PONA Analysis on AB-PONA Column Naizhong Zou, Beijing Chromtech Institute, Beijing, China Zack Ji, Abel Industries, Inc. Newark, DE USA 1. Introduction Gasoline, either naphtha, cracked or reformulated, contains large number of hydrocarbons including isomers. Because of complex compositions, the analysis of individual components is a challenging technique. ASTM D 5374 and D5374-92 give methods of detailed hydrocarbon analysis (DHA) for gasoline and other petrochemical applications. This specified DHA is done on high resolution capillary column, a 100% poly(dimethylsiloxane) column. Because of its specifically important role in DHA, this column is often called PONA column. Common PONA columns are either 0.20mm x 50m x 0.5um or 0.25mm x 100m x 0.5um. Various software and methods have been developed for such PONA and DHA applications. There are two techniques for these applications. One is based on multi-dimensional GC, and other is based on high resolution chromatography. Both techniques use retention times of individual hydrocarbons to identify and quantify each composite separated. As the number of the composites of a gasoline can be as many as 500, the peak identification becomes very difficult and is very critical step for DHA. Often peak identification can be errant. Intensive labor effort is then taken to manually correct errors in peak identification. Among various softwares for ASTM D5134, the software called PONA developed by Beijing Chromtech Institute uses an algorithm of retention index to identify peaks. Because retention index is relatively insensitive to the variations from columns, instruments and methods, this software is able to automatically and correctly identify each peak with great confidence. Even though this algorithm improves accuracy of peak identification, it still requires minimum variations in column dimension, column retention time, column efficiency and column selectivity. This application note describes a FCC gasoline application on an AB-PONA column. This AB-PONA column replicates the performances of HP-PONA column, an industrial fleet column, including column selectivity, column dimension and retentions. Under the same instrumentation condition, the software PONA produces the same result as the one obtained from an HP-PONA column for this application. 2. Experimental Column: The column used is an AB-PONA column, 0.20mm x 50m x 0.5um, coated with AB-1 stationary phase, part number 9002-PONA, obtained from Abel Industries, Inc., Newark, DE 19713, USA. The column temperature limits are -60C to 325/350C. Prior to each run, column was conditioned at 280C for 4hr. Abel Industries, Inc. page 1 of 7 Instrumentation conditions: Instrumentation conditions are listed in Table I. Table I the instrumentation conditions Gas Chromatography Agilent 6890 GC with ALS Raw date acquisition HP-Chemstation Inlet 250C, s/s, split flow 140ml/min Carrier Nitrogen Column head pressure 99kpa varied Detector FID, 300C Oven 35C 10min, 0.5C/min to 60C, 2C/min to 180C, 10+min Sample A FCC gasoline sample Injection 1ul Column retention time calibration Constant pressure mode was used for carrier flow. Column head pressure was adjusted to have n-Pentane retention time around 9.75+-0.1min as holdup time prior to sample injection. For a comparison, the analysis was repeated on an HP-PONA column at the same instrumentation conditions. 3. Software DHA and PONA analysis PONA software from Beijing Chromtech Institute, Beijing, China was used in a PC with OS Microsoft 95 or above. It uses the following formula (1) to calculate the retention index of all individual peaks. RIi = ((RTi-Rtref_Cn)/(Rtref_Cn+1-Rtref_Cn)+ Cn)*100 (1) RIi: Retention index of composite i RTi: Retention time of composite i Cn : Reference peak of carbon n Cn+1: Reference peak of carbon n+1 Rtref_Cn :Retention time of reference peak Cn Rtref_Cn+1:Retention time of reference peak Cn+1 Abel Industries, Inc. page 2 of 7 Retention time of reference peaks can be searched automatically based on empirical database built-in the PONA software Calculation of Octane Number: Two octane values defined by RON and MON are calculated as i=N RON = Cr + Fr ∑ Ai Wi i=1 i=N MON = Cm + Fm ∑ Bi Wi i=1 Cr : Fr : Cm : Fm : Ai : Bi : Wi : N : (2) (3) given constant, RON given correlation factor, ROM given constant, MON given correlation factor, MON correlation coefficient of ith hydrocarbon, RON, listed in calibration table correlation coefficient of ith hydrocarbon, MON, listed in calibration table weight percentage of ith , measured by DHA total number of peaks measured by DHA Calculation of Carbon/Hydrogen(C:H)ratio: i=N C:H = ∑ (C:H)i Wi i=1 (4) (C:H)i : Carbon/Hydrogen of ith hydrocarbon Wi : weight percentage of ith , measured by DHA N : total number of peaks measured by DHA 3.4 Calculation of Specific Gravity (D): i=N D = ∑ Di Wi i=1 Di : Wi : N : (5) Specific Gravity of ith hydrocarbon Weight percentage of ith , measured by DHA Total number of peaks measured by DHA 3.5 Data Analysis: Abel Industries, Inc. page 3 of 7 Once the separation of each composite in a gasoline sample is completed, the raw data of DHA was generated by HP Chemstation or similar data acquisition software. The raw data includes peak retention time, area and/or area percentage. The file format of the raw data file used in this PONA software is .D. After completion of the chromatography run, the PONA reads the raw data file, and automatically identify the reference peaks (as many as to 13) from assigned one of three databases for three types of gasoline. Manual correction of the reference peaks is only as needed for the first run. Once the reference peaks are correctly identified, the software can automatically calculate all physically and chemically values described in 3.1 to 3.4. The report file can be either printed or transferred for a customized report. 4. Result Fig 1 shows the comparable chromatograms of a FCC gasoline sample on AB-PONA and HP-PONA columns. It is clearly that the AB-PONA exhibits a small retention time difference from the HP-PONA column, however, the peak elution order and relative peak height ratios are essentially same. Even for this retention time difference, the PONA software is able to identify all peaks in both chromatograms. The physical properties calculated are listed in table II for the results from two PONA columns. Table II Calculated physical properties Column AB-PONA HP-PONA No. of peaks identified 300 301 Calculated RON 87.26 87.15 Calculated MON 78.18 78.07 C:H 7.33 7.34 Specific density 0.8064 0.8062 All other calculated values are listed in the table III. Table III PONA analysis report of a FCC gasoline sample PONA Columns AB Compositions Wt% P (Normal Paraffin) HP AB HP Wt% V% V% 3.29 3.28 3.68 3.67 I (Iso Paraffin) 25.81 25.69 28.37 28.20 O (Olefin) 9.14 9.40 10.08 10.40 N (Naphtha) 15.74 15.72 16.20 16.19 A (Aromatic) 46.02 45.91 41.67 41.54 Abel Industries, Inc. page 4 of 7 5. Conclusion Based on the above results and same instrumentation conditions used, it can conclude that both AB-PONA and HP-PONA are essential identical. AB-PONA column has produced almost same result as HP-PONA has. 6. Order Guild Table IV lists the suggested parts for PONA application. Table IV Suggested parts for PONA analysis Item Description P/N 1 PONA software 9001-PONA 2 AB-PONA 9002-PONA 3 Gasoline Reference Sample, 1ml 9003-PONA 7. Other applications of AB-PONA column The other applications of AB-PONA column would be the separations of natural gas, pesticides, and VOC. Abel Industries, Inc. page 5 of 7 30 20 40 40 42 44 46 47.333 48 50 52 54 56 Abel Industries, Inc. 58 90 38 58 39.838 40.085 39.734 39.973 90 39.281 pA 38 60.008 pA 39.382 18 59.645 38.748 39.054 20.053 19.099 19.308 19.523 18.300 18 59.932 56 58.650 36 58.998 59.266 36 18.697 17.774 19.274 19.468 19.693 18.871 18.327 18.479 50 58.930 59.269 59.538 17.576 18.141 15.810 15.896 16.055 16.165 16.300 16.508 16.818 17.032 17.171 14.885 14.958 14.529 13.267 13.394 13.516 12.521 12.688 12.788 60 38.651 38.953 16 38.299 37.890 37.424 36.893 50 38.383 37.991 37.506 36.948 15.575 15.668 15.826 15.937 16.075 16.287 16.533 16.605 16.824 16.963 60 58.043 57.196 57.426 56.727 36.335 14.275 14.634 14.711 16 58.318 57.477 57.677 56.979 54 56.297 34 36.415 35.213 35.507 34.545 34.845 14 56.049 55.639 55.264 35.282 35.576 34.602 34.905 33.586 33.998 12.989 13.114 13.243 12.226 12.398 12.500 14 55.900 34 55.514 52 55.014 54.092 54.374 32 54.777 33.623 32 34.045 12 54.317 54.611 53.397 32.872 12 53.620 50 32.913 31.786 32.121 32.260 9.232 10.047 10.314 10.628 10.832 40 53.046 30 52.824 30 32.152 32.296 31.802 30.442 31.065 10 52.405 51.984 30.443 40 52.628 48 51.219 28 31.071 10 52.191 51.004 28 50.265 8 50.630 30 9.977 10.297 10.504 8.874 8 50.846 49.546 49.175 7.721 30 50.466 49.735 40 42 44 46 FID1 A, (PONA 2006-12-08 10-37-35\PONA12082.D) 48.716 20 49.372 26 28.456 28.759 29.097 29.285 29.590 29.878 27.580 27.844 24.827 6 28.425 28.739 29.077 29.265 29.574 29.866 27.541 27.803 25.778 26.207 26.389 26.639 26.818 26.944 25.350 23.568 2 4 6 FID1 A, (PONA 2006-12-08 10-37-35\PONA12082.D) 48.900 47.141 24.753 20 22 24 26 FID1 A, (PONA 2006-12-08 10-37-35\PONA12082.D) 47.673 47.982 48.235 25.719 26.155 26.335 26.592 26.766 26.895 25.276 23.805 24.212 24.530 20 47.868 48.178 48.413 46.188 45.792 24 46.377 44.876 23.475 4 45.970 45.602 40 45.444 22 23.715 50 24.126 24.447 60 44.237 44.441 60 43.701 2 44.395 44.608 44.784 45.048 50 42.452 20 42.794 20.731 40 21.043 21.150 21.459 21.803 22.057 22.348 22.561 22.792 23.036 23.359 70 43.858 50 42.594 20 20.207 20.363 0 42.937 30 20.585 20.766 20.903 21.004 21.147 21.324 21.671 21.932 22.236 22.442 22.682 22.799 22.928 23.256 50 40.922 41.120 41.401 41.645 41.857 20 20.053 20.212 40 40.802 40.989 41.277 41.519 41.726 30 39.973 20 40.369 30 40.085 0 40.478 pA FID1 A, (PONA 2006-12-01 13-54-09\PONA12011.D) 90 80 70 10 0 pA min 90 80 70 10 0 min FID1 A, (PONA 2006-12-01 13-54-09\PONA12011.D) 80 10 0 min 80 70 10 0 min pA FID1 A, (PONA 2006-12-01 13-54-09\PONA12011.D) 90 80 70 60 10 0 pA min 90 80 70 60 10 0 min page 6 of 7 50 40 30 20 100 102 104 106 108 110 112 114 116 Abel Industries, Inc. 96 116 118 118 99.288 99.429 99.688 99.961 98.056 98 98 119.719 119.975 120.134 97.850 96 98.408 98.713 98.887 99.274 99.410 99.685 99.950 98.402 98.688 98.899 97.841 96.437 96.603 96.770 97.167 97.384 98.028 78 119.670 119.915 117.372 97.190 97.407 93.979 94.290 94.722 95.050 76 118.364 118.519 118.696 118.906 119.048 119.357 117.570 117.812 96.453 96.615 96.785 95.333 95.529 95.862 96.045 93.191 93.466 93.758 78 80.057 79.081 79.393 78.291 76.700 76.891 77.158 77.326 77.628 77.923 75.030 75.240 75.500 75.736 75.996 73.868 74.207 74.526 74.680 72.436 72.708 72.927 73.246 71.806 72.049 70.552 65.833 76 118.320 118.438 118.659 118.997 114 117.523 117.764 112 117.337 94 116.235 116.582 116.811 117.016 94 116.541 92 94.765 95.086 94.023 94.333 92 95.377 95.543 95.888 96.081 93.214 93.339 93.518 93.801 74 116.967 113.840 72 114.613 114.737 115.027 115.316 115.657 115.876 114.100 114.257 91.927 69.744 66.056 74 115.596 115.831 116.173 112.856 92.240 92.585 70.881 69.957 70.277 69.443 67.473 67.817 68.131 68.359 68.576 68.827 66.777 66.988 66.350 72 114.578 114.840 114.994 115.239 113.802 110 113.289 91.999 90 92.281 92.621 90.740 90.975 91.148 91.344 91.509 90.545 87.078 70 113.241 113.370 113.642 90 111.626 111.905 112.245 112.437 112.589 90.802 91.024 91.209 91.417 91.559 90.621 89.990 90.211 89.444 89.628 89.076 88.256 88.535 87.301 87.486 87.707 87.900 64.818 65.327 70 112.212 112.411 112.545 112.814 88 90.067 90.292 89.524 89.686 88 110.185 110.352 110.661 110.795 110.978 111.136 109.367 109.574 109.704 89.144 88.343 88.596 87.170 68 111.571 111.850 108 110.146 110.317 110.643 110.778 110.937 111.070 100 102 104 106 FID1 A, (PONA 2006-12-08 10-37-35\PONA12082.D) 109.190 86 108.856 87.397 87.555 87.789 87.990 86.777 80 82 84 86 FID1 A, (PONA 2006-12-08 10-37-35\PONA12082.D) 108.256 108.428 107.430 85.962 84.954 66 109.172 107.654 107.859 107.038 84 86.331 86.674 85.258 85.486 64 86.048 85.064 40 108.241 108.414 90 107.431 90 85.353 85.583 63.699 70 109.344 109.534 109.674 80 63.982 64.313 90 68 114.065 114.210 60 62.601 60 62 64 66 FID1 A, (PONA 2006-12-08 10-37-35\PONA12082.D) 108.845 70 63.148 63.373 pA 107.616 107.846 60 83.603 61.339 61.073 69.531 79.922 80.097 78.910 79.249 78.142 77.456 77.775 76.541 76.740 77.004 75.308 75.579 75.821 74.860 74.040 74.361 73.694 72.237 72.535 72.746 73.046 71.597 71.831 70.653 70.982 69.743 70.059 69.225 68.583 65.823 63.452 67.605 67.910 68.139 67.252 66.540 66.743 66.114 65.057 64.569 64.057 62.897 63.126 62.336 61.662 61.952 70 106.232 106.382 106.641 70 61.932 62.225 70.342 65.598 90 106.220 106.368 106.607 106.772 107.012 82 104.929 60 83.826 84.114 84.221 84.436 84.679 82.490 62 105.504 105.813 80 104.550 90 83.328 60 83.714 70 82.765 80 83.924 84.197 84.535 84.773 pA 82.610 81.301 90 104.920 80 103.533 70 82.884 81.547 81.737 81.914 82.154 pA 83.125 83.427 81.430 50 105.446 105.568 105.797 20 81.669 81.860 82.050 82.273 60 104.555 30 60.008 50 103.701 103.891 104.177 104.317 80 103.542 20 59.932 60.269 60 103.879 104.161 104.307 30 101.781 40 101.426 50 102.065 102.270 102.459 102.636 50 101.791 20 101.437 40 80.654 60 102.067 102.252 102.467 102.616 102.723 103.001 30 79.922 80.097 20 80.780 30 80.057 80.229 20 100.615 100.809 100.967 101.213 40 101.211 40 99.950 100.164 50 99.961 100.181 30 100.630 100.799 100.949 pA FID1 A, (PONA 2006-12-01 13-54-09\PONA12011.D) 80 10 0 min 80 10 0 min FID1 A, (PONA 2006-12-01 13-54-09\PONA12011.D) 10 0 min 10 0 min pA FID1 A, (PONA 2006-12-01 13-54-09\PONA12011.D) 10 0 pA min 10 0 min Fig. 1, Chromatograms of a FCC gasoline sample on an AB-PONA column and an HP-PONA column. Top, AB-PONA; bottom, HP-PONA. Instrumentation condition is shown in Table I. page 7 of 7