SUSTAINABLE ENERGY INITIATIVE PROJECT Module 1: How to make Biodiesel? Part 3: Analysis of the Biodiesel PURPOSE: Develop the procedures for washing and drying the biodiesel sample prior to characterization Assessment to quality of biodiesel with chromatographic and spectroscopic methods. THEORY: Biodiesel is an alternative fuel for diesel engines that is receiving great attention worldwide. Although it attracts the most attention because it is renewable, it can be used either pure or in blends with diesel fuel in unmodified diesel engines, and it reduces some exhaust pollutants. It is also of interest to the students because it can be produced easily from commonly available feedstocks such as recycled cooking oil. However, the relative simplicity of biodiesel production can mask the importance of maintaining high quality standards for any fuel supplied to a modern diesel engine. It is essential to the growth of the biodiesel industry that all fuel produced and sold meet these quality standards1. The term biodiesel is defined as a mixture of simple alkyl esters of long-chain fatty acids that can be produced from vegetable oils, animal fats or recycled cooking oils and used as fuels for diesel engines, either neat or when blended with petroleum diesel. Biodiesel is typically produced from oils or greases by transesterification with an alcohol in the presence of a catalyst, usually alkaline. This alternative fuel to petrodiesel is environmentally friendly with little or no sulphur (flash point above 110°C) and has superior lubrication properties, providing appropriate motor performance and a low emission profile upon combustion in compression ignition engines2. The fuel properties of biodiesel are determined by the amounts of each fatty acid in the feedstock used to produce the esters. Fatty acids are designated by two numbers: the first number denotes the total number of carbon atoms in the fatty acid chain and the second is the number of double bonds present in the chain. For example, 18:1 designates oleic acid, which has 18 carbon atoms and one double bond. The most common fatty acids (and their methyl esters) are listed in the following Table. There are numerous other fatty acids, but, the ones given here comprise the vast majority of those contained in biodiesel1. Different methods are used for analyzing Biodiesel. Some of them are included in international standards governing the quality of biofuels. Among these, in the United States the ASTM 675108 publishes new specifications for biodiesel blends and in Europe the EN 14214 which applies only to FAME. This standard exists in three versions, English, French and German. The most recent version is the November 2008 and replaces the version of 2003. The DIN 51606 is the latest German standard. The following link contains specifications of these standards: http://www.biodiesel-fuel.co.uk/biodiesel-standards (Este link es para poder ser consultado al momento de leer el texto, para esto debo consultar al Dr. Cruz cuando lo postee en la página) Fatty Acid (trivial name/rational name) Myristic Acid/ Tetradecanoic Acid Palmitic Acid/ Hexadecanoic Acid Structure R-(CH2)12-CH3 Common acronym C14:0 R-(CH2)14-CH3 C16:0 R-(CH2)16-CH3 C18:0 Oleic Acid/ 9(Z)-Octadecenoic Acid R-(CH2)7-CH=CH(CH2)7 -CH3 C18:1 Linoleic Acid/ 9(Z), 12(Z)- Octadecadienoic Acid R-(CH2)7-CH=CHCH2-CH=CH(CH2)4 -CH3 C18:2 Linolenic Acid/ 9(Z), 12(Z), 15(Z)- Octadecatrienoic Acid R-(CH2)7-(CH=CHCH2)3 -CH3 C18:3 Stearic Acid/ Octadecanoic Acid Methyl Ester (trivial name/rational name) Methyl Myristate/ Methyl Tetradecanoate Methyl Palmitate/ Methyl Hexadecanoate Methyl Stearate/ Methyl Octadecanoate Methyl Oleate/ Methyl 9(Z)-Octadecenoate Methyl Linoleate/ Methyl 9(Z), 12(Z)Octadecadienoate Methyl Linolenate/ Methyl 9(Z)Octadecatrienoate Generally, the analytical methods can be divided into three categories: chromatographic methods, spectroscopic methods, and physical-property based methods. Chromatographic and spectroscopic methods provide insight into the chemical properties of biodiesel. However, physical property methods are also very important especially for the commercial and industrial sectors. Excellent references are available1,2. In general, the fuel quality of biodiesel can be influenced by several factors, including the quality of the feedstock, the fatty acid composition of the parent vegetable oil or animal fat, the production process, the other materials used in this process, and postproduction parameters. MATERIALS: REAGENTS: MgSO4 or Na2SO4 125 ml Separatory funnel 100 ml Graduated cylinder 250 ml Beaker Filter funnel Filter paper pH paper Hotplate Assessing the biodiesel A key visual indicator during the synthesis of biodiesel is the formation of two distinct layers after settling. The layer at the bottom is a crude glycerine byproduct, and the layer on top is biodiesel. By shaking the bottle slightly from side to side, you can observe that the lower layer is thicker and more viscous than the biodiesel top layer. The higher viscosity of glycerine is one of the reasons that it isn’t suitable for use in a diesel engine at room temperatures. It is common to see a whitish third layer floating between glycerine and the biodiesel. This soap like material is a result of adding too much NaOH, or having water in the oil. It should be discarded with the glycerine. Washing the Biodiesel The bottle now contains biodiesel, glycerin, mono-and di-glycerides, soap, methanol, NaOH, and possibly a little leftover oil (triglycerides). The glycerides are all oil-soluble, so they’ll reside predominantly in the upper, biodiesel layer. The thin layer of glycerin, which is water soluble, will sink. Depending on the oil and catalyst used, it might be either liquid or solid. Soap, methanol, and NaOH, which are also water-soluble, will be mixed throughout both layers – although some of the soap can sometimes form its own thin layer between the biodiesel and glycerin. If the bottle has more than two layers, or only one, then something is wrong – possibly excessive soap or monoglyceride formation. These are both emulsifiers, and in sufficient quantities they will prevent separation. Repeat the procedure of preparation. Module 1 Part 2. PROCEDURE STEPS: 1. Measure the biodiesel with a graduated cylinder 2. Transfer the biodiesel into a separatory funnel 3. Gently add the same volume warm distilled water to the biodiesel 4. Rotate the separatory funnel until slight soap foam is formed. This may take a few minutes. Do not shake the separatory funnel! The biodiesel contains soap, and vigorous agitation will produce a stable emulsion difficult to separate. 5. Drain out the soapy water of the separatory funnel. 6. Add more warm water and keep repeating the draining process. Each time there will be less soap allowing for mixing more vigorously. Repeat this procedure until the water becomes clear and pH of wash water reaches 7. Record the pH of wash water in the lab notebook. Note: If the emulsification layer persists, try applying heat, adding salt, and adding vinegar, in that order. 7. Dry the biodiesel with MgSO4 or Na2SO4. Filter. 8. Characterize the sample with GC-MS, NIR, and HPLC Notes: 1. Pressures can build up in the separatory funnel. Safety Goggles must be worn at all times. 2. Make sure the stopcock of your separatory funnel is CLOSED before adding liquids! 3. Biodiesel can be discarded with other chemical wastes from the chemistry laboratory. REFERENCES: 1. J. Van Gerpen. B. Shanks. D. Clements. G. Knote. Biodiesel Analytical Methods. 2002-2004. National Renewable Energy Laboratory NREL 2. M.F. Pimentel. G. Ribeiro. R. Da Cruz et all. Determination of biodiesel content when blended with mineral diesel fuel using infrared spectroscopy and multivariate calibration. 2006. Microchemical Journal. 82. 201 – 206. 3. G. Knothe. J. Van Gerpen. J. Krahl. The Biodiesel Handbook. 2005 AOCS Press. Champaign, Illinois.