Applicants Guide for Laboratories PNAC PAKISTAN NATIONAL ACCREDITATION COUNCIL Applicants Guide For Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 Contents 1. Introduction………………………………………………………………………… 3 2. Application for Accreditation……………………………………………………… 3. Introduction to the Assessment Process …………………………………………… 4 4. Assessment Team…….……………………………………………………………. 5 5. Pre-Assessment………….…………………………………………………………. 5 6. The Scope of Accreditation ……………………………………………………….. 6 7. Summary of the Full Assessment procedure…………………………………….. 7 8. Opening meeting…………………………………………………………………… 8 9. Observation of Laboratory at Work ……………………………………………… 10. Summary of Findings………………………………………………………………. 10 11. Closing Meeting……………………………………………………………………. 11 12. Post-Assessment…………………………………………………………………… 12 13. Surveillance and Re-assessment…………………………………………………. 12 14. Extensions to Accredited Scope……………………………………………………. 14 Page 2 of 14 3 9 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 1. INTRODUCTION 1.1 The following notes will help laboratories seeking accreditation for their testing and/or calibration activities to understand the steps involved in PNAC's assessment of their laboratories. 1.2 Before applying formally to PNAC, the applicant laboratory should be familiar with the requirements of ISO/IEC 17025/ ISO 15189: General requirements for the competence of testing and calibration laboratories/Medical LaboratoriesParticular requirements for quality & competence. 2. APPLICATION FOR ACCREDITATION 2.1. A preliminary meeting at the PNAC office is recommended for the purposes of clarifying initial questions. Applicants will be supplied with an information pack containing the following: Application Form [F-01/01]/ [F01/09] Current fee structure/ schedule [F-01/02] This applicants' guide for laboratories [F-01/03] Agreement between PNAC and an accredited laboratory [F-01/04] 2.2 The application form [F-01/09] is to be completed and signed by the applicant, and returned together with the following: Application fee Laboratory's Quality Manual and procedures for review by PNAC Agreement between PNAC and an accredited laboratory [F-01/04] Page 3 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 3. INTRODUCTION TO THE ASSESSMENT PROCESS 3.1 This publication [F-01/03] provides background information on the PNAC Laboratory Accreditation activities. All laboratories seeking accreditation are assessed for compliance with ISO/IEC 17025/ ISO 15189, PNAC regulations, and any further requirements specified by PNAC from time to time. Accreditation is achieved by formal assessments, and this publication provides general guidance on the conduct of such assessments. It summarizes the administrative procedures followed by PNAC leading up to an assessment, and describes in detail the various stages involved in an assessment visit. 3.2 Assessment plays the central part in providing the evidence on which offers of accreditation are made. PNAC assesses the competence of laboratories to carryout defined calibrations/tests or types of calibration/test and, after accreditation, monitors, by surveillance and re-assessment, the continuing maintenance of that competence. 3.3 Each applicant laboratory provides PNAC with a copy of its Quality Manual and procedures, in the Application Form [F-01/09], basic information on its activities, equipment, facilities and staff. 3.4. PNAC assessors then visit the laboratory to check that the laboratory's quality system, as detailed in its quality documentation, is compliant with ISO/IEC 17025/ ISO 15189, is appropriate to its needs and is being followed by the staff 3.5 During such an assessment visit, the work of the laboratory is observed and records examined to establish the competence of the laboratory to perform the calibrations/tests for which accreditation is sought. 3.6 All information obtained before, during or after assessment, including Page 4 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 the fact that a particular laboratory has applied for accreditation, or that an application for accreditation has been deferred or rejected, is treated as strictly confidential by the PNAC and its assessors. 4. ASSESSMENT TEAM 4.1 On receipt of the Application Form, [F-01/09], the Laboratory Quality Manual, procedures and the Applicant Fee, the case is referred to concerned Director of PNAC. 4.2 The concerned Director of Laboratory Accreditation is responsible for selecting the assessment team. Laboratories have the right to object to the appointment of a particular Assessor or Technical Expert and, in such cases, PNAC endeavor to offer an alternative. In the event that a suitable alternative cannot be identified, or the grounds for objection are considered to be unreasonable, PNAC reserves the right to use the assessor originally selected. 4.3 The concerned Director of Laboratory Accreditation sends the Application Form, Quality Manual and any calibration/testing procedures supplied to other Assessors (if necessary) for a detailed review of the documentation. 4.4 Following the detailed document review, the laboratory is advised of the composition of the assessment team and the assessment fee that it must agree to pay before the assessment takes place. An estimate of the likely annual fee after accreditation is also provided (F-01/02 refers) 5. PRE-ASSESSMENT 5.1 Provided the detailed documentation review is satisfactory, a pre- assessment visit is carried out. This visit for which a fee is payable, is usually carried out by the Lead Assessor alone. 5.2 The pre-assessment visit allows the Lead Assessor to discuss with the Page 5 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 laboratory management any areas of the laboratory's quality system, quality manual and operating procedures that appear not to be in compliance with PNAC requirements. It also provides an opportunity for the Lead Assessor to discuss technical requirements such as uncertainty of measurement and proficiency testing. The laboratory may then carry out any corrective actions needed before the final accreditation assessment takes place. 6. THE SCOPE OF ACCREDITATION 6.1 It is PNAC policy to define the scope of a laboratory's accreditation as precisely as possible. This ensures that clients are provided with an accurate and unambiguous description of the range of calibrations/tests covered by a laboratory's accreditation. Laboratories are therefore asked to specify, in detail, the types of calibration/test for which accreditation is sought. They are required to list, on their Application Form, the standard specifications or other methods or procedures relevant to the calibrations or tests concerned and the major items of laboratory equipment used. 6.2 The concerned Director of Laboratory Accreditation together with the Lead Assessor (if different) will agree with the laboratory how the calibrations/tests for which accreditation is sought will be defined on the scope that will be issued if accreditation is to be offered. 6.3 For calibration, the types of calibration, the range of measurements and the operators to be assessed will be provisionally agreed at the pre-assessment. During assessment, and after examination of the results of measurements, the content of the scope will be agreed with the laboratory. This will include confirmation of the measurements to be accredited, the range of measurement, the uncertainty, and the names of the Head of Laboratory, Deputy Head of Laboratory and the Approved Signatories. 6.4. For testing, every effort will have been made to reach agreement on the Page 6 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 content of the scope before the assessment. This is important, not only in order to avoid possible misunderstandings, but also to help the assessors to operate effectively, concentrating their attention in those areas of activity appropriate to the scope of accreditation. In some cases, as the assessment proceeds, it may become clear that the laboratory is not really in a position to achieve accreditation in certain areas within the originally agreed scope. In such cases the Lead Assessor may be able to suggest a suitably reduced or redefined scope for which accreditation may be offered 7. SUMMARY OF THE FULL ASSESSMENT PROCEDURE 7.1 Following pre-assessment and/or the detailed documentation review and on the completion of any corrective actions required as a result of pre-assessment, arrangements can be made for final assessment. 7.2. The assessment visit begins with an opening meeting between the assessment team and representatives of the laboratory. On some occasions the team makes a brief tour of the facilities. This is followed by a discussion on the laboratory's quality system documentation, including any documented in-house procedures, and then by detailed observation of the laboratory at work, to determine whether or not it meets the criteria. Each assessor will be accompanied by a member of the laboratory staff nominated by the management and having responsibility for the particular section of work being assessed. A particular assessor may, therefore, be accompanied by several different members of staff in the course of his or her work. 7.3 The visit ends with a closing meeting between the assessors and the laboratory representatives; at which each assessor presents his or her observations and the Lead Assessor summarizes the findings of the team. Page 7 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 8. THE OPENING MEETING 8.1 This is held on arrival to enable the assessment team and the laboratory's representatives to become acquainted, and to clear up any difficulties or confusion about the purpose of the assessment and what is expected of the laboratory during the visit. It is chaired by the Lead Assessor and should cover. (a) Introductions; (b) an explanation of the purpose of the assessment and the functions of each assessor; (c) discussion of the range of calibration/testing covered by the laboratory's application and how this should be defined in the laboratory's scope of accreditation; (d) a review of the agreed assessment programme, and confirmation that a representative of the laboratory has been assigned to accompany each assessor; (e) an explanation of the role of tile laboratory's representatives in the assessment, particularly in agreeing observations recorded on the Detail Report forms concerning any apparent failures to comply with requirements. (f) an explanation of what will happen at the closing meeting and confirmation of the time and venue; (g) an assurance that all findings will be treated in strict confidence; (h) arrangements for providing an office, and any services needed by the assessors, e.g. photocopying; computer, fax, phone etc; (i) confirmation of work hours, lunch breaks etc; Page 8 of 14 F-01/03 Issue Date:21/09/07 Rev No: 03 Applicants Guide for Laboratories (j) an opportunity for the laboratory representatives to ask relevant questions. 9. OBSERVATION OF THE LABORATORY AT WORK 9.1 This, the most important part of the assessment, follows the Opening Meeting and consists of the assessment team making on-the-spot observations of the laboratory going about its normal business. Assessors need to form a general impression of the laboratory's overall competence and, in particular, of the suitability of the methods and equipment for the work in hand including the state of its maintenance and calibration. They also need to assess the competence of the staff and the effectiveness of the quality system in ensuring that errors or omissions do not appear in recording, analysing and reporting results. 9.2 Assessors may select a specific calibration/test, whether it is currently being performed or not, and ask to see the apparatus involved (and the manufacturer's manuals), and establish its state of calibration. They may select items of work in progress, witness measurements and examine documentation concerning calibration/test items. They may trace back results from previously issued certificates or reports to the original entries in the laboratory's notebooks or work sheets. Aspects which require evidence from some other area of the laboratory before they can be settled may be noted down for further investigation, or they may be referred to another member of the assessment team dealing with the area concerned. 9.3 During calibration assessments, the assessor(s) will establish the capability of the laboratory to make measurements according to the uncertainty claimed for each parameter for which accreditation is being sought. The results obtained by the laboratory in measurement audits will also be examined. To confirm calibration personnel as approved operators it may be necessary to assess their performance on specific calibrations at locations chosen by PNAC. 9.4 The object of assessment is to establish, by observation, whether the Page 9 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 work of the laboratory is being carried out in accordance with ISO/IEC 17025/ ISO 15189 and PNAC regulations. Any observations made will be recorded and verified and will be based on objective evidence. To secure the greatest possible measure of agreement on the facts, assessors are provided with forms for making an agreed record of any observation, which may indicate a failure to comply with the requirements. These forms provide the objective evidence on which the Lead Assessor's recommendations to PNAC will be based. 9.5 Reports are intended to contain only factual observations relating to possib1e nonconformities with specific requirements of ISO/IEC 17025/ ISO 15189 and PNAC regulations. It is the responsibility of the Lead Assessor, aided by advice from the assessment team, to allocate formal nonconformities and to categorize them appropriately before completing a Summary Report. There will not, therefore, normally be any attempt to designate nonconformities at the time of observation, nor any attempt to indicate the classification of the nonconformities that may be assigned. 10. SUMMARY OF FINDINGS 10.1 After the assessors have completed their individual assignments, they will hold a private meeting at which they will summaries their individual findings on copies of the Individual Assessor's Report form and contribute to a co-ordinates view of the laboratory at work. At this stage, the Lead Assessor will complete a Summary Report form taking into account his or her own findings and those of any other assessors involved. 10.2 The Summary Report will record the assessors' findings, any matters needing corrective action, and the Lead Assessor's recommendation to PNAC Recommendations may be for unconditional acceptance, for acceptance to be deferred until the nonconformities have been cleared, or for refusal. The Summary Report will make it clear which of these is being made. PNAC Accreditation will be granted only after PNAC has received evidence that all nonconformities have been closed. The maximum period allowed for corrective action will be specified. The period allowed Page 10 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 will not, except in very unusual circumstances, be more than three months. Normally a period of one month would be regarded as reasonable for minor nonconformities. 10.3 Where the number or the seriousness of the nonconformities found is such that the whole of the laboratory's quality system and organisation is demonstrably inadequate, the Lead Assessor's recommendation will be that accreditation is refused 11. THE CLOSING MEETING 11.1 The purpose of the closing meeting is to enable the Lead Assessor to present the laboratory management with a summary of the results of the assessment and to inform the management of the recommendations that the Lead Assessor will make to PNAC. 11.2 The closing meeting is chaired by the Lead Assessor who will: (a) emphasise that, because the assessment did not cover every aspect of the laboratory activities, it does not follow that none exist in areas where none have been reported; (b) explain the significance of the classification nonconformities. (c) invite each assessor to summaries his or her findings; (d) present his or her own findings as an individual assessor; (e) present the summary, conclusions and recommendations, (f) hand over the copies of assessment reports and non-conformity reports for assessment visit (if any) for management to take appropriate corrective actions; (g) invite the laboratory to specify date by which any required corrective actions will be implemented; Page 11 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 (h) provide the laboratory with an opportunity to discuss the assessment; (i) obtain the signature of the Quality Management Representative or authorized deputy on the assessment reports and non-conformity reports for assessment visit (if any). 12. POST ASSESSMENT 12.1 On receipt of evidence of satisfactory corrective action, or following a further visit to check the implementation of corrective actions, concerned Director submits the case before PNAC’s Laboratory Accreditation Committee (LAC). After positive recommendations of LAC the case is submitted to Director General PNAC for approval. On approval PNAC will offer accreditation for the agreed scope of calibrations or tests. As soon as the laboratory agrees the terms of accreditation and pays the license fee (F-01/02 refers) PNAC will formally grant accreditation and issue the Accreditation Certificate and scope. 12.2 When a further visit has been required, the Assessor(s) will return to look specifically at the clearance of the nonconformities. However, should some other potential nonconformity observed, the Assessor will bring this to the attention of the management. 12.3 If the LAC or Director General PNAC does not accept the recommendations of Assessment Team then the laboratory will be required to take further corrective actions in the highlighted areas. 13. SURVEILLANCE AND RE-ASSESSMENT 13.1 Following accreditation, laboratories will be subject to surveillance and reassessment visits. The purpose of periodic surveillance and re-assessment is to determine whether or not a laboratory is continuing to comply with the ISO/IEC 17025/ ISO 15189, PNAC Regulations, and any other requirements specified by Page 12 of 14 F-01/03 Issue Date:21/09/07 Rev No: 03 Applicants Guide for Laboratories PNAC. The general approach described in the previous paragraphs will be followed for the conduct of surveillance or re-assessment visits. 13.2 If it is found, during a surveillance or re-assessment visit that, since the last visit, there have been significant changes of staff, equipment or range of services available, these matters will be recorded. Assessors will check that the changes are not such as to diminish the laboratory's capabilities or scope of accreditation and that they have already been fully notified to PNAC. 13.3 A re-assessment visit will involve a comprehensive re-examination of the laboratory's quality system and calibration/testing activities and will be similar in format and detail to an initial assessment. The first surveillance visit may be carried out six months after the date of accreditation. Subsequent surveillance visits are carried out at yearly intervals. 13.4 A full re-assessment takes place three years after the date of accreditation. 13.5 At the conclusion of a surveillance or re-assessment visit, the Lead Assessor will make a recommendation to PNAC on the continuing accreditation of the laboratory. Depending on the number and type of any non-conformity found the Lead Assessor will recommend whether accreditation should be: (a) maintained unconditionally (this recommendation will only be made when no nonconformities have been found); (b) maintained on the understanding that any non-conformities found are cleared within a specified time period (usually one month); (c) maintained, but for a reduced Scope of Accreditation; (d) suspended until the laboratory has discharged the nonconformities within a specified time period (normally no Page 13 of 14 Applicants Guide for Laboratories F-01/03 Issue Date:21/09/07 Rev No: 03 more than three months). A recommendation that the accreditation of a laboratory is suspended will almost certainly require a further visit to confirm that the nonconformities have been cleared. (e) terminated (a recommendation that accreditation be terminated will involve the laboratory in having to make a new application and undergoing a further full assessment if it wishes to have its accreditation re-instated). 13.6 Suspension or termination of accreditation will only be recommended if the whole of the laboratory's quality system and organisation is seriously out of compliance with requirements. 14. EXTENSIONS TO ACCREDITED SCOPE Accredited laboratories may wish to add further tests / calibration to extend the scope of their accreditation. Extensions to scope require a formal application using the form provided by PNAC, and will be dealt with on a case to case basis. The application will need to be accompanied by documentary evidence of competence in relation to the relevant industrial and technical activities. Small extensions to scope may be dealt with during a surveillance assessment. Significant extensions will usually require an assessment visit. PNAC will advise the organization of the steps required to gain approval for the extension. Page 14 of 14