HEALTH & SAFETY NOTICE OBUHSN-19 ISSUE 06 June 2011 Hazardous and Dangerous Substances CONTENTS Introduction Page 19.1 Responsibilities Page 19.2 COSHH Page 19.3 DSEAR Page 19.4 Poisons Page 19.6 Material Storage, Handling and Waste Disposal Page 19.6 Training and Information Page 19.7 Appendix 1. Statutory Regulations and Controls Page 19.8 Appendix 2. Guidance Literature Page 19.9 Appendix 3. List of Scheduled Poisons Page 19.10 Appendix 4. Basic Safety Rules for the use and Storage of Chemicals Page 19.12 Appendix 5. COSHH Assessment Form Page 19.13 Hazardous Substances OBUHSN-19 Issue 05 19.1 1 Appendix 6. DSEAR Assessment Form INTRODUCTION 1. This Health and Safety Notice must be read and understood by all appropriate employees of Oxford Brookes University. It should be brought to the attention of members of the student body, especially those where the use of chemicals forms an integral part of their studies. Where appropriate, it must also be brought to the attention of contractors' staff and visitors working at the University. 2. The safe use, handling, disposal and storage of chemicals, hazardous and dangerous substances at Oxford Brookes University demands a positive and sustained realisation of the hazards involved. This involves all materials used or generated out of or in connection with any work activity under the control of the University (e.g. research, student studies, general laboratory work, cleaning, maintenance, etc.). Laboratories involve the use of a wider range of chemical substances than do most other work places, and some of the hazards involved call for precautions not ordinarily encountered elsewhere. Chemists, by virtue of their professional training and work experience, should be more aware of the hazard presented by the use of chemicals, and be prepared to deal with substances known to be, or suspected of being, hazardous. Many hazardous substances, some identified only by an obscure trade-name, are widely used in other work-places not always equipped to deal with a spill or other emergency. 3. It is essential, therefore, before commencing any programme of work that persons involved should be aware of and understand the potential hazards associated with all the materials to be used. The material’s Health and Safety Data Sheet, available from the manufacturer, gives details of the risks associated with the materials and precautions to be followed. Persons unfamiliar with the materials and the associated risks must seek expert advice from their supervisor, Faculty/Directorate Safety Advisor, Poisons and Hazardous Materials Advisor, Senior Occupational Health Advisor or the Safety Officer. If necessary, local rules should be devised and formally published for the use, handling, disposal and storage of hazardous and/or unfamiliar materials. 4. Consideration must also be given to the potential hazards associated with any chemical reaction, as the products of a reaction may be much more dangerous than the initial individual reagents. 5. A proper system of labelling of containers is required to identify the hazardous substance and indicate the nature of the hazard. OBUHSN-19 Issue 05 19.2 2 RESPONSIBILITIES 6. The Dean of Faculty or Director of Directorate will be responsible for making whatever arrangements may be considered necessary to acquaint their staff with the hazards associated with all materials to be used, handled, stored and disposed of within their area, and to provide such local safety rules as may be necessary. It is recommended practice that the precautions listed in the various Regulations and statutory provisions (APPENDIX 1) are followed. COSHH 7. The Control of Substances Hazardous to Health Regulations (COSHH) are intended to protect employees and others against substances of any form (solid, liquid, gas, fume, vapour) which are hazardous to health and include:7.1 7.2 7.3 7.4 7.5 7.6 All those substances listed as being Very Toxic, Toxic, Harmful, Irritant, Corrosive [(as defined in the Chemicals (Hazard Information and Packaging) Regulations (CHIP)] Any other substance listed in the Authorised and Approved List; Substances with a published Workplace Exposure Limit (W.E.L.) Hazardous micro-organisms and allergens; All dusts; Any other substance with a comparable hazard. Practical guidance on the Regulations is given in some detail in The Control of Substances Hazardous to Health Regulations, Approved Code of Practice and Guidance, published by the HSE. COSHH Assessments 8. No Faculty or Directorate may carry on any work liable to expose staff, students or others to substances hazardous to their health unless a suitable and sufficient assessment of the risks created by that work and of the steps needed to comply with COSHH in respect of it, have been made. The basic principles of the COSHH Regulations are:8.1 8.2 Assessment of the risk to health arising from any work activities associated with hazardous substances. An example of the type of form to be used to carry out an assessment is given in appendix 5. A copy of all assessments must be sent to the University Safety Officer; Prevent or control of the exposure of hazardous substances. This may be done by using an alternative non hazardous material, or using a safer form, e.g. pellets instead of powder. If this is not possible, use engineering controls, such as local exhaust ventilation, to minimise the exposure. If the assessment indicates that engineering controls will be insufficient, as a last resort, utilise appropriate personal protective equipment (PPE), OBUHSN-19 Issue 05 19.3 3 8.3 8.4 8.5 8.6 8.9 8.10 such as face masks or respirators. Refer to OBUHSN-21 for guidance regarding selection and use of PPE. Ensure that effective control and maintenance measures are in place for any engineering controls or PPE which are used to limit the exposure of hazardous substances; If the risk assessment indicates that there may be a serious risk to health if control measures fail or that the Workplace Exposure Limits (W.E.L.) may be exceeded, the concentration of the hazardous substance in the breathable air must be measured. If the concentrations are found to be higher or close to the W.E.L. appropriate measures must taken to reduce the risk of exposure: Health surveillance must be carried out if there is a reasonable likelihood that a detectable disease or adverse health effect may occur following the exposure to a hazardous substance. Health surveillance would usually be carried out by a member of the University’s Occupational Health Team. Associated medical records must be retained for forty years; Plans and procedures must be drawn up to deal with exposure following the accidental spillage or release of substances which may pose a significant risk to the health of staff, visitors or those in the neighbourhood; Inform, instruct and train employees, students and others about the risks and the precautions to be taken; The assessment must be reviewed if there is reason to suspect that it is no longer valid or there has been a significant change in the work to which the assessment applies. All assessments must be reviewed annually and a report submitted to the Safety Officer. DSEAR 9. The Dangerous Substances and Explosive Atmosphere Regulations (DSEAR) are intended to protect employees and others against the risk of fires or explosions which may be caused by dangerous substances in the workplace. Dangerous substances include:9.1 9.2 9.3 Substances or mixtures of substances classified as explosive, oxidising, extremely flammable, highly flammable, or flammable [as defined in the Chemicals (Hazard Information and Packaging) Regulations (CHIP)], Any kind of dust that when spread in air to form a cloud may explode, Any other substances which, although not covered by CHIP, may, because of the way they are handled, create a risk of fire and explosions, for example, high flash point materials being handled at elevated temperatures. OBUHSN-19 Issue 05 19.4 4 10 Examples of the types of activities covered by DSEAR include 10.1 10.2 10.3 10.4 10.5 11 The storage of fuel for vehicles and horticultural machinery The use of flammable gases, such as acetylene The use of flammable liquids in laboratories The handling and storage of flammable wastes The transportation of flammable materials about the workplace DSEAR requires that 11.1 dangerous substances in the workplace are identified and that, regardless of their amounts, risk assessments are carried out in relation to the hazards of fire and or explosion. Guidance in the carrying out of risk assessments can be found in the University Safety Notice OBUHSN-36. Appendix 6 gives an example of the type of matrix which may be used to carry out and record a DSEAR risk assessment;. 11.2 in addition to considering routine activities, the risk assessment take into account non-routine events such as maintenance operations; 11.2 control measures be put in place to either remove those risks or, where this is not possible to control them; 11.3 controls be put in place to reduce the effects of any incidents involving dangerous substances; 11.4 . plans and procedures be put in place to deal with accidents, incidents and emergencies involving dangerous substances; 11.5 employees and those affected are properly informed about and trained to control or deal with the risks from the dangerous substances; 11.6 areas of the workplace where explosive atmospheres may occur are identified and classified. These areas must be indicated by the use of appropriate EX signs, which comply with The Health and Safety (Safety Signs and Signals) Regulations. Ignition sources (from unprotected equipment, for example) are to be avoided in these areas. Practical guidance on the Regulations is given in some detail in Dangerous Substances and Explosive Atmospheres Regulations Approved Code of Practice and Guidance published by the HSE. OBUHSN-19 Issue 05 19.5 5 POISONS 12 Control over the acquisition and use of Poisonous Substances (see APPENDIX 3) is governed by the Poisons Act together with the Poisons Rules and Poisons Lists Orders which have been or may be issued and amended from time to time under the authority of the Secretary of State, Home Office. Whilst these relate primarily to retail pharmacies and not directly applicable to Oxford Brookes University, they nevertheless form useful guidelines in determining which materials justify special control. The Dean of Faculty or Director of Directorate or an appointed Poisons Officer will be responsible for the acquisition, safe custody, control and use of all scheduled materials, except those drugs for which a license is required. All such materials must be safely stored in a suitable locked cupboard in accordance with legal requirements and local regulations. Any person required to use scheduled materials must be sufficiently knowledgeable to use them safely. MATERIAL STORAGE, HANDLING AND WASTE DISPOSAL 13. Many materials can pose problems if stored incorrectly or by virtue of the overall quantity of material involved. It may also be important to isolate certain materials from each other because of the possible danger of interaction. It is important to follow the manufacturers’ instructions on methods of storage. It is important to restrict the quantities of waste materials held within buildings and laboratories to the minimum amount consistent with efficient working requirements and the hazards involved. 14. Hazardous waste must be disposed of in accordance with the manufacturer/suppliers’ instructions. The creator of the waste will be responsible for its safe disposal in compliance with current legalisation. 15. The number of compressed gas cylinders held within a building should be kept to an absolute minimum. Ideally gas cylinders should be stored securely, out of doors, in a locked cage or similar facility, full and empty cylinders should be segregated. 16. Basic safety rules for the use, handling, disposal and storage of chemicals are given in (APPENDIX 4). OBUHSN-19 Issue 05 19.6 6 TRAINING AND INFORMATION 17. Specific training will be provided for appointed staff. This will enable them to carry out effective COSHH assessments. 18. COSHH assessments and data sheets will be made available to any members of staff, students or others who require to see them. 19. If further information is required reference can be made to those people listed in paragraph 3. Approved by: Issued by: ..................................... (Vice-Chancellor) ..................................... (Safety Officer) ………………………… (Senior Occupational Health Advisor) Date: ...../...../....... OBUHSN-19 Issue 05 19.7 7 OBUHSN-19: APPENDIX 1 STATUTORY REGULATIONS and CONTROLS Legal Controls on the use, handling and storage of certain chemical or hazardous substances are given by:(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) The Health & Safety at Work Act 1974;* The Control of Substances Hazardous to Health (COSHH) Regulations Poisons Act 1972;*** The Poisons Rules 1982 (SI 1982/218);*** The Poisons (amendment) Rules 1989 (SI 1989/112);*** The Poisons List Order 1986 (SI 1986/9);*** The Personal Protective Equipment (EC Directive) Regulations The Chemical (Hazards Information and Packaging) Regulations Occupational Exposure Limits EH40/** (** = year);*** Approved Codes of Practice issued under Section 16 of the Health & Safety at Work Act 1974;*** The Pressure Systems and Transportable Gas Containers Regulations The Control of Asbestos Regulations Control of Lead at Work Regulations Control of Pesticides Regulations The Provision and Use of Work Equipment Regulations The Workplace (Health, Safety and Welfare) Regulations The Dangerous Substances and Explosive Atmosphere Regulations (Whilst every effort is made to include appropriate information on statutory regulations and controls, this list may not however be comprehensive. Checks should be made to ascertain if there are any further amendments or additions) LIBRARY REFERENCES * Indicates Individual reference in Library stock ** Indicates Contained in Library stock within The Encyclopaedia of Health & Safety at Work (ref 344.0465 enc) *** Indicates Individual Reference in the Safety Office OBUHSN-19 Issue 05 19.8 8 OBUHSN19: APPENDIX 2 GUIDANCE LITERATURE Further guidance may be obtained from:(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r) Hazards in the Chemical Laboratory,(3rd edition 1981) L.Bretherick;* Handbook of Reactive Chemical Hazards,(3rd edition 1985) L.Bretherick;* COSHH: guidance for University's, Polytechnics and Colleges of Further and Higher Education (Education Advisory Services Committee - HSE);* Health & Safety Guide (Committee of Polytechnic Directors);*** Health surveillance under COSHH (HSE);*** Hazard Data Sheets (BDH Limited);*** Chemical Synonyms and Trade Names, (8th edition 1978) W.Gardner;* Dangerous Properties of Industrial Materials, N.Irving Sax;* COP 3: Work with asbestos insulation, coating and insulating board;*** COP21: Control of Asbestos at Work;*** COP29: COSHH - Control of Carcinogenic substances;*** COP30: COSHH - Control ... in fumigation operations;*** COP 2: Control of Lead at work;*** COP41: Control of substances hazardous to health in the production of pottery;* HSE Series of Guidance Notes (CS) on Chemical Safety;* HSE Series of Guidance Notes (EH) on Environmental Hygiene;* HSE Series of Guidance Notes (MS) on Medical matters;* COSHH: An open learning course.* LIBRARY REFERENCES * ** *** Indicates Individual reference in Library stock Indicates Contained in Library stock within The Encyclopaedia of Health & Safety at Work (ref 344.0465 enc) Indicates Individual Reference in the Safety Office OBUHSN-19 Issue 05 19.9 9 OBUHSN-19: APPENDIX 3 LIST OF SCHEDULED POISONS Reference should be made to the current POISONS LIST ORDER for possible amendments to this list. THE POISONS LIST PART I Aluminium phosphide Arsenic; its compounds, other than those specified in Part II of this list Barium, salts of, other than barium sulphate and the salts of barium speafied in Part II of this List Bromomethane Chloropcrin Fluoroacetic acid; its salts; fluoroacetamide Hydrogen cyanide; metal cyanides, other than ferrocyanides and ferricynides Lead acetates; compounds of lead with acids from fixed oils [Magnesium phosphide] Mercury, compounds of, the following-nitrates of mercury; oxides of mercury; mercuric cyanide oxides; mercuric thiocyanate; ammonium mercuric chlorides; potassium mercuric iodides; organic compounds of mercury which contain a methyl (CH3) group directly linked to the mercury atom Oxalic acid [Phenols (phenol; phenolic isomers of the following—cresols, xylenols, monoethylphenols) except in substances containing less than sixty per cent, weight in weight, of phenols; compounds of phenols with a metal, except in substances containing less than the equivalent of sixty per cent, weight in weight, of phenols] Phosphorus, yellow Strychnine; its salts; its quaternary compounds Thallium, salts of PART II Aldicarb AIpha-chioralose Ammonia Arsenic, compounds of, the following— Calcium arsenites Copper acetoarsenate Copper arsenates Copper arsenites Lead arsenates Barium, salts of, the following— Barium carbonate Barium silicofluoride Carbofuran OBUHSN-19 Issue 05 19.10 10 Cycloheximide Dinitrocresols (DNOC); their compounds with a metal or a base Dinoseb; its compounds with a metal or a base Dinoterb Drazoxolon; its salts Endosulfan Endothal; its salts Endrin Fentin, compounds of Formaldehyde Formic acid Hydrochloric acid Hydrofluoric acid; alkali metal bifluorides; ammonium bifluoride; alkali metal fluorides; ammonium fluoride; sodium silicofluoride Mercuric chloride; mercuric iodide; organic compounds of mercury except compounds which contain a methyl (CH3) group directly linked to the mercury atom Metallic oxalates Methomyl Nicotine; its salts; its quaternary compounds Nitric acid Nitrobenzene Oxamyl Paraquat, salts of [Phenols (as defined in Part I of this List) in substances containing less than sixty per cent, weight in weight, of phenols; compounds of phenols with a metal in substances containing less than the equivalent of sixty per cent, weight in weight, of phenols] Phosphoric acid Phosphorus compounds, the following— Azinphos-methyl, chlorfenvinphos, demephion, demeton-S-methyl, demetonS-methyl sulphone, dialifos, dichlorvos, dioxathion, disulfoton, fonofos, mecarbam, mephosfolan, methidathion, mevinphos, omethoate, oxydemetonmethyl, parathion, phenkapton, phorate, phosphainidon, pirimiphos-ethyl, quinalphos, thiometon, thionazin, triazophos, vamidothion Potassim hydroxide Sodium hydroxide Sodium nitrite Sulphuric acid Thiofanox Zinc phosphide OBUHSN-19 Issue 05 19.11 11 OBUHSN-19: APPENDIX 4 BASIC SAFETY RULES FOR THE USE, HANDLING AND STORAGE OF CHEMICALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Be aware of possible hazards and the necessary precautions to be employed; Store chemicals and all hazardous materials in such a way as to prevent accidental reactions between them; Be aware of possible dangerous reactions that may occur due to thermal or radiation decomposition or degradation; Where possible, use materials that are less hazardous; The quantity of chemicals in a working area should be kept to a minimum consistent with efficient working requirements and the hazards involved; Work involving toxic or volatile chemicals should always be undertaken in well ventilated facilities (e.g. fume cupboards, fume hoods and canopies, local exhaust systems) or work areas; Movement of hazardous materials must comply with any local rule containers must be designed and secured to prevent spillage; Glass bottles and containers must always be carried in approved bottle carriers; All containers must be clearly, correctly and durably marked or labelled with the name or other identification of the contents and an indication of their hazard; Spillage of chemicals or chemical materials must be dealt with immediately and appropriate actions taken for the appropriate safe disposal of the waste material and the cleansing of the area; Staff and Students must know and understand the safety rules and requirements applicable to their work, be familiar with emergency procedures and always be alert to unsafe conditions; Use such personal protective equipment (PPE) as may be required to ensure personal protection; The type and use of PPE will be carefully assessed and maintained according to manufacturers' instructions. Where possible, the number of different types will be minimised to prevent mistakes with servicing or replacement; Hazardous waste must be disposed of in accordance with the manufacturer/suppliers instructions and according to current waste disposal regulations No food or beverage may be taken into or consumed in any area where hazardous chemicals are used, handled or stored; smoking is forbidden in all such areas; cosmetics must not be taken into or used in such areas. Chemicals used for domestic and cleaning purposes in kitchens and catering areas are acceptable, although great care must be taken in their selection and use. OBUHSN-19 Issue 05 19.12 12 OBUHSN-19: APPENDIX 5 COSHH ASSESSMENT FORM Name of Faculty or Directorate Substance Name W.E.L. Hazard information Flash Point Activity or Process Quantity used in Process Length of Exposure How often is the substance used Hazard type Daily Gas/Vapour Aerosol Dust Liquid Solid Other (specify) Weekly Monthly Other (specify) Open Working Environment YES NO Enclosed Working Environment YES NO Nature of the Hazard Inhalation Absorption Injection Eye Contact Other (specify) Control Measures in Place or Required Health Surveillance Required YES NO First Aid Requirements Containment and Fire Fighting Actions Fire Spillage Reference Data Assessed by Date of Assessment Reassessment Date OBUHSN-19 Issue 05 19.13 13 OBUHSN-19 Appendix 6 Dangerous Substances and Explosive Atmospheres Regulations DSEAR Risk Assessment Form A risk assessment is to be carried out for substances being handled, used, stored or created which are flammable, oxidising, explosive and are capable of producing explosive atmospheres. Name of product(s) ____________________________________________ ______________________________________________________________ Consult the product’s Safety Data Sheet or packaging labels to Raw material Yes No Produced Product n.a. Yes No Hazard Explosive Oxidising Extremely Flammable Highly Flammable Flammable Flash point <32˚C May release gas/vapour/ dust to give explosive atmosphere Continue if yes answered to any of the questions above. Note here how this material is normally used and how a failure may give rise to a fire or explosion. Note potential sources of ignition. Complete the risk assessment overleaf. Note measures or countermeasures to the listed issues or concerns where they are appropriate to the materials and processes in use. Add additional issues or concerns if necessary. The material(s) may only be utilised if the processes used minimise the risk of fire or explosion. OBUHSN-19 Issue 05 19.14 14 Material Name _______________________________________ Residual Risk Issues/Concerns Quantity kept to minimum? Avoidance of release or spills Avoidance of explosive atmospheres Safe removal of vapours or releases Avoidance of adverse conditions (e.g high temperatures) Limitation of number of persons exposed Explosion resistively of plant or facilities. Minimisation of fire spread Formal procedures/safe systems of work in place Current Measures/ Countermeasures Actions required H M L Implementation Zoning of work areas as Schedule 2 of DSEAR EX Signage at entry point to zones Protection from sources of ignition in zones Issue and training in use of appropriate PPE Antistatic clothing and footwear worn by those working in EX area Suitable storage of flammable or explosive materials Segregation of incompatible materials, e.g. oxidisers Explosion relief/resistance of storage facilities Procedures to manage fire and evacuation Procedures to manage spillages Procedures to manage disposal of dangerous wastes Training and competency of those using materials OBUHSN-19 Issue 06 19.2