Wisconsin Center for Applied Microelectronics 1550 Engineering Drive Madison, WI 53706 Phone: 608/262-6877 Fax: 608/265-2614 WESTBOND 747677 ALUMINUM WEDGE BONDER Process Description: Once a die chip has been attached to a package, wire bonding is one method of making the connection between the die and the package. Aluminum and gold are typically used as bonding wire. Bonding has three basic methods: ultrasonic, thermo-compression and thermo-sonic. The ultrasonic method uses ultrasonic energy to attach the wire. Thermo-compression uses heat and pressure to attach the wire. For thermosonic, the wire is fed through a capillary; an electrical spark melts the tip to form a ball; and then the capillary moves downward to touch the bonding pad. After pressure, the capillary moves upward release some wire and then positioned to make the second bond. Equipment Description: The West Bond model has been set up as an ultrasonic 45-degree wedge bonder. The ultrasonic energy attaches a 0.001” aluminum wire at room temperature. The wire is clamped and threaded diagonally under the bonding wedge, allowing independent feeding action but requiring front-to-back bonding direction. The tool is guided manually by the operator and uses hand/eye reference to bond targets and elevations. Approved Materials for use in this equipment: Check the APPROVED MATERIALS for this equipment on http://mywebscape.wisc.edu under WCAM in the group directories. Date last modified: 2/17/2016 Date created: 8/18/10 Content by: Rebecca Bauer