红色为说明性文字,具体可参考《中国化学工程学报》文稿体例要求。 Prediction of Core-Annulus Solids Mass Transfer Coefficient in Gas-Solid Fluidized Bed Risers* 论文题目要精炼、醒目,去掉“Study on”的字样。 LIU Xinhua (刘新华)1,2, GAO Shiqiu (高士秋)1, ** and SONG Wenli (宋文立)1 1 Multiphase Reaction Laboratory, Institute of Process Engineering, CAS, Beijing 100080, China 2 Graduate school of the Chinese Academy of Sciences, Beijing 100864, China Abstract Based on analysis of energy dissipation in the core region of gas-solid fluidized bed risers, a simplified model for determination of core-annulus solids mass transfer coefficient was developed according to turbulent diffusion mechanism of particles. The simulation results are consistent with published experimental data. Core-annulus solids mass transfer coefficient decreases with increasing particle size, particle density and solids circulation rate, but generally increases with increasing superficial gas velocity and riser diameter. In the upper dilute region of gas-solid fluidized bed risers, core-annulus solids mass transfer coefficient was found to change little with the axial coordinate in the bed. 摘要应包括论文研究目的、方法、结果和结论的主要内容。 综述性文章的摘要主要应对所述的某研究或技术在某时期的发展情况进行简要概 述;包括该技术在目前的发展水平、自己的评论及未来展望等。 写作要求: 1) 尽量使用清晰简练的短句, 避免很长的句子。注意正确使用英文写作习惯和语 法。 2)方法与结果部分使用过去时态; 讨论部分使用现在时,避免使用完成时;文 献内容使用现在时。 3) 避免使用缩写语, 除非是人人皆知的(如 DNA),而且出现多次的短语才允许 用缩写语, 并且在第一次出现时要写出全称。 4) 不要使用任何汉字字符, 包括标点、括号、温度、希腊字母等。 5) 句子的开头处最好不要使用数字。 6) 文章写完后, 请作者使用 word 工具/拼写和语法检查, 并尽量请英文较好的专 家审阅定稿后再提交编辑部。 Keywords solids mass transfer coefficient, core-annulus structure, turbulent diffusion, gas-solid fluidization Received 2004-12-14, accepted 2005-06-14. * Supported by the National Natural Science Foundation of China ( 90210034, 20221603). 国家自 然科学基金等国家级资助项目应注明编号。基金英文名称书写完整正确。 ** To whom correspondence should be addressed. 1 1 INTRODUCTION Two main categories of hydrodynamic models of gas-solid fluidized bed risers have been proposed. One predicts gas-solid flow structure from fundamental conservation equations by using computational fluid dynamics. The other approximates radial profile of the two phases by division of the flow into core and annulus. Core-annulus models are widely used in analysis of radial non-uniform profiles of gas-solid fluidized bed risers, but as a key model parameter for calculation of local radial solids mass flux from the core to the annulus, core-annulus solids mass transfer coefficient kca is difficult to be determined due to the complexity of involved mechanisms and measuring methods. In previous literatures[1, 2], the deposition coefficient of fine particles to the wall in the freeboard of bubbling fluidized beds kd was usually taken as an approximation of kca and related to the amplitude of velocity fluctuation u : kd 0.1 πu 1 S 12 (1) 公式依出现的顺序编号。物理量注意用斜体。 with the particle Stokes number S pUg dp2 18 Dt . Besides this, other relevant researches include that Malcus and Pugsley[3] determined radial profiles of local voidage and local solids mass flux simultaneously by using a sampling probe, and Liu et al.[4, 5] did similar work by using phase Doppler particle analyzer (PDPA). The mechanisms involved in radial mixing of particles in gas-solid fluidized bed risers are different in different fluidization regimes. In the bubbling regime, radial mixing of particles is mainly induced by particle convective movement[6]. In the turbulent regime, turbulent diffusion due to eddies caused by rising bubbles may explain radial solids mixing[7]. In the fast fluidization, radial mixing of particles is due to particle fluctuation velocity resulting from gas-particle and/or particle-particle interaction[8]. Although kca is believed to depend much upon turbulent fluctuation of particles in dilute gas-solid suspensions[9, 10], a reasonable model to determine kca is not available up to now. 2 In a gas-solid suspension, particle diffusion coefficient is closely related to turbulent fluctuation and energy dissipation of the gas induced by gas-particle interaction[11, 12]. Based on analysis of energy dissipation in the core region of gas-solid fluidized bed risers, a mathematical model for prediction of kca is developed according to turbulent transfer mechanism of particles in this study. 2 MODEL DEVELOPMENT 2.1 Mechanism analysis As mentioned before, a core-annulus model [Fig.1(a)] (在正文中必须有与图、 表呼应的文字,且叙述应与图、表结果相符。图、表依出现的顺序编号)assumes the flow in fluidized bed risers consists of a dilute up-flowing suspension of solids in the center and a dense down-falling suspension of solids adjacent to the wall. This model is able to approximate radial profiles of gas-solid fluidized bed risers, but it does not consider particle clustering behavior. A two-phase model [Fig.1(b)] proposed by Li et al.[13] which assumes the existence of particle clusters dispersed in a homogeneously up-flowing dilute gas-solid mixture can predict well local flow structure of particle-fluid two-phase flow. Bi[14] pointed out that a two-phase two-region model seems to capture main flow features in gas-solid fluidized bed risers. Many experimental results indicated that most so-called particle clusters in the core region are only loose agglomerations of particles[15] and particle clusters exist only in the annulus region. Therefore, this study assumes a simple two-phase two-region model like that of Werther et al.[16], as shown in Fig. 1c. (a) (b) (c) Figure 1 Illustration of (a) a core-annulus model, (b) a two-phase model and (c) a simple 3 two-phase two-region model When particles in the turbulent core region collide with particle clusters in the laminar annulus region due to gas-particle and/or particle-particle interaction, they are readily captured by the particle clusters due to the velocity difference between them[17]. But it is not easy that some particles from the decomposition of unstable particle clusters are re-entrained by the gas of high velocity in the core region. This exchange mechanism of particles between the two regions seems to contribute significantly to radial net transfer of particles from the core to the annulus despite an adverse solids concentration gradient. Radial transfer of particles in gas-solid fluidized bed risers is believed to be due to turbulent diffusion of particles in the core region[8— 10], not due to concentration difference diffusion. 2.2 Model formulation Principle assumptions in this model are made as follows: (1) the gas-solid flow is full developed; (2) the turbulence in the core region is homogeneous and isotropic; (3) all the gas flows only through the core region; (4) the gas-solid slip velocity in the core region is equal to the terminal velocity of a single particle. 2.2.1 Determination of turbulent fluctuation of the gas Similar to the analysis of Li et al.[13], the total energy per unit mass of the gas in the core region introduced by itself in unit time can be estimated according to assumption (1) as follows: ETc p g 1 c gU c g c (2) For a dilute gas-solid two-phase flow in the core region, the energy for transporting and suspending the solids is equal to Estc p g gGc p g c (3) so the turbulent energy dissipation of the gas in the core region can be calculated by 4 Edc ETc Estc g g Gc 1 c U c g c p p (4) By assumption (2), the energy dissipation of the gas in the core region can also be expressed as[11] Edc C 34 μ 1.5u 2 32 gc (5) Le In order to account for the effects of higher solid concentration on the gas turbulence and the drag coefficient respectively, Cao and Ahmadi[18] proposed that the coefficient Cμ 0.09Cμ* and Cμ* 1 1 c p 3 the particle C 3 m L 1 relaxation time p p* p dp2 18 , and p* 1 0.1Re0.75 1 c Cm 1 p 1 2.5Cm where with the particle Reynolds number Re p g d p ut for dilute gas-solid flow. The Lagrangian integral time scale L can be calculated from the turbulent integral length scale as L Le ugc [12]. Thus, fluctuation velocity of the gas in the core region u gc can be obtained by combining Eqs. (4) to (5). 2.2.2 Deduction of turbulent diffusivity of the particles Based on a Lagrangian flow analysis[11], turbulent diffusivity of the gas in the core region can be defined as Le ugc 2 L Dgc ugc (6) According to Hinze[11] and Tchen[19], the diffusivities of the gas and small discrete particles in the core region can be related through their turbulent fluctuation: Dpc Dgc 2 upc (7) 2 ugc A less restrictive theory developed by Soo[20, 21] indicates that the ratio of fluctuation velocity of small particles to that of the gas in a dilute gas-solid suspension can be expressed as 2 upc 2 ugc where the fluid-particle π 1 exp 2 erfc 1 interaction parameter p dp2ugc 9L . (8) The 5 complementary error function erfc the gas L can be calculated by 2 e π t 2 dt . The Lagrangian micro scale of 2 L 12.5 / Re2λ 29 / Re λ , where the turbulent Reynolds number based on the Eulerian micro scale Re λ ugc g and the Eulerian micro scale ugc 15 g Edc [22]. 0.5 Eqs. (6)-(8) are used to estimate the diffusivity of particles in the core region in this study. Strictly speaking, the above analysis seems to be valid only for small particles of not greater than the Kolmogorov micro scale, and this scale is about 100- 300 μm in gas-solid fluidized beds under ordinary operating conditions[23]. 2.2.3 Calculation of core-annulus solids mass transfer coefficient Based on the assumption of the turbulent Sherwood number of 4, Pemberton and Davidson[1] obtained good calculation results in their studies, and they think that this assumption is consistent with use of the 1/7 power law for the velocity profile in turbulent flow. Similarly, this assumption is also taken for the gas-solid two-phase flow in the core region in this study: Shc kca Lc 4 Dpc (9) where Lc Dt is the characteristic length of the core region. Eq. (9) is used to estimate kca in gas-solid fluidized bed risers. 2.3 Estimate of model parameters 2.3.1 Superficial gas velocity in the core region According to assumption (3), the superficial gas velocity in the core region Uc is equal to Uc Ug (10) 2 where dimensionless core radius can be determined by[24] U D R c 1 1.1 g t g R 0.22 H Dt 0.21 H Z H 0.73 (11) 6 Despite neglecting the effect of solids circulation rate, the above correlation has been confirmed by experimental data and computations[25]. 2.3.2 Average axial solids mass flux in the core region Since radial profile of local axial solids mass flux G can be approximated by[26] r m G ma a 1 1 Gs ma 2 R (12) where m 5 and a 5 2 7 , average axial solids mass flux in the core region 1 Gc can be obtained by integrating the above equation between zero and Rc R , Gc Gs 1 π Rc R 2 Rc R 0 G 5 5 r r 2π d Gs 5 Gs R R 7 2 (13) 2.3.3 Average voidage in the core region According to assumption (4), the gas-solid slip velocity is equal to the terminal velocity of a single particle: Uc c Gc ut p 1 c (14) So, average voidage in the core region c can be obtained by resolving Eq. (14) if Uc and Gc are determined at first. 2.3.4 The turbulent integral length scale In the core region of a gas-solid fluidized bed riser of diameter Dt, the turbulent integral length scale may be estimated as Le 0.1 Dt for single phase flow[27, 28]. But the integral length scale seems to be proportional to turbulent fluctuation of particles in gas-solid two-phase flow[29, 30]. It is generally considered that those particles smaller than the Kolmogorov micro scale damp the turbulence, whereas those particles greater than the Kolmogorov micro scale enhance the turbulence due to vortex shedding[31, 32]. That is, the fluctuation velocity of small particles decreases with increasing solids concentration. Therefore, the turbulent integral length scale Le is assumed to be inversely proportional to solids concentration in this study, Le 0.1 Dt Cm 1 c Cm (15) 7 where Cm is the maximum solids fraction for a random packing[33]. Eq. (15) shows that Le is equal to 0.1 Dt for the core region at c 1 , which is consistent with that of single phase flow. If average solids concentration in the core region approaches Cm , the turbulent integral length scale Le would decrease to zero. 3 SIMULATION RESULTS If the model parameters U c , Gc , c and Le are determined at first according to Eqs. (10), (13), (14) and (15) respectively, fluctuation velocity of the gas in the core region u gc can be obtained through trial-and-error according to Eqs. (4)-(5). Then kca can be estimated from Eq. (9) after Dpc is calculated directly from Eqs. (6)-(8). All the simulation calculations in this study were performed on the basis of the experimental conditions of Arena et al.[34]. Core-annulus solids mass transfer coefficient kca generally increases with increasing particle diffusivity and hence is proportional to the product of particle fluctuation velocity u p and the mixing length lm [35], kca up lm (16) where lm is a function of average distance between two collisions of each particle. The shorter the distance, the smaller the mixing length. This is called the mixing length theory. Combined with this theory, the simulation results are qualitatively analyzed here in detail. As reported by previous literatures[36, 37], the influence of particle size d p on kca acts in a similar way as particle density p , and an increase of d p or p leads to decreasing u p due to weakening gas-particle interaction. Therefore, Core-annulus solids mass transfer coefficient kca decreases obviously with increasing d p or p when lm changes little at fixed Ug and Gs[35], as shown in Fig. 2. 8 Figure 2 Variation of core-annulus solids mass transfer coefficient for the particles of different density with particle size (Ug=4.0m·s-1, Gs=96kg·m-2·s-1, ρg=1.1795kg·m-3, μ=1.89×10-5kg·m-1·s-1, H=11m, Dt=0.4m, Z=5.0m) ρp, kg·m-3: 1750; 2540; 3000 (量、单位和符号严格执行国家标准,不可使用非法定计量单位。引用文献数据 出现非法定计量单位时,应加换算成法定计量单位的关系式。组合单位用指数形 式,如 J·kg-1,不用 J/kg 形式。数字与单位之间加空格) 坐标图一律采用封闭图,端线尽量取在刻度线上。 横、竖坐标必须垂直,坐标刻度线的疏密程度要相近,刻度线朝向图内,去掉无 数字对应的刻度线,不用背景网格线。标度数字尽量圆整,过大或过小时可用指 数表示,如 102、10-2。 When solids concentration increases, a decrease of average distance between two collisions of each particle leads to decreasing lm, and u p for the particles smaller than the Kolmogorov micro scale may also decrease. So a decreasing kca for the particles of different size and density occurs due to decreasing c when Gs increases at a constant Ug, as shown in Fig. 3. On the contrary, although an increase of Ug on the one hand leads to increasing c and hence to increasing lm, and on the other hand a decreasing trend of Uc and hence to decreasing u pc [38] due to increasing dimensionless core radius , core-annulus solids mass transfer coefficient kca gradually increases with increasing Ug at a fixed Gs under the conditions in this study, as shown in Fig. 4. 9 Figure 3 Variation of core-annulus solids mass transfer coefficient for the particles of different size and density with solids circulation rate (Ug=4.0m·s-1, ρg=1.1795kg·m-3, μ=1.89×10-5kg·m-1·s-1, H=11m, Dt=0.4m, Z=5.0m) dp=80μm, ρp=2540kg·m-3; dp=120μm, ρp=2540kg·m-3; dp=120μm, ρp=1750kg·m-3 Figure 4 Variation of core-annulus solids mass transfer coefficient for the particles of different size and density with superficial gas velocity (Gs=96kg·m-2·s-1, ρg=1.1795kg·m-3, μ=1.89×10-5kg·m-1·s-1, H=11m, Dt=0.4m, Z=5.0m) dp=80μm, ρp=2540kg·m-3; dp=120μm, ρp=2540kg·m-3; dp=120μm, ρp=1750kg·m-3 According to Arena et al.[34], so-called core-annulus flow structure generally forms at Z>3.0 m under the simulation conditions. Under the condition of forming core-annulus structure, dimensionless core radius increases with increasing Z, which leads to decreasing Uc and increasing c simultaneously. It is because the above two contrary influences roughly counteract with each other that kca changes little with Z at Z>3.0 m, as shown in Fig. 5. This phenomenon agrees well with previous numerical simulations[39], indicating kca can be approximated as a constant in the upper dilute region of gas-solid fluidized bed risers. While, an increase of Dt may lead to increasing [24, 40] and hence to increasing c , so kca for the particles of different size and density increases significantly with increasing Dt despite that u pc may decrease with decreasing Uc caused by increasing dimensionless core radius at fixed operating conditions, as shown in Fig. 6. 10 Figure 5 Variation of core-annulus solids mass transfer coefficient for the particles of different size and density with measuring height (Ug=4.0m·s-1, Gs=96kg·m-2·s-1, ρg=1.1795kg·m-3, μ=1.89×10-5kg·m-1·s-1, H=11m, Dt=0.4m) dp=80μm, ρp=2540kg·m-3; dp=120μm, ρp=2540kg·m-3; dp=120μm, ρp=1750kg·m-3 Figure 6 Variation of core-annulus solids mass transfer coefficient for the particles of different size and density with the diameter of gas-solid fluidized bed risers (Ug=4.0m·s-1, Gs=96kg·m-2·s-1, ρg=1.1795kg·m-3, μ=1.89×10-5kg·m-1·s-1, H=11m, Z=8.0m) dp=80μm, ρp=2540kg·m-3; dp=120μm, ρp=2540kg·m-3; dp=120μm, ρp=1750kg·m-3 4 MODEL VALIDATION Very few relevant experimental data are available because of the difficulties involved in the measurement of kca besides that Bolton and Davidson[2] determined kd as an approximation of kca in a gas-solid fluidized bed riser. In fact, core-annulus solids mass transfer coefficient kca can also be deduced from εc and local radial solids mass flux from the core to the annulus Gca according to its definition kca Gca p 1 c . Since Malcus and Pugsley[3] and Liu et al.[4, 5] determined radial profiles of local radial solids mass flux and local voidage simultaneously under different operating conditions respectively, local radial solids mass flux from the core to the annulus Gca can be obtained directly from their experimental data according to experimental determined or calculated core radius. Average solids concentration in the core region 11 can be calculated by integrating local solids concentration along radial direction between the riser center and the core-annulus boundary. Accordingly, corresponding kca can be calculated indirectly from their experimental data. For easy comparison with the previous correlation, all the experimental and calculated results are plotted versus superficial gas velocity, as shown in Fig. 7. Obviously, Eq. (1) fits the experimental data of Bolton and Davidson[2] well, but appears to be invalid when operating conditions change much, and the average and the maximum relative error of Eq. (1) are even greater than 72% and 100%, respectively. On the contrary, the average and maximum relative error of this model can be anticipated to be smaller than 24% and 40% respectively, and the model seems to be able to give better prediction over a wide range of operating conditions because of taking account of the influences of much more factors such as solids circulating rate, axial coordinate, riser diameter, etc. Figure 7 Comparison of core-annulus solids mass transfer coefficient calculated from different models with experimental data Exp.: □ Ref. [4, 5]; ○ Ref. [2]; ∆ Ref. [3] Cal.: this model; Eq. (1) 5 CONCLUSIONS Under the condition of forming the core-annulus structure in gas-solid fluidized bed risers, a simplified model for estimate of core-annulus solids mass transfer coefficient was developed on the basis of lateral transfer mechanism of particles. The prediction of this model is in good agreement with available experimental data and gives many significant qualitative results over a wide range of operating conditions. Introducing the turbulent integral length scale is an approximation for the dilute core region of gas-solid fluidized bed risers, and many more experimental data are needed 12 to further verify this model. NOMENCLATURE 按英文字母顺序排列,同一字母先排大写后排小写;希腊文接英文后排,也按字 母顺序排列。 符号与说明间用二字线,说明文字与单位间用逗号。 一个符号只代表一个物理含义,一个物理量只用一个符号表示。符号尽量简化, 最好以单字母表示。 物理量符号采用国家标准中的规定,如压力用 p、温度用 T,均用斜体。矢量、张 量、矩阵用黑斜体。 下角一般用小写正体,只有下列情况除外: (1)表示数、变量用小写斜体,如 Si, i=1,2,…,i 用斜体; (2)保留原物理含义,如比定压热容 cp 中的 p 为小写斜体; (3)液体 l 为区别数字 1,用斜体 l。 a constant determined by dimensionless core radius Cm maximum solids fraction for a random packing (=0.64356) D radial diffusion coefficient, m2·s-1 Dt diameter of the riser, m dp particle diameter, m Ed energy dissipation rate of the gas, J·kg-1·s-1 Est energy for suspending and transporting the particles, J·kg-1·s-1 ET total energy consumption of the gas, J·kg-1·s-1 G local axial solids mass flux, kg·m-2·s-1 Gca local radial solids mass flux from core to annulus, kg·m-2·s-1 Gs solids circulation rate, kg·m-2·s-1 g gravity acceleration, m·s-2 H height of the riser, m k ca core-annulus solids mass transfer coefficient, m·s-1 kd deposition coefficient of fine particles to the wall, m·s-1 lm mixing length, m Lc characteristic length of the core region, m Le turbulent integral length scale, m m empirical constant (=5) R radius of the riser, m S Stokes number Shc mass transfer Sherwood number between core and annulus U superficial gas velocity, m·s-1 13 u fluctuation velocity, m·s-1 ut terminal velocity of a single particle, m·s-1 Z measuring height, m average voidage gas viscosity, kg·m-1·s-1 density, kg·m-3 L Lagrangian integral time scale, s p particle relaxation time, s dimensionless core radius Subscripts c core g gas p particle REFERENCES 参考文献以在正文中引用的先后顺序排列。内部资料和非出版物不能引用。 参考文献全部采用英文著录,文献作者应全部列出,具体格式参见“文稿体例要 求” 。参考文献数量最好不少于 20 篇。 1 Pemberton, S.T., Davidson, J.F., “Elutriation from fluidized beds – II Disengagement of particles from gas in the freeboard”, Chem. 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