MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 SECTION 26 36 23 – 600 VOLT AUTOMATIC TRANSFER SWITCHES PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General Conditions and Division 01 Specification Sections, apply to this Section. B. Specifications throughout all Divisions of the Project Manual are directly applicable to this Section, and this Section is directly applicable to them. C. Section 26 09 13 - Power Status and Monitoring System D. Section 26 32 13 - Packaged Engine Generator Systems E. Section 26 23 13 – 600 Volt Generator Paralleling Switchgear 1.02 SUMMARY A. This Section specifies the furnishing and installation of automatic transfer switches. Where indicated on the Drawings, switches are to have integral isolation/bypass switches. 1.03 REFERENCE STANDARDS A. The latest published edition of a reference shall be applicable to this Project unless identified by a specific edition date. B. All reference amendments adopted prior to the effective date of this Contract shall be applicable to this Project. C. All materials, installation and workmanship shall comply with the applicable requirements and standards addressed within the following references: 1. ANSI/UL 1008 - Automatic Transfer Switches. 2. NEMA ICS 1-109 - Dielectric Strength Test. 3. NEMA ICS 2-447 - A-C Automatic Transfer Panels. 4. NFPA 20 - Standard for Centrifugal Fire Pumps (for switches utilized with fire pumps). 5. NFPA 70 - National Electrical Code. 6. NFPA 99 - Essential Electrical Systems for Health Care Facilities. 7. NFPA 110 - Standard for Emergency and Standby Power Systems. 8. IEEE 446 - IEEE Recommended Practice for Emergency and Standby Power Systems for Industrial and Commercial Applications. 9. IEEE 241 - IEEE Recommended Practice for Electrical Power Systems in Commercial Buildings. The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 1 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 10. IEEE 666 – Design Guide for Electric Power Service Systems for Generating Stations. 1.04 QUALITY ASSURANCE A. Manufacturer qualifications. A minimum of ten years’ experience in the design, manufacture, and testing of 600 volt automatic transfer switches is required. The manufacturer’s facility shall be ISO 9001 certified. 1.05 SUBMITTALS A. Product Data and Record Documents: 1. Include the following information in the submittal: a. Rated current, voltage and frequency. b. Number of poles. c. UL 1008 3-cycle close and withstand rating. d. Physical dimensions. e. NEMA enclosure type. f. Itemized list of accessories. g. Schematic diagram (show wiring and only those components which are part of switch). h. Show all factory wiring on wiring diagram and clearly indicate all wiring and connections to remote devices which are to be made in the field. (Show only that wiring which pertains to switch and remote devices.) i. 1.06 Indicate control wiring for communications package. SERVICE AND WARRANTY A. 600 volt automatic switch manufacturer shall have an established network of service centers capable of servicing the specified equipment. The nearest service center shall be within 50 miles of the Project Site. B. Service center and manufacturer's personnel shall be on call 24 hours a day, 365 days a year. Factory train and certify personnel in the maintenance and repair of the equipment. C. Warranty. The manufacturer shall warrant the unit against defects in workmanship and materials for 5 years after initial start-up. 1.07 COORDINATION WITH UTILITY COMPANY A. The Contractor shall, on behalf of the Owner, coordinate with utility company in providing required information for reviewing and assuring that installation will meet utility requirements as well as Electric Substantive Rules set forth by Public Utility Commission of Texas, which governs technical requirements for interconnection and parallel operation of on-site distributed generation and utility company distributed generation. The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 2 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 PART 2 - PRODUCTS 2.01 GENERAL A. All materials shall meet or exceed all applicable referenced standards, federal, state and local requirements, and conform to codes and ordinances of authorities having jurisdiction. Products or similar model in design (with L-shaped interlock device made of phenolic material) that is known for causing incident in MD Anderson facilities within the past eight years shall not be selected. B. Provide automatic transfer switch (ATS) which is electrically operated and mechanically held in each direction, and which is true double-throw. ATS shall be closed transition type. C. Provide ATS with number of poles, voltage and current ratings as shown on the Drawings. D. Each ATS shall consist of an inherently double-throw power transfer switch unit and a control module interconnected to provide complete automatic operation. E. Provide a microprocessor control panel. 2.02 MANUFACTURERS A. The ATS manufacturer shall maintain a local service center capable of emergency service or routine preventive maintenance and shall offer preventive maintenance contracts. B. Manufacturers. 1. ASCO. 2. Russelectric. 2.03 CONSTRUCTION A. The transfer switch unit shall be electrically operated and mechanically held. B. The electrical operator shall either be a single or dual motor design with over-center type linkage solenoid mechanism, momentarily energized to minimize power consumption and heat generation. C. The switch shall be positively locked and unaffected by voltage variations or momentary outages so that contact pressure is maintained at a constant value and temperature rise at the contacts is minimized for maximum reliability and operating life. D. The switch shall be mechanically interlocked to ensure only one of two possible positions normal or emergency for single solenoid design and three possible positions - normal off, emergency for dual motor design. E. All main contacts shall be silver-plated copper composition. All switches shall have segmented, blow-on construction for high withstand current capability and be protected by separate arcing contacts. F. ATS utilizing components of molded-case circuit breakers, contactors or parts thereof which have not been intended for continuous duty, repetitive switching or transfer between two active power sources are not acceptable. The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 3 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 G. Inspection of all contacts (movable and stationary) shall be possible from the front of the switch without disassembly of operating linkages and without disconnection of power conductors. An insulated manual operating handle shall be provided for maintenance purposes. H. Utilize quick-make quick-break contacts mounted so that contact position may be verified by observation. I. All terminal lugs shall be compression, AL/CU Type. J. All neutral conductors shall be connected solidly with a fully-rated AL/CU compression connection. K. Automatic Transfer Switch Controls 1. The transfer switch shall be equipped with a programmable microprocessor based control system, to provide all the operational functions of the automatic transfer switch. The controller shall have two asynchronous serial ports. The controller shall have a real time clock with Ni-Cad battery back-up. 2. The CPU shall be equipped with self-diagnostics, which perform periodic checks of the memory I/O and communication circuits, with a watchdog/power fail circuit. 3. The controller shall use industry standard open architecture communication protocol for high-speed serial communications via multidrop connection to other controllers and to the plant. The serial communication port shall be RS485 and Modbus protocol. 4. The controller shall have password protection required to limit access to qualified and authorized personnel. 5. The controller shall include a twenty-character, LCD display, with a keypad, which allows access to the system. 6. The controller shall include three-phase over/under voltage, over/under frequency, phase sequence detection and phase differential monitoring on both normal and emergency sources. 7. The controller shall be capable of storing the following records in memory for access either locally or remotely. a. Number of hours transfer switch is in the emergency position (total since record reset). b. Number of hours emergency power is available (total since record reset). c. Total transfer in either direction (total since record reset). d. Date, time, and description of the last four source failures. e. Date of the last exercise period. f. Date of record reset. 8. The microprocessor controller shall meet the following requirements: The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 4 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 a. Storage conditions – 25°C to 85°C. b. Operation conditions – 20°C to 85°C ambient. c. Humidity 0 to 99% relative humidity, noncondensing. d. Capable of withstanding infinite power interruptions. L. Closed transition. When designing a closed-transition system, it is imperative that the system be designed with interlocks that prevent the inadvertent and indefinite paralleling of sources. The following design rules should be used when designing closed-transition system. 1. Closed-transition switchgear should be designed such that manual transfers are manually initiated and automatically interlocked. This prevents utility sources from being paralleled for an excessive amount of time. This transition shall take place within the range of 100 milliseconds, depending on specific utility requirements. 2. Closed-transition switchgear should be designed with a non-defeatable safety-circuit timing relay, which will cause source disconnection within a predetermined time if the sources are manually paralleled, or the closed-transition interlocking scheme fails to perform. For example, a timing relay that opens the tie breaker if both utility mains are closed for 10 sec would serve this function. 3. Where closed-transition automatic transfer switches are specified, a shunt-trip circuit breaker on the normal power feeder could be specified to force the normal power feeder to open in the case of a failed-closed transition. 4. All of the functions noted in 1-3 above should be alarmed and annunciated. 2.04 OPERATION A. The voltage of each phase of the normal source shall be monitored, with pickup adjustable from 85 to 100 percent and dropout adjustable from 75 to 98 percent of pickup setting, both in increments of 1 percent, and shall be fully field-adjustable. Repetitive accuracy of settings shall be + 2 percent or better over an operating temperature range of -20 degrees C to 70 degrees C. Factory set to pick up at 90 percent and drop out at 85 percent. B. Single-phase voltage sensing of the emergency source shall be provided, with a pickup adjustable from 85 to 100 percent (and dropout fixed at 84 to 86 percent of pickup), and frequency sensing with pickup adjustable from 90 to 100 percent (and dropout fixed at 87 to 89 percent of pickup). Both pickup settings shall be fully field adjustable. Repetitive accuracy of settings shall be 2 percent or better over an operating temperature range of -20 degrees C to 70 degrees C. Factory set to pick up at 90 percent voltage and 95 percent frequency. C. The control module shall include four (4) time delays that are fully field adjustable in increments of at least 13 steps over the entire range as follows: 1. Time delay to override momentary normal source outages to delay all transfer switch and engine starting signals. Adjustable from 0 to 6 seconds. Factory set at 1 second. 2. Transfer to emergency time delay. Adjustable from 0 to 5 minutes. Factory set at 0 minutes, unless indicated otherwise on the Drawings. The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 5 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 3. Retransfer to normal time delay. Time delay is automatically bypassed if emergency source fails and normal source is acceptable. Adjustable from 0 to 60 minutes. Factory set at 30 minutes. 4. Unloaded running time delay for emergency engine generator cool-down. Adjustable from 0 to 60 minutes. Factory set at 5 minutes. D. A set of DPDT silver composition contacts rated 10 amps, 32 VDC shall be provided for a low-voltage engine start signal when the normal source fails. The start signal shall prevent dry cranking of the generator by requiring the generator to reach proper output, and to run for the duration of the cool-down setting, regardless of whether the normal source restores before the load is transferred. E. Provide a pushbutton to bypass time delay on retransfer to normal. F. A momentary-type test switch shall be provided to simulate a normal source failure. G. Output terminals to signal the actual availability of the normal and emergency sources, as determined by the voltage-sensing pickup and dropout settings for each source, shall be provided. H. Provide the following sets of dry auxiliary contacts rated 10 amps 480 VAC wired to an accessible terminal strip. Building automation system (BAS) Provider shall connect these contacts to the BAS for remote monitoring: 1. Two (2) contacts closed when the ATS is connected to normal; 2. Two (2) contacts closed when the ATS is connected to emergency; 3. Two (2) contacts closed when the normal power is available; and 4. Two (2) contacts closed when emergency power is available. a. It is unacceptable to have one (1) form C contact to account for more than one of the specified auxiliary contacts. I. Provide four (4) sets of signal lights to indicate the following: 1. When the ATS is connected to normal source; 2. When the ATS is connected to emergency source; 3. When normal power is available; and 4. When emergency power is available. a. Form C contacts are unacceptable. Contacts shall be wired to an accessible terminal strip. J. Each switch shall be furnished with an operator's manual providing installation and operating instructions. K. On all switches not part of a bypass isolation switch assembly, provide an external emergency manual operator, UL listed for transferring the switch to either source under load. The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 6 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 L. Provide LED type indicating lights; one to indicate normal power (green), one to indicate emergency (red). Provide indicating lights for both normal and emergency availability. M. Bypass/Isolation operation. 1. Provide a bypass/isolation switch to electrically bypass and isolate each automatic transfer switch. The switch must be capable of bypassing to whichever source the ATS is connected to. 2. The bypass/isolation switch also permits continuous service in case the transfer switch is inoperable, damaged, or removed. 3. All auxiliary circuits to the automatic transfer switch remain in service during operation of the bypass/isolation switch. Interlocking shall be provided to prohibit personnel from controlling the sequence of operations and to prevent operation to the isolation position until the bypass function has been completed. N. Inphase monitor. 1. If the ATS is of a single solenoid design, an inphase monitor shall be built-in to the ATS and shall control transfer so that motor load inrush currents do not exceed normal starting currents, to avoid nuisance tripping of circuit breakers and possible mechanical damage to motor couplings. 2. The inphase monitor shall operate without external control of electrical loads and without any external control of the power sources. 3. The monitor shall compare the phase relationship and frequency difference between the normal and emergency sources and permit transfer the first time the sources are within 15 electrical degrees and only if transfer can be accomplished within 60 electrical degrees as determined by monitoring the frequency difference. 4. Inphase transfer shall be accomplished if both sources are within 2 Hz of nominal frequency and 70 percent or more of nominal voltage. This is not required for dual motor design. O. Center off position. If the ATS is of the dual motor design, a time delay relay shall be provided to vary the center off delay from 0 to 60 seconds. P. Provide an elevator pre-signal before transfer to Normal after operating on Emergency during an outage. Provide pre-signal for testing and for switching during transfer between energized sources. 2.05 MAIN CONTACT PROTECTION AND WITHSTAND CURRENT RATINGS A. Protect main contacts by providing arc barriers on each contact, and on switches rated above 300 amperes by providing separate arcing contacts. B. The ATS shall be UL 1008 listed for a 3-cycle close and withstand current rating as indicated on the Drawings. Series rating of switches with particular circuit breakers or fuses is not acceptable. The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 7 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. 2.06 MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 NEUTRAL BAR A. Provide a 100 percent rated neutral bar with the same capacity as the ampere rating of the switch, unless otherwise noted on the Drawings. 2.07 ENCLOSURE A. Provide NEMA 1 switch enclosure suitable for wall or floor mounting. B. Mount the bypass/isolation switch in a common enclosure with the associated transfer switch. Separate the bypass/isolation switch from the associated transfer switch by a metal divider panel. C. Make the switch operable from a dead-front location. padlocked in the bypass/isolation position. Design switch so that it can be D. Permanently attach wiring diagrams and maintenance instructions on the inside of enclosure door in a mounting designed to hold the data. Instructions shall be laminated. PART 3 - EXECUTION 3.01 INSTALLATION A. Installation shall meet or exceed all applicable federal, state and local requirements, referenced standards and conform to codes and ordinances of authorities having jurisdiction. B. All installation shall be in accordance with manufacturer’s published recommendations. C. Install the automatic transfer switches as shown on the Drawings. D. Painting: Restore any marred surfaces to factory finish. E. Equipment Settings. Properly set adjustable time and the adjustable parameters. Effectively accomplish grounding and bonding. F. Inspection. Thoroughly inspect the switches for items such as loose connections and presence of foreign materials and remedy prior to energizing the switch. Bolted connections shall be torqued to the manufacturer's recommendations. G. Prior to energizing, check metering and control wiring for correct polarity and proper interconnection. H. Subsequent to completion of control and power circuit connections, energize switches and verify functioning of metering and controls. I. 3.02 Install nameplate on front door of the ATS cubicle. In addition, provide a "Danger High Voltage, Keep Out" sign mounted on doors providing access to high voltage, as required by NEC, OSHA, and Owner regulations and/or requirements. TESTING A. Test the switches with the packaged electric generator set in operating condition. The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 8 OF 9 MD ANDERSON Project No. XX-XXXX A/E Name A/E Project No. MD ANDERSON PROJECT NAME Issue Description Month, 00, 0000 B. Demonstrate to the Owner that the automatic transfer switches and bypass isolation switches perform all required functions. C. Coordinate with the commissioning agent for field tests and commissioning of the 5kV automatic transfer switches in conjunction with the rest of the emergency power system, including engine generators provided under Section 26 32 13 and emergency generator paralleling switchgear provided under Section 26 36 25. D. Notify the Engineer and the Owner's Representative 14 working days in advance of this test date so the tests can be properly witnessed. E. After completion of field testing, restore permanent electrical distribution system connections. Repair connections, terminations, or conductors damaged or found to be defective during the system full load test. 3.03 COMMUNICATIONS A. Make provision for communication of switch alarms/status/data to emergency generator paralleling switchgear. The contractor shall provide interconnecting circuitry between engine generator units, automatic transfer switches, and emergency generator paralleling switchgear as required. B. Coordinate with engine-generator units, and generator paralleling switchgear for required alarm/status/data signals. Refer to sections 26 32 13 and 26 36 25 respectively. C. ATS shall be provided with a critical load monitor. See Specification section 26 09 13 Power Status and Monitoring System and drawings. 3.04 TRAINING A. Formal training for the operation and maintenance of all equipment and systems specified herein shall be given by factory trained and certified personnel. B. Training shall consist of a minimum of two, complete 4-hour training sessions. C. Timing of the training should coincide with the schedule for the manufacturer's representatives to be on Site for testing and Start-up of the systems. D. The specified training shall be given at a location designated and provided by the Owner for a minimum of ten (10) personnel selected by the Owner, in addition to any necessary on-Site orientation and training. E. A training program shall be submitted with material, instructors' qualifications, and proposed schedule, a minimum of 60 days prior to the proposed training. F. The Owner reserves the right of approval of any training course, material, instructor and schedule. END OF SECTION 26 36 23 The University of Texas MD Anderson Cancer Center MS050913 600 VOLT AUTOMATIC TRANSFER SWITCHES 26 36 23 9 OF 9