These safety training resources, prepared solely for the use of the Regents of the University of California, were provided by a variety of sources. It is your responsibility to customize the information to match your specific operations. Neither the University of California nor any of its employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the University of California. The views and opinions of authors expressed herein do not necessarily state or reflect those of the University of California, and shall not be used for advertising or product endorsement purposes. Standard Operating Procedure – Regulated Carcinogens ________________________________________________________ Modify this template to describe your specific procedures. You may delete instructions and/or non-applicable procedures. Mark checkboxes by double-clicking. Print out the completed form and keep a readily accessible hard copy in the lab with original training record signatures and dates. Date: SOP Title: Principal Investigator: Room and Building: Lab Phone Number: Section 1 – Process Briefly describe tasks and goals. Section 2 – Regulated Carcinogen 13 “Listed” Cal/OSHA Carcinogens 2-acetylaminofluorene 4-aminodiphenyl benzidine and its salts 3,3'-dichlorobenzidine and its salts 4-dimethylaminoazobenzene alpha-naphthylamine beta-naphthylamine 4-nitrobiphenyl N-nitrosodimethylamine beta-propiolactone bis-chloromethyl ether methyl chloromethyl ether ethyleneimine Other Regulated Carcinogens (not a complete list) acrylonitrile arsenic benzene butadiene cadmium carbon tetrachloride formaldehyde ethylene dibromide ethylene oxide methylene chloride (dichloromethane) methylenedianiline vinyl chloride. Other: Resources to check: International Agency for Research on Cancer (Group 1, 2A or 2B) National Toxicology Program “Known to be human carcinogens” or "Reasonably anticipated to be carcinogens" Section 3 – Potential Hazards Read the MSDS for the carcinogen, available at http://www.ehs.berkeley.edu/healthsafety/msds.html, cut and paste pertinent hazard information here. Please note: carcinogens are chemicals that cause cancer or tumor development, typically after repeated or chronic exposure. Their effects may only become evident after a long latency period and may cause no immediate harmful effects. Section 4 – Approvals Required All handling or use of the 13 “Listed” carcinogens requires evaluation by EH&S and reporting to Cal/OSHA, even if work is contained within a laboratory fume hood. All use of other carcinogens outside of a closed system or laboratory fume hood must be reported to EH&S for evaluation. Contact EH&S at 642-3073 or ehs@berkeley.edu to schedule an evaluation. Hands-on training by the PI or a knowledgeable designee. Work technique should be observed and independent handling of carcinogens limited to researchers that have demonstrated competency. Additionally, inform students and staff about safe handling of the chemical, its physical properties (including solubility), and health effects seen in experimental studies and other applicable sources. Review toxicological data from similar compounds if toxicological information is limited. Explain possible routes of exposure, as appropriate: inhalation, skin absorption, accidental injection. Demonstrate and explain proper use of personal protective equipment and engineering controls to prevent exposure. Inventory must be maintained via the lab’s chemical inventory. Section 5 – Designated Work Area Laboratory/Room Number: Fume hood location: Storage location: Other designated work location: Restrict access to the work area when carcinogens are in use. This requirement applies to all handling of the 13 “listed” carcinogens and work with other carcinogens if indicated by an EH&S evaluation, e.g. due to high concentration or volume, tasks outside of a fume hood, etc. A designated area can be the entire laboratory, a specific laboratory workbench, or a laboratory hood, but shall indicate a work area of limited access where special procedures, knowledge, and work skills are required. Designated areas must be clearly marked with signs that identify the chemical hazard and include an appropriate warning; for example: WARNING! AUTHORIZED ACCESS ONLY BENZIDINE WORK AREA Section 6 – Special Handling Procedures and Storage Requirements Storage: Store carcinogens in closed, labeled, chemically compatible containers, away from heat, flame, and other reactive chemicals that may disperse the carcinogen if mixed during an accidental release. The label “carcinogen” should be clearly indicated on the container or shelf. Always place large-volume containers on a low, protected shelf or in another location where they will not be accidentally spilled or knocked over. Containers larger than 4L (or 1 gallon) should be stored inside a deep pan or other secondary containment. Do not store chemical bottles in any area where a leak would flow to a drain. Safe Work Practices (applies to ALL work with carcinogens): Use the smallest amount of chemical feasible. Chemicals are clearly labeled with the chemical’s name and hazards. Line work surfaces with removable plastic-backed absorbent paper. Double-contain carcinogens in chemical-resistant trays. Contain lab instruments within pans or trays to contain spills. As with any laboratory chemical, do not mouth pipette solutions. Do not eat, drink, or smoke where chemicals are handled, processed, or stored. Always wash hands thoroughly after handling carcinogens after gloves are removed. Use containment devices (such as lab fume hoods or glove boxes) when open handling is required. Ensure your laboratory fume hood is functioning properly. Use ventilated containment to weigh out solid chemicals. Alternatively, the tare method can be used to prevent inhalation of the chemical. While working in a laboratory hood, the chemical is added to a pre-weighed container. The container is then sealed and can be re-weighed outside of the hood. If chemical needs to be added or removed, this manipulation is carried out in the hood. In this manner, all open chemical handling is conducted in the laboratory hood. If handling one of the 13 “Listed” carcinogens (or if indicated by an EH&S evaluation for work with other carcinogens, e.g. due to high concentration or volume, tasks outside of a fume hood, etc.), special controls are required per 8 CCR 5209 (c)(6): N/A (e.g. not working with a “listed carcinogen) Fume hood checks every six (6) months [call EH&S at 642-3073 if your fume hood indicated more than six (6) months have passed since the last check] Daily change of personal protective equipment (when handling carcinogens): researchers are required to remove and leave protective clothing and equipment at the point of exit from the designated work area and, at the last exit of the day, to place used clothing and equipment in impervious containers for decontamination or disposal (e.g. laundry barrel or waste bin for disposables). Designated work areas (described above) Use high efficiency particulate air (HEPA) filters, carbon filters, or scrubber systems with containment devices to protect effluent and vacuum lines, pumps, and the environment. Researchers are required to wash hands, forearms, face and neck upon each exit from the designated carcinogen work area. Unique disposal procedures Section 7 – Personal Protective Equipment Lab coat, fully-buttoned Describe method and frequency of cleaning: Disposable lab coat, solid-front gown, or surgical scrubs Long pants Closed-toe shoes Eye protection required: Safety glasses Chemical goggles (appropriate for processes where splash or spray is foreseeable) Face shield (appropriate if carcinogen is toxic via skin contact/absorption and chemical contact with the body/skin is foreseeable For proper selection of glove material, review: http://www.ehs.berkeley.edu/healthsafety/gloveusage.html nitrile exam gloves (dilute solutions only) medium or heavyweight nitrile gloves neoprene gloves natural rubber gloves PVC gloves If carcinogen is toxic via skin contact/absorption and chemical contact with the body/skin is foreseeable: Apron Over-sleeves Section 8 – Engineering/Ventilation Controls Closed system Please describe: Fume hood Glove box Other local exhaust General room ventilation (negative air pressure, no recirculation allowed) Other: Section 9 – Spill and Accident Procedures Emergency Procedures In any life-threatening situation, call 911 for immediate medical attention. As with all accidents, report any exposure or injuries as soon as possible to your supervisor. For regulated carcinogens, suspected exposure incidents must also be reported to EH&S immediately at 642-3073 to initiate required reporting to Cal/OSHA and follow-up evaluation. Spills If a carcinogen is spilled outside of a chemical fume hood, evacuate the area, close the laboratory doors, and post the area to prevent others from entering. If the incident occurs during regular work hours (Monday to Friday, 8 a.m. to 5 p.m.), call EH&S (642-3073) for assistance in cleaning up the spill. After hours, call UCPD (642-6760); they will contact EH&S responders. Provide information or other assistance to emergency responders as requested. Small spills should only be cleaned up by trained employees in the laboratory if the proper PPE and clean up materials are available. Waste should be labeled and contained with the fume hood until picked up by EH&S. Contact EH&S for assistance as needed. Inhalation Exposure If someone inhales a high concentration of vapor, aerosol or dust, immediately move the person to fresh air and call Tang Center’s Urgent Care Clinic (642-3188). When the Tang Center is closed, contact Alta Bates Medical Center (204-1303) or go to their emergency room at 2450 Ashby Avenue, Berkeley. If the person is having trouble breathing, call 911 for immediate medical attention. Splash to Eyes or Skin For eye or skin exposure, immediately flush with plenty of water in an eyewash or safety shower for at least 15 minutes. Remove contaminated clothing and contact the Tang Center (642-3188). In case of ingestion, call 911 for immediate medical attention. Section 10 – Waste Disposal PPE: Gloves (and other disposable PPE) that have not been contaminated with chemical may be discarded in the regular trash. Disposable gloves contaminated with chemicals must be thoroughly rinsed before being discarded in the regular trash. Heavily contaminated gloves must be disposed of as chemical waste. Carcinogen waste: Place in a chemically-compatible impervious container with a sealed lid and label clearly. Decontaminate outside of container prior to removal from the work area; store within a fume hood until pick up by EH&S. When feasible, carcinogens shall be inactivated prior to disposal. Complete an electronic MPL online and submit at mpl.ehs.berkeley.edu. Drain disposal of dilute aqueous solutions containing carcinogens is only allowed as described in the Campus Drain Disposal Guidelines available at http://www.ehs.berkeley.edu/pubs/guidelines/draindispgls.html. Call EH&S (642-3073) if you need assistance or see the EH&S Fact Sheet, “Unwanted Hazardous Chemicals,” for general instructions on disposing of hazardous materials. Section 11 - Decontamination After each use, wipe down the immediate work area and equipment to prevent accumulation of chemical residue. Upon leaving the designated work area, remove any personal protective equipment worn and wash hands. At the end of each project, thoroughly decontaminate the designated area before resuming normal laboratory work in the area and removing carcinogen warning signs. Section 12 – Process Steps Use this section to specify tasks chronologically or to note potentially high risks tasks and their appropriate controls/safety measures. Process Steps e.g. Pick up bottle of X from the storage room Safety Measures e.g. Wear PPE, use a cart, use freight elevator; remove glove to touch doorknobs, elevator buttons, etc. Section 13 – Further Resources Chemical Hygiene Plan Research protocols or references: Exposure monitoring results (if applicable): EH&S Assistance: EH&S staff are available to help train your employees on the hazards and precautions for working with regulated carcinogens or review written SOPs. EH&S can also perform exposure monitoring in your laboratory at no charge. Call the general EH&S number at 642-3073, email ehs@berkeley.edu or visit our website at www.ehs.berkeley.edu for assistance. Other related EH&S links: If working with formaldehyde, please also review the EH&S Fact Sheet available at: http://www.ehs.berkeley.edu/pubs/factsheets/49formaldehyde.html. Material Safety Data Sheets: http://www.ehs.berkeley.edu/healthsafety/msds.html SOP Template: http://www.ehs.berkeley.edu/healthsafety/sop.html Glove Selection Guidance: http://www.ehs.berkeley.edu/healthsafety/gloveusage.html. Drain Disposal Guidelines: http://www.ehs.berkeley.edu/pubs/guidelines/draindispgls.html. Unwanted Hazardous Materials (disposal guidance): http://www.ehs.berkeley.edu/pubs/factsheets/52hazchems.html Related Cal/OSHA Regulations: http://www.dir.ca.gov/title8/5209.html - Regulated Carcinogens, section 5209(c)(6) applies to laboratories http://www.dir.ca.gov/title8/5191.html - General Laboratory Standard http://www.dir.ca.gov/title8/5217.html - Applies to use of formaldehyde in anatomy, histology and pathology laboratories Training Documentation Name (Printed) Signature Date