In-situ characterization of concentration polarization layers during cross-flow membrane separation process of anisotropic colloidal dispersions by small-angle X-ray scattering F. Pignon1 M. Abyan1 C. David1 A. Magnin1 M. Sztucki2 1Laboratoire de Rhéologie, UMR 5520 (UJF - Grenoble I, G-INP, CNRS), BP 53, F38041 Grenoble Cedex 9, France 2European Synchrotron Radiation Facility, BP 220, F-38043 Grenoble Cedex 9 France (E-mail : pignon@ujf-grenoble.fr) Abstract The development of new “SAXS cross-flow filtration cells” at the "Laboratoire de Rhéologie" combined with in-situ time resolved small angle x-ray scattering (SAXS) performed at the European Synchrotron Radiation Facility (ID02 beamline) has allowed to characterize the colloids structural organization inside the concentration polarization layer during cross-flow separation process. The filtered suspensions are aqueous Laponite clay dispersions composed of platelike particles, 30 nm in diameter and 1 nm in thickness. Different rheological behaviors (shear thinning, thixotropic behavior) have been explored by controlling the mutual interactions between the particles thanks to addition of peptizer. Concentration profiles in the dynamic polarization concentration layer have been deduced from the analysis of SAXS patterns obtained along filtration time as a function of the distance to the membrane (from 100 micrometer of the surface membrane) with a 50 micrometers vertically collimated x-ray beam. The reversibility of the concentration polarization layer has been demonstrated being in agreement with permeation flux measurements. Keywords. Cross-flow Separation, Polarization Layers, Structure, SAXS, Colloid, Laponite. INTRODUCTION The performance of the separation process is mainly governed by the accumulation of the deposited colloidal particles on the filtration membrane. Depending on the transmembrane pressure and cross-flow velocity conditions, a transition from stable to unstable filtration performance has been underlined and a criteria of limit of filtration stability has been proposed [1-2]. Some experimental investigation have probed the structural organization of deposits [3-6] and some others have allowed to follow by small-angle x-ray or neutron scattering [7-10] the structural organization of colloids near the membrane during frontal ultrafiltration. But until now, only few attempts [11] have been done to obtain the evolution of the concentration profile within the concentration polarization layer. The focus of this work is to characterize, insitu, at nanometer length scales, the induced structures in the vicinity of the ultrafiltration membranes, when colloidal dispersions are simultaneously subjected to a transmembrane pressure and cross-flow over the membrane. METHODS Aqueous Laponite clay dispersions have been studied. This clay is made of plate-like particles 30 nm in diameter and 1 nm in thickness. The filtered dispersions have been prepared at initial volume fraction v = 0.01 in a solution of distilled water and NaCl (10-3 M) with different content in peptizer (tspp) tetrasodium diphosphate Na4P2O7. The “SAXS cross-flow filtration cell” used for these measurements is made of polycarbonate and contains a flat polysulfone ultrafiltration membrane (100kD). In the retentate channel, the Q cross-flow and P transmembrane pressure are imposed and measured simultaneously and constantly. Permeate flux J is recovered in a recipient and its mass is registered. The beam (50 m vertically x 250 m horizontally) crosses the deposited particles allowing to probe multi-level structures and interactions as a function of the height z above the membrane [3]. Additionally static SAXS measurements were performed in a temperature controlled flow-through capillary cell and permitted to establish a calibration curve to correlate the level of absolute scattering intensity to volume fraction v. Consequently from the SAXS patterns measured during time in the filtration SAXS cell, the particle concentration or volume fraction can be deduced reliably. RESULTS The reversibility of the concentration polarization layer in agreement with permeation flux measurements has been demonstrated in the results presented in figure 1. In step (1), no change of the concentration is detected above 100 micrometers from the membrane whatever the change in p for a sufficient cross-flow Q of 0.45 L/min. When the cross-flow is reduced to 0.2 L/min (step (2)) the concentration in the polarization layer starts to increase and stabilizes after a few minutes of ultrafiltration. At z = 100 micrometers, the volume fraction is equal to 4 which correspond to the gel state of these dispersions in the phase diagram. Furthermore, 2D SAXS patterns exhibit an important increase in orientation of the plate-like particles. A further increase of the cross-flow to 0.45 L/min (step (3)) induces the disruption of this high concentrated polarization layer. The corresponding permeation flux reaches then the same level as the one at the end of step (1). Q (L/min) J Permeation Flux 5 P x10 (Pa) a) v Volume fraction (%) 2 (L/m /h) 6 1.4 30 b) 5 (1) 25 4 1.2 (3) 1 20 0.8 3 15 2 (2) (4) 10 1 0.4 5 100 300 500 z(m) 5 time (min)Px10 (Pa) Q (L/min) 17 165 194 252 308 0.22 1.2 1.2 1.2 1.2 0.45 0.45 0.2 0.45 0.1 (1) (2) (3) (4) 0.6 0.2 0 0 50 0 100 150 200 250 300 350 Time (min) Figure 1. Cross-flow separation process of Laponite dispersions. a) concentration profile versus distance z deduced from in-situ SAXS and corresponding 2D SAXS pattern. b) Q Cross-flow, P transmembrane pressure and corresponding J permeation flux measured simultaneously with scattering measurements during time. I = 10-3 M, pH = 10, tspp = 0%, T = 29 ± 1°C. CONCLUSION The structure and concentration properties of the deposited layers during cross-flow ultrafiltration have been characterized at pertinent length scales thanks to filtration cells allowing in-situ time resolved SAXS. The high level of concentration reached in accumulated layers and the highly anisotropic structure have been identified as one of the main mechanisms controlling the filtration flux decrease. The change in mutual particle interactions and associate changes in the thixotropic behavior of the dispersions have been linked to the temporal reversibility of the concentration polarization layers. 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