CHE 304 (Spring 2010) __________________ LAST NAME, FIRST Problem set #9 (1) Run Heat Effects I (http://www.engin.umich.edu/~cre/icm/cre.html) Click on the CHE 304 distribution folder, then ICMw, then Menu.exe. Click on the appropriate program name on the menu. Turn in the last page of the program with performance number. (2)1 The endothermic liquid-phase elementary reaction A + B 2C proceeds, substantially, to completion in a single steam-jacketed, continuous-stirred reactor (Table 2-1). From the following data, calculate the steady-state temperature: Reactor volume: 125 gal. Steam jacked area: 10 ft2 o Jacket steam: 150 psig(365.9 F saturation temperature) Overall heat-transfer coefficient of jacket, U:150 Btu/hrft2oF Agitator shaft horsepower: 25 hp o Heat of reaction, H Rx = 20,000 Btu/lbmol of A (independent of temperature) Table 2-1 Feed (lbmol/hr) Feed temperature (oF) Specific heat (Btu/lbmoloF) Molecular weight Density (lb/ft3) A 10.0 80.0 51.0 128 63.0 Component B 10.0 80.0 44.0 94 67.2 C 0 --47.5 --65.0 Ans: 199.4oF (3)1 The elementary irreversible organic liquid-phase reaction A+BC is carried out adiabatically in a flow reactor. An equal molar feed in A and B enters at 27oC, and the volumetric flow rate is 2 L/s. (a) Calculate the PFR and CSTR volumes necessary to achieve 85% conversion. (b) What is the maximum inlet temperature one could have so that the boiling point of the liquid (550oK) would not be exceeded even for complete conversion? (c) Calculate the conversion that can be achieve in one 500-L CSTR and in two 250-L CSTRs in series. Additional information: HoA = 20 kcal/mol, HoB = 15 kcal/mol, HoC = 41 kcal/mol 1 Fogler, H. S., Elements of Chemical Reaction Engineering, Prentice Hall, 1999 CA0 = 0.1 kmol/m3, CpA = CpB = 15 cal/moloK, CpC = 30 cal/moloK Activation energy E = 10,000 cal/mol, k = 0.01 L/mols at 300oK. Ans: (a) VCSTR = 175 L, VPFR = 320 L, (b) 350oK (c) 1 500 L CSTR X = 0.921, 2 250 L CSTR X = 0.969 (4)2 Find Q ( t) or Q ( z) necessary to maintain a 5 liter batch reactor or PFR isothermal reactor at 300oK for the reaction A B. The reaction is first order with k = 2.0 min-1, CA0 = 2 mole/liter, HRx = 30 kcal/mol. What is the average rate of heat removal for 95% conversion? Ans: Q (t) = 600exp(2t); Q ave = 190.3 kcal/min (5)1 The gas phase catalyzed hydrogenation of o-cresol to 2-methylcyclohexanone is given by o-cresol(A) + 2H2(B) 2-methylcyclohexanone(C) The reaction rate on a nickel-silica catalyst was found to be rA = kPB, where k = 1.74 mol of o-cresol/(kg catminatm) at 170oC The reaction mixture enters the packed-bed reactor at a total pressure of 5 atm. The molar feed consists of 67% H2 and 33% o-cresol at a total molar rate of 40 mol/min. Accounting for the pressure drop in the packed bed using a value of = 0.34 kg-1, plot the rate of reaction of ocresol and the partial pressure of each species as a function of catalyst weight (to 4.8 kg). PA = 2 5 1 X 5 X , PB = 2PA , PC = 3 1 2 X / 3 3 1 2 X / 3 Schmidt, L.D., The Engineering of Chemical Reactions, Oxford, 2004, pg. 242 % Problem 5 set 9 % wspan=0:0.1:4.8; [w,xy]=ode45('fs9p5',wspan,[0 1]); plot(w,xy) grid on xlabel('w(kg)');ylabel('X, y'); x=xy(:,1);y=xy(:,2); pa=5*(1-x)./(1-2*x/3)/3; pb=2*pa; pc=5*x./(1-2*x/3)/3; ra=1.74*pb.*y; pp=[pa pb pc ra]; figure(2);plot(w,pp) grid on xlabel('w(kg)');ylabel('p(atm), r(mol/kg.min)'); legend('P_A','P_B','P_C','rate') % Function for problem 5 set 9 % function wx=fs9p5(W,xy) X=xy(1);y=xy(2) wx(1,1)=0.435*y*(1-X)/(1-2*X/3); wx(2,1)=-0.34*(1-2*X/3)/(2*y); (6) Use Comsol Multiphysics to simulate an isothermal reactor (Example 7.6-1 in the notes). Turn in Figure 2, 3, 4, and 5 of this example. (7) The hydrogenolysis of thiophene1 (C4H4S) has been studied at 235-265oC over a cobaltmolybdenum catalyst, using a CSTR containing 8.16 g of catalyst. The stoichiometry of the system can be represented by C4H4S + 3H2 C4H8 + H2S C4H8 + H2 C4H10 (Rxn. 1) (Rxn. 2) The feed to the CSTR consisted of a mixture of thiophene, hydrogen, and hydrogen sulfide. The mole fraction of butane (C4H8), butane (C4H10), and hydrogen sulfide in the reactor effluent were measured. The mole fractions of hydrogen and thiophene were not measured. The data from one particular experimental run are given below: Total pressure in reactor = 832 mmHg Feed rate Mole fractions in effluent -4 Thiophene = 0.653×10 mol/min H2S = 0.0719 Hydrogen = 4.933×10-4 mol/min Butenes (total) = 0.0178 Hydrogen sulfide = 0 Butane = 0.0541 Calculate: rT (the rate of disappearance of thiophene) and the partial pressure of thiophene, hydrogen, hydrogen sulfide, butenes (total), and butane in the effluent. You may assume that the ideal gas laws are valid. Mol fraction Partial pressure, mmHg 1 Thiophene 0.0682 56.7 Hydrogen 0.778 655.8 H2S 0.0719 59.8 Butenes Butane 0.0178 0.0541 14.8 45.0 Roberts, G. W., Chemical Reactions and Chemical Reactors, Wiley, 2006, pg. 59, P. 3-9