Chapter 10 section 5 Enrichments: X-ray Dot Mapping 10.5er Analog X-ray Area Scanning (Dot Mapping) 10.5er.1 Procedure X-ray area scanning is performed by the same technique as conventional SEM imaging: the beam is scanned on the specimen in a raster pattern in the usual fashion and the synchronously-scanned CRT is intensity modulated with the signal derived from the detector, in this case either the energy dispersive or wavelength dispersive x-ray spectrometer. The difficulty with this approach is the low intensity of the x-ray signal. Compared to the backscattered electron signal, the x-ray signal from a particular element is lower by a factor of 10,000 to 100,000 or more. The x-ray signal is generally too weak, except for the case of a very high concentration (> 25%) constituent for which there exists an efficiently excited x-ray line, to allow the depiction of a continuous gray scale (such as we could derive from the x-ray ratemeter signal). During the scanning process in the dot mapping mode, whenever an x-ray is detected in a pre-selected energy range by the x-ray spectrometer, the corresponding beam location on the CRT is marked by raising the intensity of the CRT beam to full brightness (white). A "dot" is thus created on the display to note the detection and mark the location of the x-ray event, and this display is recorded photographically. As shown in Figure 10.5er.1, the image thus created has the appearance of a field of fine white dots, hence the term "dot mapping"; the procedure is also referred to as "area scanning". To produce acceptable results, such as those illustrated in Figure 10.5er.1, the dot mapping procedure requires careful attention to the instrumental operating conditions: (1) X-ray excitation: We wish to maximize the count rate consistent with the spectrometer characteristics, so we choose a sufficiently high beam energy to achieve an overvoltage of at least U = 2 for the x-ray line(s) of interest, and a beam current current to produce the maximum acceptable deadtime, e. g., 30 - 40% with an EDS or 100,000 cps for a WDS on a bulk pure element standard. The elements of interest in the unknown will be at lower concentrations and will produce proportionally x-ray lower count rates. For WDS, we could choose to increase the beam current on the unknown still further, since all other x-ray peaks from the specimen are excluded by the diffraction process. For EDS, this option is not available, because the limiting deadtime is determined by the entire x-ray spectrum, rather than just the peak of interest for mapping. (2) Number of dots required for high quality maps In conventional SEM imaging with electron signals, a photograph is normally recorded with a single sweep of the scan with a frame time of 50 to 100 seconds. Because of the low x-ray signal rate, the image accumulation must be made for substantially longer times. Experience has shown that to obtain high quality dot maps, 105 -106 x-ray pulses must be accumulated over the entire image field, with the optimum number highly dependent on the uniformity of the spatial distribution of the constituents being mapped (Heinrich, 1975). A good procedure is to collect for total counts rather than total time, scanning continuously over the frame and using a running integration on the x-ray spectrometer to determine the cutoff point. An added advantage of this approach is that any changes in operating conditions during the long time necessary to accumulate the dot map will be integrated evenly over the entire recorded image, rather than producing a noticeable drift in the dot map which would be the case for a single frame exposure. Achieving satisfactory results with dot mapping often requires trial and error. Figure 10.5er.2 illustrates a typical dilemma. In Figure 10.5er.2 (a), accumulation of 10,000 dots gives good contrast in the higher concentration areas, but when 40,000 dots are accumulated to develop contrast in lower concentration areas, the higher concentration areas are completely saturated. (Note: The calcium in Figure 10.5er.2 is localized over a small portion of the image. If this constituent were more evenly dispersed over the image, proportionally more counts would have been needed to produce the contrast shown.) (3) Accumulation time for dot mapping A considerable time penalty must be paid to achieve high quality dot maps. For the optimum case of a wavelength dispersive x-ray spectrometer and a high probe current of 100 nA or more, the count rate from a pure standard can reach 5x10 4 - 1 x 105 counts/second. If the element of interest is present in the unknown at a level of 10 weight percent, the count rate will be reduced to 5x10 3 counts/second, neglecting matrix effects, and an integrated count of 106 x-rays can be accumulated in 200 s. For a constituent present at the 1 weight percent level, the scanning time would have to be increased to 2000 s. If the x-ray line is less efficiently excited or the beam current is reduced, the accumulation times must be increased accordingly. For energy dispersive spectrometry, it is important to carefully choose the proper EDS pulse processing time (or amplifier time constant, see Chapter 7). If the peaks of interest are well separated in the EDS, then we can accept a poorer resolution to obtain a higher limiting count rate. The typical limiting count rate, even with the poorest resolution (longest amplifier time constant), is about 10,000 cps, if we wish to avoid possible count rate artifacts, described below. For EDS, this count rate applies to the entire energy range of the incident beam, since photons from all excited peaks and the x-ray continuum all contribute to the deadtime. The count rate from a constituent present at the level of 10 weight percent may only be 100 - 500 cps, depending on the excitation of other elements in the specimen, so the accumulation time for 10 5 x-rays will be 2000 to 10,000 seconds. We therefore tend to accept lower quality maps with EDS because of these count rate limitations. For concentrations lower than 10 wt%, the accumulation times can become prohibitive. If the spectrum is complex so that higher resolution and shorter pulse processing times are used, the limiting count rates will be lower, and accumulation times longer. (4) Adjustment of the CRT conditions: To achieve the best dot maps, the analyst must carefully adjust the recording conditions of the CRT, usually labelled "brightness" and "contrast". The ideal "dot" just reaches the level of saturating the CRT phosphor. Such a dot is very fine and near the resolution limit of the human eye, and when an adequate counts are accumulated, the resulting dot maps show good spatial resolution. However, if the constituent is present at a low concentration, it may not be practical to spend the time to accumulate sufficient counts, and the dot map prepared with such fine dots will appear dark. Under such circumstances, the CRT brightness and contrast are often increased so that the dot "blooms" and enlarges, becoming more readily visible. Such an image appears brighter, but the spatial resolution is degraded. These effects are illustrated in Figure 10.5er.2 (c) and (d), where a consequence of brighter, larger dots is seen to be a loss of resolution and contrast. 10.5er.2 Limitations and Artifacts While dot mapping is a useful technique, it is subject to several significant limitations: (1) Qualitative, not quantitative information: The dot map is only qualitative in nature, conveying the spatial location of constituents but not the amount present. The critical information for quantitative analysis, namely the count rate at each point in the image, is lost in the dot map recording process. If any particular pixel is examined, the analytical information at that pixel consists of either "present" (white dot) or "absent" (no dot). Since no gray scale information exists, quantitative information cannot be represented. The area density of dots, as seen in Figures 10.5er.1 and 10.5er.2, obviously suggests the variation in composition, but the information is useful only when comparing areas within an image which are much larger than single pixels. When a small area is examined, the noise in the map overwhelms changes due to specimen composition. (2) Sequential recording: Dot maps are usually recorded for one constituent at a time directly on film media. Although parallel recording is feasible, most systems only contain one photorecord CRT. Considering the time required to dot map a single constituent, sequentially mapping for multiple constituents can impose a prohibitive time investment. (3) Lack of flexibility for subsequent processing: Recording on film media greatly reduces the flexibility for subsequent processing of the information. For example, registration of multiple images for color superposition on film is difficult. (4) WDS defocussing/EDS decollimation: To prepare a dot map, the beam is typically scanned in a raster pattern which carries it off the coincident point of the optic axis of the microscope and the WDS spectrometer focussing or the EDS collimation axes. For WDS, as shown in Figure 10.5er.3, a consequence of this beam motion is that the x-ray source at the specimen moves off the Rowland circle, so the Bragg condition for diffraction is not maintained during the scan. Because x-ray diffraction peaks in the WDS are quite narrow in angular range, the detected intensity will fall sharply as the Bragg condition is lost, a condition called "defocussing", shown in Figure 10.5er.4 (a) for a vertical spectrometer. However, the Bragg condition is maintained for beam positions on the specimen which are parallel to the width of the diffracting crystal. A band of constant transmission is thus seen in a dot map, with the intensity falling rapidly on either side. This defocussing effect becomes more pronounced as the magnification is reduced and the scan excursion becomes greater, becoming extremely noticeable below approximately 500x. The defocussing artifact can dominate images and in some cases actually overwhelm the compositional contrast in the dot map, as shown in in Figure 10.5er.5. The aluminum and iron dot maps show an uneven intensity distribution that interferes with the true contrast, even for these major constituents. In the iron map, the spectrometer transmission is a maximum along the diagonal indicated. The two iron-containing phases each have nearly uniform composition, but because of defocussing the contrast between the phases is only satisfactory to show fine details of the interface between the phases in the lower middle portion of the image, and is nearly lost at the top and bottom. A practical solution to defocussing is to move the band of maximum transmission to coincide with the scan position. In practice, the scan is rotated to bring the scan line parallel to the spectrometer focussing band, and the band is moved synchronously with the frame scan by rocking the spectrometer crystal (Cameca Instruments, 1974). The resulting map is uniform over much greater distances (lower magnifications), as shown in Figure 10.5er.4 (b). EDS spectrometers operate on the line-of-sight and are not focussing devices, so the defocussing artifact does not exist. However, the EDS system is commonly equipped with a collimator to restrict unwanted collection of remotely generated x-rays. This collimator typically limits the view of the specimen to a few millimeters laterally from the optic axis. If the beam is moved sufficiently far off-axis to achieve low magnifications, < 50x, the solid angle of collection of the spectrometer will diminish relative to that obtained when the beam is located on the optic axis, and the collection efficiency will decrease, producing a drop in intensity in an x-ray dot map. (5) Count rate effects: The long pulse processing time of the energy dispersive spectrometer leads to significant deadtime effects. As shown in Chapter 7, the EDS output is paralyzable due to deadtime. That is, as the rate of photons arriving at the detector increases, the output of discrete pulses from the detector/amplifier first increases linearly, but eventually a maximum output count rate is reached beyond which the output actually decreases with further increases in the input photon rate. If a sample consists of two phases with quite different concentration levels, then the x-ray count rate from areas with the high concentrations can be thought as occupying two linearly scaled locations along the input pulse rate axis. However, because of deadtime, if the beam current is so high that the input count rate from the high concentration phase is "over the hump" of the deadtime response curve, then the high concentration phase will produce fewer output pulses than the low concentration phase, reversing the apparent chemical contrast in the dot map. In practice, even more complicated effects may be encountered. Because the EDS detector deadtime is created by photons of all energies reaching the detector, the actual output pulse rate from a preselected energy window is actually susceptible to count rate effects from the whole spectrum, including both characteristic peaks and continuum background. (6) Lack of a background correction - detection limits: In the conventional analog dot mapping procedure, no background correction is possible since any x-ray in the acceptance window of the spectrometer must be counted. The limit of detection in the dot mapping mode is poor. Characteristic and continuum xrays which occur in the energy acceptance window of the WDS or EDS spectrometer are counted with equal weight. With WDS, detection limits in the dot mapping mode are approximately 0.5 -1 weight percent, while for EDS systems, which have a much poorer peak-to-background, the limit is approximately 5 weight percent. (7) Lack of a background correction - continuum image artifact: A second consequence of not performing a background correction is the susceptibility of dot mapping to an image artifact in which compositional contrast may seem to exist when an element is not actually present in the sample! This artifact can occur in maps where a background correction is not applied because of the dependence of the x-ray continuum on the average atomic number of the target (Kramers' expression, Chapter 6). Thus, if a specimen consists of phases of different composition, the background at any x-ray energy will vary proportionally to the local average atomic number. This effect can be ignored when mapping major constituents (> 10 weight percent), but the continuum artifact can dominate minor or trace level maps. Because of the poorer peak-to-background ratio, this artifact is more significant for EDS spectrometry than for WDS. A typical EDS P/B ratio for the FWHM measurement window is in the range 30/1 to 50/1. At mass concentration levels of 1 - 3 wt%, the background will be contributing as much intensity as the characteristic peak. If the analyte is present at the same concentration in two phases whose average atomic numbers differ by a factor of two, there will be an apparent doubling in the concentration of the analyte due to the change in continuum between the two phases. An example of such false contrast due to the continuum artifact is shown in the EDS compositional shown in Figure 10.5er.6. The specimen is aluminum - copper eutectic. The maps have been prepared with the energy dispersive x-ray spectrometer, with an energy window at the position of aluminum, copper and scandium. The contrast in the scandium image suggests that scandium is present and is preferentially segregated to the copper-rich phase. In reality, there is no scandium is present and the false contrast is entirely due to the atomic number dependence of the continuum. When a proper background correction is applied, the apparent scandium contrast is eliminated. (Myklebust et al., 1989). For WDS with its superior peak-to-background, the continuum artifact becomes significant below 1 weight percent. (8) Poor contrast sensitivity at high concentration levels: The dot mapping technique has poor contrast sensitivity, particularly at high concentration. The quality of a dot map depends on the concentration level of a constituent. With sufficient time expenditure, it is possible to prepare a dot map of a region containing a constituent at 5 weight percent against a background which does not contain that constituent. However, it is virtually impossible to visualize a 5 weight percent increase in concentration above a generally high concentration level, for example, 50 weight percent. A high density of dots is produced by the high concentration level of the analyzed element, reducing the visibility of the contrast resulting from the small change in concentration, as illustrated in Figures 10.5er.2 (a) and (b). 10.5er.3 Dot Mapping at Extreme Limits Figure 10.5er.7 shows an example of dot mapping zinc at the grain boundaries of polycrystalline copper. The levels of zinc being mapped, as confirmed by separate point analysis and by digital compositional mapping range from 0.1 to 10 weight percent. This map required over 6 hours of scanning at a beam current of 200 nA to reach these low concentration levels. In this case dot mapping is successful because there is no zinc present except in the areas of interest, so that the compositional contrast is very high, even at these low concentrations. Figure 10.5er.8 shows an even more extreme example of this case of dot mapping low concentration levels. The dot map shows trace level imaging of aluminum in human brain tissue where the maximum level of aluminum is 500 parts per million (Garruto et al., 1984). To reach these levels, the map required an accumulation time of 15 hours at high beam current (500 nA). Again, dot mapping was successful because the constituent of interest, aluminum, was only present in the region of interest and was at much lower levels elsewhere in the structure. References Cameca Instruments (1974). Users Manual for CAMEBAX. Garruto, R. M., Fukatsu, R., Yanagihara, R., Carleton Gajdusek, D., Hook, G., and Fiori, C. E., (1984). Proc. Nat. Acad. Sci. (USA), 81,1875. Heinrich , K. F. J. (1975). "Scanning Electron Probe Microanalysis" in Advances in Optical and Electron Microscopy, Barer, R. and Cosslett, V.E., eds., 6, 275. Myklebust, R. L., Newbury, D. E., and Marinenko, R. B. (1989). Anal. Chem. 61,1612. Figure Captions 10.5er.1 X-ray dot map (area scan) of a ternary alloy: (a) Specimen current (inverted contrast) image showing atomic number contrast; (b) dot map of silver (L); dot map for copper (K); (c) dot map of tin. The dot maps have been prepared with the characteristic x-ray signal derived from a wavelengthdispersive x-ray spectrometer. (Example courtesy Robert Myklebust, NIST.) 10.5er.2 Choice of recording parameters in x-ray dot mapping: (1) Effects of number of dots: (a) Good contrast is found in high concentration region with 10,000 dots recorded; (b) further accumulation to 40,000 counts leads to improved contrast in lower concentration area at the expense of saturation in higher concentration region. (2) Choice of dot brightness: (c) properly adjusted CRT dot; (d) dot adjusted to be too bright; note loss of contrast in image. Specimen: coating on steel; E o = 20 keV. (a),(b) = Ca K(c),(d) = Fe K(Example courtesy Ryna Marinenko, NIST). 10.5er.3 WDS defocussing during mapping. As the beam is scanned off the optic axis of the WDS, the displacement in the specimen plane is equivalent to a change in the angle away from the Bragg angle, B , of the x-rays approaching the crystal by an angle . 10.5er.4 (a) Example of a dot map with defocussing evident. The band of intensity corresponding to the exact focus. The band axis is parallel to the width dimension of the diffraction crystal. Aluminum K from a geological sample. (b) Correction of the defocussing by dynamic crystal rocking. The diffraction crystal was rocked during the scan to move the band of constant intensity from top to bottom during the scan. (Cameca Instruments, 1974). 10.5er.5 Example of the WDS defocussing artifact as seen in dot maps of an iron-aluminum electrical connection interface. The arrow marks the axis of the defocus band. (a) aluminum K map (b) iron K map. Note the non-uniformity of the intensity and the loss in contrast near the bottom of the aluminum map; note also the different orientation of the focus bands in the two maps because of the different positions of the wavelength spectrometers relative to the specimen. 10.5er.6 Example of false compositional contrast, a mapping artifact which occurs because of the dependence of the x-ray bremsstrahlung on the specimen composition. The specimen is aluminum - copper eutectic. A map has been prepared with the energy dispersive x-ray spectrometer, with an energy window at the position of (a) aluminum; (b) copper; and (c) scandium. The contrast in image (c) suggests that scandium is present and is preferentially segregated to the copper-rich phase. There is no scandium is present. (d) When a proper background correction is applied, the apparent scandium contrast is eliminated. (Myklebust et al., 1989). 10.5er.7 Dot map of zinc at the grain boundaries of polycrystalline copper. The compositional map reveals concentrations as low as 0.1 weight percent (sample courtesy Daniel Butrymowicz, NIST). 10.5er.8 Trace level imaging of trace constituents in human brain tissue: aluminum, maximum level = 500 parts per million (Garruto et al., 1984).