Simultaneous in-situ Construction of Hybrid Films by Photoreaction1 Bo Yuan, Jianwen Yang*, and Zhaohua Zeng* Instituite of Polymer Science, School of Chemistry & Chemical Engineering, Sun Yat-sen University GuangZhou 510275 Abstract Organic/inorganic materials based on nano-titania have received more and more attention due to their attractive optical properties, balanced mechanical performance and facile processing. Triarylsulfonium salt was used for trigging free radical polymerization of acrylates and producing super protonic acid to control the hydrolysis and condensation of TBT. By means of FT-IR monitoring, it was confirmed that the organic networks and inorganic nano-particles were formed almost simultaneously with some mutual interaction. The formation and morphology of the titania particles could be controlled by extending pre-exposure to moisture and retarding the free radical photopolymerization of acrylates. XPS analysis indicated that moisture pre-exposure was favorable for improving the titania content in the surface layer of UV-cured film. Key words: Organic/inorganic hybrid, sol-gel, in-situ reaction, photopolymerization, nano-titania Introduction Since the late 1980s, molecular level combination between organic polymers and inorganic materialshas been of great interest,they are termed “organic/inorganic hybrid materials” Up to now, there are only very few literatures reported on the preparation of UV curable polymer/titania hybrid materials by sol-gel method. This may be due to that the precursor titanium tetraalkoxide is very reactive and direct hydrolysis usually leads to precipitates. The common strategy for dealing with this problem includes chemical modification of titanium alkoxide and confinement of water in reverse micelles. Wan et al. prepared UV curable acrylic resin/titania organic/inorganic hybrid films by controlled hydrolysis of titanium tetrabutoxide in Span 85/Tween 80 reverse micelles and subsequent in-situ photopolymerization of acrylic monomers. Soucek described the application of sulfonium salt in the in-situ preparation of polyepoxide/titania hybrid film by UV-irradiation, whereas the SAXS determination of cured film did not give positive evidence supporting the formation of titania particle from titanium alkoxide. In this work, sulfonium salt and photoinitiator TPO were utilized to produce protonic acid and active free radical by UV-irradiation, respectively. Moisture pre-exposure and TEMPO-retarded photopolymerization of acrylates were designed to cooperatively control the formation of inorganic particles and organic network. Experimental 1 中山大学化学与化学工程学院第六届创新化学实验与研究基金项目(批准号:200626) 第一作者:袁波(1984 年出生) ,女,中山大学化学与化学工程专业应用化学系 2002 级 指导教师:杨建文,曾兆华 Email:cesyjw@mail.sysu.edu.cn 150 Photoinitiators were dissolved in the mixture of EB600 and HEMA (weight ratio of EB600 to HEMA is 6/4) under ultrasonic, which was then blended with TBT under thoroughly stirring at ambient temperature to form a transparent mixture. The mixture was filled into a designed PET cell with thickness of 280 m and then installed in a humid cabinet (RH 82 %) with a quartz window. The UV irradiation source is 125W medium pressure mercury lamp (Philip, Holland) with high UV output efficiency. In an effort to identify an optimal method for controlling the morphology of the cured hybrid films, several processing methods were evaluated: A. Instantly UV-irradiation as soon as the wet film conveyed into the humid cabinet. B. Exposed to moisture in humid cabinet for 90min after UV-irradiation. C. UV-irradiation after the wet film exposed to moisture in the cabinet for a controlled period (5, 15 30 min, respectively). The naming system is shown below: Results and discussions Synthesis of the in-situ hybrid cured films The dual photoreactions, were proposed for the blend of epoxy acrylate/HEMA/TBT/triarylsulfonium salt as soon as the wet film effectively exposed to UV irradiation (Scheme 1). As Scheme 1 showed, firstly, the photo-released free radical could be exploited to construct organic network by initiating free radical polymerization of acrylates, which suppresses the congregation of formed titania particles. This is proved by the decreasing absorption band at 1634cm-1 which is assigned to the acryloxyl groups(Figure 1a). Secondly, The protonic acid can be utilized to slow down the hydrolysis and polycondensation, and control the formation of metal oxide particles. As Figure 1 showed, The Ti-O-Ti structure contained in the produced titanium dioxide and/or titanium-oxo-clusters could be diagnosed by the emergence of absorption band at 763 cm-1, it thus could be confirmed that the titania or titanium-oxo-clusters were formed with UV irradiation and moisture exposure. Therefore, the FT-IR spectra additionally indicate that the organic network and inorganic phase has been quickly formed almost at the same time. OBu BuO Ti OBu H2 O/hydrolysis OBu BuO Ti OH H+ OBu triarysulfonium salt O O C CH CH2 Scheme 1 OBu OBu condensation H+ BuO Ti OBu OBu O Ti OBu Titanium dioxide OBu UV irradiation R Free radical polymerization Organic network Dual photoreactions for TBT hydrolysis and acrylates polymerization 151 (a) C=C -1 1634cm Absorbance irradiation time 240s 160s 100s 40s 0s 1800 1760 1720 1680 Wavenumbers / cm-1 1640 1600 Figure 1 FT-IR spectra for S5-TBT30 hybrid sample during UV irradiation (a)1700~1600 cm-1 (b) 1250~400 cm-1 Morphology of the in-situ hybrid cured films Scanning electron microscopy (SEM) was performed to investigate the morphology of UV-cured hybrid films. The microphotographs are shown in Figure 2. In Figure 2a, the film was cured so quickly that TBT hydrolysis was suppressed by the instantly formed organic network and the quickly photo-released acid. And It was suggested that the photopolymerization rate of organic component have significant affects on the morphology of the inorganic particles, figure 2b and c should be an evidence for controlling the nano-morphology of titania particles while in-situ forming titania-organic hybrid films. Moisture may be favorable to TBT hydrolysis and formation of titania particles. Fast UV-curing will severely suppress the formation of titania particle due to limitation of moisture diffusion and alcohol removal. The proposal seems to be supported with the SEM observations of cured hybrid films. The inorganic particles in cured films grew up with moisture pre-exposure extending by comparing Figure 2d, e, f and g mutually. The sample without TPO, as shown in Figure 2d, photocrosslinked in low rate and small particles dispersed hybrid film produced. For the film pre-exposed to moisture for 30 min (Figure 2g), serious titania congregation occurred and large ununiform inorganic particles were resulted due to excessive up-taking of moisture and serious hydrolysis in the absence of acid anti-catalyst. Short pre-exposure time facilitated to form small and uniform titania particles as shown in Figure 2e, f. It means that the formation and morphology of titania nano-particles in curing hybrid films could be controlled by moisture pre-exposure of wet films. 152 Figure 2 SEM micrographs of hybrid films (a) S5T1-TBT30-A2; (b)S5T1-TEM0.3-TBT30-A4; (c)S5T1-TEM0.6-TBT30-A10; (d)S5-TBT30-A6; (e) S5-TBT30-C5(UV for 6min); (f) S5-TBT30-C15(UV for 6min); (g) S5-TBT30-C30(UV for 6min); 153 XPS analysis of the in-situ hybrid cured films XPS was employed to investigate the chemical environment of some specific atoms. The binding energy of specific atom in compounds is variable with its chemical bonding status and exclusively shifts with related chemical reaction. Figure 3 shows the binding energy of Ti2p in the cured hybrid films prepared by different procedures. For the sample S5-TBT-30-C30 exposed to moisture for 30 min before UV irradiation, the corresponding Ti2p peaks located at 458.80 eV which is very close to the reported Ti2p peak (458.1 eV) for titanium dioxide. It could be concluded that pre-exposure or post-exposure to moisture could enhance the formation of titanium dioxide, but the former seems to be more efficient for controlling the formation of titania. 14000 458.80 S5-TBT30-C30 12000 459.05 S5-TBT30-B90 Counts / s 10000 8000 459.30 S5-TBT30-A6 6000 4000 2000 470 465 460 455 450 Binding energy / eV Figure 3 XPS spectra of Ti2p in the hybrid cured films prepared by different method Conclusion 1. Titania based hybrid films were prepared by the dual effect photoreaction and an in-situ sol-gel reaction. Triarylsulfonium salt, was used for trigging free radical polymerization of acrylates and producing super protonic acid to control TBT transformation to titania nano-particle. It was confirmed by FT-IR that the organic networks and inorganic nanoparticles were formed almost simultaneously with some mutual interaction. 2. The formation and morphology of the titania particles could be controlled by extending pre-exposure to moisture and the free radical photopolymerization of acrylates. 3. XPS analysis indicated that moisture pre-exposure was favorable for increasing the titania content in the surface layer of UV-cured film. References CHUJO Y, Organic-inorganic hybrid materials, Current Opinion in Solid State & Materials Science, 1996, 1: 806-811. 2. SANCHEZ C, RIBOT F. Design of hybrid organic-inorganic materials synthesized via sol-gel chemistry. New J. 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Chem., 1957, 61: 1174~1178. 含二氧化钛有机/无机杂化体系的光固化同时原 位构筑 袁波 杨建文* 曾兆华* 中山大学化学与化学工程学院高分子所 广州 510275 摘要 纳米二氧化钛有机/无机杂化材料因其突出的光学性能、平衡的力学性能及易加工成型等 特点而渐受关注。本论文提出利用芳基硫鎓盐光解产生活性自由基和质子酸的特点,分别引发有 机体系的自由基聚合和原位控制 TBT 水解-缩合反应,固化过程的红外光谱跟踪研究表明,有机 交联网络与二氧化钛纳米粒子几乎同时形成。创新性地通过潮气前处理和延缓自由基聚合等手 段,成功实现对固化膜中无机粒子的形态进行有效控制。XPS 分析结果表明经过潮气前处理更有 利于生成较多的二氧化钛颗粒。 关键词:有机/无机杂化,溶胶-凝胶,原位聚合,光聚合,纳米二氧化钛 致 谢 在我的指导老师杨建文副教授和曾兆华副教授以及师姐张夏虹博士的悉心指导与亲切 关怀下,我终于完成了这篇论文。他们严谨踏实又富于创新精神的研究态度以及实事求是、 孜孜以求的为人精神对我影响甚深,令我终身难忘,受益非浅。在此,谨向两位老师和带领 我完成实验的师姐表示最衷心的感谢和崇高的敬意!在整个论文完成过程中,还得到了本实 验室黄亮师兄、陈嘉师姐、胡雅琴师姐、杨金师兄以及其他师兄师姐和同学多方面的帮助。 特此向他们表示最诚挚的谢意!衷心感谢我的父母和亲人在生活上无微不至地关怀和精神上 的鼓励,这是我完成学业的强大精神动力和坚强后盾。感谢四年来关心和支持我的同学和朋 友们! 袁波 2006 年 6 月于中山大学 155 156