LHC Project Note xxx 2009-09-01 bernhard.auchmann @cern.ch Magnetic Model of the Superconducting Separation Dipole MBRC (D2) B. Auchmann, A. Jain, and J. Miles, for the FiDeL team CERN, Technology Department Keywords: Superconducting Magnets, Magnetic Field Model, Harmonics, LHC. 1. Introduction Function in the machine: The separation dipole MBRC (D2) is used in the four experimental regions to change the beam separation from the nominal 194 mm in the LHC arcs. The D1-D2 dipoles bring the beams on the same orbit and then separate the beam again beyond the collision point [1]. The MBRC is a double-aperture magnet with RHIC dipole coils. The magnets were designed, manufactured, and tested by BNL [2-4]. The magnet is shown Fig. 1. Fig. 1: Cross-section of the MBRC (D2) Numbers and variants: Eight magnets equip the 4 interaction regions. One spare has been manufactured, see Table I. Table I: Number of measured and installed MBRB Name Installed Spares Rejected Total MBRC (D2) 8 1 0 9 Measured at room temperature 8 Measured at 4.5 K 5 This is an internal CERN publication and does not necessarily reflect the views of the LHC project management. Naming convention: Magnet IDs read as follows: MBRCA001-BL00000x (x = 1…9). The electrical circuits are given in Table II. Expected operational cycles, range of current: The magnets operate at 4.5 K. They ramp with the energy of the machine, and they are kept constant during squeeze. In Table II we summarize the current at four different energy levels. Please note that the force required in IR2 and IR8 is about one third larger than the force required in IR5 and IR1.This is due to the fact that the D1 has different integrated strengths in IR2-8 and in IR1-5. Table II: Slot allocation and powering information for the MBRC Magnet HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000005 HCMBRCA001-BL000002 HCMBRCA001-BL000009 HCMBRCA001-BL000008 HCMBRCA001-BL000004 HCMBRCA001-BL000001 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000005 HCMBRCA001-BL000002 HCMBRCA001-BL000009 HCMBRCA001-BL000008 HCMBRCA001-BL000004 HCMBRCA001-BL000001 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000005 HCMBRCA001-BL000002 HCMBRCA001-BL000009 HCMBRCA001-BL000008 HCMBRCA001-BL000004 HCMBRCA001-BL000001 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000005 HCMBRCA001-BL000002 HCMBRCA001-BL000009 HCMBRCA001-BL000008 HCMBRCA001-BL000004 HCMBRCA001-BL000001 State E (GeV/c) injection 450 injection 450 injection 450 injection 450 injection 450 injection 450 injection 450 injection 450 collision 3500 collision 3500 collision 3500 collision 3500 collision 3500 collision 3500 collision 3500 collision 3500 collision 5000 collision 5000 collision 5000 collision 5000 collision 5000 collision 5000 collision 5000 collision 5000 collision 7000 collision 7000 collision 7000 collision 7000 collision 7000 collision 7000 collision 7000 collision 7000 Circuit RD2.L1 RD2.L2 RD2.L5 RD2.L8 RD2.R1 RD2.R2 RD2.R5 RD2.R8 RD2.L1 RD2.L2 RD2.L5 RD2.L8 RD2.R1 RD2.R2 RD2.R5 RD2.R8 RD2.L1 RD2.L2 RD2.L5 RD2.L8 RD2.R1 RD2.R2 RD2.R5 RD2.R8 RD2.L1 RD2.L2 RD2.L5 RD2.L8 RD2.R1 RD2.R2 RD2.R5 RD2.R8 B (T) 0.179 0.243 0.179 0.243 0.179 0.243 0.179 0.243 1.395 1.894 1.395 1.894 1.395 1.894 1.395 1.894 1.993 2.705 1.993 2.705 1.993 2.705 1.993 2.705 2.790 3.787 2.790 3.787 2.790 3.787 2.790 3.787 I (A) 283.6 385.0 283.7 385.0 283.7 384.9 283.8 385.0 2203.7 2992.6 2204.4 2992.7 2204.7 2991.8 2205.6 2992.7 3148.2 4275.1 3149.1 4275.3 3149.6 4274.0 3150.8 4275.3 4408.8 6015.6 4410.1 6016.1 4410.9 6014.8 4412.3 6016.1 Summary of manufacturing parameters, manufacturers, and operational temperature: The MBRC magnets were designed, manufactured, and tested at Brookhaven National Laboratory. The coils are straight, RHIC-type dipole coils. The field polarity in the two apertures is identical. Main parameters are summarized in Table III. -2- Table III: Main parameters of the superconducting separation dipole MBRC Magnetic length (m) Operational temperature (K) Coil inner diameter (mm) Beam separation (mm) Nominal field at nominal current (T) Measured field at nominal current (T) Nominal current (A) Min operational current (A) Max operational current (A) 9.45 4.5 80 188 3.8 3.83 6050 284 6016 2. Layout Slots and positions: The slot numbers of individual magnets are given in Table II. In Figs. 2-4 we show the layout of IRs 1, 2, 5, and 8. Fig. 2: Layout [1] of IR1 (IR5 lay-out is the same) Fig. 3: Layout [1] of IR2 -3- Fig. 4: Layout [1] of IR8 3. Measurements Device: A 1-m-long rotating coil of 25 mm radius was used to measure all field harmonics in ten different longitudinal positions. Integral harmonics were computed from the local measurements. During room temperature measurements, the integrated dipole field was also measured using a 10-m-long non-rotating coil with two orthogonal dipole windings [3]. All magnets were measured horizontally in their cryostats at 4.5 K [6]. 3.1 ROOM TEMPERATURE MAGNETIC MEASUREMENTS Powering: Room temperature measurements were performed at approximately ±15 A. Available and missing measurements: Room temperature measurements are available for all magnets except HCMBRCA001-BL000005. Local measurements are available, as well as integral values. Rejected or faulty measurements: No rejected or faulty measurements. Use of the measurements in FiDeL: The room temperature measurements were used to extrapolate the geometric components of the field harmonics at cryogenic temperatures in those magnets that were not measured at 4.5 K. The missing room temperature measurement of HCMBRCA001-BL000005 has been replaced by the average of the other eight magnets. 3.2 MAGNETIC MEASUREMENTS AT 4.5 K Powering: Data is available for the ramp up in the range of 50 – 6400 A, covering the entire operational range. For going from one current to the next, a ramp rate of 10 A/s was used. Measurements were taken 40 s after reaching the desired current level. Available and missing measurements: 4.5 K measurements are available for the following magnets: HCMBRCA001-BL000004 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000008 HCMBRCA001-BL000009 Local measurements are available, as well as integral values. Pre-cycle: The field measurements were done after a cycle from 25 A to 6400 A at a constant ramp rate during up and down of 10 A/s. The cycle was followed by an 8 minutes waiting period before the measurements were started. Rejected or faulty measurements: No rejected or faulty measurements. -4- Use of the measurements in FiDeL: The harmonics were rescaled from 25 mm to 17 mm reference radius. Only the integral measurements have been used. The missing data at 4.5 K were extrapolated from the room temperature measurements according to the standard procedure. 4. Transfer function Geometric: Data are summarized in Table IV. The geometric values for transfer functions are taken as a mean value between 2200 and 3000 A, where the TF has a plateau and both saturation and DC magnetization should be negligible (see Fig. 5). The room temperature-4.5 K correlation (1) was used to compute the geometric values. The measured spread in the transfer function is about 11 units. The offset from room temperature to 4.5 K is about 40 units. Table IV: Transfer function of the MBRC measured at room temperature and at 4.5 K (values extrapolated from room temperature in italic) TF-geometric (units) HCMBRCA001-BL000001 HCMBRCA001-BL000002 HCMBRCA001-BL000003 HCMBRCA001-BL000004 HCMBRCA001-BL000005 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000008 HCMBRCA001-BL000009 Average Spread HCMBRCA001-BL000001 HCMBRCA001-BL000002 HCMBRCA001-BL000003 HCMBRCA001-BL000004 HCMBRCA001-BL000005 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000008 HCMBRCA001-BL000009 Average Spread (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (units) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (T m/A) (units) Aperture Room temperature 1 5.95E-03 1 5.96E-03 1 5.95E-03 1 5.96E-03 1 5.96E-03 1 5.96E-03 1 5.96E-03 1 5.96E-03 1 5.96E-03 1 5.96E-03 1 11.0 2 5.95E-03 2 5.96E-03 2 5.95E-03 2 5.95E-03 2 5.96E-03 2 5.96E-03 2 5.96E-03 2 5.96E-03 2 5.95E-03 2 5.96E-03 2 11.3 4.5 K 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 13.2 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 5.98E-03 11.1 10 0 -10 -20 -30 -40 -50 -60 -70 -80 -90 0 1000 2000 3000 4000 5000 Current (A) 6000 7000 Fig. 5: Measured transfer function of the MBRC (blue markers), average of measurements (black line), and FiDeL fit (red line) -5- Saturation and magnetization: As shown in Fig. 5, saturation starts to be significant at about 3600 A. At 6000 A (nominal current in IR2 and IR8) it has an impact on the transfer function of 0.55%. Persistent-current effects amount to 8 units at 300 A. Measurements and the FiDeL model are shown in Fig. . As not all the MBRC have been measured at 4.5 K, the saturation and the DC magnetization of the average of the measured magnets are used to model the entire family. In Table V we summarize the fit parameters and the fit errors (one unit). For the DC-magnetization fits of the transfer functions the parameter DCMAG-q was fixed at 2. Table V: Fit parameters for TF in MBRC magnets DCMAG-mu DCMAG-p DCMAG-q DCMAG-h DCMAG-Tc0 DCMAG-Tmeas DCMAG-Ic DCMAG-I_inj_ref SAT1-s SAT1-I0 SAT1-s SAT1-I_nom_ref Min error Max error RMS error (T m/A) (adim) (adim) (adim) (K) (K) (A) (A) (T m/A) (A) (adim) (A) (units) (units) (units) -5.640E-06 1.25 2 2 9.5 4.5 7000 300 2.358E-04 7390 3.392 6000 1.0 -1.0 0.6 5. Field errors For b3 and b5 we compute a static FiDeL model using geometric, DC-magnetization, saturation, and residual magnetization components. The same models are used for both apertures. For b2, there is a systematic component at low field, changing sign from aperture 1 to aperture 2. It has been modeled using the residual magnetization component. Geometric: Geometric values are taken at 3600 A. For magnets which have been not measured at 4.5 K, they were extrapolated from room temperature measurements given in Table VI. The systematic b3 is about -1.5 unit, and the systematic b5 is ~0.1 units. There is also a systematic a3 of about -0.45 units that is attributed to the lead ends in [8]. Measurements at 4.5 K confirm the low value of systematic multipoles, with an average b3 within 1 unit, and a systematic b5 within 0.1 units (see Table VII). The systematic a3 is also confirmed. The quadrupole component in room-temperature- and 4.5-K-measurements has been analyzed extensively by BNL. The effect is due to cross-talk at very low as well as very high excitation. The reason for cross-talk at both, low and high, currents lies in the fact that the relative magnetic permeability of the yoke steel is not monotonous. It takes values around 200 at low excitation, then rises steeply to above 2000, and decreases again with saturation. The sign difference between room temperature and 4.5 K measurements is explained by the fact that the 4.5-K-data contains remnant magnetization, whereas it is subtracted from roomtemperature data. -6- Table VI: Room temperature data of the MBRC field harmonics HCMBRCA001-BL000001 HCMBRCA001-BL000002 HCMBRCA001-BL000003 HCMBRCA001-BL000004 HCMBRCA001-BL000005 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000008 HCMBRCA001-BL000009 average spread HCMBRCA001-BL000001 HCMBRCA001-BL000002 HCMBRCA001-BL000003 HCMBRCA001-BL000004 HCMBRCA001-BL000005 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000008 HCMBRCA001-BL000009 average spread Ap. 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 b2 -3.18 -3.09 -3.66 -4.14 -3.75 -3.93 -3.90 -3.69 -4.37 -3.75 1.28 3.52 3.53 3.41 3.60 3.65 3.51 4.03 3.54 4.03 3.65 0.63 a2 1.36 -0.21 0.65 0.22 0.56 0.80 0.29 0.83 0.51 0.56 1.57 1.00 -1.69 2.94 -0.54 -0.45 -0.20 -1.29 -1.88 -1.90 -0.45 4.84 b3 -1.91 -2.26 -2.46 -1.86 -1.60 0.01 -1.57 -1.29 -1.44 -1.60 2.47 -2.27 -1.43 -2.68 -1.26 -1.59 -0.56 -1.58 -0.72 -2.25 -1.59 2.12 a3 -0.19 -0.64 -0.01 -0.50 -0.44 -0.45 -0.72 -0.51 -0.50 -0.44 0.71 -0.42 -0.74 0.02 -0.37 -0.45 -0.31 -0.66 -0.68 -0.42 -0.45 0.76 b4 0.03 -0.03 0.03 0.01 0.02 -0.02 0.06 0.04 0.01 0.02 0.08 0.00 0.07 -0.06 0.02 0.04 0.03 0.12 0.10 0.02 0.04 0.18 a4 -0.09 0.10 -0.18 0.02 0.02 0.23 -0.02 0.08 0.04 0.02 0.41 0.19 0.05 0.25 -0.09 0.07 0.61 -0.16 -0.30 0.01 0.07 0.91 b5 0.30 0.05 0.03 0.21 0.13 0.21 0.04 0.14 0.01 0.13 0.29 0.26 0.09 -0.03 0.23 0.11 0.18 0.07 0.11 -0.02 0.11 0.28 a5 0.07 0.04 -0.05 0.04 0.03 0.04 0.00 0.03 0.04 0.03 0.12 0.03 0.00 0.02 0.05 0.03 0.04 0.01 0.02 0.05 0.03 0.05 b6 0.01 0.00 0.00 -0.01 0.00 0.00 0.00 0.00 -0.01 0.00 0.02 0.00 -0.01 -0.02 0.00 0.00 0.00 -0.01 -0.01 0.01 0.00 0.03 a6 -0.01 0.02 -0.03 -0.03 0.00 0.01 -0.01 0.02 0.01 0.00 0.06 0.03 0.01 0.00 0.00 0.01 0.08 0.01 -0.03 0.01 0.01 0.10 Table VII: Geometric values of the MBRC field harmonics (in italic: data extrapolated from room temperature measurements) HCMBRCA001-BL000001 HCMBRCA001-BL000002 HCMBRCA001-BL000003 HCMBRCA001-BL000004 HCMBRCA001-BL000005 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000008 HCMBRCA001-BL000009 average spread HCMBRCA001-BL000001 HCMBRCA001-BL000002 HCMBRCA001-BL000003 HCMBRCA001-BL000004 HCMBRCA001-BL000005 HCMBRCA001-BL000006 HCMBRCA001-BL000007 HCMBRCA001-BL000008 HCMBRCA001-BL000009 average spread Ap. 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 b2 0.55 0.64 0.08 -0.42 -0.27 -0.45 -0.07 -0.04 -0.38 -0.04 1.09 -0.28 -0.27 -0.39 -0.30 -0.06 -0.22 0.31 -0.10 0.03 -0.14 0.70 a2 1.25 -0.32 0.53 0.27 0.42 0.67 -0.01 0.75 0.42 0.44 1.57 1.03 -1.65 2.97 -0.24 -1.13 -0.74 -1.12 -1.73 -1.82 -0.49 4.79 b3 -1.40 -1.75 -1.96 -1.30 -0.72 0.45 -1.05 -0.84 -0.86 -1.05 2.41 -1.79 -0.96 -2.21 -0.85 -0.80 -0.21 -0.99 -0.31 -1.66 -1.09 2.00 a3 -0.21 -0.65 -0.02 -0.53 -0.55 -0.53 -0.66 -0.49 -0.52 -0.46 0.64 -0.39 -0.71 0.05 -0.39 -0.46 -0.31 -0.60 -0.63 -0.35 -0.42 0.76 b4 0.04 -0.02 0.03 0.00 0.02 -0.02 0.09 0.03 0.02 0.02 0.11 -0.03 0.03 -0.10 -0.02 0.02 0.01 0.09 0.03 -0.01 0.00 0.19 a4 -0.14 0.06 -0.23 0.00 0.02 0.17 -0.11 0.03 0.02 -0.02 0.40 0.18 0.04 0.24 -0.14 0.00 0.55 -0.15 -0.29 0.05 0.05 0.84 b5 0.26 0.02 0.00 0.16 0.09 0.16 0.02 0.12 -0.01 0.09 0.28 0.23 0.06 -0.06 0.19 0.08 0.12 0.06 0.09 -0.03 0.08 0.28 a5 0.08 0.05 -0.05 0.03 0.03 0.02 0.02 0.04 0.05 0.03 0.12 0.04 0.01 0.03 0.04 0.04 0.03 0.03 0.02 0.07 0.04 0.07 b6 0.02 0.01 0.01 0.00 0.00 0.00 0.01 0.01 0.00 0.01 0.02 0.00 -0.01 -0.02 -0.01 0.00 -0.01 0.00 0.00 0.01 0.00 0.03 a6 -0.01 0.03 -0.03 -0.03 0.00 0.01 -0.01 0.01 0.02 0.00 0.06 0.04 0.01 0.00 0.01 0.02 0.09 0.01 -0.03 0.02 0.02 0.11 Magnetization and saturation: The average of all 4.5 K measurements, minus the geometric, is used to model the DC-magnetization, the saturation, and the residual magnetization. Note that, in order to obtain high-quality fits in the low-field range, the constraint on the DCMAG-q parameter in the DC-magnetization fit, which was used in the transfer function model, was dropped. Using Gnuplot for optimal fitting yields DCMAG-q values of about 12. A proper fit of the b5 data at injection current requires taking into account the penetration phase of the DCmagnetization. For this purpose, the residual magnetization component in the FiDeL model is used. A summary of the fit parameters is given in Table VIII. The errors of the fit are within 0.3 units for b2 and b3, and less than 0.1 units for b5. Measurements and FiDeL fits of the b3, b5, and b2 harmonics are shown in Fig. 6-8. -7- Table IVIII: Fit parameters for MBRC magnets Aperture DCMAG-mu DCMAG-p DCMAG-q DCMAG-h DCMAG-Tc0 DCMAG-Tmeas DCMAG-Ic DCMAG-I_inj_ref SAT1-s SAT1-I0 SAT1-s SAT1-I_nom_ref RESMAG-r RESMAG-I_ inj_ref Min error Max error RMS error (units) (adim) (adim) (adim) (K) (K) (A) (A) (units) (A) (adim) (A) (adim) (A) (units) (units) (units) b3 1&2 -6.062 1.72 11.70 2 9.5 4.5 7000 300 -0.887 5290 4.515 6000 -0.201 0.241 0.099 b5 1&2 -0.272 2.32 11.98 2 9.5 4.5 7000 300 0.178 6355 3.884 6000 0.38 2.06 -0.007 0.016 0.005 b2 1 4.149 1.09 13.18 2 9.5 4.5 7000 300 -0.184 0.031 0.056 b2 2 -4.311 1.10 11.96 2 9.5 4.5 7000 300 -0.052 0.205 0.074 Fig. 6: Measured sextupole of the MBRC family (markers), average of the measured magnets and apertures (black line), and the FiDeL fit (red line) -8- b5-geometric (units) 0.15 0.10 0.05 0.00 -0.05 -0.10 -0.15 0 1000 2000 3000 4000 5000 6000 7000 Current (A) b2 -geometric (units) Fig. 7: Measured decapole of the MBRC family (markers), average of the measured magnets and apertures (black line), and the FiDeL fit (red line) 5 4 3 2 1 0 -1 -2 -3 -4 -5 Aperture 1 Aperture 2 0 1000 2000 3000 4000 5000 6000 7000 Current (A) Fig. 8: Measured quadrupole of the MBRC family (markers), average of the measured magnets per aperture (black lines), and the FiDeL fits per aperture (red lines) 6. Summary and critical points Magnets in IR1 and IR5 are powered with about 70% of the current of IR2 and IR8. All magnets but one have been measured at room temperature, five out of nine have been measured at 4.5 K. The transfer function spread among the nine magnets (18 apertures) is 11-13 units. The transfer function has a saturation of 50 units at 7 TeV operational current in IR2 and IR8. Field harmonics are optimized in the range 3.5-7 TeV operational current, where normal sextupole is around -1 units. There is a skew sextupole systematic component of about 0.5 units due to connections. The sextupole component of the field at injection current is around -8 units. At low currents, a quadrupole component is present in the field, which is of opposite sign in the two apertures, and reaches 5 units at injection. -9- Ackowledgements We wish to thank L. Bottura for providing additional data, and L. Deniau for his advice in generating the FiDeL models. References [1] O. Bruning, et al., CERN Report 2004-003 (2004). [2] E. Willen. Functional specification: Superconducting beam separation dipoles. LHC Pro ject Document LHC-MBR-ES-0001 rev. 2.0, CERN, June 2000. [3] J. Muratore and et al. Test results for LHC insertion region dipole magnets. Proceedings of the 2005 Particle Accelerator Conference, Knoxville, Tennessee, pages 3106–3108, 2005. [4] E. Willen and et al. Superconducting dipole magnets for the LHC insertion regions. Proceedings of EPAC 2000, Vienna, Austria, pages 2187–2189, 2000. [5] P. Hagen, private communication, 2009. [6] J. Muratore and et al. Test results for initial production of LHC insertion region dipole magnets. Proceedings of EPAC 2002, La Villette, Paris, pages 2415–2417, 2002. [7] Model specifications (EDMS 908232) [8] R. Gupta and et al. Coldmass for LHC dipole insertion magnets. submitted to MT-15, Fifteenth International Conference on Magnet Technology, Beijing, China, October 1997. - 10 -