22877 version 1 Page 1 of 5 Demonstrate knowledge of steam generation water treatment in a thermal power station Level 4 Credits 6 Purpose People credited with this standard are able to demonstrate knowledge of: impurities contained in water sourced for steam generator feedwater applications; processes utilised to neutralise or remove potential feedwater impurities; steam generator water quality monitoring methods and associated equipment; and the effects of steam and water cycle chemical parameter excursions. Subfield Electricity Supply Domain Electricity Supply - Thermal Operations and Control Status Registered Status date 20 June 2006 Date version published 20 June 2006 Planned review date 31 December 2011 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Electricity Supply Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0120 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 This unit standard is intended for, but not restricted to, workplace assessment. The range statements within the unit standard can be applied according to industry specific equipment, procedures, and processes. 2 Safety of personnel and plant must be a priority throughout the assessment. If the safety requirements are not met the assessment must stop and the candidate will be assessed as not yet competent. New Zealand Qualifications Authority 2016 22877 version 1 Page 2 of 5 3 Performance and work practices in relation to the elements and performance criteria must comply with all current legislation, especially the Electricity Act 1992, and any regulations and codes of practice recognised under that statute; the Health and Safety in Employment Act 1992; and the Resource Management Act 1991. Electricity supply industry codes of practice and documented industry procedures include the Safety Manual – Electricity Industry (SM-EI) (2004) Wellington: Electricity Engineers’ Association. A full list of current legislation and industry codes is available from the Electricity Supply Industry Training Organisation, PO Box 1245, Hamilton. 4 ‘Industry requirements’ include all industry and workplace documented policies, procedures, specifications, business, and quality management requirements relevant to the workplace in which assessment is carried out. 5 ‘Steam generation’ is a collective term for boilers and heat recovery steam generators utilised in thermal (including combined cycle and co-generation) power stations. Elements and performance criteria Element 1 Demonstrate knowledge of impurities contained in water sourced for steam generator feedwater applications. Performance criteria 1.1 Common suspended solid concentrations are identified and their effects on feedwater and steam generator equipment are explained. Range 1.2 Common dissolved gas concentrations are identified and their effects on feedwater and steam generator equipment are explained. Range 1.3 includes but is not limited to – blockages, erosion, abrasion. includes but is not limited to – oxidation, pitting corrosion, grooving, acid and caustic embrittlement. The concentrations of common dissolved solids are identified and their effects on feedwater and steam and water cycle equipment and operation are explained. Range includes but is not limited to – carryover, impurity deposition, scale, accelerated corrosion. New Zealand Qualifications Authority 2016 22877 version 1 Page 3 of 5 Element 2 Demonstrate knowledge of processes utilised to neutralise or remove potential feedwater impurities. Performance criteria 2.1 Feedwater pre-treatment methods are explained in terms of purpose and operation. Range 2.2 Deairation processes are explained in terms of purpose and operation. Range 2.3 includes but is not limited to – ion exchange, reverse osmosis, evaporation, blowdown. Chemical dosing regimes complementing water treatment processes are explained in terms of purpose and operation. Range 2.5 includes but is not limited to – mechanical and chemical methods. Dissolved solid removal processes are explained in terms of purpose and operation. Range 2.4 includes but is not limited to – disinfection, screening, filtration, clarification, coagulation, flocculation, settling. may include but is not limited to – all volatile treatment, oxygenated treatment, oxidizing all volatile treatment, caustic treatment, phosphate based chemical dosing, specialist conditioning chemical dosing. Factors determining specific water treatment process utilisation are explained. Range includes but is not limited to – steam generator and feedsystem design and materials, boiler operating pressure and temperature ratings, steam quality requirements and applications, steam generator operational requirements, cost. Element 3 Demonstrate knowledge of steam generator water quality monitoring methods and associated equipment. Performance criteria 3.1 Methods of monitoring steam generator steam and water cycle chemistry conditions are described in accordance with industry requirements. Range includes but is not limited to – manual sampling, sample analysis, on-line monitoring equipment. New Zealand Qualifications Authority 2016 22877 version 1 Page 4 of 5 3.2 Function and operation of instruments and equipment used to monitor boiler water quality are described, and associated units identified. Range may include but is not limited to – conductivity meter, resistivity meter, cation conductivity, pH meter, silica analyser, dissolved oxygen meter, turbidity meter, sodium analyser. Element 4 Demonstrate knowledge of the effects of steam and water cycle chemical parameter excursions. Performance criteria 4.1 Effects of steam generator operation outside of chemical parameters are described. Range 4.2 Feedwater contamination prevention methods are described in accordance with industry requirements. Range 4.3 may include but is not limited to – priming, foaming, carryover, caustic embrittlement, flow accelerated corrosion, pitting corrosion, corrosion fatigue, acid phosphate corrosion, grooving, hideout, scale, impurity deposition. may include but is not limited to – condensate polisher, condensate and feedwater monitoring, diversion system. Major chemical parameter excursion response procedures are outlined in accordance with industry requirements. Range may include but is not limited to – contamination source detection, drain provisions, blowdown and make up, condensate and feedwater dumping, emergency dosing, deloading, shutdown. Please note Providers must be accredited by the Qualifications Authority, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. New Zealand Qualifications Authority 2016 22877 version 1 Page 5 of 5 Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Electricity Supply Industry Training Organisation info@attto.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016