MAST
Safe Work Procedure
Division:
Analysis By:
Department:
Supervisor:
Job Title:
Approved By:
Job Title:
113 Sand & Fill
Date:
Frequency:
JSA Number:
Job Performed By:
REQUIRED PERSONAL PROTECTIVE EQUIPMENT: Safety Eyewear, Safety Footwear, N-Dex Nitrile Gloves, Dust Respirator, Pro-Tech P100 Air
Purifying Cartridge Respirator, Tyvek Coveralls, Clean Cloth Gloves
GENERAL NOTES:
JOB SAFETY ANALYSIS:
Step
Description
Hazard
Controls
1
Receive/transport composite part
a) Sprain/strain from heavy and/or
awkward composite part--b) Damage to
composite part while in transport--
a) Get assistance when handling composite parts if they appear
heavy and/or awkward--b) Practice caution by not dropping, dragging
or bumping composite parts on floor and/or obstacles
2
Wipe/wash parts with Methyl
Ethyl Ketone
a) Skin contact with Ketone--b) Fume
inhalation of Ketone--c) Air
contamination/combustion of used rags
a) Wear chemical resistant gloves for material in use--b) Wear
recommended respiratory protection and use local exhaust
ventilation--c) Dispose of rag in approved and properly sealed/labeled
container
3
Operation of hand sander
a) Skin contact/abrasion--b) Dust/debris
fume inhalation--c) Eye injury/irritation
from dust/debris--d) Composite part
damage/contamination
a) Ensure opposite hand is at a safe distance from sander--b) Wear
recommended respiratory protection and use local exhaust
ventilation--c) Use eye protection--d) Wear recommended gloves
4
Apply composite pinhole filler
(first fill), let air dry, then clean
part with Scotch Brite pads
a) Skin contact--b) Dust/debris/fume
inhalation
a) Wear recommended gloves for material in use--b) Wear
respiratory protection and use local exhaust ventilation
5
Prepare and apply polyurethane
composite surfacer (second fill)
spray
a) Skin contact with polyurethane
composite surfacer--b) Fume inhalation of
spray
a) Wear recommended gloves for material in use--b) Wear
recommended respiratory protection and use local exhaust ventilation
Page 1 of 2
Print Date: Jan/25/2008
6
Transport composite parts
to/from heat bank
a) Heat exposure while in heat bank--b)
Strain/sprain from heavy and/or awkward
composite parts
a) Do not spend an extended period in heat bank and have an
observer--b) Get assistance when handling composite parts that
appear heavy and/or awkward
7
Final sand of composite part
before painting
a) Composite part
damage/contamination--b) Dust/debris
inhalation
a) Wear recommended cloth gloves--b) Wear recommended
respiratory protection and use local exhaust ventilation
AUTHORIZED EMPLOYEE INFORMATION:
ID NUMBER:
LAST NAME:
FIRST NAME:
REMARKS:
JOB HISTORY INFORMATION:
DATE:
REMARKS:
Approval Signature:
Date:
Page 2 of 2
Print Date: Jan/25/2008