Chemistry 242 Exp. 1 Synthesis of Adipic Acid We have studied many reactions of alkenes, and there are many more reactions that we have not yet studied. We have looked at the oxidation of alkenes into alcohols, ethers, and epoxides (Bruice, p195). These are mild oxidations, connecting up the carbons and making one or two carbon-oxygen bonds. Now we are going to look at a stronger oxidation of alkenes. This oxidation not only breaks the pi bond of the alkene, but also the sigma bond resulting in the complete cleavage of the carbon-carbon double bond. This is one of the very few reactions that break a sigma bond in organic chemistry! The mechanism of this reaction is not totally understood, but believed to go through a 1,2 diol, which is oxidized to ketones or aldehydes, and then any aldehyde is further oxidized to a carboxylic acid. O OH HO O In this experiment, we are going to oxidize cyclohexene to 1,6-hexanedioic acid (adipic acid). In the laboratory, typical oxidation is done with hot potassium permanganate (KMnO4) in base. This involves a very strong oxidizer, a basic solution, and MnO2 waste. Industrial synthesis usually utilizes nitric acid, a strong oxidizing acid. Nitric acid can react violently with organic reagents and serious accidents have occurred. Nitrous oxide (N2O) is also a byproduct of this reaction, and nitrous oxide is a suspected green house gas. The synthesis of adipic acid is believed to be the source of 10% of all man made nitrogen oxide (NOx) emissions. The mass production of adipic acid is used for the synthesis of one particularly popular type of Nylon, Nylon 6.6, among other things. Nylon is formed by linking dicarboxylic acids with diamines in what is called condensation polymerization (because a water molecule is produced when the link is made). The two numbers after Nylon (6.6) refer to the number of carbons in the diamine and dioic acid monomer units. O OH HO + NH2 H2N O O H H H O N HO NH2 O 1 O H O N N H O further reactions H N N H O n We will examine an alternative oxidation method using a phase transfer catalyst and hydrogen peroxide as the initial source of oxygen. This is a much milder environment, less dangerous, and producing only water as a byproduct. The mechanism is not known for sure, but it is suspected that the sodium tungstate (Na2WO4) is the active oxidizing agent, being similar in structure to potassium permanganate. The tungstate functions catalytically. It is replenished by the peroxide. One problem of this reaction is that sodium tungstate, being ionic, has very limited solubility in an organic medium while cyclohexene is insoluble in water. Although the water/peroxide/sodium tungstate mixture and cyclohexene will remain immiscible, we can expedite the mixture of reactants with each other using a phase transfer caytalyst (Bruice p462 and p951). Quaternary ammonium ions having non-polar, hydrophobic groups, while ionic, can be appreciably soluble in organic mediums as well. These ammonium ions can pair with negative ions to make salts and carry the negative ions into the organic solution. Thus, the ammonium salt carries the ions from one immiscible liquid phase to another. Our phase transfer catalyst is called Aliquat 336 [(CH3CH2CH2CH2CH2CH2CH2CH2)3NCH3+ Cl-]. Aliquat 336 and sodium tungstate function catalytically, so only the inexpensive hydrogen peroxide needs to be present in stoichiometric amounts. Our phase transfer catalyst will actually be a mixture of aliquat 336 and potassium hydrogen sulfate. O OH HO O 2 R4NCl (R4N)2WO4 R4N2 [reduced tunstate] 2 R4NCl organic phase aqueous phase Na2WO4 2 NaCl H2O 2 NaCl Na2 [reduced tunstate] H2O2 2 Techniques: Reflux, recrystallization, phase transfer catalysis. Safety Precautions: Avoid contact with phase transfer catalyst as it is an irritant and can transport contaminants through the skin. 30% hydrogen peroxide is a good oxidizer; avoid having it touch your skin or clothing. Cyclohexene is flammable and can have a disagreeable odor. name of compound cyclohexene m.w. mL used density (g/mL) 0.811 - - 82.14 Na2WO4 2H2O H2O2 (30% w/w) Aliquat 336 329.9 KHSO4 136.2 - - Adipic Acid 146.1 n.a. n.a. 34.0 1.11 404.2 0.884 Limiting reagent grams used moles used n.a. n.a. ratio of moles theory used purpose product ________________________________________________ Reaction: 1. 2. 3. 4. 5. Place 0.50 g of sodium tungstate dihydrate (Na2WO4 2 H2O) in a 50 mL round bottom flask equipped with a stir bar and a water cooled condenser. Add 0.5 g of Aliquat 336, which is an extremely viscous liquid and very difficult to transfer. Weigh it directly into your reaction flask. Since it is catalytic, no need to have exactly 0.50 g (remember sig figs?). Add 11.98 g of 30% hydrogen peroxide and 0.37 g KHSO4. Stir, then add 2.00g of cyclohexene. This order of addition of ingredients is important. Use a sand bath to heat mixture at a reflux for one hour. After the first half hour, rinse down any cyclohexene in the condenser with a few mL of distilled water using a pipette to prevent loss of reactant. It is important that the stirring be brisk for the full hour to have efficient mixing of the two phases to help out the phase transfer catalyst. Also, watch that the cylcohexene does not escape out the top of the condenser. If it rises beyond the half way mark of the condenser, turn down the heat. You may even need to temporarily remove the heat source altogether if you heat too vigorously initially. The reaction is finished when 3 there are no longer two phases present. You may periodically stop the stirring briefly to check if the reaction is done. Isolation: 6. Transfer the reaction mixture to a 50 mL beaker, leaving behind any phase transfer catalyst that may stick to the walls of the flask or form an oily layer on the bottom of the flask. It is better to risk reduction of yield than accidentally mix your product with the phase transfer catalyst that has separated out as this will complicate the purification process. 7. Cool the beaker rapidly in an ice bath. A precipitate should form in 20 minutes. Filter to isolate your product 8. Set some of this crude product aside to get a melting point after it has dried. 9. Recrystallize the crude product using hot water. Characterization: 10. After drying for a week, take a mp of the crude and the recrystallized products. Is there a difference? Why or why not? 1. What are the products of these oxidation reactions? (see end of chapter 19 for summary of oxidation reactions all in one place). KMnO4, HCl 1. O3, -78 C 2. Zn, H2O PCC OH CH2Cl2 4 2. Crown ethers can also be used as phase transfer catalysts. What is a crown ether in general? Draw the structure of one and name it. How does a crown ether work as a phase transfer catalyst? (Haven’t covered this yet? – a glossary in a lecture text can be a wonderful aid). 3. Adipic acid can also be produced in several steps from 1, 5 hexadiene. Write a multistep synthesis that shows how to do this and include the reaction conditions and the structure of each intermediate in these steps. References: Organic Chemistry, P. Bruice, Pearson Prentice Hall, 2007 Green Organic Chemistry, K. Doxsee & J. Hutchison, Thomson Brooks/Cole, 2004 K. Sato, M. Aoki, and R. Noyori, “A ‘Green’ Route to Adipic Acid: Direct Oxidation of Cyclohexenes with 30 Percent Hydrogen Peroxide,” Science, 1998, 281, p1646 5