GENERAL TIPS Types of Tablet:IP Uncoated Film Coated Enteric Coated USP Compressed/molded Plain Coated Delayed Release Dispersible Tablet Modified Release Tablet Soluble Tablet Effervescent Tablet For use in mouth (Chewable, Lozenges, Sublingual) Orodispersible BP Uncoated Coated Gastro Resistent (Enteric Coated) Dispersible Tablet Modified Release Tablet Soluble Tablet Effervescent Tablet For use in mouth (Chewable, Lozenges, Sublingual) Orodispersible Standards for Tablets:IP Content of Active Ingredient Uniformity of weight Uniformity of Content DT Dissolution BP Content of Active Ingredient Uniformity of weight Uniformity of Content DT Dissolution USP Content of Active Ingredient Weight Variation Uniformity of Content DT Dissolution Dispersible Tablet Exteded Release Tablet Soluble Tablet Effervescent Tablet Chewable/Buccal, Sublingual Orodispersible 1) Content of Active Ingredient: - 1) Assay of Active 2) 20 tabs: - Limits 90% to 110% 2) Uniformity of Weight/Wt Variation:20 tabs, calculate avg. wt NMT 2 deviate, none twice the limits. Weight Variation Limits:1) For Tablets IP/BP Limit 80 mg or less 10% More than 80mg or 7.5% Less than 250mg USP 130mg or less 130mg to 324mg 250mg or more More than 324mg 5% 2) For Capsule:IP Less than 300mg 300mg or More Limit 10% 7.5% Friability Test:- This test is additional to check crushing strength of tablet by this test one can check Capping &/or Lamination. USP limit is 0.5 to 1%. Rotation: - 25 rpm or 100 rotations in 4 min. 1 USP 29-now <905>Uniformity of Dosage Units ≥ 25 mg & 25% of active ingredient Uniformity of Content or Content Uniformity:IP: - Active less than 10mg or 10%, BP:- Active less than 2 mg or 2%, USP:- Active less than 25mg or 25%. -10 tabs limit NMT 1 tab deviate 85 – 115% & none outside 75 – 125% of the Avg value/IP/BP/USP (Relative Standard Deviation less than or equal to 6%), - If 2 or 3 individual values are outside the limits 85 – 115% of the Avg value, & none outside 75 – 125% repeat for 20 tabs. - Complies when 30 tabs NMT 3 of the individual values are outside the limit 85 – 115% of the Avg value, and none outside 75 – 125%. Disintegration Time:NMT 15 min, in water with Disc 370C ± 20C Uncoated Tablet NMT 30 min, In water with Disc for Film Coated Tab, and Coated Tablet NMT 60 min Other than Film coated tablet Intact for 1 hr in 0.1 N HCl & disintegrate within 2 hr in Mixed Enteric Coated Tab 6.8 Phosphate buffer. According to USP 1 hr in Simulated gastric fluid, then in Simulated Intestinal Fluid. Within 3 min in water at 250C ± 10C (IP) & 15 – 250C (BP) Dispersible/Soluble Within 1 min Orodispersible 5 min in 250 ml water at 20 – 300C (IP) & 5 min in 200 ml Effervescent Tab water at 15-250C (BP) Buccal & Sublingual Not Applicable but dissolve within 15 – 30 min. DT Apparatus:- Mesh Apperture:- 2mm (#10), Cycles:- 28 – 32 cycles/min, 50 – 60 mm distance from bottom & top, Temp of water 370C ± 20C. If 1 or 2 tabs fail, repeat for 12 tabs. 2 Solubility:- BP SOLUBILITIES Very soluble less than 1 part Freely soluble from 1 to 10 parts Soluble from 10 to 30 parts Sparingly soluble from 30 to 100 parts Slightly soluble from 100 to 1000 parts Very slightly soluble from 1000 to 10,000 parts Practically insoluble more than 10,000 parts Approximate quantity of solvent by volume for one part of soluble by weight. For example, 1g of a very soluble substance dissolves in less than 1ml of solvent (1gm/ml). Compressibility Index (Carr’s Index):Tapped Density – Bulk Density x 100 Tapped Density Flow property Excellent Good Fair Passable Poor Very poor Very, very poor C.I (%) ≤10 11 – 15 16 – 20 21 – 25 26 – 31 32 – 37 >38 Flow property Excellent Good Fair-aid not needed Passable – may hang up Poor – must agitate, vibrate Very poor Very, very poor Angle of Repose:θ = tan-1(h/r) Hausner ratio 1.00 – 1.11 1.12 – 1.18 1.19 – 1.25 1.26 – 1.34 1.35 – 1.45 1.46 – 1.59 >1.60 Angle of repose (degrees) 25 – 30 31 – 35 36 – 40 41 – 45 46 – 55 56 – 65 >66 3 Bioavailability:- The rate and extent to which the active ingredient or active moiety is absorbed from a drug product and becomes available at the site of action. For drug products that are not intended to be absorbed into the bloodstream, bioavailability may be assessed by measurements intended to reflect the rate and extent to which the active ingredient or active moiety becomes available at the site of action. ANDA - Abbreviated New Drug Application. IND – Investigational New Drug Application. NDA – New Drug Application. According to the BCS, drug substances are classified as follows: Class I - High Solubility, High Permeability Class II - High Permeability, Low Solubility Class III -High Solubility, Low Permeability Class IV - , Low Solubility Low Permeability A drug substance is considered HIGHLY SOLUBLE when the highest dose strength is soluble in < 250 ml water over a pH range of 1 to 7.5. A drug substance is considered HIGHLY PERMEABLE when the extent of absorption in humans is determined to be > 90% of an administered dose, based on mass-balance or in comparison to an intravenous reference dose. A drug product is considered to be RAPIDLY DISSOLVING when > 85% of the labeled amount of drug substance dissolves within 30 minutes using USP apparatus I or II in a volume of < 900 ml buffer solutions. DISSOLUTION DETERMINATION USP apparatus I (basket) at 100 rpm or USP apparatus II (paddle) at 50 rpm. Dissolution media (900 ml): 0.1 N HCl or simulated gastric fluid, pH 4.5 buffer, and pH 6.8 buffer or simulated intestinal fluid. Compare dissolution profiles of test and reference products using a similarity factor (f2). AN ARRAY OF TABLET TYPES Immediate Release Uncoated Tablets: Usually no taste/stability issues. Coated Tablets: For taste/stability/identification (coated with water-soluble/dispersible polymer–mixture of hydroxypropyl cellulose/hydroxypropylmethyl cellulose); coating readily ruptures in GI tract. Enteric-Coated Tablets: For drugs inactivated or destroyed in the stomach or for those causing irritation to the gastric mucosa; tablet passes through the stomach but disintegrates in the intestines where absorption takes place. Excipients used for enteric coating include cellulose acetate phthalate, mixtures of fats and fatty acids, etc. Multiple Compressed Tablets: Multiple-layered tablets manufactured by using more 4 than one compression cycle. Each layer contains a different drug and each may be colored differently. Controlled Release Tablets: Improved therapy, less toxicity, improved patient compliance—using polymers such as methacrylates. Sublingual Tablets: Small, flat ovals such as nitroglycerin. They are ideal tablets for absorption of drugs which are destroyed by gastric juice or undergo first pass metabolism. Chewable Tablets: Disintegrate rapidly when chewed for patients with swallowing difficulty (children, elderly) and when there is no access to water. Most commonly used for multiple vitamins and antacids. Effervescent Tablets: In addition to the active, this product form contains sodium bicarbonate and citric acid. When water is added the ensuing chemical reaction forms carbon dioxide, which acts as a disintegrant and produces effervescence that hastens dissolution (antacids). Official Standards as per I.P. / B.P. / U.S.P. COMPARISON OF DIFFERENT PHARMACOPOEIAL QUALITY CONTROL TESTS PHARMACOPOEIAS TYPE OF TABLET TESTS TO BE PERFORMED Content of active ingredients For all tablets Uncoated tablet BRITISH PHARMACOPOEIA Effervescent tablet Coated tablet Gastro resistant tablet Modified release tablet Tablet for use in mouth Disintegration Uniformity of content Labeling Disintegration test Uniformity of weight Disintegration test Uniformity of weight Disintegration test Uniformity of weight Disintegration test Uniformity of weight Uniformity of weight 5 Soluble tablet Dispersible tablet Disintegration test Uniformity of weight Disintegration test Uniformity of dispersion Uniformity of weight Uniformity of container content Uncoated tablet Content of active ingredient Uniformity of weight Uniformity of content Disintegration test INDIAN PHARMACOPOEIA Enteric coated tablet Disintegration test Dispersible tablet Soluble tablet Effervescent tablet UNITED STATES PHARMACOPOEIA Physical tests applicable to tablet formulation Uniformity of dispersion Disintegration Disintegration test Disintegration/ Dissolution / Dispersion test Bulk density /Tapped density of powder Powder fineness Loss on drying Disintegration test Tablet friability Dissolution test Drug release testing Uniformity of dosage form Container permeation test Labeling of inactive ingredients Tablet Problems:Capping:- ‘Capping’ is the term used, when the upper or lower segment of the tablet separates horizontally, either partially or completely from the main body of a tablet and comes off as a cap, during ejection from the tablet press, or during subsequent handling. Lamination / Laminating:- Definition: ‘Lamination’ is the separation of a tablet into two or more distinct horizontal layers. 6 Chipping:- ‘Chipping’ is defined as the breaking of tablet edges, while the tablet leaves the press or during subsequent handling and coating operations. Cracking:- Small, fine cracks observed on the upper and lower central surface of tablets, or very rarely on the sidewall are referred to as ‘Cracks’. Sticking / Filming:- ‘Sticking’ refers to the tablet material adhering to the die wall. Filming is a slow form of sticking and is largely due to excess moisture in the granulation. Picking:- ‘Picking’ is the term used when a small amount of material from a tablet is sticking to and being removed off from the tablet-surface by a punch face. The problem is more prevalent on the upper punch faces than on the lower ones. The problem worsens, if tablets are repeatedly manufactured in this station of tooling because of the more and more material getting added to the already stuck material on the punch face. Mottling:- ‘Mottling’ is the term used to describe an unequal distribution of colour on a tablet, with light or dark spots standing out in an otherwise uniform surface. Double impression:- ‘Double Impression’ involves only those punches, which have a monogram or other engraving on them. Problems for tablet coating:Blistering:- It is local detachment of film from the substrate forming blister. Chipping: It is defect where the film becomes chipped and dented, usually at the edges of the tablet. Cratering: It is defect of film coating whereby volcanic-like craters appears exposing the tablet surface. Picking: It is defect where isolated areas of film are pulled away from the surface when the tablet sticks together and then part. Pitting: It is defect whereby pits occur in the surface of a tablet core without any visible disruption of the film coating. Blooming: It is defect where coating becomes dull immediately or after prolonged storage at high temperatures. Blushing: It is defect best described as whitish specks or haziness in the film. Colour variation: A defect which involves variation in colour of the film. 7 Infilling: It is defect that renders the intagliations indistinctness. Orange peel/Roughness: It is surface defect resulting in the film being rough and nonglossy. Appearance is similar to that of an orange. Cracking/Splitting: It is defect in which the film either cracks across the crown of the tablet (cracking) or splits around the edges of the tablet (Splitting). 8