EEP19/24 Model Course Level 2 Technician Training – Surface Preparation IALA World Wide Academy LEVEL 2 – Technician Training Surface preparation Module 5 Element 5.2 Edition 1 18th April 2012 Page 1 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Document Revisions Revisions to the IALA Document are to be noted in the table prior to the issue of a revised document. Date Page / Section Revised Requirement for Revision Page 2 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Foreword The International Association of Marine Aids to Navigation and Lighthouse Authorities (IALA) recognises that training in all aspects of Aids to Navigation (AtoN) service delivery, from inception through installation and maintenance to replacement or removal at the end of a planned life-cycle, is critical to the consistent provision of that AtoN service. Taking into account that under the SOLAS Convention, Chapter 5, Regulation 13, paragraph 2; Contracting Governments, mindful of their obligations published by the International Maritime Organisation, undertake to consider the international recommendations and guidelines when establishing aids to navigation, including recommendations on training and qualification of AtoN technicians, IALA has adopted Recommendation E-141 on Standards for Training and Certification of AtoN personnel. IALA Committees working closely with the IALA World Wide Academy have developed a series of model Courses for AtoN personnel having E-141 Level 2 technician functions. This model course on Surface Preparation should be read in conjunction with the Training Overview Document IALA WWA.E-141.Level 2.Tech.0 which contains standard guidance for the conduct of all Level 2 model courses This model course is intended to provide national members and other appropriate authorities charged with the provision of AtoN services with specific guidance on the training of AtoN technicians in surface preparation for painting application. Assistance in implementing this and other model courses may be obtained from the IALA World Wide Academy at the following address: The Dean IALA World Wide Academy Tel: (+) 33 134 51 70 01 10 rue des Gaudines, 78100 Fax: (+) 33 134 51 82 05 Saint Germain-en-Laye e-mail: contact@iala-aism.org France internet: www.iala-aism.org Page 3 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation TABLE OF CONTENTS PART A - COURSE OVERVIEW....................................................................................................................... 5 Scope…………………. ..................................................................................................... 5 Objectives......................................................................................................................... 5 Course Outline………………..............................................................................................5 Table of teaching modules……..........................................................................................6 References……………………………………………………….……………………………….7 PART B - TEACHING MODULES…………….....................................................................................................8 Module 1 Overview…………………………………..…………………..……………………8 Module 2 – Repair of surface…………………………………………..……………………9 Module 3 – Recommendations by substrate……………………………….…………….10 Module 4 – Controls and Standards for cleanliness of substrate………….…………….11 Module 5 – Recommendation for paint removal and methods of surface preparation…12 Module 6 – Health, safety and environmental considerations…………………………..13 Page 4 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation PART A - COURSE OVERVIEW 1. Scope This course is intended to provide technicians with the practical training necessary to become competent in surface preparation before painting or coating AtoN structures. 2. Objective Upon successful completion of this course, trainees will have acquired sufficient knowledge and skill to prepare structure surfaces before coating on the job within their organizations. 3. Course Outline This course is intended to cover the knowledge and practical training that is required for a technician to properly carry out surface preparation before painting or coating materials used in AtoN structures. The complete course comprises 6 modules, each of which deals with a specific aspect or step of surface preparation. Each module begins by stating its scope and aims, and then provides a teaching syllabus. This is a practical, job-centred course designed to provide trainees with a realistic, hands-on educational experience. Page 5 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation 4. Table of Teaching modules Module title Overview Time in hours 2 Overview This module introduces : - Repair of surfaces 2 Recommendation by substrates 3 Main aim of surface preparation Selection factors to be considered when choosing the type of surface preparation - Specification procedures : site access means, economical aspects to consider This module describes the defects that have to be repaired before (or during) surface preparation and gives methods of repairs according the nature of substrate This module provides 3 3 (practice) This module provides information about the standards than can be applied for surface preparation Controls, Standards for condition and cleanliness of substrate Recommendation for paint removal and surface preparation methods 4 6 (practice) Health, safety and environmental considerations Evaluation Total Hours: 2 This module describes the different existing types of surface preparation methods and proposes several paint removal methods than can be used. This module introduces the health, safety and environmental standards and rules than can be applied to surface preparation process. Il also proposes practice that can be 1 References In addition to any specific references required by the Competent Authority, the following material is relevant to this course: Guidelines 1015, 1077 & 1006. Page 6 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Technical documentation from equipment manufacturers will be another useful source of information. Page 7 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation PART B - TEACHING MODULES Module 1 – Overview Scope This module introduces surface preparation as a step of coating or recoating ATON structures Learning Objective To understand why surface preparation is an important part of maintenance process of AtoN structures. Lesson 1 – Introduction Surface preparation and coating why it is used Lesson 2 – Selection factors Factors to be considered in selecting the type and degree of surface preparation Lesson 3 – Specification procedure Presentation of the procedures that can be use and selection factors : economical factors, technical factors Page 8 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Module 2 – Repair of surfaces Scope This module presents repairs as an important part of surface preparation Learning Objective To be familiar with the types of defect. To be familiar with repairs methods Lesson 1 – defects to be corrected Lesson 2 – means of repairs Page 9 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Module 3– Recommendations by substrate Scope This modules describes the different degrees of surface preparation that can used depending the type of substrate and the conditions of use of the structure Learning Objective To be able to specify the type of surface preparation according the type of substrate and the conditions of use of the structure Lesson 1 – wood Lesson 2 – concrete, masonry Lesson 3 – steel Lesson 4 – Aluminium alloys and other non-ferrous metals Lesson 5 – Plastics and composites Page 10 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Module 4 – Controls and Standards for cleanliness of substrate Scope This Module introduces the standards and the type of controls that can be used in surface preparation Learning Objective To be familiar with the preparation standards To be able to carry out visual controls Lesson 1 – Standards Lesson 2 – Controls Page 11 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Module 5 – Recommendations for paint removal and methods of surface preparation Scope This modules describes the different existing methods for surface preparation and gives recommendations for paint removal procedures. Learning Objective To be able to use the different type of surface preparation To be familiar with paint removal methods Syllabus Lesson 1- recommendation for paints removal Lesson 2 – mechanical surface preparation methods Lesson 3 – chemical surface preparation methods Page 12 of 13 EEP19/24 Model Course Level 2 Technician Training – Surface Preparation Module 6 – Health, safety and environmental considerations Scope This module presents the standards and regulations that are applicable for surface preparation. Learning Objective To be familiar with the standards an regulations To be able to do this job in a proper way Syllabus Lesson 1 applicable standards and regulations Lesson 2 – methods of good practice Page 13 of 13