MAST Safe Work Procedure Division: Analysis By: Department: Supervisor: Job Title: Approved By: Job Title: 29 Auto-scrubber and use maintenance Date: Frequency: JSA Number: 29 Job Performed By: REQUIRED PERSONAL PROTECTIVE EQUIPMENT: GENERAL NOTES: JOB SAFETY ANALYSIS: Step Description Hazard Controls A spark/Arc could cause an explosion of the battery gasses. Follow established procedures as described in step 1. IF THE AUTO-SCRUBBER BATTERY IS PLUGGED IN... 1 Unplug the charger from the wall...--Then...--Unplug the charger from the battery. CHECKING THE BATTERIES Personal protective equipment (PPE) should include the following; goggles and gloves for checking the battery section. 2 Gain access to the battery compartment by releasing battery compartment securing clamp. Lift the housing to gain access to the batteries. Muscle Strain 3 Remove the cell covers from the batteries Burn-Chemical 4 Check the level of water in the batteries and add distilled water if necessary Spill 5 Clean batteries Assess muscle strength, make sure excess water has been drained from the machine to reduce the weight. Follow established procedures, use a funnel. Page 1 of 3 Print Date: Mar/02/2004 6 Lower the housing back over the batteries and clamp it in place. DRIVE-BLOCK AND PAD 7 Remove the drive-block by grasping it firmly and rotating it quickly in a counterclockwise direction. Muscle Strain Follow established procedures, 8 Clean both the drive-block and the pad...DAILY! Equipment Damage, premature wear will occur if drive-block and pad are not cleaned daily. 9 Replace the pad and drive-block by rotating in a clockwise direction. Muscle Strain Follow established procedures CHECK THE FILTER 10 Locate and remove the filter Chemical-Corrosive--Chemical-Irritant-Chemical-Toxic Personal protective equipment (PPE) should include the following; gloves 11 Examine the filter to determine if it needs to be replaced Equipment Damage, a dirty filter will prevent proper flow, a damaged filter will allow grit, etc. to enter the system. Replace if necessary EXAMINE THE SQUEEGEE 12 Check the squeegee to make sure it is clean. This will help prevent "streaking" the floor when washing it. WASHING THE FLOOR 13 Make sure the floor to be washed has been swept. Sweeping the floor properly will help prevent streaking as well as prolong the life of the autoscrubber. 14 Fill the clean water tank with hot water from the tap, using a hose Spill--Splash Use care 15 Following JHA #27 "Decanting Chemicals" procedure add the correct amount of cleaning solution to the clean water tank As per JHA #27 As per JHA #27 16 Attach squeegee Back Injury--Muscle Strain Follow established procedures keep back straight, bend knees. Page 2 of 3 Print Date: Mar/02/2004 17 Lower brush to floor, turn on the vacuum, open the water release valve, turn on the brush. Damage to floor tile. Follow established procedures in the order specified in step 17 and make sure the machine is moving forward whenever the brush motor is engaged. 18 Wash the floor Slip--Fall Personal protective equipment (PPE) should include the following; slip resistant footwear--Set up "Wet floor" signs 19 Disengage and raise the brush, stop the water flow and turn off the vacuum. 20 After the floor has been washed empty the dirty water into the slop sink. If you do not have a slop sink use a bucket. 21 Remove and clean the squeegee-- 22 Park the auto-scrubber--Plug the battery into the charger.--Plug the charger into the wall. Spill--Splash Electrocution--Spark/Arc Follow established procedures using the correct order of steps.--Make sure the plug is grounded AUTHORIZED EMPLOYEE INFORMATION: ID NUMBER: LAST NAME: FIRST NAME: REMARKS: JOB HISTORY INFORMATION: DATE: REMARKS: Approval Signature: Date: Page 3 of 3 Print Date: Mar/02/2004