Biological Safety Cabinet_ TB 07-01_V1.0.doc Document type: SOP Document code: TB 07-01 BIOLOGICAL SAFETY CABINET USE AND MAINTENANCE Confidentiality: none TABLE OF CONTENTS 1. PURPOSE................................................................................................................................ 2 2. SCOPE ..................................................................................................................................... 2 3. RESPONSIBILITIES................................................................................................................ 2 4. CROSS-REFERENCES .......................................................................................................... 2 5. PROCEDURES ........................................................................................................................ 2 5.1. Procedures before working in the safety cabinet .............................................................................. 2 5.2. Working in the biological safety cabinet ............................................................................................ 3 5.3. Procedure after working in the safety cabinet................................................................................... 3 5.4. Daily maintenance .............................................................................................................................. 4 5.5. Weekly maintenance .......................................................................................................................... 5 5.6. Servicing ............................................................................................................................................. 5 5.6.1 Decontamination using potassium permanganate/formaldehyde .........................................5 5.7. Records keeping ................................................................................................................................. 6 5.8. Action in case of interruption of power supply.................................................................................. 6 6. REFERENCES ........................................................................................................................ 6 7. CHANGE HISTORY ................................................................................................................ 6 This SOP template has been developed by FIND for adaptation and use in TB laboratories Release date: ddMMMyy Page 1 of 6 Biological Safety Cabinet_TB 07-01_V1.0.doc 1. PURPOSE This SOP describes the use and maintenance of the Biological Safety Cabinets in the __________ TB Laboratory. Biological Safety Cabinets (Class II) afford protection for experiments, personnel and environment. The correct use and maintenance of Biological Safety Cabinets is important for correct functioning. Cabinets must be regularly maintained, and records of vertical air pressure, servicing, and repairs kept. However, no cabinet can replace good aseptic and procedural control techniques. 2. SCOPE This SOP covers all procedures involving potentially infectious specimens or samples performed in the __________ TB Laboratory. 3. RESPONSIBILITIES All staff members working in the __________ TB Laboratory are responsible for the implementation of this operating procedure. Any malfunctions of the Biological Safety Cabinets must be reported immediately to the Head of the Laboratory, and work therein halted until corrective action is taken. All users of this procedure who do not understand it or are unable to carry it out as described are responsible for seeking advice from their supervisor. 4. CROSS-REFERENCES See: Document Matrix_TB 01-01_V1.0.doc Location: 5. PROCEDURES 5.1. Procedures before working in the safety cabinet If the unit has not been left running continuously, press the blower on/off switch below the switch. The indicator light will light. The unit should be left running for a minimum of 15 minutes before starting work. Note: It is recommended to keep the air switched on permanently where possible. Check and record the vertical air pressure in the Biological Safety Cabinet and Air System Maintenance Logbook. It should be consistent with the last reading. Use: BSC and Air System Maintenance_form.doc Location: Turn on the fluorescent light. The fluorescent light will not operate until the UV light is turned off. Check to determine that the drain valve is in the closed position. Wipe down the interior area of the cabinet with suitable mycobactericidal disinfectant. See: Laboratory Cleaning and Maintenance_TB 02-04_V1.0.doc Location: Page 2 of 6 Biological Safety Cabinet_TB 07-01_V1.0.doc Place all materials to be used for the next procedure inside the cabinet on the solid work surface. Disinfect the exterior of these materials prior to placing them on the work surface. A disposable bag and disinfectant must be available before work is started and should be placed to one side of the work area. Everything required (and nothing more) should be placed in the cabinet before beginning your work so that nothing passes in and out through the air barrier, until the procedure is completed. Implements should be arranged in the cabinet’s work area in logical order so that the clean and dirty materials are be segregated, preferably on opposite sides of the work area. Blocking the front and rear perforated grills must be avoided. After equipment is in place inside the cabinet, adjust the sliding viewscreen so it is open no higher than the correct opening height. An alarm will signal if you are not at the cabinet designed opening height. This is important to maintain proper airflow. After the cabinet has run for at least three minutes with the window in the proper position, you are ready to begin. 5.2. Working in the biological safety cabinet Equipment taken into the cabinet should be kept to a minimum. However the worker should avoid undue disruption of the airflow by repeatedly bringing equipment or reagents in and out of the cabinet. Work should be delayed for approximately one minute after bringing hands into the cabinet to allow the airflow to equilibrate. Perform all work in the central area of the cabinet. Blocking of air vents and the front and the rear grills must be avoided at all times. Do not work too close to the front of the cabinet. This can cause exposure of the operator as well as potential for contamination. Work with a limited number of slow movements. Because opening and closing doors in the laboratory causes air disturbance which might interfere with cabinet airflow, this kind of activity should be kept to a minimum while the cabinet is in use. Personnel should avoid walking in front of the cabinet while it is in use so as not to disrupt the airflow. All items to be discarded must be discarded in the cabinet to avoid moving hands in and out of the work area. Paperwork should never be placed inside the cabinet. Bunsen burners must not be used inside the cabinet as the heat may disrupt the airflow and may damage the filters. Never operate the cabinet while the viewscreen alarm indicator is on. Adjust the height of your chair to keep the operating position of the sash optimal. 5.3. Procedure after working in the safety cabinet After a procedure has been completed, all biological waste material must be placed in the disposable bag in the cabinet and all opened vials/ bottles/containers should be closed. Page 3 of 6 Biological Safety Cabinet_TB 07-01_V1.0.doc The cabinet should then be allowed to run for at least three minutes with no activity so that the airborne contaminants will be removed from the work area. Decontaminate and remove all equipment from the cabinet and any other items that may inhibit the cleaning of the entire work surface (e.g. plates, vortexes etc). The liquid discard bins need not to be removed every day, but the outer surfaces must be thoroughly disinfected. Decontaminate of the interior surface of the cabinet. Wipe down the interior walls with appropriate disinfectant. Flood and spread across the work surface the disinfectant then swab it up using absorbent paper towel. Paper towel and gloves must be discarded in the disposable bag in the cabinet. The bag must be sealed while in the cabinet and then be discarded in the biohazard waste bin. 5.4. Daily maintenance Check and record the vertical air pressure in the Biological Safety Cabinet and Air System Maintenance Logbook (see above for location). It should be consistent with the last reading. If a drop in vertical air pressure is noted an Equipment Failure Report must be completed and the service representatives must be called out. Under no circumstances must work be performed in the cabinet if the vertical air pressure is not correct. An Equipment Failure Notice must be placed on the cabinet indicating that work is prohibited in the cabinet. Use: Equipment Failure Notice_form.doc Equipment Failure Report_form.doc Location: At the end of the working day, all biological material must be placed in a disposable bag in the cabinet. Decontaminate and remove all equipment from the cabinet and any other items that may inhibit the cleaning of the entire work surface (e.g. plates, vortexes etc). The liquid discard bins need not to be removed every day, but the outer surfaces must be thoroughly disinfected. Decontaminate of the interior surface of the cabinet. Wipe down the interior walls with appropriate disinfectant. Flood and spread across the work surface the disinfectant then swab it up using absorbent paper towel. Paper towel and gloves must be discarded in the disposable bag in the cabinet. The must be sealed while in the cabinet and then be discarded in the biohazard waste bin. The outer surface of the glass panel of the cabinet must be wiped down with the disinfectant. At the end of the working day the cabinet lights must be switched off. At the end of the day record cleaning in the Laboratory Cleaning and Maintenance Logbook Page 4 of 6 Biological Safety Cabinet_TB 07-01_V1.0.doc Use: Laboratory Cleaning and Maintenance Logbook_form.xls Location: 5.5. Weekly maintenance In addition to daily maintenance, the following procedures must be performed on a weekly basis: On the last working day of the week, the entire cabinet should be disinfected using suitable mycobactericidal disinfectant. The procedures detailed in sections 4.2 – 4.4. must be followed. Following these procedures, the bottom tray should be removed and decontaminated using suitable mycobactericidal disinfectant. All the surfaces of the cabinet, including the bottom tray, should be wiped down with 70% alcohol following disinfection with mycobactericidal disinfectant, and any residual absorbent paper or cotton wool should be removed. The glass panel should not be wiped with 70% alcohol as it may spoil it. Disinfection should be followed by water in this case. Record cleaning in the Laboratory Cleaning and Maintenance Logbook (see above for location). 5.6. Servicing Cabinets must be serviced bi-annually as per the manufacturer’s instructions. The evening prior servicing, the cabinets must be decontaminated. 5.6.1 Decontamination using potassium permanganate/formaldehyde For each cabinet, weigh 60g of potassium permanganate and place this in a large plastic bucket. Measure out 75ml of water and 75ml of 40% formaldehyde into separate bottles. Place the bucket containing the potassium permanganate in the cabinet. Close the front of the cabinet with the cabinet shield provided, leaving only the small access door open. Seal the exhaust filter on the top of the cabinet with the plates provided. Place the bottles of water and formaldehyde in the cabinet. At the end of the day, pour the water and then the formaldehyde into the bucket. Close the access door on the cabinet shield and seal. Note: the gas produced is highly toxic, and the room should be evacuated as soon as possible. Allow the formaldehyde a resident time of 12 hours, preferably overnight. Remove the cabinet shield the following morning. Remove the bucket and bottles from the cabinet, and wash them in running water. Clean the surface of the cabinet with suitable mycobactericidal disinfectant. When cleaning up you may find residual formaldehyde (white powder) on the surfaces. To remove this use ammonia in warm water, wear gloves and wipe down the affected surface. Page 5 of 6 Biological Safety Cabinet_TB 07-01_V1.0.doc 5.7. Records keeping Records of the vertical air pressure, servicing, and repairs should be kept, and filed in the Equipment Maintenance File. In the event of any defect being identified by the service representatives during the bi-annual service, this must be rectified, and the cabinet re-validated, prior to initiating any further work in the cabinet. Records of the service must be kept in the Equipment Maintenance File Use: Equipment Maintenance File_form.doc Location: 5.8. Action in case of interruption of power supply Both Biological Safety Cabinets are attached to emergency power source. In the event of a power failure, the cabinets will automatically connect to the emergency generator. 6. REFERENCES Kruse, RH; Puckett, WH; Richardson JH. 1991. Biological safety cabinetry. Clinical Microbiology Reviews 4, 207-241. World Health Organization. Laboratory biosafety manual. Third edition. 2004. WHO/CDS/CSR/LYO2004.11 The Baker Company Operator’s Manual. Biological Safety Cabinets. 7. CHANGE HISTORY New version # / date Old version # / date No. of changes Description of changes Source of change request Page 6 of 6