated shadow mask for PMOLED Triplet emitters Thompson/Forrest 13” Display Addressing Methods: Passive matrix Active matrix EL diode Dawson et al/ SID 99 Digest, P438. Without Vth compensation With Vth compensation Data Line VDD Select Line Driving Switching TFT AZ (auto-zero) AZB OLED Id.sat ∝ µ(Vg-Vth)2 TFT Dawson et al/ SID 99 Digest, P438. Without Vth compensation With Vth compensation Data Line VDD Select Line Driving Switching TFT King Green AZ Stewart (auto-zero) Sturm AZB OLED Id.sat ∝ µ(Vg-Vth)2 TFT LCD Vs OLED (2000, Kodak) G. Rajeswaren Kodak LS633 (2003) AMOLED Development Timeline - Courtesy of Sanyo 5.5″ QVGA(2000.5) Sony 13″ SVGA (2001.5)(77ppi) Toshiba 17″WXGA (2002.5)(86ppi) 8.4” SVGA AMOLED (May,2001) ID tech 20” WXGA(73ppi) 15.1” XGA AMOLED (Nov,2001) Seiko-Epson(’04.4) 12.5”VGA(64ppi) 186ppi Top Emission 5.0” WVGA AMOLED (May,2003) Samsung SDI LG 20.1” XGA (75ppi)(’04.12) SEC’05.1) 21”WUXGA(105ppi) 17” UXGA LITI (May,2004)(118ppi) 15.5” WXGA AMOLED (May,2003) SEC’05.5) 40”WXGA(106ppi) 17” UXGA SGS (Nov,2004) § 2000 AMOLED Project Start 2000 2001 2002 2003 ■ 2004 3.6” LITI AMPLED 3.6” Ink-Jet AMPLED 3.6” QVGA 2.2” QVGA (Oct.,2001) AMOLED(Jan,2001)(May,2001) CMOS 2.2” AMOLED Both-side Emissive (Nov,2003) (Jan.,2002) 2.2” AMOLED 2.2” in Phone (Oct.,2002) (CMOS, Dec,2002) CDT/Seiko 2.8″ (100ppi) Pioneer 3″ (150ppi) SKD (’03. 4) HK Chung2.16” On market ■ ■ 2.2” QCIF, QVGA LITI(Nov,2003) ■ ■ 2.5” SOP (Sep,2004) ■ 2.65” VGA (May,2005) Samsung SDI 3.8” SONY (’04 .9) On market AMOLED TVs by different paths Samsung: LTPS TFT backplane Patterned RGB LG: Metal oxide TFT backplane RGB by White OLED with CFA 55” OLED TV Exhibits in 2012 Consumer Electronic Show OLED-TV pixel layout and emission spectra Samsung RGB E. Kelley, Information Display 6/13, 2013 LG W/RGB Samsung Galaxy Note 3 Pixel Layout Fine Shadow Mask 388 Pixels Per Inch (Pentile) Laser close-space dye-transfer patterning method Patent number: 5688551 Filing date: May 16, 1996 Issue date: Nov 18, 1997 Inventors: Jon Littman, Ching W Tang Assignee: Eastman Kodak Company Diode Laser Donor sheet vacuum gap Receiver - Substrate Sony 27” TV 2.4” 222 x 284 x 3 AMOLED Panasonic all-printing UHD OLED TV (2013) AMOLED: Color by White W / RGB Format W / RGBW Format 12.5 cd/A 2.6 6.6 12.5 cd/A 1.1 176 (W/RGB) x 220 Ref: Van Slyke et al, ASID Display / IMID’04 2.6 6.6 1.1 12.5 132(W/RGBW) x 220 W/RGB Vs W/RGBW Power Consumption Power Consumption in mW 2.2”, 100cd/m2 white, 44% circular polarizer 400 W-RGB 300 200 W-RGBW 100 Average for 13,000 images: 180 mW - RGBW 340 mW - RGB 0 1 2 3 4 5 6 7 8 Image Number Ref: Van Slyke et al, ASID Display / IMID’04 9 10 11 12 13 55” OLED-TV by LG (Oxide TFT; RGB filters/White OLED) 2012 Consumer Electronic Show 2001-2011 OLED Technology Development ID Tech 20” aSi AMOLED WXGA Seiko-Epson 40” AMPLED; inkjet/tiled 2002 Samsung Electronics 40" aSi AMOLED, WXGA, RGB/W Koizumi Lighting & Institute of Organic Electronics, Yamagata OLED Lamp 2005 Kodak EasyShare LS633 2.2" AMOLED OLED Products Mitsubishi 155” OLED TV, 3mm pitch Sony 27“ AMOLED RGB by Laser thermal printing 2010 Sony 11” XEL-1 AMOLED TV eMagin SVGA+ AMOLED microdisplay SMD Flexible and Transparent AMOLED LG 15” EL9500 AMOLED TV Sony CLIE PDA 3.8” AMOLED AUO 2” AMOLED SMD Ultra Touch 2.8" AMOLED Microsoft Zune 3.3” AMOLED Google Nexus One Cellphone Osram ORBEOS OLED lamp It took more than 30 years for OLED to emerge as a display technology! OLED for Lighting Applications Lumiotec OLED Lighting exhibit DOE_SSL_2013_Multiyear Program Plan (Published 4/2013) $/klm = 16.2 Efficacy = 84 l/W 49.3 / T. Kawata , SID 2013 DIGEST, p 685-8 Semiconductor Energy Laboratory Samsung Forecast: Source:Kiman Kim, Analysis Day 2013 Presentation, Samsung Display Size Matters! Yao Ming: 2.29 m Gen 8 2.50 m Gen 7 Gen 5 Gen 2 Gen 1 2.20 m Gen 3 Linear source for vapor deposition of organic thin films – G5 size OLED Challenges: Continuing Cost Reduction Lifetime Improvements (solving the blue problem) OLED will enable new display technology – e.g. flexible displays OLED will be THE next-generation display technology – displacement of LCD is on-going Evolution of OLED Pope Schneider Williams Dresner Segmented OLED Kodak EasyShare LS633 2.2" AMOLED 2013 55” TV Samsung LG 100 x 100 PMOLED OLED discovery at EK 1960 Pioneer PMOLED Products 1970 1980 Tang/Vans lyke 1987 APL paper 2.4 inch dia AMOLED (EK/Sanyo) 1990 Polymer OLED SMD Ultra Touch AUO 2” AMOLED 2000 Triplet emitters Thompson/ Forrest TDK AMOLED 2010 Sony 11” XEL-1 AMOLED TV OLED on Plastic It took more than 30 years for OLED to emerge as aSony display technology! 13”