WATERPROOF OXYGEN METER CO- 411 USER’S MANUAL Sp. j. 41-814 Zabrze, ul. Witosa 10, POLAND tel. +48 32 / 273 8106, tel./fax +48 32 / 2738114 www.elmetron.com.pl e-mail: info@elmetron.com.pl WATERPROOF OXYGEN METER CO-411 USER’S MANUAL Before use, please read this instruction carefully! WARRANTY The “ELMETRON” company gives 24 months of warranty for the CO-411 oxygen meter number........................................ . In case of damage the producer will repair the meter within 14 days from the day of delivery. The warranty doesn’t cover the damages caused by usage not in conformity with the users manual, using wrong power adapter, mechanical damages and damages caused by repairs made by unauthorised persons. NOTICE: Before sending the meter to us please contact the firm by phone. When sending the meter, the used electrode, temperature probe and power adapter should be also included. Date of production........................... Date of sale..................................... Date of expiry.................................. Sp. j. 41-814 Zabrze - Grzybowice ul. Witosa 10 tel. (+48) 32 2738106, fax (+48) 32 2738114 POLAND —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter CONTENTS 1. 2. 3. 4. 5. 6. Exploitation notices Characteristic of the CO-411 oxygen meter What is the meter designed for Outside look Switching the meter on and off Preparation for work 6.1. choosing the kind of temperature compensation 7. Basic information about the oxygen measurement 8. Oxygen sensor 9. Entering the oxygen meter parameters 9.1. Salinity influence compensation 9.2. Atmospheric pressure influence compensation 9.3. Changing the unit 10. Oxygen sensor calibration 10.1. Bringing back the manufacturers characteristic of the oxygen probe 11. Oxygen concentration measurement 11.1. Measurement with automatic temp. compensation 11.2. Measurement with manual temp. compensation 12. 13. 14. 15. —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter Temperature measurement Power, changing the battery Equipment Technical data 2 3 3 4 6 7 7 8 10 10 10 12 12 13 14 15 16 16 17 18 18 19 -2- - 19 - Dear User! 15. TECHNICAL DATA We present you a device distinguished by accuracy according to the technical data and by a high stability of the displayed results. We believe that the measurements will not cause you any trouble and that the meter will operate without any inconvenience. Before starting the measurements please read this manual carefully in other case using the meter may cause you a troubles. Accurate dissolved oxygen measurements depend on calibration of the sensor and regular maintenance activities – changing the membrane, electrolyte and cleaning the electrodes. Not performing this activities after some time may make the measurement impossible. We would like to turn your attention to the fact that stable measurement is possible only when the measured solution is flowing. Measurements in mg/l require entering the values of atmospheric pressure and salinity, which influence the result. The essential feature of our products is their low failure frequency. However if your meter will fail, our firm immediately performs its warranty repair. OXYGEN METER: We wish to you a pleasant and trouble-free work with our meter. TEMPERATURE MEASUREMENT: range resolution 0 ÷ 199 % 0 ÷ 19.9 mg/l 1% 0.1 mg/l Accuracy of the measurement: accuracy* (±1 digit) measurement temperature 2 % 4 % 6 % equal to calibration temperature ±5 oC from the calibration temperature ±10 oC from the calibration temp. Temperature compensation range: Salinity compensation range: Air pressure compensation range: Sensor calibration: 2 points or 1 point Oxygen sensor: 0.0 ÷ 40.0 0C 0.0 ÷ 50.0 g/l 800 ÷ 1100 hPa in 0% and 100% O2 in 100%O2 membrane, polarisation range resolution accuracy* (±1 digit) - 50.0 ÷ 199.9 0C 0.1 0C 0.2 0C * accuracy of the meter. Total measurement error depends on the kind of used Pt-1000 sensor. Temperature probe platinum resistor Pt-1000 Accuracy of the probe in range 0 ÷ 100 0C: with Pt1000B resistor ±0.9 0C 1 with Pt1000 /3B resistor ±0.4 0C OTHER: WORK TEMPERATURE: POWER: POWER CONSUMPTION: DISPLAY: DIMENSIONS: WEIGHT: —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter -5 do 45 0C 1. battery 9V type 6F22 2. stabilised power adapter 12V 27 mW LCD 55 x 45 mm 149 x 82 x 22 mm 220 g - 18 13. POWER SOURCE AND CHANGING THE BATTERY The meter is 9V battery or stabilised power adapter powered. The adapter should be joined with the right connector in the meter (pic. 1, no. 4). Joining the power adapter disconnects the battery. Displaying the symbol informs that the battery should be changed. To do this it is necessary to unscrew the two screws in the lower wall of the meter pull out the whole wall and replace the battery. The next thing is to put the battery back into the meter and mount the wall. The wall on the edge has a sealing ring. It is very important to pay attention, during closing the meter, if the ring on the whole edge was put inside the housing. If it is correct screw the screws till feeling the resistance (not to hard). Leaving the wall not correctly screwed causes loosing the waterproofnes and may cause flooding the meter and it’s destroying. This kind of failure is not repaired on the warranty conditions. 14. EQUIPMENT The standard set includes: 1. Oxygen sensor; 2. temperature probe Pt-1000B ( standard); 3. plastic container for the meter, temperature probe and the sensor; 4. users manual with warranty. As the extra equipment one may order: 1. power adapter 12V 2. temperature probe Pt1000 1/3B – higher accuracy -32. THE CHARACTERISTICS OF THE OXYGEN METER CO-411 The CO-411 dissolved oxygen meter belongs to the newest generation of measuring devices with high accuracy and repeatability of the readings and very easy operation. Two kinds of power source - battery and power adapter enable work in field and long-lasting measurements in the laboratory. Thanks using the newest generation electronic elements the meter has very low power consumption what greatly increases the operation time on 1 battery. The meter is equipped with large LCD display, it enables observing the value of oxygen measurement or temperature. Waterproof housing makes working in difficult conditions possible. Small size and weight make working in the field easier. Main characteristics of the CO-411 oxygen meters are: - good accuracy and stability of the reading; - automatic or manual temperature compensation; - sensor calibration in 1 or 2 points; - automatic detection of calibration points; - automatic counting of the salinity and air pressure influence to the result; - storing of the oxygen sensor characteristic in non-volatile memory; - protection against damage caused by wrong connecting of the battery; - function informing with signal about necessity of changing the battery; automatic switch off function. 3. WHAT IS THE METER DESIGNED FOR The waterproof oxygen meter CO-411 is an accurate and easy in use meter designed for oxygen dissolved in water measurements in % or mg/l. The meter may also be used as accurate air and liquids thermometer - measurements in 0C. The CO-411 may be used in water treatment stations, fish farming, chemical laboratories, scientific researches etc. The meter is designed for cooperation with polarised oxygen sensor with BNC-50 connector and with Pt-1000 temperature sensor with Chinch connector. —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter -4- - 17 - 4. OUTSIDE VIEW. 11. TEMPERATURE MEASUREMENT On the front wall of the meter there is a large LCD display (pic. 1) on which depending on the chosen function following symbols are displayed: result of the oxygen measurement in % or mg/l; result of the temperature measurement in °C units; or buttons. The measuring function is chosen with The symbols of the units are displayed on the right side of the results. (when measuring in mg/l there is no unit displayed). In case of disconnecting the temperature probe the meter automatically switches it self to the constant temperature compensation set by the manufacturer on 20 °C. Next to the oxygen result a blinking symbol will appear. If the battery should be changed a symbol is displayed. The keyboard placed under the display is used for switching the meter on and off, choosing the measuring function, calibration and freezing the result. The keyboard has following buttons: - switching the meter on and off; - oxygen measurement, longer pressing in the measuring mode causes calibrating the sensor in automatically detected point (0% or 100%); - temperature measurement; , keys used for entering the parameters. In upper wall of the meter there are inputs with below given symbols: 1. F - BNC-50 connector for connecting the oxygen sensor; 2. t - Chinch input for connecting the temperature probe; 3. P - Power adapter input. —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter The temperature measurement is done as follows: - to the Chinch connector connect the temperature probe; - by pressing button switch the meter on; press the button, by the displayed value a symbol will appear - put the temperature probe to the measured solution; - wait till the stabilisation of the value on the display and read the result. The meter co-operates with the PT-1000 probe. Depending on its class the accuracy of the measurement changes. - CAUTION: The blinking 199.9oC result during measurements in lower temperatures informs about break in the probe’s circuit. The blinking –50.0oC result during measurements in higher (positive) temperatures informs about short circuit in the probe’s circuit. - 16 - -5- 11.1. Measurement with automatic temperature compensation To make the measurement with automatic temperature compensation one should: - connect the temperature sensor; - place the oxygen sensor and temperature probe in the measured solution; - turn the meter on with button; - choose the unit according to chapter 9.3; - when measuring in mg/l enter the pressure and salinity values (chapters 9.1 and 9.2); - with button choose the measuring function; - check or simulate the flow of the measured solution; - wait till stabilisation of the result about 1 1.5 min (depending on sensor) and read the value. 11.2. Measurement with manual temperature compensation To make the measurement with manual temperature compensation one should: - disconnect the temperature sensor; - place the oxygen sensor in the measured solution; - turn the meter on with button; - choose the unit according to chapter 9.3; - when measuring in mg/l enter the pressure and salinity values (chapters 9.1 and 9.2); - with a thermometer measure the temperature of solution; - with mode; button choose the temperature measuring , buttons enter the temperature of the measured solution; - check or simulate the flow of the measured solution; - with - with button choose the measuring function; - wait till stabilisation of result about and read the value. CAUTION: in case of measurements in solutions with low salinity check according to chapter 9.1, weather the entered value is 0.00 g/l. —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter Pic. 1. -6- - 15 - 5. SWITCHING THE METER ON AND OFF 11. OXYGEN CONCENTRATION MEASUREMENT The meter is switched on by pressing the button. The meter tests the memory and display on which all symbols are displayed. Before starting the measurement of oxygen dissolved in the solution it is necessary to prepare the meter for work (chapter 6) and calibrate the oxygen sensor (chapter 10). Oxygen measurement in % and in mg/l requires additionally Pic. 2. If the test was successful, after about 1.5 s the meter switches it self automatically to the measuring mode, in which it was switched off. Continuous displaying of the test informs about loosing the electrode characteristic. After pressing the button the meter will automatically provide standard characteristic and will enter the measuring mode. It is necessary to make the calibration after this. The meter is switched off by pressing the button. In case of working on the batteries to save them the meter switches it self automatically off after 10 minutes from the last pressing of any button. This function is switched off for the time of calibration or working with the power adapter. . —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter temperature measurement to take it’s influence on the sensor’s membrane into consideration. The measurement in mg/l, used more frequently, requires additionally determining the salinity and air pressure. The calculations are made by the meter with the temperature measured by the temperature sensor taken into consideration, when automatic temperature compensation used, or with the temperature set by the user when manual temperature compensation is used. Because of limited accuracy of this type of compensation, the highest accuracy may be achieved by calibrating the oxygen sensor in this same temperature in which the measurement will be done. The measurement error is increasing when the difference between the calibration and measurement temperatures is growing it is connected with the characteristic of the sensor and not of the probe. For the used sensor the error is ±4% when the temperature difference is 5oC and grows to ±6% when the difference is 10 oC. In case accurate measurements it is necessary to take into consideration the time from the last calibration (signal drift). When the atmospheric pressure is close to 1013 hPa and small salinity of the measured solution it is not necessary to introduce this values (standard values should be introduced 0.00 g/l and 1013 hPa). Accurate measurements should be preceded by determining the salinity of the measured solution. The easiest way is to calculate the conductivity to salinity in NaCl. The value of salinity is introduced according to chapter 9.1. It is also necessary to introduce the actual value of the atmospheric pressure – chapter 9.2. - 14 - -7- To calibrate the meter one should: - place the activated sensor in the vessel with 0% saturation solution; - choose the saturation in % measurement according to chapter 9.3; 6. PREPARATION TO WORK - after the stabilisation of result press and hold the button till appearing on the display a symbol what informs about storing the calibration value, after this on the display corrected value of the measurement will be displayed (0%); Take the sensor out, wash it accurately in distilled water and put it into 100% oxygen saturated solution ensuring the liquid flow or leave it on the air. - after the stabilisation of the result press and hold the button till appearing on the display a symbol what informs about storing the calibration value, after this on the display corrected value of the measurement will be displayed (100%);. If after pressing the button the meter can’t detect the value of the sample solution (0% or 100%), instead of the symbol for a short while an symbol will be displayed. The parameters of previous calibration won’t be changed. In this situation it is necessary to check the condition of the membrane and the used sample solutions. 10.1. Bringing back the manufacturers characteristic of the oxygen sensor Before starting a 1 point calibration of the oxygen sensor it is necessary to delete the old characteristic. To do so it is necessary switch off the meter, than press and hold the and simultaneously switch the meter on. On the display a sign will be displayed, what informs about deleting the user’s calibration data and bringing back the factory characteristic. —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter Before starting the work one should : - join the power adapter plug to the right input (P) if work with the power adapter is planned; - to BNC-50 input (F) join the ready to work oxygen sensor; - in case of using the temperature probe should be connected with the chinch temperature input (t); - Turn the meter on by pressing the switch the meter on by pressing the button. button. 6.1. Choosing the kind of temperature compensation The meter switches it self to the automatic temperature calibration mode automatically after joining the temperature probe. The measurement will be compensated to the temperature measured by the sensor. In case of measurements without the temperature probe, after disconnecting it the meter enters the manual temperature compensation mode. By the oxygen measurement result a blinking symbol will appear and for the compensation the value set by the user will be taken. Way of entering the temperature is described below 6.1.1. Entering the temperature compensation value for manual To enter the temperature value for the manual temperature compensation one should: - disconnect the temperature probe; - with button chose the temperature measurement function, the earlier set value will be displayed and beside it a blinking symbol; - with , buttons change it for the required value; - return to the oxygen measuring mode by pressing the button; -87. BASIC INFORMATION ABOUT DISSOLVED OXYGEN MEASUREMENT The measurement of dissolved oxygen in water solutions is performed using an oxygen sensor. The basic element of the sensor is a semi-permeable membrane, which enables the penetration of oxygen contained in the measured solution, into the electrolyte – inside of the sensor. The sensor creates a power source, which voltage depends on the oxygen content in the electrolyte. The meter enables measurement in % of oxygen saturation and mg/l. The calculation of the mg/l value is based on the saturation measurement in % and the temperature measurement. When requiring high accuracy during mg/l measurements, the values of salinity and atmospheric pressure must be additionally introduced because they have a great influence on the result. The saturation measurement in % does not depend on these factors. The quality of the oxygen sensor has a decisive effect on the measurement accuracy. The troubles arising during the measurements are caused mainly (98%) by the sensor, yet not by the device. In many cases the troubles result from lack of basic maintenance of the sensor from the user’s side. It must be remembered, that during the measurement the sensor takes oxygen from the environment of the membrane. The sensor’s manufacturers recommend in their instructions the minimal flow-rate of the tested water, assuring a stable result. If that requirement is not complied the result will regularly decrease. During measurements in stagnant solutions the flow can be partly simulated by keeping the sensor in motion with a suitable speed. In laboratory conditions, i.e. performing the measurements in a vessel, the flow can be forced with a magnetic stirrer. Although it must be kept in mind that when measuring low O2 saturation intensive stirring can cause an increase of oxygen content in the tested solution. Taking water samples and transferring them to the laboratory can alter the O2 concentration in the samples. The best results can be achieved only in conditions, which are recommended by the manufacturer of the sensor in the operation manual. Long-lasting storing of the sensor without performing of measurements (above 1 month) requires removing of the electrolyte. After this period the container must be filled with a fresh electrolyte and the sensor stored in distilled water for about 24 hours. —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter - 13 10. CALIBRATION OF THE OXYGEN PROBE In order to eliminate the measurement error arising from the individual characteristic of the sensor a calibration of the device should be carried out. This procedure should be performed always before operation with a new sensor, after replacing the membrane or for special requirements concerning the measurement accuracy. The probes have a so-called “signal drift” associated with the interval between the calibration and measurement. A longer interval decreases the measurement accuracy. The calibration is also recommended if the temperature of the tested solution differs greatly from the temperature in which the probe was calibrated, because then an additional error arises. In this case calibration solutions should be used, which temperature is almost the same as the predicted temperature of the tested solutions. If it is impossible to calibrate the device, the membrane of the sensor must be replaced according to the manufacturer’s instruction. This situation usually takes place if the membrane is strongly polluted or ruptured (sometimes almost invisible). After replacing the membrane the sensor should be conditioned in water for 24 hours. The used oxygen sensors require one or two point calibration in standard solutions. During two point calibration a solution with 0% oxygen saturation is used (solution of Na2SO3) and second with 100% oxygen saturation. It can be prepared by aeration of water for more than ten minutes. When using this solution it should flow or be stirred. The method of preparing both solutions is described in detail in the users manual for the oxygen sensor. A simplified calibration for 100% O2 saturation can be carried out in the air, without immersing the sensor in water. Before that the membrane must be wetted with water for several minutes. It is assumed that the O2 content in the air correspondents to 100%- saturation, what enables a simplified calibration to be carried out. The one point calibration is done only in the solution with 100% oxygen saturation. - 12 9.2. Atmospheric pressure compensation The value of oxygen saturated in water determined in mg/l depends directly on the atmospheric pressure value, this means that 10% pressure change causes oxygen saturation change for 10%. If the air pressure value is different than 1013 hPa, this change should be taken into consideration during the measurements. The CO-411 meter enables entering the pressure values and calculates the oxygen saturation changes. 9.2.1. Entering the air pressure value To enter the air pressure value one should: - Measure the atmospheric pressure value in hPa; - in the temperature measuring mode simultaneously press the , buttons for a short while (pressure) symbol will be displayed, and next the previously entered pressure value; - with , buttons enter the measured pressure value; - enter the oxygen measurement mode by pressing the button. Measurement in % of saturation doesn’t require entering the pressure value. 9.3. Changing the unit The measurement result may be displayed in % of the oxygen saturation or in mg/l. To choose the unit in the oxygen or temperature measuring mode one should simultaneously press the and , buttons for a short moment a (unit) symbol will be displayed. Each pressing of those button changes the unit from % to mg/l or contrary. The meter automatically returns to the oxygen measuring mode. Caution: after choosing the mg/l unit by the result there won’t be any unit symbol displayed. When measurement in % of saturation was chosen by the result a % symbol will be displayed. —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter -9A correct measurement is determined by the good condition of the membrane. The membrane must be free of any cracks (appearing of electrolyte-drops or white spots when dry). Before the measurement the electrode should be activated by storing in distilled water for about 15 minutes. Strongly polluted wastewater causes after some time clogging of the membrane. This is revealed by the impossibility of calibrating of the device at 100% oxygen content (the calibration range becomes too narrow). In both cases the membrane should be replaced according to the manufacturer’s instructions. When replacing the membrane and replenishing the electrolyte it is important to pay attention weather there are no air bubbles in the container beneath of the membrane, because otherwise the measurements will be false. In that case the twisting of the sensor should be repeated after refilling the electrolyte. In order to obtain a stable result there must be some awaiting time before making the reading. According to the sensor’s manufacturers that is about 1-1,5 min, depending on the thickness of the membrane. The accuracy of the measurement is connected with the temperatures of calibration and measurement. The greater the difference of these temperatures, the greater the measurement error. The used sensors require a two-point calibration in a zero O2 saturated solution and an optional solution (most often a 100% - saturated one). Clean water contains about 60 ÷ 80% oxygen. Waste water and chemical solutions are in general less saturated with oxygen but liquids with forced aeration are much more saturated. When performing accurate measurements the sensor’s manufacturers recommend carrying out calibration just before the measurement since after some time the sensor’s parameters are changing. Even the best oxygen sensors have so called drift about ±1%/24 h. - 10 - - 11 - 8. THE OXYGEN SENSOR The meter may co-operate with polarisation membrane oxygen sensor with accuracy of ±2%, if the measurement is done in this same temperature as the calibration. The accuracy of measurement decreases together with growing of the difference between the temperature of calibration and temperature of measurement. It is <4% when the difference is ±5°C and 6% when the difference is ±10°C. In case of using another sensor the device requires its adaptation by the manufacturer. It must be remembered that the membrane of the sensor should be replaced if it is mechanically damaged or if the device cannot be calibrated. The necessary procedures are given in the instruction of the sensor’s manufacturer. Before starting the work please read carefully the information given in chapter 7. 9. ENTERING THE OXYGEN METER PARAMETERS 9.1. Salinity influence compensation Salinity of the solution decreases the oxygen solubility in water and requires taking into consideration during measurements in mg/l. 1 g/l change of salinity changes the oxygen saturation for about 5%. The meter enables entering the salinity value in g/l and counts the change of oxygen saturation in mg/l. Entering the salinity value The salinity value may be determined on the basis of known conductivity of the measured solution. The table 1 gives the real dependence between the salinity and conductivity counted in NaCl. To enter the salinity value one should: - with any conductivity meter measure the conductivity of the solution - from the table 1 read the salinity value; - in the oxygen measuring mode press simultaneously the , - with table 1; buttons till displaying a , (salinity) sign on LCD; buttons enter the salinity value red from the - enter the oxygen measuring mode by pressing the button. Measurement in % of saturation doesn’t require entering the salinity value —————————————————————————————————— User’s manual - CO-411 Dissolved Oxygen Meter mS/cm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Table 1. g/l 0.49 1.00 1.52 2.08 2.63 3.19 3.74 4.29 4.85 5.40 6.00 6.61 7.21 7.83 8.45 9.07 9.70 10.35 11.01 11.66 12.31 12.96 13.61 14.26 14.91 15.56 16.22 mS/cm 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 g/l 16.87 17.52 18.17 18.82 19.46 20.11 20.76 21.41 22.05 22.70 23.35 23.99 24.64 25.29 25.93 26.58 27.23 27.87 28.52 29.17 29.82 30.46 31.11 31.76 32.40 33.05 33.70 mS/cm 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 g/l 34.34 34.99 35.64 36.28 36.93 37.58 38.23 38.87 39.52 40.17 40.81 41.46 42.11 42.75 43.40 44.05 44.70 45.34 45.99 46.64 47.28 47.93 48.58 49.22 49.87 50.63 Table 1. Determining the salinity in g/l NaCl on the basis of conductivity in mS/cm (in temperature 25oC).