DESIGN MANAGEMENT IN DESIGN AND BUILD PROJECTS: THE NEW ROLE OF THE CONTRACTOR Edwin H. W. Chan1, Albert P. C. Chan2 and Ann T. W. Yu3 ABSTRACT The team members in Design and Build D&B projects, including owner’s representative, contractor and architect/engineer, have to re-adjust their traditional thinking and to learn extra professional skills to cope with the increasing complexities and demands of modern practice and for managing the design of large-scale projects. In D&B contracts, the design responsibility is transferred from the owner’s organization to that of the D&B contractor. This paper presents a study, which reviews the project management of D&B projects and also analyses the issues relating to design management process and design risk of the project participants with their changed roles. The study explores the performance and adaptability of the D&B contractor in design management. A questionnaire survey and structured interviews of three groups of project participants: owners, designers and contractors were carried out. The study results indicate that, though there are identified areas needing improvement, most of the respondents have satisfactory experiences with the D&B contractor’s performance in terms of effectiveness in managing the design team, adequacy of design knowledge and their ability in managing the design process. KEY WORDS Design and Build, Design management, Contract, Contractor’s Role. INTRODUCTION In the last decade, Design and Build (D&B) system has been gaining its popularity both in Hong Kong and worldwide as an alternative procurement method to offset problems associated with the traditional procurement system (Akintoye, 1994; Lam and Chan 1995; Ma and Chan 1997; Yu, 1998; Deakin, 1999; Love et al. 1998; Chan & Chan 2001, 2000; Chan et al. 2001a; 2001b, Lim et al. 2002). In D&B system, the design-builder may employ architects or engineers (either as the design-builder’s staff or as contracted consultants), and such design professionals are directly responsible to the design-builder, not the client. Tam 1 Associate Professor, Department of Building and Real Estate, the Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong SAR, China. Tel. (852) 27665800, Fax. (852) 23623979, E-mail: bsedchan@inet.polyu.edu.hk 2 Professor, Department of Building and Real Estate, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong 3 Research Associate, Department of Building and Real Estate, the Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong 1 (2000) confirms that the designer and contractor developing detailed design together can improve buildability. It is said that the end products of D&B contracts are usually uninteresting and dull, since the designer’s creativity can be stifled because of interference from the leading role of builder in design. Chan and Chan (2000) found that this perception is not necessarily true because innovative designs that incorporate constructability and practicality do exist. On the other hand, D&B system requires the design-builder to adopt an active role in the management of design process. Design management is to ensure that all the information is managed and distributed sensibly and responsibly at the right time (Gray and Will, 2001; Dulamimi et al. 1995). There are studies that recognize the difficulties encounter in design management due to the need to collaborating multidisciplinary personnel and issues (Zaneldin, Hegazy & Grierson, 2001; Hampton, 2001, Pertti LahdenperÄ & Veli-pekka TanhuanpÄÄ, 2000). Culley (1992) found that engineers and designers spend between 20-30% of their time searching for and handling information. Problems associated with design management include coordination of different requirements, scheduling of information required time, appropriate training with overall knowledge to coordinate different disciplines of the design team and appreciation of design performance construction practicality. Design management also involves the allocation of design responsibilities among all the project participants and appreciation of contractual implication in the process (Chan and Chan 2001, 2000). Early research by Chan (2000) found that the main problem with D&B projects is the limited number of companies with a proven record of both designing and constructing. Contractors may be competent in general construction but with limited experience in design management. The key question in this study is whether the design-builder is ready and capable for the leading role in design management for D&B projects. Although the production of information and the management of its flow may be separated, they must be integrated within the process of design management to meet the project objectives. There are also many inherent problems in the nature of design developments of a project (Dulamimi et al. 1995). The following issues affect the effectiveness in the design management of D&B system. DESIGN RISK IN THE CHANGED ROLES OF CLIENTS AND CONTRACTORS On the face of it, D&B system provides the client a very convenient contractual arrangement with which the client off-loads most of the project risks to the contractor. A close analysis will reveal that the client is not without risk in using the D&B system. The problems associated with design management in D&B system include the following: The system depends on how clear the Client’s Requirement is. It is very important and yet difficult to agree upon how the Contractor Proposal has met the Client’s Requirement. It is also the source of conflict in the later stage of the contract. Contractor’s resources could be wasted in the tender stage to prepare Contractor’s Proposal and the waste resources may ultimately reflected in the tender price. After the contract is awarded, the contractor may cut his own cost by manipulating detail designs for his benefit; Contractor may sacrifice on quality to reduce cost, hence argument of quality on site. 2 Under the building control system of many jurisdictions, the legal responsibility of project participants in D&B contracts is an area of concern. The legal responsibility of the contractor and architect/engineer established in the building control system is based on the contractual arrangement of a project with the traditional procurement method. . For example, with reference to the detailed requirements in the Buildings Ordinance in Hong Kong, the Authorized Person (an architect/surveyor/engineer registered under the Ordinance) and the Registered Contractors are sharing many responsibilities together to comply with statutory requirements (Chan, Mok & Scott 2001). One of the major roles of the Authorized Person (architect/engineer) is to supervise the works of the contractor and to check or sanction the contractor’s work for compliance with the Buildings Ordinance, though the government officials will carry out curtailed checking (Chan & Chan 1999). Under a D&B procurement system, the architect/engineer employed directly by the D&B contractor may find it difficult to discharge his statutory duties as a “statutory agent” of the Buildings Authority (HKIA 1998; Chan 1998). Architects/engineers all over the world should have the responsibility to ensure that the buildings designed by them will comply with building regulations. Their concern about proper discharge of their legal duty would be the same largely. PROBLEMS IN DESIGN MANAGEMENT OF D&B CONTRACTS Literature review has identified the following specific problems associated with design management in the D&B system: Client has difficulties in preparing an adequate brief (Yu, 1998; Bubshait et al. 1999); Client has less control over the design aspect of the project (Yu, 1998); Mis-interpretation by the Client on contractor’s design proposal (Chan and Chan, 2001; Ng and Skitmore, 2002); Separation of design roles and overall design management (Love et al. 1998); Separation of design and site supervision (Chan and Chan, 2000; Chan & Chan 2001); Insufficient time for thorough design and detailing at the tender stage which is normally allowed 8 to 10 weeks only (HKIA, 1998); Conflicts of interest in the architect’s/engineer’s role under the D&B contract and in his duties under the Buildings Ordinance (HKIA, 1998); As far as the bare minimum standards stipulated in the Employer’s Requirements could be met, to save cost and time, the contractor is reluctant to improve on design and detailing, even there may have some deficiencies in the design submitted at tender stage. (HKIA, 1998) There are limited numbers of companies with proven records in both designing and construction to compete in the D&B market. (Yu, 1998; Chan, 2000) Difficulties encountered in the coordination of various designers and in scheduling design information production (Baldwin et al. 1999) Dispute on design responsibility (Chan and Chan, 2000; Ng and Skitmore, 2002) Inheritance of design errors (Ng and Skitmore, 2002) Client changes (Yu, 1998; Bubshait et al. 1999). It is important that proper procedures for managing design changes should be established such that only the correct design documents are distributed to the project team. 3 OBJECTIVES OF THIS PAPER The above paragraphs review the problems associated with design management. In this study, design management means effective management of design process, proper allocation of design liability, cost effective in design process, etc. As part of a research project funded by the Hong Kong Polytechnic University, a study was carried out in June 2002 to investigation issues concerning design management in D&B contracts. This paper extracts the relevant parts of data collected in the above-mentioned study and explores the performance and adaptability of the D&B contractor in design management with the following specific objectives: To investigate the importance of design management as expressed by clients, designers and contractors. To evaluate the capability of the D&B contractor for the leading role in design management. To recommend the appropriate roles of the project participants for design management in D&B projects. RESEARCH METHODOLOGY The study included questionnaire survey to collect opinions from a sample size of about 250 construction professionals, including clients, designers (architects and engineers) and contractors and subcontractors, who are key personnel in firms and companies known to have experience with D&B projects. Considering the size of the Hong Kong construction industry where, as an illustration, there are only about 160 architectural firms and practically all D&B contracts are public sector projects, the sample size is significant enough for the purposes. The targeted samples were requested to answer questions on the problems associated with design management in D&B projects and to suggest contract provisions to govern the design management and to allocate design responsibilities in D&B contracts for the following parties: (i) D&B contractor and client; (ii) D&B contractor and designer; and (iii) Client and independent checker. Based on literature review, the following are some of the topics/issues included in the questionnaire, which are relevant to the competency of the D&B contractor in the role of design management: Are design management and design responsibility the major considerations for using D&B procurement system? In what priority of importance are design management and design responsibility compared with the other factors such as single point responsibility, cost certainty, constructability and shorter project duration? The key considerations in design management process such as who should prepare and approve the design work for construction. The satisfaction level on the contractual arrangement for design management and on the performance of designers, independent checkers and contractors in design management. The target samples were briefed in the questionnaire of this study that D&B projects refer to those projects, which the contractor is responsible for the complete design and construction. Design Management for this study means effective management of design 4 process, proper allocation of design liability, cost effective in design process, etc. Subsequent to the questionnaire survey, structured interviews were conducted with 15 project participants including clients, designers and builders to have detailed discussions on the preliminary findings of the questionnaire to collect qualitative data for the study. As early as the 1950s, research approaches have combined quantitative and qualitative methods (Shapiro, 1955). The integrated method is said to have reaped the “best of both worlds” (Csete and Albrecht, 1994). In the current study, qualitative data were collected through structured interviews to support the quantitative research results of questionnaire through “triangulation” (Jick 1979). By applying both the quantitative and qualitative methods as a triangulating strategy, data of one research method (qualitative in this case) helps generalization of the findings based on another research method (quantitative in this case) for the same topic. This paper presents the results of the questionnaire survey and structured interviews. DATA ANALYSIS DESCRIPTIVE STATISTICS The data collected in the study were input into a Microsoft Excel file in form of a matrix. Frequencies, percentages of the cases were calculated. Pie charts, bar charts were plotted and tables were produced to present and interpret the results. The indices of factors were calculated based on the weighting: “Most important” or “First priority” was given 5 points “Important” or “Second priority” was assigned with 4 points “Neutral” or “Third priority” was given 3 points “Less important” or “Fourth priority” was assigned with 2 points “Least important” or Fifth priority” was given 1 point The index of each factor can be calculated by the following equation: 5 W Index of factor i = j 1 j f ij 5 j 1 f ij Where W j = weights of the degree of importance j of factors (5, 4, 3, 2, 1); f ij = corresponding frequencies of the degree of importance j of factor I; 5 j 1 f ij = total number of respondents The ranking of the factors were based on the indices calculated using the above equation. The higher the index, the higher the priority ranking is. 5 CORRELATION COEFFICIENT The choices of respondents for each of the questions in the questionnaire were encoded with nominal and Likert scale on which they are measured. The Pearson correlation coefficient, which ranges from -1 to +1, was used to indicate the agreement among the choices in two different questions. In this research, the Pearson correlation coefficients range from 0 to +1. The more the coefficient is closer to +1 indicates the more perfect the agreement of the responses for two different questions. SURVEY RESULTS AND FINDINGS The following presents the results and findings of the survey after combining the results of both the questionnaire survey and structured interviews. PROFILE OF SURVEY RESPONDENTS There were 39 completed and valid questionnaire sheets returned representing a response rate of 16%, which is close to a normal expectation for opinion survey. The questionnaire data was buttressed by 15 follow-up interviews with individual construction professionals who were willing to take part in the research. The majority of the respondents were D&B contractors (42%) while the clients and designers each accounted for 29% of the respondents. DESIGN MANAGEMENT PROCESS Designer According to the questionnaire survey, the architects/engineers (as the contractor’s designers) are found to be the most appropriate person to prepare the design for D&B contracts. As clarified through the structured interviews, the best approval channel for design proposals in D&B projects is from designers to contractors and then to client’s representatives. Most of the interviewees felt that the design proposals should be submitted to the client’s project manager or consultants for final approval. Design manager Who is the best party to be responsible for overall design management process? In this study, the client’s group and the contractor’s group opined that the D&B contractor was the appropriate party to be responsible for overall design management process while the designer’s group expressed that the Client’s project manager is the best party instead. Subsequent interviews with clients, designers and contractors revealed the underlining reasons. The client and contractor agreed that the D&B contractor was the best party to be responsible for overall design management because the project was a D&B contract in which the contractor should be the team leader of the project. He knew when the drawings and information were required to suit his construction schedule. The D&B contractor was also responsible for cost control as well as satisfying client’s requirements. However, some of the designers were concerned that the D&B contractor, in managing the design process, would consider over favorably for construction issues at the expense of design matters. 6 Design Responsibility In the structured interviews, the results confirmed that the contractor as the overall coordinator should be responsible for design faults. 73% of the interviewees agreed that the contractor should be responsible for any lack of coordination in drawings. The reason given was that the design responsibility in a D&B project is transferred to the contractor as the contracting party and he should carry the overall responsibility in design aspects. From practical points of view, interviewees expressed that there were always discrepancies found in structural and building services drawings. The contractor should prepare integrated structural and services drawings to avoid discrepancies and the contractor should appoint design coordinators to coordinate E&M drawings. It was also suggested by interviewees that resources in time and cost should be allowed for coordination of design drawings and a fee should be clearly identified in the D&B tender price for that purpose. SATISFACTION WITH PERFORMANCE IN DESIGN MANAGEMENT Traditionally, the role of management of design process and construction process are well defined and taken up separately by the designer and contractor. With the D&B, the management of design process is one of the concerns for the D&B contractor organization. Who and how at different stages of the project should be involved may affect the project performance. In this study, 62% of the respondents are satisfied with the arrangement for design management in the projects that they have been involved (See Figure 1). Figure 1 also shows the satisfaction level with the D&B contractor in terms of the following aspects: (i) experience as being the project team leader; (ii) effectiveness in managing the design team; (iii) adequate design knowledge; and (iv) ability in managing the design process. The results show that nearly 60% of the respondents are satisfied with the D&B contractor’s performance in terms of experience as being the project team leader, effectiveness in managing the design team and adequate design knowledge. About 50% of the respondents are satisfied with the contractor’s management of the design process. The data of satisfaction levels are also input into SPSS statistic package version 11.0 for analysis. For those who are satisfied with the experience of the contractor as being the project team leader, they are also satisfied with the contractor in terms of effectiveness in managing the design team. The Pearson Correlation Coefficient for this correlation testing is 0.737. The result also agrees with those who are satisfied with the contractor in terms of managing the design process. The Pearson Correlation Coefficient is 0.711. Furthermore, for those who are satisfied with the contractor’s effectiveness in managing the design team, they are also satisfied with the contractor’s managing the design process, with a Pearson Correlation Coefficient of 0.700. The correlations are all significant at the 0.01 level (2-tailed). Therefore, significant correlation exists to agree on the D&B contractor’s performance in terms of: (i) experience as being the project team leader; (ii) effectiveness in managing the design team; (iii) adequate design knowledge; and (iv) ability in managing the design process. 7 70% 60% Percentage 50% 40% 30% 20% 10% 0% 1 2 3 4 5 Satisfaction level with the arrangement of Design Management in the project 5% 57% 24% 11% 3% Satisfaction level with the Contractor's experience as being the project team leader 11% 60% 16% 13% 0% Satisfaction level with the Contractor's effectiveness in managing the design team 5% 53% 18% 21% 3% Satisfaction level with the Contractor's design knowledge 0% 55% 24% 21% 0% Satisfaction level with the Contractor's management of design process 0% 50% 34% 13% 3% Rating (1-very satisfied, 3-neutral, 5-very unsatisfied) Figure 1: Satisfaction levels with performance in design management RECOMMENDATIONS SEPARATION OF DESIGN AND DESIGN MANAGEMENT The survey results provide strong support for employing separated parties for the functions of design and design management. The architects/engineers are the strong candidates to lead on design matters, whilst they are not regarded as the most appropriate persons to carry out the design management in D&B projects. It is recommended to appoint an experienced project participant as the design manager to be responsible for the overall design management. APPROPRIATE DESIGN MANAGER Results of the questionnaire and structured interviews indicate that the D&B contractor is the appropriate party to carry out design management in D&B contracts. This reflects the views of the Contractors/Consultants/Employers, which are based on their experience in dealing with D&B projects. The contractor was found to possess the appropriate knowledge and skill to coordinate different disciplines of professionals in the project team for controlling the design information to meet a construction programme. The D&B contractor should be the designated design manager and be responsible for the design information flow and any discrepancies in the overall design, as he knows the construction time schedule. 8 ROLE CHANGE TO BE REFLECTED IN CONTRACTS In D&B contracts, the project participants have to adapt the changed roles and responsibilities. It is suggested the roles and responsibilities of the parties involved in design and design management should be clearly specified in the respective contracts to avoid misunderstanding and dispute. Site supervision and statutory responsibilities are the grey areas where clarification of ambiguity is required. Lack of coordination in drawings is also a common fault. The contractor should appoint a design coordinator to coordinate the drawings issued by different disciplines of the design team. Limitation of the Recommendations Although the study was carried out with cases in Hong Kong, the practice and professional persons involved in large-scale projects in Hong Kong are very much international in nature. Therefore, the study results would apply to the similar situations in many countries. Although the study had covered the D&B sector of construction works comprehensively, it was limited with sample size in Hong Kong. In addition, the majority of the respondents in the survey were contractors (about 42%) and there were only a small number of D&B contractors competing in the Hong Kong market. The conclusions so overwhelming endorsing the D&B contractor’s performances and in favour of him for the role of design management should be regarded with a slight caveat that there could be many self-serving elements in the survey responses. Moreover, other data from this study also points out that there are scopes for improvement both in the arrangement of design responsibility and in the competency of the contractor and other project team members in the design management process. These issues would be further analyzed in another research paper. CONCLUSIONS In this study, design management means effective management of design process, proper allocation of design liability, cost effective in design process, etc. The study includes a review of the project management of design-build projects and a critical analysis of the design responsibility and design management process involved in the D&B contracts. In D&B contracts, the design responsibility is delegated to the D&B contractor. Design management and design responsibility are the major consideration for designers and D&B contractors in using D&B procurement system. 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