Fullerton College Program Review – Academic Programs Program: Printing Technology Year: 2009 Cover Page Printing Technology, Technology and Engineering Division List of persons participating in the review, including the Division Dean. Dennis Howey, Department Head Scott Mc Kenzie, Technology and Engineering Division Dean Statement of Preparation (and signatures of the Department Coordinator and Dean. This program review was prepared by those listed in an open and collaborative process. All full-time faculty in the program have had an opportunity to review the report, and the report was made available to the division as a whole prior to being submitted to PCC. Date – October 30, 2009 I. Program Description A. PROGRAM DESCRIPTION AND HISTORY Fullerton College began offering printing classes in the early 1940’s. The printing program is dedicated to serving two distinct groups: students who wish to enter the printing trade after obtaining industry certification and students that wish to transfer to a four year college after completing an Associate of Science Degree in printing technology. The printing technology department offers courses in the traditional printing disciplines of electronic prepress, offset presswork, quick print, flexography and screen-printing. Introduction to Printing (101) is the main course that students need to complete for advanced course work and various certificates. Electronic imaging is an advanced program that helps prepare students for employment in the electronic prepress segment of the printing industry. Students obtain prepress skills using Mac computers operating the latest page layout, imposition, digital imaging and workflow software’s. The screen-printing program offers students skills needed to increase their knowledge of the screen-printing industry and sharpen their screen-printing techniques. The flexography program prepares students for entry-level jobs in the flexographic printing industry. Students use the latest computer to plate technologies to produce high quality process work. Offset Lithographic Presswork is an advanced area where students can obtain the knowledge and skills needed to enter the printing industry as a sheetfed offset press operator. Training includes operation of single and multi color, duplicators and large format sheetfed press. Students can enroll in the printing skills lab class, an open entry, open exit course that allows students to work on their skills related to the various printing processes and operations. Students can achieve PIA (Printing Industries of America) certification in electronic imaging and offset lithographic presswork or certification from the Flexographic Technical Association in flexography. Program Review Response Form PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 1 B. PROGRAM GOALS The courses in the printing technology program provide theory and laboratory experiences that simulate live production in a commercial work environment. The printing programs are designed to prepare students for an entry level position in the printing field or provide skill upgrading for students currently employed in the printing industry. As a result of participation in the program, students will have the following 5-7 skills and knowledge sets: 1. Students will have a basic understanding of the various printing processes and possess the skills to produce a printed piece using the offset lithographic process. 2. Students will demonstrate the various tasks required to produce a printed product using the screen-printing process. 3. Students will identify and translate various flexographic terminology associated with the flexographic printing processes. 4. Students will use page layout and imposition software to produce a chemical free, digital offset lithographic plate using appropriate workflow and computer to plate technologies. 5. Students will obtain the skills used to produce digital printed documents with variable data. 6. Students will identify various printing defects and develop specific problem solving solutions associated with the different printing processes. 7. Students will obtain entry-level skills for the printing industry through skills development in electronic pre-press, offset presswork, screen-printing and flexography. C. PROGRAM DEGREES AND CERTIFICATES OFFERED Associate in Science Degree in Printing Technology Advanced Offset Presswork Certificate Customer Service Training Certificate Digital Printing Certificate Electronic Imaging Certificate Flexography Certificate Graphic Communications Certificate Offset Duplicator Training Certificate Printing Technology (General) Certificate Quick Print/In-Plant Graphics Certificate Screen Printing Certificate PROGRAM DEGREES AND CERTIFICATE REQUIREMENTS Associate in Science Degree Curriculum leads to the Associate in Science Degree and/or employment in the printing industry. Complete 24 or more units from the following list: PRNT 021 F Survey of Graphic Communications PRNT 056 F Digital Printing PRNT 075 F Electronic and Conventional Pre-Press PRNT 085 F Intro to Flexography PRNT 086 F Advanced Flexography PRNT 101 F Intro to Printing PRNT 161 F Sheeted Offset Presswork PRNT 162 F Intermediate Sheeted Offset Presswork PRNT 963 F Advanced Sheeted Offset Presswork PRNT 070 F Quick Printing and In-Plant Graphics PRNT 072AF Photo-Silk Screen Program Review Response Form Units .5-2 2.5 6 4 4 3 4 4 4 2-8 2 PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 2 PRNT 072BF Advanced Photo-Silk Screen PRNT 072CF Advanced Photo-Silk Screen PRNT 075 F Electronic and Conventional Pre-Press PRNT 171 F Offset Presswork PRNT 172 F Offset Presswork PRNT 973 F Advanced Offset Presswork PRNT 151 F Intro to Pre-Press PRNT 152 F Intro to Electronic Pre-Press PRNT 953 F Advanced Electronic Pre-Press Total Units: 2 2 6 7 6 6 4 4 4 24 Advanced Offset Presswork Certificate The Advanced Offset Presswork Certificate program requires completion of 22 units of which 12-14 units are in required courses. An additional 8-10 units must be chosen from the restricted electives listed below. A minimum grade of “C” is required in each course taken. At least one half of the units toward the certificate must be completed at Fullerton College. This certificate provides the skills needed to operate large offset presses and enter the commercial printing industry. Required Courses (12-14 units) PRNT 161 F Sheeted Offset Presswork PRNT 162 F Intermediate Sheeted Offset Presswork PRNT 963 F Advanced Sheeted Offset Presswork or PRNT 171 F Offset Presswork or PRNT 172 F Offset Presswork Units 4 4 4 7 6 Restricted Electives (8-10 units) PRNT 070 F Quick Printing and In-Plant Graphics PRNT 075 F Electronic and Conventional Pre-Press PRNT 090 F Printing Skills Lab PRNT 101 F Intro to Printing PRNT 130 F Graphics PRNT 151 F Intro to Pre-Press PRNT 973 F Advanced Offset Presswork Units 2-8 6 .5-6 3 2 4 6 Total Units: 22 Customer Service Training Certificate The Customer Service Training Certificate requires a total of 14-15 units in required courses. This certificate provides the skills needed to operate an offset duplicator and enter the commercial printing industry. Required Courses (14-15 units) PRNT 101 F Intro to Printing or PRNT 130 F Graphics BUS 111 F Business Communications BUS 151 F Business Mathematics ART 140 F Intro to Advertising and Graphic Design ACG 100 F Intro: Computer Graphics/MAC Units 3 2 3 3 3 3 Total Units: 14-15 Digital Printing Certificate The Digital Printing Certificate program requires a total of 19.5 units of which 9.5 units are in required courses. An additional 10 units must be chosen from the restricted electives listed below. Required Courses (9.5 units) PRNT 056 F Digital Printing PRNT 070 F Quick Printing and In-Plant Graphics (1st and 2nd semesters) PRNT 101 F Intro to Printing Units 2.5 2-8 Restricted Electives (10 units) PRNT 070 F Quick Printing and In-Plant Graphics (3rd and 4th semesters) Units 2-8 Program Review Response Form 3 PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 3 PRNT 075 F Electronic and Conventional Pre-Press (1st semester) or PRNT 151 F Intro to Pre-Press PRNT 161 F Sheeted Offset Presswork or PRNT 171 F Offset Presswork Total Units: 6 4 4 7 19.5 Electronic Imaging Certificate The Electronic Imaging Certificate program requires completion of 22 units of which 12 units are in required courses. An additional 10 units must be chosen from the restricted electives listed below with a minimum grade of “C” in each course. At least one half of the units toward the certificate must be completed at Fullerton College. This certificate provides students with practical knowledge of the electronic imaging section of the printing industry. Required Courses (12 units) PRNT 075 F Electronic and Conventional Pre-Press (1st and 2nd semesters) or PRNT 151 F Intro to Pre-Press and PRNT 152 F Intro to Electronic Pre-Press and PRNT 953 F Advanced Electronic Pre-Press Units 6 Restricted Electives (10 units) PRNT 075 F Electronic and Conventional Pre-Press (3rd semester) PRNT 085 F Intro to Flexography PRNT 090 F Printing Skills Lab PRNT 101 F Intro to Printing PRNT 130 F Graphics PRNT 161 F Sheeted Offset Presswork PRNT 171 F Offset Presswork Units 6 Total Units: 22 4 4 4 4 .5-6 3 2 4 7 Flexography Certificate The Flexography Certificate requires a total of 11 units in required courses. This certificate provides the skills needed to operate an offset duplicator and enter the commercial printing industry. Required Courses (11 units) PRNT 101 F Intro to Printing PRNT 085 F Intro to Flexography PRNT 086 F Advanced Flexography Units 3 4 4 Total Units: 11 Graphic Communications Certificate The Graphic Communications Certificate program requires a total of 14-15 units in required courses. This certificate provides the skills needed to enter the graphic communications industry. Required Courses (14-15 units) ART 140 F Intro to Advertising and Graphic Design ACG 100 F Intro: Computer Graphics/MAC BUS 111 F Business Communications BUS 151 F Business Mathematics PRNT 101 F Intro to Printing or PRNT 130 F Graphics Units 3 3 3 3 3 2 Total Units: 14-15 Offset Duplicator Training Certificate The Offset Duplicator Training Certificate requires a total of 11 units in required courses. This certificate provides the skills needed to operate an offset duplicator and enter the commercial printing industry. Program Review Response Form PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 4 Required Courses (11 units) PRNT 070 F Quick Printing and In-Plant Graphics PRNT 101 F Intro to Printing BUS 051 F Basic Business Mathematics BUS 055 F Business English Units 2-8 3 3 3 Total Units: 11 Printing Technology (General) Certificate The Printing Technology (General) Certificate program requires the completion of 26 units of which 16 are in required courses. An additional 10 units must be chosen from the restricted electives listed below. A grade of “C” is required in each course taken. At least one half of the units toward the certificate must be completed at Fullerton College. This certificate provides the student with a basic overall understanding of the printing industry and its allied fields. Required Courses (16 units) PRNT 085 F Intro to Flexography PRNT 070 F Quick Printing and In-Plant Graphics PRNT 072AF Photo-Silk Screen PRNT 075 F Electronic and Conventional Pre-Press or PRNT 151 F Intro to Pre-Press PRNT 161 F Sheeted Offset Presswork or PRNT 171 F Offset Presswork Units 4 2-8 2 6 4 4 7 Restricted Electives (10 units) Any classes offered by the Printing Department can be used for restrictive electives. Total Units: 26 Quick Print/In-Plant Graphics Certificate The Quick Print/In-Plant Graphics Certificate program requires the completion of 22 units of which 8 units are in required courses. An additional 14 units must be chosen from the restricted electives listed below. A minimum grade of “C” is required in each course taken. At least one half of the units toward the certificate must be completed at Fullerton College. This certificate provides the skills needed to enter the small commercial printing industry. Required Courses (8 units) PRNT 070 F Quick Printing and In-Plant Graphics (four semesters) Restricted Electives (14 units) Units PRNT 075 F Electronic and Conventional Pre-Press (1st semester) PRNT 085 F Intro to Flexography PRNT 090 F Printing Skills Lab PRNT 101 F Intro to Printing PRNT 130 F Graphics PRNT 151 F Intro to Pre-Press PRNT 161 F Sheeted Offset Presswork PRNT 171 F Offset Presswork Total Units: Units 2-8 6 4 .5-6 3 2 4 4 7 22 Screen Printing Certificate The Screen Printing Certificate program requires the completion of 24 units of which 12 units are in required courses. An additional 12 units must be chosen from the restricted electives listed below. A minimum grade of “C” is required in each course taken. At least one half of the units toward the certificate must be completed at Fullerton College. This certificate provides the skills needed to enter the screen-printing industry. Required Courses (12) units PRNT 072AF Photo-Silk Screen Program Review Response Form Units 2 PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 5 PRNT 072BF Advanced Photo-Silk Screen PRNT 072CF Advanced Photo-Silk Screen PRNT 075 F Electronic and Conventional Pre-Press or PRNT 151 F Intro to Pre-Press and PRNT 152 F Intro to Electronic Pre-Press 2 2 6 4 4 Restricted Electives (12) units PRNT 056 F Digital Printing PRNT 070 F Quick Printing and In-Plant Graphics PRNT 075 F Electronic and Conventional Pre-Press (2nd semester) PRNT 101 F Intro to Printing PRNT 130 F Graphics PRNT 151 F Intro to Pre-Press (if not used as regular course above) PRNT 161 F Sheeted Offset Presswork PRNT 171 F Offset Presswork Units 2.5 2-8 6 Total Units: 24 3 2 4 4 7 D. PROGRAM COURSES OFFERED PRNT 021 F Survey of Graphic Communications PRNT 056 F Digital Printing PRNT 075 F Electronic and Conventional Pre-Press PRNT 085 F Introduction to Flexography PRNT 086 F Advanced Flexography PRNT 101 F Introduction to Printing PRNT 161 F Sheeted Offset Presswork PRNT 162 F Intermediate Sheeted Offset Presswork PRNT 963 F Advanced Sheeted Offset Presswork PRNT 070 F Quick Printing and In-Plant Graphics PRNT 072AF Photo-Silk Screen PRNT 072BF Intermediate Photo-Silk Screen PRNT 072CF Advanced Photo-Silk Screen PRNT 075 F Electronic and Conventional Pre-Press PRNT 171 F Offset Presswork PRNT 172 F Offset Presswork PRNT 973 F Advanced Offset Presswork PRNT 151 F Introduction to Pre-Press PRNT 152 F Intro to Electronic Pre-Press PRNT 953 F Advanced Electronic Pre-Press E. PROGRAM FACULTY One full-time faculty: Dennis Howey Five adjunct faculty: Dave Mc Cormac Wilson Wong Brett Mullenaux Sam Karaba Glen Huerth F. PROGRAM ADVISORY COMMITTEE Ron Lowey, Berkshire Westwood Inc. – Chairperson Dennis Howey, Instructor, Fullerton College – Recording secretary Dave Mc Cormac, Part time instructor, Fullerton College - member Wilson Wong, Part time instructor, Fullerton College - member Program Review Response Form PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 6 Brett Mullenaux, Part time instructor, Fullerton College - member Sam Karaba, Part time instructor, Fullerton College - member Glen Huerth, Part time instructor, Fullerton College – member Paul Miller, Retired printing instructor, Fullerton College – member Don Marsh, La Habra High School – member John Bynon, Troy High School – member Phil Taylor, Rotometrics – member Craig Weiner, WS Packaging – member Ken Suzuki, Printing Industries of America – member Rebecca Morgan, Counselor, Fullerton College – member Doug Staggs, Pittman Inc. – member Gerald Sabol, Anaheim One Stop – member Kathy Hardy, Xerox – member Kevin Laing, Best Label - member Bob Peterson, Superior Inks – member Norma Alvarado, Competitive Technologies Center, NOCCCD – member Scott Mc Kenzie, Dean, Fullerton College - member II. Program Key Performance Indicators See attached data sheet from institutional research. III. Program Outcomes Analysis A. REPORT ON STATUS OF PREVIOUS REVIEW OUTCOMES ANALYSIS Since the last program review the printing department has updated curriculum as part of the six-year review process and has added two new courses, Advanced Flexography and Special Topics in Printing Technology. We have focused our efforts on updating the printing program equipment and curriculum through two grants. We are in the second year of a threeyear VTEA grant, Transition from Analog to Digital, that focuses on making the jump from the use of film to a digital workflow. This major change has affected all courses, with the digital processes and equipment being integrated into the Electronic Pre-Press area. Partnering with the Center for Advanced Competitive Technologies (CACT), which is part of the North Orange County Community College District (NOCCCD), as part of the Digital to Print grant, we have new computer to plate equipment in the Flexography programs. These new technologies change the way we print, emulating the current industry processes and trends. An accelerated training program focusing on the label manufacturing industry has been established by working with the CACT and the Anaheim Workforce Investment Board. This one semester program has provided increased enrollment and has helped revitalized the printing program. This label-manufacturing program is the only one in Southern California, providing students with the opportunity to learn the skills needed to enter the flexographic printing industry. The Flexography program is in the process of changing from the analog process to the digital label manufacturing process through the Digital to Print grant that will provide our students with state of the art, CTP (computer to plate) technologies. B. SUMMARY OF DATA – Recommend Evaluation of Data Program Access – the printing department is accessible to all students. Electronic pre-press, flexography, screen-printing, press and quick print classes are offered during the day and at night. Students can obtain certification for program completion through the printing industry or the printing department. Our students come from many different places with various goals and Program Review Response Form PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 7 needs. The majority of our students are looking for job skills needed to enter the printing industry in search of employment. Due to the recent cutbacks in funding, students are having trouble finding class offering in our night programs. Program Resources – the printing department uses many resources to provide the state of the art training programs used to help students obtain the current job skills needed to enter the printing field. The Printing Industries of America and the Flexographic Technical Association provide support through industry testing and certification, current curriculum, books, workshops, student recruitment, industry contacts and much more. Our industry partners provide donations of supplies and equipment, technical support, job opportunities, field trips, guest lectures, special programs and much more. The various student programs and services found on campus provide many opportunities to help support our students. We have several deaf and learning handicapped students that are supported through the department of disabled student services. Many students take advantage of the writing center, tech prep, career center, counseling and tutoring centers in the completion of their work and explorations of their careers. Program Efficiency – most students that complete the coursework are successful in obtaining the skills and knowledge provided by the course curriculum to enter or retrain for the printing industry. Due to cutbacks in course offerings campus wide, we are seeing a trend where students enroll in a course just because it has seats available without understanding the course content. This problem has resulted in higher no show and withdraw rates among students in entry-level classes. Our advanced courses show a very high retention and completion rate due to the direct effect the content of these courses have on student employment and success. We continue to find that the greatest withdrawals and drop outs come from employment and personal demands on our students creating conflicts within their schedules. Program Success – the vocational nature of the printing program provides a warm and friendly atmosphere that nurtures student success, producing a very high retention rate, averaging above 80% over the past 5 years. Our student success rate average is well above 70%, which reflects the commitment of the faculty and students to student success. There were in excess of 75 industry certificates and 50 printing department certificates awarded to students in the areas of electronic imaging, sheet-fed offset presswork, and flexographic printing during the past five years. C. IDENTIFICATION OF TRENDS The current trends associated with the printing industry are the continued increased demand for color printing with higher quality and consistent color reproduction. We are seeing a strong growth in the digital printing market with emphasis placed on the computer to plate and digital workflows in both the offset and flexographic printing fields. Color printing continues to be the common place in the advertising market and drives the need for high-speed multi color presses in all sectors of the printing industry. Because of the advancements in printing technology systems, inks, substrates, processes and workflows, our students must be kept on the leading edge of technology. The computer and computer software continues to have a tremendous impact on the commercial printing industry. With the development of advanced page layout and imposition programs, workflow systems, digital imaging software and color management programs, our industry is experiencing a dramatic change that drives our industry to produce a product at a higher level and at a much faster pace. These changes are reflected in the new curriculum Program Review Response Form PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 8 development, new equipment purchases and software installations being implemented into the printing department programs. D. IMMEDIATE SHORT-TERM PLANS The printing industry is seeing significant growth in the digital printing segment and the printing department needs to research and identify which segment of the digital market we need to focus our attention on. As part of the third year of the VTEA grant, there is a component for the development of a digital printing program including new equipment. Due to the ever-changing digital technology market associated with the printing field, it is important to make equipment and software decisions shortly after the funds become available to avoid software becoming obsolete. We will develop short-term industry training sessions for the Flexographic printing industry. These sessions will focus on digital plate-making processes using the new Esko digital imaging software and hardware. The new digital equipment will provide the technology for color management and consistent color production practices for the label program. New course curriculum will be developed around the new digital imaging technologies being implemented in the electronic pre-press, offset lithography and flexographic printing classes. New digital printing curriculum will be developed around the Xerox Docu Color variable imaging equipment and software. New curriculum will be developed around the use of the new XMPie variable data software. New program and curriculum development will be implemented around the purchase of a new four color Heidelberg offset printing press that is currently in the purchasing process. Much work is needed to develop new curriculum and programs around the new equipment and software that has been purchased through the IDRC - Industry Driven Regional Collaborative and VTEA grants. The development of these programs will allow the printing department the ability to offer students the most current knowledge and job skills needed to be successful in the emerging digital market that the printing industry is currently experiencing. The printing technology program should be relocated to a swing space during the planned construction of our new facility. Future employment in our region remains strong with an indication of high paying jobs. E. LONG-TERM PLANS The strengths of the printing department are found in its faculty and state of the art digital imaging equipment. There is a need to develop long term plans to monitor the development of other digital processes and equipment that will most likely represent the future of the printing field. Future trends show the development of high-speed ink jet technologies and plans should be made in the future to incorporate this into the program when it becomes more affordable. The redesign and reorganization the printing facility will take place over the next several years, as a new facility will be built. As we see a shift from analog to digital printing in our facility, the reconstruction of the program will provide many challenges. We see a continued expansion of the Flexographic printing area as this sector of the printing industry is showing moderate growth even in these difficult economic times. There is a continued need to establish new resources and re-establish old relationships with high school graphics programs, graphic design programs on and off campus, work force development centers and other sources that provide opportunities for enrollment. There is a need to replace the full-time teaching position created by a recent retirement. REQUEST FOR RESOURCES Due to the retirement of a full-time instructor and a hiring freeze, we are not able to replace a full-time teaching position. With all of the new equipment and software in the electronic imaging areas in our department, it is imperative to replace the full-time position that was lost Program Review Response Form PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 9 due to retirement. Failure to replace this position will have significant negative effects on the printing program. Funding for this position needs to become a priority of the current administration. The local print industry associations, industry suppliers and local printing facilities have and will continue to be a resource for new equipment, supplies, technical help, certification, job placement, guest lecturers and other program resources. We will need continued recruitment support through programs on and off campus to help build student enrollment. There is a need to educate the counseling staff, providing them with information describing the various career opportunities giving them the knowledge and confidence to refer students into the printing programs. There is a continuing need to update software and equipment to keep current with the trends of the printing industry. The funds needed to purchase new equipment and software should be possible through grant writing and other state and federal funding resources. Program Review Response Form PCC Approved March 6, 2002; External review rubrics removed 8/11/09 WSC Page 10