Route 93 “Fast 14” Bridge Project. Workers speed to end ‘Fast 14’ bridge repairs By Richard Weir | Sunday, August 14, 2011 | http://www.bostonherald.com | Local Coverage Photo by Patrick Whittemore The end may be close at hand for drivers who have battled patience-busting tie-ups on a five-mile stretch of Interstate 93 north of Boston for weeks during trips to the northern beaches and mountains. Yesterday, workers installed girders on the last of 14 new bridges erected along the highway, all in record time. To motorists who found themselves stuck in this summer’s weekend lane closures, and the resulting miles-long traffic delays from the Medford project, outgoing state Transportation Secretary Jeffrey Mullan offered his gratitude. “I want to thank the motorists of the commonwealth of Massachusetts who patiently beared with us as we executed this project. I want to assure them that while they had 10 weekends of difficult traffic, they avoided . . . three or four years of disruption on Interstate 93 North,” Mullan said, referring to the $98 million “Fast 14” accelerated bridge project. The decision by state Department of Transportation officials to replace all 14 bridges spanning seven road crossings in Medford was spurred by a giant crater that opened on a crumbling I-93 bridge last August. While the “sinkhole” made headlines by snarling rush-hour traffic as far as Dorchester and Reading, it also made transportation officials think creatively about a plan limiting drivers’ pain to 10 weekends starting in June, instead of spreading it out over at least four years — the time normally required to replace that many bridges. MassDOT pulled off the project in such a short time by using, for the first time, prefabricated superstructures — 40-ton panels each made of two steel I-beams and a concrete deck lowered by cranes onto the bridges’ original abutments. Typically, new bridge decks are built on site, said Frank DePaola, state highway administrator, taking much more time. The state also deployed “zipper lanes” — the moveable, interlocking concrete barriers used for the HOV lanes along the Southeast Expressway — to move two-way traffic throughout the I-93 construction zone. DePaola said after last summer’s crater fiasco, state engineers examined 13 other similar bridges along I-93 in Medford and found that they all showed signs of serious deterioration. “The typical design life back in the 1950s and ’60s was about 50 years,” he said of the original bridge decks. The new ones, he added, “are designed for a 75-year life. But we truly think they will last longer than that.” While work on the southbound I-93 bridge over Route 16 will end by tomorrow at 5 a.m. — wrapping up major construction on all 14 bridges — state transportation officials warned that there will still be periodic lane closures for several more weekends as crews finish paving, painting lines and installing noise barriers. Article URL: http://www.bostonherald.com/news/regional/view.bg?articleid=1358594 http://93fast14.dot.state.ma.us/ Over the course of the last ten weekends, MassDOT has demolished and replaced all fourteen bridges that are a part of this ambitious project. Each weekend, the bridge work has been completed early and all roads have been reopened to traffic hours ahead of schedule. There will be additional work during the remainder of the month of August to complete associated road and bridge improvements within the project limits. On July 16th and 17th, the project received national attention for the innovation it is using to get the bridges built so quickly and safely-- and doing the work outside of weekday rush hours. The Fast 14 Bridge Replacement Showcase, hosted by the Federal Highway Administration's Highways for LIFE program, attracted more than 160 highway officials, including representatives from 26 state departments of transportation. These transportation leaders came to learn how to use innovative, customer service and safety-driven techniques on their bridge construction projects. As part of the Showcase, Federal Highway Administrator Victor Mendez joined MassDOT Secretary Jeff Mullan and state and local officials to witness the rapid construction firsthand at the Route 60 bridges. MassDOT strongly encourages people not stopping in the greater Boston or Medford area to take alternate regional routes during summer weekends. Paving and other associated work will continue during overnight hours into the fall of 2011. Since MassDOT is going to replace a different bridge each weekend, the detour routes and work zones will change. Visit 93 Map to explore and get information about the work zones, detour routes and travel options. MassDOT is using innovative construction methods and materials to minimize impacts and congestion. MassDOT is replacing the bridges with modular superstructure units that have been fabricated off-site, eliminating years of work in the roadway. The new video below shows the incredible demolition and rapid construction process that happens each weekend. MassDOT is committed to providing safe and durable replacement bridges. The project has been developed by the Patrick-Murray Administration's historic Accelerated Bridge Program to result in the fewest construction related impacts on traffic, businesses, residents and tourism. This $98.1 million project has received a $1 million grant from the Federal Highway Administration's Highways for Life program. Eighty percent of the project cost will be paid for with federal funds. The remaining twenty percent of the project cost (minus the grant money) will be paid for with Accelerated Bridge Program funds. MassDOT strongly encourages drivers to use alternate routes if possible this summer during each weekend that bridge construction is scheduled. Please allow extra time, plan for delays, and drive with caution in work zones. New Hampshire DOT is also working to improve I-93. New Hampshire DOT is in the process of rebuilding a 20-mile segment of I-93 between New Hampshire Exits 1 and 5 from the Massachusetts state line to Manchester, NH. Learn more about this project by visiting New Hampshire DOT’s Rebuilding I-93 Project website. http://93fast14.dot.state.ma.us/sites/all/files/project_status_report_081411.pdf PROJECT STATUS REPORT (August 14, 2011) I-93 Bridge Anticipated Construction Date Status Replacement Riverside Avenue (north) Salem Street eastbound (north) Salem Street westbound (north) Route 16 (north) Valley Street/Fellsway (north) Mystic River Center Span (north) Mystic River Back Span (north) Webster Street (north) Salem Street westbound (south) Salem Street eastbound (south) Valley Street/Fellway (south) Mystic River Center Span (south) Webster Street (south) Mystic River Back Span (south) Riverside Avenue (south) Route 16 (south) June 3 – June 6, 2011 June 10 – June 13, 2011 June 10 – June 13, 2011 June 17 – June 20, 2011 June 24 – June 27, 2011 June 24 – June 27, 2011 July 8- July 11, 2011 July 8 – July 11, 2011 July 15 – July 18, 2011 July 15 – July 18, 2011 July 22 – July 25, 2011 July 22 – July 25, 2011 July 29 – August 1, 2011 July 29 – August 1, 2011 August 5 – August 8, 2011 August 12 – August 15, 2011 Completed on June 5, 2011 Completed on June 12, 2011 Completed on June 12, 2011 Completed on June 19, 2011 Completed on June 26, 2011 Completed on June 26, 2011 Completed on July 10, 2011 Completed on July 10, 2011 Completed on July 17, 2011 Completed on July 17, 2011 Completed on July 24, 2011 Completed on July 24, 2011 Completed on July 31, 2011 Completed on July 31, 2011 Completed on August 7, 2011 Completed on August 14, 2011 http://boston.cbslocal.com/2011/08/12/final-weekend-for-fast-14-project-on-i-93/ http://www.dailykos.com/story/2011/08/10/1005557/-Bostons-Fast-14-slowed-my-vacation,but-its-too-cool-to-gripe-about Boston's "Fast 14" slowed my vacation, but it's too cool to gripe about by gloriasb Share permalink 3 0 50 Comments In August 2010, gaping holes opened up in 14 bridges along 4.5 miles of I-93 in Medford, Massachusetts, a crucial commuter corridor for the Boston area. There was no alternative but to replace the bridges—all of them. Normally, tearing down and replacing that many structures could take as long as four years and would certainly cause horrendous traffic tieups for the 200,000 drivers who traverse that stretch of I-93 every day. So, Massachusetts’ Department of Transportation [MassDOT] decided to try something new. The result is “Fast 14,” an innovative and aggressive project that is replacing all 14 bridges, not in four years, but in a single summer, at a cost of $98.1 million [80 percent of which is federal money, of course.]. And they’re doing the whole job on a weekends-only schedule. How can they do that? Basically, they’re re-inventing bridge reconstruction. Rather than building and pouring concrete for the bridge supports and decks on site, MassDOT is having everything prefabricated and then assembling the bridges like giant Lego projects. Once the infrastructure is in place, they surface the decks with a quick-drying substance, paint the lane stripes, and voila. [Right. It’s undoubtedly not that simple.] All of the demolition work and necessary lane closings take place on weekends, using a precisely choreographed procedure that creates the work space between 10 pm on Fridays and 5 am on Mondays. The work focuses on a different bridge each weekend. To get a better idea of the process, watch this video about Fast 14. [Full disclosure: It’s got a somewhat promotional tone, because MassDOT and USDOTare very proud of this project. But it gives a good explanation of how the work is being done, and how the scheduling works.] The project began in June 2011 and, as of mid-July, it was on schedule, with half of the bridges already replaced. Not being a Boston commuter, I can’t comment on how this whole thing is going over among the locals, who are being warned, every week, to plan ahead, if they’re going to a Red Sox game or another downtown event. I do know that, when my summer-travel itinerary required my family to drive from Boston’s Logan Airport to points north—on a Saturday afternoon in July—we got stuck in a very long jam. With two of I-93's customary four northbound lanes closed, we inched along about 6 miles in an hour. [See current north- and south-bound speeds here.] We weren’t happy, but we weren’t in a commuter hurry, either. And when I got home and learned about Fast 14, I felt better about the whole thing: It’s infrastructure; it’s jobs; it’s good old-fashioned ingenuity at work; and it’s for the common good [if you believe that safe bridges and smarter highway construction—or highways in general—are about the common good. Some of which may be debatable.] Anticipating a similar snail’s pace for our return trip on the next Saturday, we factored in an extra hour. But we didn’t need it: At 2 pm, Northbound I-93 traffic still looked terrible, but our two southbound lanes flowed freely. I can tell you one thing: I wouldn’t want to be a Boston driver on that stretch if they were doing this work in the conventional way. All hail MassDot and radical thinking [said the outsider]. http://www.boston.com/news/local/articles/2011/08/14/photographer_documents_fast_14_i nterstate_93_bridge_project/?page=full Clicks amid the mayhem Photographer’s work documents I-93 bridge project Stephen SetteDucati takes a picture under the Mystic River Crossing northbound section of Interstate 93 last month as the bridge is torn down. (Matthew J. Lee/Globe Staff) By Joel Brown Globe Correspondent / August 14, 2011 MEDFORD - The scene suggests Dante’s “Inferno’’ rewritten by a small boy. Under the full moon, torches throw off torrents of sparks, while shattered cement and twisted metal crash to the ground in clouds of dust. More than a dozen big yellow excavators move at once in a brutal ballet. It’s a sandbox dream, except these machines are full-sized, not toys. Each one has a special attachment at the end of its bent arm, for cutting, jackhammering, or biting I-beams in two. The noise is deafening: grinding, smashing, and pounding, pounding, pounding. The ground shakes often. This is the demolition phase of the state’s Fast 14 Interstate 93 bridge replacement project. And Stephen SetteDucati is right in the middle of it with his camera. “This is something I never, ever get bored of, even if I see it a thousand times,’’ SetteDucati says, grinning as a huge piece of equipment rumbles past with a twisted girder clenched in its iron claw. Between 9 p.m. and midnight on this Friday in July - just three hours - crews mostly demolish both spans carrying I-93 southbound over the Salem Street rotary in Medford. During the rest of the weekend, both will be replaced, and SetteDucati will be there to photograph it. It’s a process repeated up and down this stretch of highway all summer, as 14 bridges are replaced. The final bridge deck replacement - of the span carrying I-93 over Route 16 in Medford - will be completed by the end of this weekend. Some nearby streets are closed off. State and local police keep the few spectators outside temporary fences. Hard hats and bright safety vests are mandatory, earplugs advisable. But SetteDucati moves comfortably through the seemingly chaotic scene, snapping away with his top-of-the-line Canon EOS 5D digital camera and checking other cameras mounted on tripods and even the vehicles themselves to shoot time-lapse montages and video. The machines’ drivers wave and shout to him as they pass. “I’ve been around these guys a lot and I know how they work, and they look out for me,’’ he said. “I make sure they see me, and they give that little wave, that they know I’m here.’’ The companies that hire him appreciate how he has become “embedded into the crews and operators of the equipment we employ so when he comes to work he is part of the gang not a ‘picture guy’ in the way of busy people,’’ Peter T. White, president of J.F. White Contracting Co. of Framingham, said via e-mail. “Once people see his work, they more readily welcome him on site and hope he maybe captures their job just right like he has done several times for J.F. White in the past.’’ SetteDucati grew up outside Albany, N.Y., and came to the Boston area to study architecture and design at Wentworth Institute of Technology. He was working as an architectural photographer by day in the early 1990s when he began to spend nights taking his own photos of the Big Dig. He became, by his own account, more and more obsessed as the project grew, resulting in the publication of “The Big Dig at Night,’’ a book featuring his photos and text by Dan McNichol. Just one problem. The first book signing at the Barnes & Noble in Downtown Crossing was on Sept. 12, 2001. “The people who came in were just like zombies,’’ SetteDucati said. “They said, ‘Where were these photos taken?’ ‘The Big Dig.’ ‘They look just like Ground Zero, you should take them down.’ ’’ With the intense focus on security after 9/11, SetteDucati needed to make connections with the construction companies to be able to work in and near the Big Dig and other projects. Eventually he began working for them, including J.F. White, W.L. French Excavating Corp., and Wakefield-based Testa Corp. One of his assignments for Testa was to shoot some of its work at Ground Zero in New York City. He makes a permanent artistic record of each company’s work in stills and on video, and not just pretty shots of the finished product. He’s shooting the Fast 14 for White, which runs the project as a joint venture with Kiewit Corp., although on this night, Testa is doing the demolition work as subcontractor. “Steve’s mission is to capture our work and provide lasting memories and images of what it was that day, that moment,’’ White wrote. “The straining arm of a dock-builder’s arm, an ironworker guiding 200,000 pounds of steel and concrete to within an eighth of an inch, a mega-crane resting between picks, a demolition shear tool biting bridge beams in two as if it’s a kill - these are moments never precisely to recur again in that spot, and that to me makes photos in and of themselves valuable.’’ SetteDucati’s work is used in bid packages, for promotional purposes, or simply to hang in company offices. One of his first jobs for White was providing an image to fill a wall in a stairwell at the company’s headquarters. In addition to the Fast14 project, he has also been keeping tabs on the Chelsea Street Bridge project over Chelsea Creek between East Boston and Chelsea. And he’s been traveling to Missouri to document the demolition of a huge Chrysler plant outside St. Louis for Detroitbased MCM Management Corp. There are many other projects in his portfolio.(His work is on display at www.setteducati.com.) This summer SetteDucati was also elected president of the Commercial Industrial Photographers of New England. He said he hopes to expand membership by bringing more of his fellow industrial shooters into the fold. Single, he lives in Worcester with a bull terrier named Strut. In Medford, surprisingly few neighbors turn out to stand behind the fence and watch the demolition. “I could stand here all night and watch,’’ said Sandy Gale. “It’s so cool.’’ “I like all the equipment,’’ said Michael DiStasio, 10, whose father brought him out to watch. As SetteDucati walks around the Medford site near midnight, it’s easy to see the pure joy on his face as Testa’s yellow machines do their work. He said he thinks he knows when he got hooked. “When I was a young boy, around 10 years old - my grandfather out in Ohio was having his farm strip-mined for coal, and there were these huge machines everywhere. And on Sundays when they weren’t working, my father would take me down to the pit,’’ SetteDucati said. The attractions included the Gem of Egypt, a steam shovel with a bucket large enough to fit six full-size SUVs in it and tracks 10 feet tall, he said. “I remember taking a drive with my father and grandfather to go see this in the middle of the night,’’ SetteDucati said. “It’s plain as day, I can see it in my mind, when we were going up this little mountain road and turned a corner, and I looked down in the valley and there were all these lights and this massive, massive machine just digging one scoop at a time of coal out of the earth. Whether I’ve been trying to recreate that vision for the past 35 years perhaps that’s what it is. Night photography has always been my thing.’’ Joel Brown can be reached at jbnbpt@gmail.com.