Mechanical and Industrial Engineering Technology Services:

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COE Tech Services Brochure, MIE Content 1

Mechanical and Industrial Engineering Technology Services

With 23 core faculty members and additional research engineers and 20 laboratories, the UIC Department of Mechanical and Industrial Engineering is involved in a wide variety of industries including energy, the environment, transportation, heavy equipment, biomedical engineering, consumer products and building sciences. We have partnered with small and large corporations including Abbott, Baxter Healthcare, Carrier, Caterpillar, Ford, Gas Technology

Institute, General Electric, General Motors, Goodrich, International, John Deere,

Lockheed, McDonnell Douglas, Motorola, Nissan, Pratt & Whitney, Texaco,

Trane, Volkswagen and many others. Through our specialty outreach arm, the

Energy Resources Center, we also consult with smaller businesses, cultural institutions and government agencies. Our feasibility studies, energy audits, and other services allow you to evaluate your concepts and designs more costeffectively than with competing consulting services.

Mechanical Systems Design, Solid Mechanics, and Failure Analysis

Best practices in mechanical systems design require not only fundamental grounding in mechanics, reliability, and failure at the macro-, micro-, and nanoscales, but also attention to the social setting of mechanical systems and to the decisions and dynamics of the entire design process. As an integrated industrial and mechanical engineering department, we support a holistic design approach.

Faculty Experts

Professors: Farid Amirouche, Prashant Banerjee, Sabri Cetinkunt, Thomas

Royston, Ahmed Shabana; Associate Professor: Michael Scott; Assistant

Professors: Elisa Budyn; Carmen Lilley, Laxman Saggere

EXPERT SERVICES

Computer-aided design (CAD)

● Finite element methods ● Mechanical design ●

Design methodology ● Decision theory ● Interdisciplinary product design ●

Ergonomics ● Biomechanics ● Surgical instrument design ● MEMS ●

Mechatronics

● Robotics ● Sensors and actuators ● Thin films and nanomaterials ● Fracture mechanics

LABS and SPECIAL EQUIPMENT

Biomechanics Laboratory (Instron 5569 mechanical tester; custom-made prosthetic test rigs)

Computational Mechanics Laboratory

Engineering Design and Decision Laboratory (Stratasys FDM 3000 rapid prototyping machine)

Gear Research Center

Mechatronics Laboratory (electro-hydraulic motion control system; microcontrollers for prototyping; steer-by-wire interface R&D stands; adaptive

COE Tech Services Brochure, MIE Content 2 exercise machines for persons with disabilities; nano-positioner with neural network controller; turning machine with nano-metric precision; Brown &

Sharpe three axis measurement table)

Microsystems and Devices Laboratory (Polytech Micro Scanning Vibrometer

MSV-300)

MEMS Test and Characterization Laboratory

Dynamics and Control Systems

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Faculty Experts

Professors: Farid Amirouche, Sabri Cetinkunt, Ahmed Shabana

EXPERT SERVICES

Multi-body dynamics ● Vehicle dynamics, including active suspension systems ●

Human body vibration ● Floating body dynamics ● Controls and automation ●

Finite element methods

LABS and SPECIAL EQUIPMENT

Dynamic Simulation Laboratory

Vehicle Technology Laboratory

Noise and Vibration Analysis and Control

We have comprehensive capabilities in noise and vibration studies, from determining compliance with industry codes and standards to measurement and evaluation of the acoustic or vibratory dynamics of complex facilities or products, including biomedical applications. Techniques include modal analysis, sound intensity mapping and viscoelasticity mapping.

Faculty Expert

Professor Thomas Royston

EXPERT SERVICES

Workplace noise evaluation

● machinery vibration isolation ● instrument site placement in high-precision facilities (micro- and nanotechnology) ● vibroacoustic detection of flaws and imminent failure in metallic, polyethylene, and ceramic matrix composite structures

● ultrasonic tool design ● medical instrument design ● gear noise analysis ● microscopic magnetic resonance elastography for mapping viscoelasticity in small material samples.

Acoustics and Vibrations Laboratory

High fidelity data acquisition and DSP (Agilent and B&K systems); Laser vibrometry

—single point and microscopic scanning (Polytec systems); Color

Doppler Ultrasound Imaging System (Acuson 128xp10); Custom-made acoustic testing facilities (anechoic chamber and sound-proof chamber); wide range of

COE Tech Services Brochure, MIE Content 3 conventional vibro-acoustic transducers (B&K, PCB, Wilcoxon, Trek, MSI, Piezo systems); wide range of software expertise (dynamic system simulation, DSO,

FEA, modal analysis)

Energy Systems and Environmental Quality

The transportation sector and the residential, commercial, and industrial building sector are two major end-users of energy in the United States. We do research and applications engineering in these and other areas with a particular emphasis on the built environment. This includes not only energy conservation in homes and offices but also energy-intensive industrial processes. In addition to helping energy conversion companies with product development, we also perform lowcost industrial energy audits and feasibility studies for various industries. Our research professors are joined by our hands-on professional engineers, architects, and economists in our 30-year-old Energy Resources Center.

Faculty Experts

Professors : Suresh Aggarwal, Kenneth Brezinsky, Soyoung Cha, Farzad

Mashayek, William Worek (Department Head and Director, Energy Resources

Center); Research Professor: Alexi Saveliev; Principal and Senior Engineers ,

Energy Resources Center: Michael Chimack, David Chojnowski, John Cuttica,

Douglas Kosar, William Ryan, Christine Walker; Principal and Senior Research

Economists: Athanasios Bournakis; Steffen Mueller

EXPERT SERVICES

Energy efficiency and renewable energy, including solar, wind, and biomass ●

Thermal and economic modeling of energy systems ● Building energy and environmental analysis

● HVAC ● Indoor air quality and filtration efficiency ●

Industrial energy audits ● Combined heat and power applications ● Combustion chemistry and emissions modeling and control ● Air pollution control ● Heat and mass transfer

LABS and SPECIAL EQUIPMENT

Air Cleaning Technology Laboratory (custom-built rig to test for removal of gaseous contaminants from indoor air, such as volatile organic compounds, according to ASHRAE standard 145.2P)

Energy Systems Laboratory (Pulsed plasma reactors with thyratron 15 kV, 2 kHz pulsed power supply; Supercritical fluid reactor with high pressure pump;

Opposed flow flame burner with diagnostic system; Varian CP-3800 gas chromatographs; Princeton Instrument nanosecond imaging system; Bruker

IFS-66 FTIR spectrometer; Acton Research imaging spectrometer SP-500i)

Flow and Combustion Simulation Laboratory

Heat and Mass Transfer Laboratory

High Pressure Shock Tube Laboratory (single pulse, high temperature, high pressure shock tube for combustion species detection and measurement by advanced gas chromatography and mass spectrometry analysis)

COE Tech Services Brochure, MIE Content 4

Fluid Systems

Fundamental understanding of fluid dynamics and mechanics is vital to the efficient design and development of an increasing number of commercial applications in diverse fields such as automotive and aerospace, energy systems, and biomedical engineering. Our fundamental and applied work in this area relies on experiments in our five fluids laboratories and computer simulations using the best available hardware and software for Computational

Fluid Dynamics.

Faculty Experts

Professors: Suresh Aggarwal, Subrata Chakrabarti, Soyoung Cha, Farzad

Mashayek, Constantine Megaridis, Alexander Yarin; Associate Professor:

Francis Loth

EXPERT SERVICES

Computational fluid dynamics ● Laser experimentation and instrumentation for fluid and particle flows

● High-speed imaging ● Electron microscope characterization and analysis ● Biofluids, including rheology and cranial fluids ●

Micro- and nanofluids for enhancement of heat and mass transfer ● Plasma ●

Fluid-particle transport

● Fluid-structure interaction ● Free-surface flow ●

Turbulence ● Single and multiphase systems ● Droplet/spray processes ●

Electrospinning of fibers

LABORATORIES and SPECIAL EQUIPMENT

Biofluids Laboratory (Laser-Doppler velocimeter and anemometer)

Computational Multiphase Transport Laboratory

Droplet and Particle Technology Laboratory (calorimetry, electron microscopy)

Micro- and Nanofluidics Laboratory (Barnstead programmable furnace; Olympus

BX 51 microscope; Brookfield DV-II+ programmable viscometer)

Opto-Mechanical Technology Laboratory (High-speed high-resolution CMOS

Cameras, Canadian Photonics Labs, Model MS80K; X-Y Precision Motorized

Translation Stage, Aerotech, Model ATS200015; Ng-Yag Diode-pumped cw

Laser, 220mw, Lightwave Electronics; Double-Pulsed Ruby Laser, 1J/pulse,

Laser Photonics)

Industrial Engineering

Complex systems such as hospitals, transportation networks, production shop floors or aircraft need the best industrial engineering and operations research to analyze and optimize their reliability, maintainability, and operating efficiency.

Our experience in modeling, analysis and development of a wide variety of mechanical and industrial systems, including for example helicopters and supply chains, enables us to offer low-cost consulting services to almost any industry or application.

COE Tech Services Brochure, MIE Content 5

Faculty Experts

Professor: Prashant Banerjee; Associate Professors: Houshang Darabi, David

He; Assistant Professor: Elodie Adida

EXPERT SERVICES

Manufacturing information systems ● Data mining and analysis ● Equipment health diagnostics and prognostics

● Supply chain modeling and dynamics ●

Radio Frequency Identification in supply chains

● Production planning ●

Optimization ● Quality control ● Industrial automation ● Discrete event simulation

● Safety engineering ● Failure and reliability analysis of manufacturing systems

LABS and SPECIAL EQUIPMENT

Discrete Event Systems Control Laboratory

Intelligent Systems Modeling and Development Laboratory

Virtual Reality

Virtual Reality (VR) simulations and technology can assist almost any industry in diverse areas such as design, manufacturing, processing, logistics, transportation and distribution. At UIC we have developed several proprietary VR systems, including ImmersiveTouch TM , the first system that coordinates a haptic device with a head tracking system for fully realistic stereoscopic display.

Collaborative work across the scientific, medical, and engineering fields occurs in the Industrial Virtual Reality Institute.

Faculty Expert

Professor Prashant Banerjee

EXPERT SERVICES

Factory and process models

● Remote engineering ● Product simulation ● collision detection ● Real-time inverse kinematics ● Medical and surgical simulations, including neurosurgery ● Manipulation of objects using sensor data and real-time control inputs in a CAVE, C-Wall or ImmersaDesk4 environment

Integration of factory layout, material handling, and manufacturing equipment control models

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