Sue 6/184 - WELD - (c)WELD AN - 210069 TI - Development of a practical method for the estimation of weld induced crack in thick plate weldments. AU - LEE J M; YOON D R; HEO H Y; JANG T W; LEE J W OS - PUSAN NATIONAL UNIVERSITY; SAMSUNG HEAVY INDUSTRIES CO LTD SO - Intelligent Technology in Welding and Joining for the 21st Century. Proceedings, International Welding/Joining Conference, Gyeongju, Korea, 2830 Oct.2002. Publ: [Daejeon, 305-343 Korea]; Korea Welding Society; 2002. QA/NDT Session. Paper QN-2. pp.396-401. 13 fig., 2 tab., 4 ref. NO - [CD ROM] LO - KOREA LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - T (Theoretical) SH - WELDABILITY AND METALLURGY IT - SYMPOSIA; STRUCTURAL STEELS; PLATE; FINITE ELEMENT ANALYSIS; COMPUTATION; COLD CRACKING; DEFECTS; RESTRAINT; RESIDUAL STRESSES; PREHEATING; HEAT TREATMENT; T JOINTS; THICK; SIMULATING; ELASTIC ANALYSIS; PROCESS PARAMETERS; PROCESS CONDITIONS; HYDROGEN; GASES; TEMPERATURE; PREDICTION; STEELS; CRACKING AB - A method is presented for evaluating the possibility of crack occurrence in terms of crack density in welded thick section T joints, based upon finite element simulations and systematic experiments, and taking particular account of restraint effects. Finite element (FE) based methods were used to carry out elastic analyses to calculate the residual stresses and the restraint intensities. Design of experiment (DoE) studies were carried out using plates of 50 mm thickness and submerged arc welding to determine the effects of restraint intensity, diffusible hydrogen and preheating temperature on crack occurrence, in terms of crack density. The FE simulations were used to determine restraint intensities used in the DoE studies. The simulated and experimental results were compared. A contour diagram of crack density for given T joints was established. UP - 2003-04 7/184 - WELD - (c)WELD AN - 210068 XR - 202679; 208546 TI - The effects of heat input and gas flow rate on weld integrity for sleeve repair welding of in-service gas pipelines. AU - KIM Y P; KIM W S; BANG I W; OH K H OS - KOREA GAS CORP; SEOUL NATIONAL UNIVERSITY SO - Intelligent Technology in Welding and Joining for the 21st Century. Proceedings, International Welding/Joining Conference, Gyeongju, Korea, 28- 30 Oct.2002. Publ: [Daejeon, 305-343 Korea]; Korea Welding Society; 2002. QA/NDT Session. Paper QN-1. pp.390-395. 5 fig., 2 tab., 11 ref. NO - [CD-ROM] [Similar paper: Pipeline Repairs. Proceedings, International Conference, Wollongong, 5-6 Mar.2001. Paper 16. 14pp; Weldasearch 202679] [See also Weldasearch 208546] LO - KOREA LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - T (Theoretical) SH - REPAIR AND MAINTENANCE; PIPES, PIPELINES AND VESSELS IT - SYMPOSIA; PIPELINES; CARBON MANGANESE STEELS; MICROALLOYED STEELS; FINITE ELEMENT ANALYSIS; COMPUTATION; IN SERVICE OPERATIONS; REPAIR; MAINTENANCE; SLEEVES; UNDERBEAD CRACKING; COLD CRACKING; CRACKING; DEFECTS; MMA WELDING; ARC WELDING; GTA WELDING; GAS SHIELDED ARC WELDING; GAS INDUSTRY; SIMULATING; PROCESS CONDITIONS; REFERENCE LISTS; FILLET WELDS; BUTT WELDS; TEMPERATURE DISTRIBUTION; HARDNESS; MECHANICAL PROPERTIES; RESIDUAL STRESSES; STRESS ANALYSIS; STRESS DISTRIBUTION; STRAIN; PLASTIC DEFORMATION; DEFORMATION; INTERNAL PRESSURE; PRESSURE; ENERGY INPUT; HEAT AFFECTED ZONE; WELD ZONE; STEELS AB - An axisymmetric finite element model was developed to simulate the multirun sleeve welding process for in-service repair of API X65 steel (0.06%C, 1.69%Mn, 0.034%Nb, 0.062%V, 0.022%Ti) gas pipelines of 14.3 mm thickness, and the computed results were compared with experimental measurements. The model was used to predict temperature distribution, maximum HAZ hardness and distributions of residual stresses and plastic strain. MMA welding (TIG root run) with internal pressure was used to create multirun sleeve fillet and sleeve butt repair welds. The HAZ was determined and hardness measurements were carried out. The occurrence of cold cracking was predicted and the effect of gas flow rate on the maximum HAZ hardness was investigated. The effects of internal pressure on residual stress and plastic strain distribution were investigated. Allowable heat input was analysed for the single run fillet welding. UP - 2003-04 9/184 - WELD - (c)WELD AN - 210065 TI - Finite element analysis and measurement on the release of residual stress and non-linear behaviour in weldments by mechanical loading. Part 1: Experimental examination. AU - JANG K B; YOON H S; CHO S M OS - PUKYONG NATIONAL UNIVERSITY; PUSAN NATIONAL UNIVERSITY SO - Intelligent Technology in Welding and Joining for the 21st Century. Proceedings, International Welding/Joining Conference, Gyeongju, Korea, 28- 30 Oct.2002. Publ: [Daejeon, 305-343 Korea]; Korea Welding Society; 2002. Electric Resistance Welding Session. Paper ER-2. pp.372-377. 9 fig., 3 tab., 3 ref. NO - [CD ROM] LO - KOREA LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - E (Experimental) SH - RESIDUAL STRESSES IT - SYMPOSIA; MECHANICAL STRESS RELIEF; RESIDUAL STRESSES; STRAIN; STRESS DISTRIBUTION; TENSILE LOADING; LOADING; RIGIDITY; MECHANICAL PROPERTIES; STRUCTURES; ARC WELDING; WELDED JOINTS; MILD STEEL; STEELS; UNALLOYED STEELS; STRUCTURAL STEELS; JOINT PREPARATION AB - An experimental study was carried out to investigate the non linear stress-strain behaviour of welded joints under external loading and unloading, such as the decrease and increase in structure stiffness. SS-400 mild steel (0.143%C, 0.6565%Mn) plates of thickness 6 mm with varying joint preparation angles were welded. The welded specimens were then subjected to mechanical stress relief using tensile loading and unloading tests. Nominal stress and strain were monitored using strain gauges in the parent metal and ***weld*** ***metal***. The degree of stress relaxation was measured using a sectioning technique to determine residual stress distribution; stress distribution in as-welded specimens was also measured. UP - 2003-04 124/184 - WELD - (c)WELD AN - 209779 TI - Effect of transformation-temperature of ***weld*** ***metal*** on residual stress distribution in welded joints. AU - YAMAMOTO J; MURAMATSU Y; ZENITANI S; HAYAKAWA N; HIRAOKA K OS - KAWASAKI STEEL CORP; NATIONAL INSTITUTE FOR MATERIALS SCIENCE SO - Trends in Welding Research. Proceedings, 6th International Conference, Pine Mountain, GA, 15-19 Apr.2002. Ed: S.A.David, T.DebRoy, J.C. Lippold, H.B.Smartt, J.M.Vitek. Publ: Materials Park, OH 44073-0002, USA; ASM International; 2002. ISBN 00-87170-780-2. pp.902-905. 9 fig., 1 tab., 2 ref. NU - ISBN 0-87170-780-2 LO - JAPAN LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - T (Theoretical) SH - COMPUTERS; RESIDUAL STRESSES IT - SYMPOSIA; FINITE ELEMENT ANALYSIS; RESIDUAL STRESSES; WELDED JOINTS; FILLER MATERIALS; TRANSFORMATION; MARTENSITE; TEMPERATURE; HIGH ALLOY STEELS; STRESS DISTRIBUTION; SHEET; PLATE; COMPUTATION; STEELS AB - The finite element method (FEM) was used to investigate residual stresses in welds made using three welding filler materials with different Ms (martensite start) temperatures. Filler compositions were 0.048-0.070%C, 0.67-1.33%Mn, 1.92-9.48%Ni, max.12.54%Cr. Ms temperatures were 353773 K (80-500 deg.C). Thermo-elastic-plastic analysis was used to calculate residual stress distributions across the weld for a TIG weld in material of thickness 4 mm. Effects of Ms temperature and restraint intensity on residual stresses were calculated using two models: two-dimensional (for thin plate) and three-dimensional (for thick plate). ABAQUS software was used. UP - 2003-04 125/184 - WELD - (c)WELD AN - 209778 TI - Residual stress modification and fatigue life enhancement. AU - PRASK H J; GNAUPEL-HEROLD T; LUZIN V; FISHER J W; CHENG X; ROY S OS - LEHIGH UNIVERSITY; NATIONAL INSTITUTE FOR STANDARDS AND TESTING; UNIVERSITY OF MARYLAND AT COLLEGE PARK; STATE UNIVERSITY OF NEW YORK AT STONY BROOK SO - Trends in Welding Research. Proceedings, 6th International Conference, Pine Mountain, GA, 15-19 Apr.2002. Ed: S.A.David, T.DebRoy, J.C. Lippold, H.B.Smartt, J.M.Vitek. Publ: Materials Park, OH 44073-0002, USA; ASM International; 2002. ISBN 00-87170-780-2. pp.897-901. 8 fig., 16 ref. NU - ISBN 0-87170-780-2 LO - USA LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - E (Experimental) SH - RESIDUAL STRESSES IT - SYMPOSIA; REFERENCE LISTS; RESIDUAL STRESSES; STRESS DISTRIBUTION; ULTRASONIC PROCESSING; PEENING; FATIGUE STRENGTH; MECHANICAL PROPERTIES; RADIOGRAPHY; NONDESTRUCTIVE TESTING; NEUTRON RADIATION; RADIATION; CARBON STEELS; STEELS; UNALLOYED STEELS; AUSTENITIC STAINLESS STEELS; WORK HARDENING; STAINLESS STEELS NT - FATIGUE IMPROVEMENT AB - Neutron diffraction measurement was used to measure triaxial residual stress distributions in ultrasonic impact treatment (UIT) treated and untreated metals; this was part of a study to investigate the effect of UIT on the residual stresses and fatigue life of welded structures. UIT was carried out on un- welded plates of thickness 12.7 mm (0.5 in) of A572 Gr 50 carbon steel and AL6-XN non-magnetic stainless steel. UP - 2003-04 126/184 - WELD - (c)WELD AN - 209777 TI - Residual stress mapping in welds using the contour method. AU - PRIME M B; HILL M R; DeWALD A T; SEBRING R J; DAVE V R; COLA MJ OS - LOS ALAMOS NATIONAL LABORATORY; UNIVERSITY OF CALIFORNIA AT DAVIS SO - Trends in Welding Research. Proceedings, 6th International Conference, Pine Mountain, GA, 15-19 Apr.2002. Ed: S.A.David, T.DebRoy, J.C. Lippold, H.B.Smartt, J.M.Vitek. Publ: Materials Park, OH 44073-0002, USA; ASM International; 2002. ISBN 00-87170-780-2. pp.891-896. 11 fig., 8 ref. NU - ISBN 0-87170-780-2 LO - USA LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - E (Experimental) SH - RESIDUAL STRESSES IT - SYMPOSIA; RESIDUAL STRESSES; STRESS DISTRIBUTION; WELDED JOINTS; DISSIMILAR MATERIALS; SHAPE; MEASUREMENT; GTA WELDING; ARC WELDING; GAS SHIELDED ARC WELDING; PLATE; AUSTENITIC STAINLESS STEELS; STAINLESS STEELS; STEELS; INERTIA FRICTION WELDING; FRICTION WELDING; FINITE ELEMENT ANALYSIS; COMPUTATION; THICK; ALUMINIUM; LIGHT METALS; SUBMERGED ARC WELDING AB - A contour method for measuring a full cross-sectional map of residual stresses is presented and its application to a number of different welds is described. The method involves cutting the part in two using electric discharge machining and measuring the contour of the new surface. The measured contour is used to calculate the original residual stresses using finite element analysis. The contour method was validated by comparing measurements on a multirun TIG welded BS 4360 grade 50D ferritic steel plate of thickness 12.5 mm with neutron diffraction measurements. The method was then used on submerged arc butt welds in thick plates (37 mm) of pressure vessel steel and on 316L stainless steel rods inertia friction welded to aluminium rods. UP - 2003-04 127/184 - WELD - (c)WELD AN - 209774 TI - Quantitative three-dimensional X-ray microprobe measurements of plastic and elastic deformation in welds. AU - ICE G E; WALKER F J; LARSON B C; CHUNG J S; DAVID S A; OHRINER E K OS - OAK RIDGE NATIONAL LABORATORY SO - Trends in Welding Research. Proceedings, 6th International Conference, Pine Mountain, GA, 15-19 Apr.2002. Ed: S.A.David, T.DebRoy, J.C. Lippold, H.B.Smartt, J.M.Vitek. Publ: Materials Park, OH 44073-0002, USA; ASM International; 2002. ISBN 00-87170-780-2. pp.873-877. 8 fig., 14 ref. NU - ISBN 0-87170-780-2 LO - USA LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - E (Experimental) SH - NONDESTRUCTIVE TESTING; WELDABILITY AND METALLURGY IT - SYMPOSIA; X RAYS; RADIATION; CHEMICAL ANALYSIS; MICROANALYSIS; MICROSTRUCTURE; PLASTIC DEFORMATION; DEFORMATION; ELASTIC DEFORMATION; RADIOGRAPHY; NONDESTRUCTIVE TESTING; STRAIN; REFERENCE LISTS AB - A three dimensional X-ray crystal microscope was developed to study the three dimensional distributions of chemistry, phase, grain orientation, strain and plastic deformation; its use is illustrated for the investigation of weld samples. The microscope was used to investigate iridium weld samples. The distribution of tungsten trace elements in the welds was determined. The local texture, stress state, elastic strain and plastic deformation were investigated. UP - 2003-04 131/184 - WELD - (c)WELD AN - 209767 TI - Finite element prediction of residual stresses in a fillet welded T-joint. AU - WU A H; SYNGELLAKIS S; MELLOR B OS - UNIVERSITY OF SOUTHAMPTON SO - Trends in Welding Research. Proceedings, 6th International Conference, Pine Mountain, GA, 15-19 Apr.2002. Ed: S.A.David, T.DebRoy, J.C. Lippold, H.B.Smartt, J.M.Vitek. Publ: Materials Park, OH 44073-0002, USA; ASM International; 2002. ISBN 00-87170-780-2. pp.832-837. 11 fig., 11 ref.NU - ISBN 0-87170-780-2 LO - UK LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - T (Theoretical) SH - RESIDUAL STRESSES IT - SYMPOSIA; SIMULATING; FINITE ELEMENT ANALYSIS; COMPUTATION; FILLET WELDS; RESIDUAL STRESSES; STRESS DISTRIBUTION; STRESS ANALYSIS; REFERENCE LISTS; T JOINTS; STRUCTURAL STEELS; PLATE; GMA WELDING; DISTORTION; DEFORMATION; TEMPERATURE; PREDICTION; STEELS; ARC WELDING; GAS SHIELDED ARC WELDING AB - A finite element (FE) simulation of the sequential welding of the fillet welds each side of a T joint to predict distortion and residual stresses is presented and validated experimentally. The simulation involved a two dimensional analysis with a ramped heat input function, temperature dependent material properties and an element death and rebirth technique. MIG welding was used to create a T joint using plates of thickness 11.86 mm of BS 4360:1986 grade 43A steel, creating two single run fillet welds sequentially. The material plastic properties in the weld area were determined to provide input to the FE model. Temperature history and distortion were measured for validation of the model predictions. Residual stress distributions predicted by the FE model are presented. UP - 2003-04 132/184 - WELD - (c)WELD AN - 209766 XR - 203130 TI - Comparison of deformation pattern and residual stresses in finite element models of a TIG-welded stainless steel plate. AU - BERGLUND D; RUNNEMALM H OS - LULEA UNIVERSITY OF TECHNOLOGY; VOLVO AERO CORP SO - Trends in Welding Research. Proceedings, 6th International Conference, Pine Mountain, GA, 15-19 Apr.2002. Ed: S.A.David, T.DebRoy, J.C. Lippold, H.B.Smartt, J.M.Vitek. Publ: Materials Park, OH 44073-0002, USA; ASM International; 2002. ISBN 00-87170-780-2. pp.826-831. 12 fig., 2 tab., 18 ref. NO - [See also Weldasearch 203130] NU - ISBN 0-87170-780-2 LO - SWEDEN LA - ***English*** (Eng) AV - CA (Copies Available) DT - ***C*** (Conference paper) PY - 2002 FS - T (Technical) TC - T (Theoretical) SH - RESIDUAL STRESSES IT - SYMPOSIA; FINITE ELEMENT ANALYSIS; COMPUTATION; SIMULATING; RESIDUAL STRESSES; DEFORMATION; GTA WELDING; ARC WELDING; GAS SHIELDED ARC WELDING; STAINLESS STEELS; STEELS; SHEET; COMPARISONS; STRESS DISTRIBUTION; STRESS ANALYSIS; REFERENCE LISTS AB - An investigation was carried out to determine if simplified finite element (FE) simulation models could replace more detailed analysis when determining deformation and residual stresses in TIG welded stainless steel plates, for the preliminary design stages in product development. Results from a two dimensional plane strain model and a three dimensional shell model were compared with those from a three dimensional solid model. Analyses were performed for butt welding of martensitic stainless steel sheet of thickness 1.7 mm. UP - 2003-04