Copyright 2002 and 2005 AIA MASTERSPEC Short Form PRODUCT MASTERSPEC LICENSED BY ARCOM TO XYPEX 05/02 (R 05/05) This Product MasterSpec Section is licensed by ARCOM to Xypex Chemical Corporation ("Licensee"). This Product MasterSpec Section modifies the original MasterSpec text, and does not include the full content of the original MasterSpec Section Revisions made to the original MasterSpec text are made solely by the Licensee and are not endorsed by, or representative of the opinions of, ARCOM or The American Institute of Architects (AIA). Neither AIA nor ARCOM are liable in any way for such revisions or for the use of this Product MasterSpec Section by any end user. A qualified design professional should review and edit the document to suit project requirements. For more information, contact Xypex Chemical Corporation, 13731 Mayfield Place, Richmond, BC V6V2G9, Canada; Phone: 800-961-4477; Fax: 604-270-0451; Email: info@xypex.com; Website: www.xypex.com. For information about MasterSpec contact ARCOM at (800) 424-5080 or visit www.MasterSpec.com. SECTION 071616 - CRYSTALLINE WATERPROOFING PART 1 - GENERAL 1.1 SUMMARY A. 1.2 This Section includes crystalline waterproofing. SUBMITTALS A. Product Data: For each type of product indicated. B. Material test reports: For crystalline waterproofing, from independent testing laboratory, demonstrating that the waterproofing system complies with requirements of this Section. C. Warranty. 1.3 QUALITY ASSURANCE A. Manufacturer Qualifications: 1. 2. ISO 9001 certified. Having at least 25 years experience in the manufacture of cementitious crystalline waterproofing materials. B. Installer Qualifications: An employer of workers trained and approved by manufacturer. C. Mockups: Provide mockups of crystalline waterproofing to verify selections made under sample submittals and to demonstrate aesthetic effects. CRYSTALLINE WATERPROOFING 071616 - 1 Copyright 2002 and 2005 AIA MASTERSPEC Short Form PRODUCT MASTERSPEC LICENSED BY ARCOM TO XYPEX 1. 2. 1.4 05/02 (R 05/05) Provide samples of at least [10 sq. ft. (0.9 sq. m)] <Insert value>. Apply waterproofing according to requirements for the completed Work after permanent lighting and other environmental services have been activated. PROJECT CONDITIONS A. Weather Limitations: Proceed with application only when existing and forecasted weather conditions permit crystalline waterproofing to be performed according to manufacturer's written instructions and warranty requirements. B. Proceed with waterproofing work only after pipe sleeves, vents, curbs, inserts, drains, and other projections through the substrate to be waterproofed have been completed. Proceed only after concrete and masonry substrate defects, including honeycombs, voids, and cracks, have been repaired to provide a sound substrate free of forming materials, including reveal inserts. C. Ambient Conditions: Proceed with waterproofing work only if temperature is maintained at 40 deg F (4.4 deg C) or above during work and cure period, and space is well ventilated and kept free of water. 1.5 WARRANTY A. Special Warranty: Manufacturer's standard form in which [manufacturer] [Installer] agrees to repair or replace components of crystalline waterproofing that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. 2. Failure to maintain watertight conditions within specified warranty period. Warranty Period: [Five] <Insert number> years from date of Substantial Completion. PART 2 - PRODUCTS 2.1 MATERIALS A. Crystalline Waterproofing: A prepackaged, [gray][white]-colored proprietary blend of portland cement, specially treated sand, and active chemicals that, when mixed with water and applied, penetrates by capillary action into concrete or masonry and reacts chemically with free lime in the presence of water to develop crystalline growth within concrete or masonry capillaries to produce an impervious, dense, waterproof concrete or masonry with properties. 1. 2. 3. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, the following: Products: Subject to compliance with requirements, provide one of the following: Basis-of-Design Product: Subject to compliance with requirements, provide Xypex Chemical Corporation; Xypex, or a comparable product by one of the following: CRYSTALLINE WATERPROOFING 071616 - 2 Copyright 2002 and 2005 AIA MASTERSPEC Short Form PRODUCT MASTERSPEC LICENSED BY ARCOM TO XYPEX 4. 5. B. a. b. American Permaquik Inc.; Super 200. Vandex International Ltd.; Vandex Super. c. d. Xypex Chemical Corporation; Xypex. <Insert manufacturer's name; product name or designation.> Permeability: 0 for water at 405 feet (123 m) when tested according to CE CRD-C 48. Compressive Strength: [3000 psi (20.7 MPa)] [4000 psi (27.6 MPa)] <Insert value> when tested according to ASTM C 109/C 109M. Patching Compound: Cementitious waterproofing and repair mortar for filling and patching tie holes, honeycombs, reveals, and other imperfections; with properties meeting or exceeding the following criteria: 1. Basis-of-Design Product: Xypex Chemical Corporation; [Patch 'n Plug] [or] [Megamix II], or a comparable product by one of the following: a. 2. 3. 4. C. 2. 2.2 <Insert name of manufacturer.> Compressive Strength: 7600 psi (52.44 MPa) at 28 days when tested according to ASTM C 109/C 109M. Flexural Strength: 710 psi (4.8 MPa) at 28 days when tested according to ASTM C 348. Shrinkage: Minus 0.093 percent at 28 days and plus 0.073 percent at 90 days when tested according to ASTM C 596. Plugging Compound: Cementitious compound with hydrophobic properties; resistant to water and moisture but vapor permeable for all standard applications (vertical, overhead and horizontal surfaces not exposed to vehicular traffic); with properties meeting or exceeding the following criteria: 1. D. 05/02 (R 05/05) Basis-of-Design Product: Xypex Chemical Corporation; [Patch 'n Plug] [or] [Megamix II], or a comparable product by one of the following: a. <Insert name of manufacturer.> Compressive Strength: 4500 psi (31.1 MPa) at 28 days when tested according to ASTM C 109/C 109M. Water: Potable. PROPORTION AND DESIGN OF PROTECTIVE TOPPING MIX A. Protective Topping: Measure, batch, and mix portland cement and sand in the proportion of 1:3 and water. Blend together with mechanical mixer to required consistency. CRYSTALLINE WATERPROOFING 071616 - 3 Copyright 2002 and 2005 AIA MASTERSPEC Short Form PRODUCT MASTERSPEC LICENSED BY ARCOM TO XYPEX 05/02 (R 05/05) PART 3 - EXECUTION 3.1 PREPARATION A. Protect other work from damage from cleaning, preparation, and application of crystalline waterproofing. Provide temporary enclosure to confine spraying operation and to ensure adequate ambient temperatures and ventilation conditions for application. B. Stop active water leaks according to waterproofing manufacturer's written instructions. C. Repair damaged or unsatisfactory concrete or masonry according to manufacturer's written instructions. D. Surface Preparation: Comply with waterproofing manufacturer's written instructions to remove efflorescence, chalk, dust, dirt, mortar spatter, grease, oils, curing compounds, and form-release agents to ensure that waterproofing bonds to concrete or masonry surfaces. 1. Clean concrete surfaces according to ASTM D 4258. a. b. c. 2. 3.2 Scratch- and Float-Finished Concrete: Etch with 10 percent muriatic (hydrochloric) acid solution according to ASTM D 4260 or pressure wash using 3,000 to 4,000 psi water stream. Prepare smooth-formed and trowel-finished concrete by mechanical abrading or abrasive-blast cleaning according to ASTM D 4259. Wood-Formed Vertical Concrete Surfaces: Pressure wash, lightly sandblast, or acid etch with muriatic (hydrochloric) acid to provide a clean, absorbent surface. Concrete Joints: instructions. Clean reveals according to waterproofing manufacturer's written APPLICATION A. General: Comply with waterproofing manufacturer's written instructions for application. 1. 2. 3. 4. 5. Saturate concrete substrate with clean water to ensure migration of crystalline chemicals into voids and capillary tracts of concrete. Remove free surface water before application. Maintain damp condition until applying waterproofing. Apply waterproofing to [positive][negative]-side surfaces. Number of Coats: [One] [Two] for [brush] [spray] application. Dampen surface between coats. B. Final Coat Finish: [Spray Textured] [Brushed]. C. Moist-cure waterproofing for two days immediately after application has set, followed by two days of air drying as recommended in writing by manufacturer. D. Waterproofing Treatment Extensions: Extend waterproofing treatment as follows: 1. Onto columns integral with treated walls. CRYSTALLINE WATERPROOFING 071616 - 4 Copyright 2002 and 2005 AIA MASTERSPEC Short Form PRODUCT MASTERSPEC LICENSED BY ARCOM TO XYPEX 2. 3. 4. 3.3 05/02 (R 05/05) Onto interior nontreated walls intersecting exterior treated walls, for a distance of [24 inches (600 mm) for cast-in-place concrete] [and] [48 inches (1200 mm) for masonry]. Onto exterior walls and onto both exterior and interior columns, for a height of 12 inches (300 mm), where floors, but not walls, are treated. Onto every substrate in areas indicated for treatment, including [pipe trenches,] [pipe chases,] [pits,] [sumps,] <Insert area> [and] [similar offsets and features]. PROTECTION A. Protect applied crystalline waterproofing from rapid drying, severe weather exposure, traffic and water accumulation. Maintain completed Work in moist condition for not less than two days by procedures recommended in writing by waterproofing manufacturer. Protect waterproofing from temperatures below 36 deg F (2 deg C). Take measures to protect completed crystalline waterproofing coating from damage for at least 2 weeks after application. END OF SECTION 071616 CRYSTALLINE WATERPROOFING 071616 - 5