SMU ENGINEERING SM ENGINEERING MANAGEMENT, INFORMATION AND SYSTEMS DEPARTMENT STATISTICAL QUALITY CONTROL EMIS 7364/5364 / STAT 5344 COURSE SYLLABUS COURSE DESCRIPTION This course provides an introduction to statistical quality control methods that can be applied to meet the demand for ever increasing levels of product and service quality. Basic methods and tools for analyzing, controlling and improving product & service quality are covered. Probabilistic and statistical techniques are applied to modeling and analysis of variability associated with product production and service processes. Topics include analysis of product design tolerances, six sigma techniques, statistical analysis of process capability, statistical process control using control charts, quality improvement and acceptance sampling. COURSE OBJECTIVES To provide students with statistical quality control concepts, methods and techniques that have immediate application (1) on the job for analyzing, controlling and improving quality of products, processes and services and (2) in other engineering courses to ensure that quality is a factor in product and service engineering and design. Emphasis is placed on application of methods and techniques through problem definition and solution & interpretation of results. PREREQUISITES None, however some knowledge of basic probability and statistics would be helpful. INSTRUCTOR Dr. Jerrell T. Stracener, SAE Fellow TEXTBOOK Douglas C. Montgomery, Introduction to Statistical Quality Control, 4th edition, 2001, John Wiley & Sons, Inc., ISBN 0-471-31648-2 updated 1.12.04 COURSE REQUIREMENTS Homework: Examinations: Project: Selected problems to be graded Two: Midterm and Final Required for Graduate Students GRADING POLICY Homework Midterm Exam Final Exam Project Graduate 25% 30% 30% 15% Undergraduate 40% 30% 30% INCOMPLETE GRADE POLICY A student may receive a grade of I in a course if passing work has been done but for some justifiable reason, acceptable to the instructor, the student has been unable to complete the full requirements of the course. In accordance with University policy, at the time an Incomplete is given the instructor must stipulate in writing to the student and to the department the requirements and completion date that are to be met and the grade that will be given if the requirements are not met by the completion date. The maximum period of time that is allowed to complete course requirements and clear the Incomplete grade is 12 months after the end of the semester in which the Incomplete was received. If the Incomplete grade is not cleared by the date set by the instructor or by the end of the 12 months deadline, the instructor will initiate the grade change to the grade provided, or to an F if there is no alternate grade. DISABILITY ACCOMMODATIONS Students needing academic accommodations for a disability must first contact Ms. Rebecca Marin, Coordinator, Services for Students with Disabilities (214-768-4557) to verify the disability and establish eligibility for accommodations. They should then schedule an appointment with the professor to make appropriate arrangements. (See University Policy No. 2.4.) RELIGIOUS OBSERVANCE Religiously observant students wishing to be absent on holidays that require missing class should notify their professors in writing at the beginning of the semester, and should discuss with them, in advance, acceptable ways of making up any work missed because of the absence. (See University Policy No. 1.9.) EXCUSED ABSENCES FOR UNIVERSITY EXTRACURRICULAR ACTIVITIES Students participating in an officially sanctioned, scheduled University extracurricular activity will be given the opportunity to make up class assignments or other graded assignments missed as a result of their participation. It is the responsibility of the student to make arrangements with the instructor prior to any missed scheduled examination or other missed assignment for making up the work. (University Undergraduate Catalogue) COURSE TOPICS Course Introduction Six Sigma Concepts and Techniques Modeling and Analysis of Process Capability Modeling Process Capability - Normal, Lognormal & Weibull Measures of Process Capability - Process Capability Ratios Analysis of Process Capability - Statistical Analysis Measures of Process Capability - Process Capability Ratios Analysis of Process Capability - Statistical Analysis Inferences About Process Quality Statistical Tolerance Limits - Analysis & Specification Process Design & Improvement Statistical Process Control Basic Concepts and Mathematical Basis Control Charts Variables Control Charts for Attributes: p, c and u charts Acceptance Sampling Basic Concepts and Mathematical Basis Acceptance Sampling for Attributes Acceptance Sampling by Variables