DEUTSCHES PATENT- UND MARKENAMT Class/Subcl.: C01B, B01J German Patent and Trade Mark Office Date: 20/03/2006 DE - Proposal — TE 122 Rapporteur Proposal for project TE 122 (existing example No. C-4) Level/Category (ies) CL AL 1a, 1b, 2a , 2a1, 2b1, 2b3 1a, 1b, 2a , 2a1, 2b1, 2b3 Documents (Classification is based on US 4.176.090 A) US 4.176.090 A DE 2 825 769 A FR 2 394 324 A Short Version of the Disclosure The document discloses pillared interlayered smectite clay products, a method for the preparation and the use of pillared interlayered smectite clay products. The claims and the description refer to various applications, e. g. the interlayered clay products are useful as adsorbents and catalytic supports. The interlayered clay products may be combined with other inorganic oxide adsorbents and catalysts such as silica, alumina, silica-magnesia, silica-alumina hydrogel, and natural or synthetic zeolites, and clays. The interlayered clay products are useful in the preparation of catalysts which contain active/stabilising metals, as well as matrix components such as silica, alumina or silica-alumina hydrogel. These catalysts are used in conventional petroleum conversion processes such as catalytic cracking, hydrocracking, hydrotreating, isomerisation and reforming catalysts. Furthermore they are useful as molecular sieve adsorbents. Representative Prior Art US 3.798.177 and US 4.060.480 - The preparation of hydroxyl-aluminum modified smectite clays wherein a gibbsite-like layer is formed between the crystalline layers of the clay is disclosed. The gibbsite-like layer is characterised by a 14 A spacing, is continuous and does not substantially increase the internal pore volume of the modified clay material. Invention Information I1: An interlayered smectite clay product which includes an inorganic oxide selected from the group consisting of alumina, zirconia and mixtures thereof between the layers thereof, and which possesses an interlayer distance of from about 6 to 16 A, said interlayered clay having greater than about 50 percent of its surface area in pores of less than 30 A in diameter (see claims 1 to 7). 1/5 I2: Process for the preparation of an interlayered smectite clay product comprising the reaction of a smectite with a mixture of a polymeric cationic hydroxyl inorganic metal complex and water to obtain a smectite having greater than 50 percent of its surface area in pores of less than 30 A in diameter after dehydration and finally separating the interlayered smectite from the mixture (see claims 8 to 15, 20 and 21). I3: A hydrocarbon conversion catalyst and a hydrocracking catalyst comprising an interlayered smectite (see claims 16 and 17) I4: A hydrocarbon conversion catalyst comprising an interlayered clay admixed with a crystalline aluminosilicate zeolith (see claim 19) I5: An adsorbent composition comprising an interlayered smectite clay (see claim 18). Additional Information The properties of the novel minerals based on smectite type minerals may be viewed as being more characteristic of crystalline zeolites than clays (see description, col. 2, line 10 to 12). Identification of Potential Subclasses Subject Matter Tool Query IPC Places I1 Catchword Index C01B I1 Catchword Index I1 Catchword Index I2 Catchword Index I2 Catchword Index I3 Catchword Index SILICON inorganic compounds of ZIRCONIUM inorganic compounds of ALUMINIUM oxides of SILICON inorganic compounds of ALUMINIUM oxides of CATALYSTS I4 Catchword Index I5 Subclass Index A1 Catchword Index catalysts comprising MOLECULAR [sieves] CHEMICAL OR PHYSICAL PROCESS, SORBENT ZEOLITES or inorganic MOLECULAR [sieves] C01G C01F C01B C01F B01J B01J B01J C01B Analysis and Selection of Classification Symbols Core Level Using the Catchword Index for “oxides of ALUMINIUM” leads to the subclass C01F. Note (1) under the class title indicates that the last place priority rule applies in this class. This should mean that clays (aluminosilicates) are therefore classified under C01F. However, the reference under the title of C01F states “compounds containing silicon C01B 33/00”. So C01F can be discounted for classification. 2/5 Similarly C01G is discounted for I1 due to the reference under the title “compounds containing silicon C01B 33/00”. For the clay product under consideration, the Catchword Index points to subclass C01B. In this subclass the last place priority rule applies. Main group C01B 33/00 relates to inorganic silicon compounds, main group C01B 39/00 to inorganic compounds having zeolite type properties. Guidance heading before C01B 37/00 stipulates that main groups C01B 37/00 and C01B 39/00 relate to compounds characterised primarily by their physical or chemical properties, rather than by their chemical constitution. The last place priority rule would guide us to C01B 39/00. However because the product of the disclosure is merely claimed in terms of composition (see claim 1) rather than in terms of properties (see col. 2, lines 10 to 12). Therefore, main group C01B 33/00 most adequately represents the invention. Interlayered clays and a process for the preparation of interlayered clays (I1, I2), inorganic silicon compounds, are of interest. As according to paragraph 95 of the Guide to the IPC chemical compounds as well as the process of preparation are classified in the groups for the type of compound concerned, using the catchword “SILICON, inorganic compounds of silicon” leads to main group C01B 33/00. The use of interlayered clays in chemical or physical processes, e.g. as catalyst or adsorbent is classified in B01J. Using the catchwords “CATALYSTS”, “catalysts comprising MOLECULAR [sieves]” lead to main groups B01J 21/00 to 38/00 and B01J 29/00. For the catalysts of interest are two groups provided for, catalysts comprising the elements, oxides or hydroxides of e. g. aluminium or silicon (I3) are covered by B01J 21/00 and catalysts comprising molecular sieves (I4) are covered by B01J 29/00. Adsorbent compositions (I5) are mentioned in the subclass index of B01J “CHEMICAL OR PHYSICAL PROCESSES” as “SORBENT”; solid sorbent compositions comprising Alumino-silicates are covered by B01J 20/00. The properties of the novel minerals based on smectite type minerals may be viewed as being more characteristic of crystalline zeolites than clays (A1), therefore additional classification is made in C01B39/00. The catchwords “ZEOLITES” or “inorganic MOLECULAR [sieves]” lead us indeed to main group C01B 39/00. Though the product of interest may contain magnesium or zirconium for affect the properties of the clay product, classification is not made in C01F and C01G, but in C01B since the focus of the invention is on a clay product. Advanced Level Using the Catchword Index for “oxides of ALUMINIUM” leads to the subclass C01F. Note (1) under the class title indicates that the last place priority rule applies in this class. This should mean that clays (aluminosilicates) are therefore classified under C01F. However, the reference under the title of C01F states “compounds containing silicon C01B 33/00”. So C01F can be discounted for classification. Similarly C01G is discounted for I1 due to the reference under the title “compounds containing silicon C01B 33/00”. For the clay product under consideration, the Catchword Index points to subclass C01B. In this subclass the last place priority rule applies. Main group C01B 33/00 relates to inorganic silicon compounds, main group C01B 39/00 to inorganic compounds having zeolite type properties. Guidance heading before C01B 37/00 stipulates that main groups C01B 37/00 and C01B 39/00 relate to compounds characterised primarily by their physical or chemical properties, rather than by their chemical constitution. The last place priority rule would guide us to C01B 39/00. However because the product of the disclosure is merely claimed in terms 3/5 of composition (see claim 1) rather than in terms of properties (see col. 2, lines 10 to 12). Therefore, main group C01B 33/00 most adequately represents the invention. Interlayered clays and a process for the preparation of interlayered clays (I1, I2), inorganic silicon compounds, are of interest. As according to paragraph 95 of the Guide to the IPC chemical compounds as well as the process of preparation are classified in the groups for the type of compound concerned, using the catchword “SILICON, inorganic compounds of silicon” leads to main group C01B 33/00. In regard to the last appropriate place according to Note (1) under the class title, C01B 33/40 applies here for the regarded clays. The use of interlayered clays in chemical or physical processes, e.g. as catalyst or adsorbent is classified in B01J. Using the catchwords “CATALYSTS”, “catalysts comprising MOLECULAR [sieves]” lead to main groups B01J 21/00 to 38/00 and B01J 29/00. For the catalysts of interest are two groups provided for, catalysts comprising clays or other mineral silicates (I3) are covered by B01J 21/16 and catalysts comprising crystalline alumosilicate zeolites (I4) are classified B01J 29/06. Adsorbent compositions (I5) are mentioned in the subclass index of B01J “CHEMICAL OR PHYSICAL PROCESSES” as “SORBENT”; solid sorbent compositions comprising Alumino-silicates are covered by B01J20/16. The properties of the novel minerals based on smectite type minerals may be viewed as being more characteristic of crystalline zeolites than clays (A1), therefore additional classification is made within main group C01B 39/00. The catchwords “ZEOLITES” or “inorganic MOLECULAR [sieves]” lead us indeed to C01B 39/00. In regard to the last place priority rule according to Note (1) after the class title, and to the definition given for “zeolites” in the note after main group C01B 39/00, subgroup C01B 39/02 applies here for the novel minerals. Though the product of interest may contain magnesium or zirconium for affect the properties of the clay product, classification is not made in C01F and C01G, but in C01B since the focus of the invention is on a clay product. Subject Matter I1 I2 I3 I4 I5 A1 Anaylsis of Subclass Selection Catchword Index Catchword Index Catchword Index Catchword Index Subclass Index Subcalss Catchword Index C01B Analysis of Group Selection C01B IPC CL IPC (2006) IPC AL IPC 2006.01 C01B 33/00 C01B 33/40 C01B 33/00 C01B 33/40 B01J 21/00 B01J 21/16 B01J 29/00 B01J 29/06 B01J 20/00 B01J 20/16 C01B 39/00 C01B 39/02 Last place rule C01B Last place rule B01J Last place rule B01J Last place rule B01J Last place rule Last place rule 4/5 Complete Classification The complete core and advanced level classification for this document based on the above analysis is as follows: Core Level Int.Cl.(2006) C01B 33/00 B01J 20/00 B01J 21/00 B01J 29/00 C01B39/00 Advanced Level C01B 33/40 (2006.01) B01J 20/16 (2006.01) B01J 21/16 (2006.01) B01J 29/06 (2006.01) C01B39/02 (2006.01) 5/5